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EN | AUTOMATIC CONSTANT TENSION WINDER

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Page 1: EN | AUTOMATIC CONSTANT TENSION WINDER...break (100% detection with any yarn type) • Precise metering of each bobbin length • Suitable for low elasticity yarn (e.g. FDY) ERGONOMIC

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EN | AUTOMATIC CONSTANT TENSION WINDER

Page 2: EN | AUTOMATIC CONSTANT TENSION WINDER...break (100% detection with any yarn type) • Precise metering of each bobbin length • Suitable for low elasticity yarn (e.g. FDY) ERGONOMIC

• For carpet yarn & low elasticity yarn• Individually driven spindles• Fully automatic doffing• Individual bobbin length metering

• High performances winder• Up to 96 bobbins

WINDING at CONSTANT TENSION

• Individual yarn tension controller

• Winding speed controlled for adjustable constant tension and no yarn stress

• Tension control is also used to detect yarn break (100% detection with any yarn type)

• Precise metering of each bobbin length

• Suitable for low elasticity yarn (e.g. FDY)

ERGONOMIC & SAFE

• Light barrier for operator protection during doffing cycle

• Easy threading and package access at the front of the machine

• Quick automatic doffing cycle

• Adjustable pre-feeding rollers

• Manual bobbin lifting & arm opening possibility

ELECTRONIC CONTROL

• Fully PLC controlled with a 16/9 color-touchscreen

• High level of reproducibility thanks to unlimited number of textile recipes

• Individual bobbin follow-up, alarm reports, tension control report ...

• TEXCONNECT compatible (cloud/Iot/4.0)

AUTOMATIC CONSTANT TENSION WINDER

Page 3: EN | AUTOMATIC CONSTANT TENSION WINDER...break (100% detection with any yarn type) • Precise metering of each bobbin length • Suitable for low elasticity yarn (e.g. FDY) ERGONOMIC

B403 WINDER CHAR ACTERISTICS

Number of bobbins Installed power KVA Average consumption KWh

24-36 48 ~ 8-12

48-60 60 ~ 16-20

72-84 68 ~ 24-28

96 73 ~ 32

DIMENSIONS: EX AMPLE 72 ENDS B403

Air pressure 90 psi / 6 bars

Air consumption : 0.2 Nm3/h

Up to 96 ends (and +)

Up to 700 m/min

TECHNICAL DATA & ENERGY CONSUMPTION:

Number of bobbins

Winder length (m)

24 ends 6.40

36 ends 8.45

48 ends 10.50

60 ends 12.60

72 ends 14.70

84 ends 16.80

96 ends 18.85

Characteristics & features

doffing time 20-25 seconds

stopping time 1 second @ 700m/min

yarn break detection via tension sensor

bobbin diameter up to 350 mm

yarn cutting electric hot-wire

length: 14.70m for 72 ends / Other = see table

Each spindle is driven by an individual DC motor.

The winding speed is regulated according to the yarn tension sensor thus enabling a constant and adjustable winding tension, as well as a precise bobbin length metering (= reduced waste for tufting).

Thanks to the individual motors, the stopping time is drastically decreased (down to 1 second), thus enabling the yarn bundle to remain thread-up in the guides and to significantly decrease the downtime in case of a yarn break for a higher efficiency.

The tension sensor also enable to detect any yarn break and to provide a full tension report in the cloud (TEXCONNECT / Factory 4.0).

4.0FACTORY

width: 1.56 m

height: 2.37 m

Page 4: EN | AUTOMATIC CONSTANT TENSION WINDER...break (100% detection with any yarn type) • Precise metering of each bobbin length • Suitable for low elasticity yarn (e.g. FDY) ERGONOMIC

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We imagine, build and integrate innovative textile systems for flooring qualities, home linen, fashion fabrics and technical textiles.

Sharing inspiration and expertise with our customers worldwide, we shape the textile industry of the future.

Creating success for them all, from yarn to finished product.

SUPERBA S.A.S147, Av.Robert Schuman PO Box 128768055 MULHOUSE Cedex - France +33/389-362-727 +33/389-362-773@ [email protected]

ADVANCED KNITTING TECHNOLOGY

TUFTING SYSTEMS

JACQUARDS AND SHEDDING SYSTEMS

HARNESSES

WEFT INSERTION SYSTEMS

QUALITY ASSURANCE FOR TEXTILES

PRODUCTION MANAGEMENT SOLUTIONS

MOTORS & DRIVES

YARN TRADING

HIGH PRECIS ION IRON FOUNDRY

BULK HANDLING

VELVET WEAVING MACHINES

CARPET WEAVING MACHINES

YARN EXTRUSION LINES

ADVANCED HEAT- SETTING SOLUTIONS

www.vandewiele.com

CARPET F INISHING MACHINES

SCALLOPING & EMBROIDERY MACHINES