en - satema.no · air flow rate external heat exchanger 2100 cm/h ... electrovalve ext. fan glicol...

OPERATING MANUAL

AIR CONDITIONER

EN

PT 6500 S

TRT-

BA

-PT6

500S

-TC

-003

-EN

SymbolsDanger!Warns of a hazard which can lead to injuries.

Hazardous electric voltage!Warns of a hazard resulting from electric voltage whichcan lead to injuries.

Caution!Warns of a hazard which can lead to damage to property.

Wear safety glassesIndicates the necessity to wear UV protection glasses.

Wear protective glovesIndicates the necessity to wear protective gloves.

The current version of the operating manual can be found at:

Legal noticeThis release replaces all previous versions. No part of thispublication may be reproduced without written permission fromTrotec. The same applies for electronically processing,duplicating or spreading the publication. Subject to technicalchanges. All rights reserved. Trademarks are used withoutguarantee that they may be used freely and primarily followingthe spelling of the manufacturer. Product names are registered.Changes to construction in the interests of constantimprovements to the product, as well as changes to the shapeand colour are reserved.The scope of delivery may vary from product images. Thisdocument was created with all due care. Trotec accepts noliability whatsoever for possible mistakes or omissions. © Trotec

Table of contents

Notes regarding the operating manual .................................... 1Information about the device................................................... 2Technical data ........................................................................ 3Safety ..................................................................................... 4Transport and storage............................................................. 5Operation................................................................................ 5Errors and faults ..................................................................... 7Maintenance ........................................................................... 8Disposal.................................................................................. 11Declaration of conformity ........................................................ 12

Notes regarding the operating manual

PT 6500 S

http://download.trotec.com/?sku=1210001070&id=1

1 Operating Manual – Air Conditioner PT 6500 S EN

Device descriptionThe primary purpose of the device is room cooling. Moreover, thedevice also provides the opportunity of air circulation withoutcooling effect.Operating the device is effected via the control panel (1) at thedevice.The device is an air conditioner with split cooling circuits. Therefrigerant circuit of the basic device (2) is self-contained. For thedissipation of warmth it is emitted via a heat exchanger to asecond cooling circuit. A second circuit transports warmedwater / glycol mixture to the external heat exchanger (7) to cool itdown again.The unit cools the room air by withdrawing warmth. Therefrigerant cools down the air coming from the room and in doingso absorbs the heat. The thusly cooled air is introduced to theroom, where the device is positioned, via the fan. Accumulating condensate is discharged via a separatehose (3, 11) to the external heat exchanger in order to evaporatethere.

Device depictionInformation about the device

No. Operating element

1 control panel2 basic device3 condensation hose4 line to the external heat exchanger (red)5 tank with screw cap6 fan7 external heat exchanger8 mains connection external heat exchanger9 connection for line to basic device (blue)10 connection for line from basic device (red)11 condensation hose connection12 line from the external heat exchanger (blue)13 mains cable to external heat exchanger14 mains connection with power plug15 air inlet16 louvre and air outlet

8

2

1

14

15

16

6

5

3

13

12

4

10

9

7

11

EN Operating Manual – Air Conditioner PT 6500 S 2

Circuit diagram

Technical data

Parameter Value

Model PT 6500 SCooling capacity (26 °C and 55 % RH indoors, 30 °C outdoors) 6650 W / 22900 BTU/hOperating temperature/surrounding conditions: 10 to 30 °C (basic device)

10 to 40 °C (external heat exchanger)Electric connection 230 V / 50 HzPower consumption (26 °C and 55 % RH indoors, 30 °C outdoors) 2650 WCurrent consumption /fuse 13 A / 16 AAir flow rate basic device:Velocity high 1500 cm/h

normal 1400 cm/hlow 1150 cm/h

Air flow rate external heat exchanger 2100 cm/hRefrigerant basic deviceRefrigerant external heat exchanger

R410AMixture water / 30 % glycol

Amount of refrigerant basic deviceRefrigerant demand external heat exchanger

900 g10.5 l water / 4.5 l glycol

Weight basic deviceWeight external heat exchanger

88 kg22.2 kg

Dimensions basic device (height x width x depth)Dimensions external heat exchanger (height x width x depth)

1200 mm x 815 mm x 360 mm510 mm x 650 mm x 320 mm

Maximum distance between basic device and external heat exchanger 30 mMinimum distance of external heat exchanger to walls (front) 3 mMinimum distance of basic device to walls or other objects A: Top: 30 cm

B: Rear: 30 cmC: Side: 30 cmD: Front: 30 cm

Sound pressure level at a distance of 3 m (basic device) 50 dB (A)

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BLUE

MIN

MED

MAX

FLOAT HPS

LPS

K50

LiftPump

FANInside

NF

SEZ.

BLUE 2,5mm2

BLUEBROWN

RL 1RL 2

RL 6 RL 5 RL 4 RL 3

BLAC

K 2,

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Carefully read the operating manual before using the deviceand keep it within reach!

• Do not use the device in potentially explosive rooms.• Do not use the device in atmospheres containing oil, sulphur,

chlorine or salt.• Set the device up in an upright and stable position.• Never drink the water / glycol mixture! Dispose of the water /

glycol mixture properly!• Let the device dry out after a wet clean. Do not operate it

when wet.• Ensure that the air inlet and outlet are not obstructed.• Ensure that the suction side is kept free of dirt and loose

objects.• Never insert objects into the device.• Never fill the tank directly from a water line. Use a suitable

vessel or other means.• Do not cover or transport the device during operation.• Ensure that all electric cables outside of the device are

protected from damage (e.g. from animals).• Only use extensions to the connecting cable which are

appropriate to the device power consumption, the length ofits cable and its use. Avoid electrical overload.

• Only transport the device in an upright position.• Do not remove any safety signs, stickers or labels from the

device. Keep all safety signs, stickers and labels in legiblecondition.

• Observe the storage and operating conditions. See Technicaldata on page 3.

Intended useUse the device only for cooling and ventilating room air, whileadhering to and following the technical data.

Improper useDo not place the device on damp or flooded ground. Do not usethe basic device outdoors. Do not place any objects, e.g. wetclothing, on the device for drying. Any unauthorised changes,modifications or alterations to the device are forbidden.

Personnel qualificationsPeople who use this device must:• be aware of the dangers that occur when working with

electric devices in damp areas.• have read and understood the operating manual, especially

the Safety chapter.

Personal protective equipment

Wear safety glassesFor start-up, maintenance and fault clearance alwayswear safety glasses.

Wear protective glovesFor start-up, maintenance and fault clearance alwayswear protective gloves.

Residual risksHazardous electric voltage!Work on the electrical components must only becarried out by an authorised specialist company!

Hazardous electric voltage!Before any work on the device, remove the mains plugfrom the mains socket!Danger!Keep the water / glycol mixture away from your eyes at alltimes! Should the water / glycol mixture contact youreyes, immediately rinse them with clear water!Danger!Never drink the water / glycol mixture! Glycol is unfit forhuman consumption and harmful to health!Danger!Do not leave the packaging lying around. Children mayuse it as a dangerous toy.Danger!These devices are not toys and do not belong in the handsofchildren!

Danger!Dangers can occur at the device when it is used byuntrained people in an unprofessional or improper way.Observe the personnel qualifications.Caution!To avoid damages to the device, never operate the devicewithout an air filter inserted!Caution!To avoid damages to the device, only transport andoperate the device in an upright position! It must neitherbe tilted nor laid down!

Safety


TransportPrior to every transport observe the following instructions:1. Switch off the device.2. Remove the mains plug from the mains socket.3. Disconnect all connections between basic device and

external heat exchanger.4. Empty the tank.

StorageEmpty the tank and dispose of the water / glycol mixture properly.When the device is not being used, observe the following storageconditions:• dry,• protected from dust and direct sunlight,• with a plastic cover to protect it from invasive dust, if

necessary.

• Avoid open doors and windows.

Installation of the basic deviceWhen positioning the device, observe the minimum distance fromwalls or other objects as described in the chapter Technical data.

• Set the device up in a level, upright and stable position.• Do not create tripping hazards when laying the power cable

or other lines.

• Make sure that no curtains or other objects interfere with theair flow.

• Ensure that extension cords are completely unrolled.

Installation of the external heat exchangerPlease note, that to the front the external heat exchanger requiresa minimum distance of 3 m to the wall or other objects.To the rear a spacer ensures the correct distance.

Connecting basic device and external heat exchanger



1. Connect the condensation hose (3) to the connection (11)provided at the external heat exchanger.

2. Connect the external heat exchanger with the powercable (13, 8).

3. Connect the lines (red for the cooling water transport to theexternal heat exchanger (4, 9), blue for the cooling watertransport from the external heat exchanger (12, 10)).

Transport and storage

Operation

CC

A

B

D

14 3

13

12

4

8

10

9

11


Start-up

• Check air inlet (15) and outlet (16) for foreign objects andremove these, if necessary.

• Check the air filter for dirt and clean it, if required. SeeMaintenance on page 8.

• Ensure that the basic device and the external heat exchangerare properly connected to each other. See Connecting basicdevice and external heat exchanger on page 5.

Switching the device on1. Insert the mains plug (14) into a properly secured mains

power socket.2. Select the desired fan speed.3. Select the desired room temperature.4. Use the ON/OFF button (18) to switch the device on.

– In doing so, select the operating mode cooling orventilation.

Setting the operating modeThe following operating modes are available:• cooling: The room air is circulated by the device and cooled

at the same time.• ventilation: The room air is circulated by the device.

The operating mode is selected during switch-on of the device:• I stands for cooling mode.• II stands for ventilation mode.

Shutdown1. Use the ON/OFF switch (18) to switch the device off.2. Remove the mains plug from the mains socket.3. Disconnect all connections between basic device and

external heat exchanger.4. Clean the device, and especially the air filter, according to

chapter Maintenance on page 8.5. Store the device according to chapter Storage on page 5.

Control panel

No. Designation Function

17 Green LED Is illuminated as soon as the device is supplied with power.18 ON/OFF switch Switches the device on or off and selects the operating mode:

0: Device is switched off.I: Device is switched on and set to cooling mode.II: Device is switched on and set to ventilation mode.

19 Display Indicates the operating hours of the compressor (cooling mode).Displays dEFr when the device operates in defrost mode.Indicates an error message in case of a fault. See Errors and faults on page 7.

20 Temperature switch To select the desired room temperature for cooling mode.21 Fan speed switch To select the fan speed:

MIN: lowest levelMED: medium levelMAX: highest level

17 18

192021


The accurate functionality of the device was tested duringproduction a number of times. If malfunctions occur nonetheless,check the device according to the following list:



The device does not start:• Check the power connection.• Check the mains plug for damages.• Observe the operating temperature range of +10 °C to

+30 °C.• Have the electrics checked by a specialist company for

cooling and air-conditioning or by Trotec.

The device works with reduced or no cooling capacity:• Check whether cooling mode is selected.• Check the connection lines leading to the external heat

exchanger for proper fit.• Check the air filter for dirt. Clean the air filter, if required. See

Maintenance on page 8.• Check the minimum distance to walls or other objects.

Position the device a little more in the room's centre, ifrequired.

• Check whether there are opened windows and/or doors ofthe room. Close these, if any.

• Check the temperature setting at the device. Reduce the settemperature, if it is higher than the room temperature.

The warning message PumP is displayed:• Check the condensation hose leading to the external heat

exchanger for proper fit.• The device automatically performs a reset.

The warning message HIPS is displayed:• Check the connection lines leading to the external heat

exchanger for proper fit.• Check the filling level of the water tank. • Check whether the fan of the external heat exchanger is

working properly. If necessary, have the fan inspected orexchanged by a specialist company for cooling andair-conditioning.

• Observe the operating temperature range of +10 °C to+30 °C.

• Actuate the reset button (22), when the problem has beenresolved.

The warning message LOPS is displayed:• The device automatically performs a reset.• Check the air filter for dirt. If required, clean the air filter (see

chapter Maintenance on page 8).• Have the device checked for leakage by a specialist company

for cooling and air-conditioning.

The device is loud or vibrates; condensate is leaking:• Check whether the device is standing upright and on an even

surface.

The device gets very warm, is loud or is losing performance:• Check the air inlets and air filter are not dirty. Remove

external dirt.• Check the inside of the device and especially the fan, the fan

housing, the evaporator and the compressor for external dirt(see chapter Maintenance on page 8). If the inside of thedevice is dirty, have it cleaned by a specialist company forcooling and air-conditioning or by Trotec.

Your device still does not operate correctly after thesechecks? Bring the device to a specialist company for cooling andair-conditioning or to Trotec for repair.

Errors and faults

22


Maintenance intervals

Maintenance and care log

Device type: ............................ Device number: .......................................

Maintenance

Maintenance and care intervalbefore every start-up

as neededat least every 2 weeks

at least every 4 weeks

at least every 6 months

at least annually

Check air inlets and outlets for dirt and foreign objects and clean if necessary x x x

Clean the exterior x xVisually check the inside of the device for dirt x xCheck air inlet grid and air filter for dirt and foreign objects and clean or replace if necessary x x

Replace air filter xCheck for damage xCheck attachment screws x xTest run x

Maintenance and care interval 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Check air inlets and outlets for dirt and foreign objects and clean if necessaryClean the exteriorVisually check the inside of the device for dirtCheck the air inlet grid and air filter for dirt and foreign objects and clean or replace if necessaryReplace air filterCheck for damageCheck attachment screwsTest run

1. Date: ..........................................Signature:.......................................

2. Date:..........................................Signature: ......................................

3. Date: ..........................................Signature:.......................................

4. Date: ..........................................Signature: ......................................

5. Date: ..........................................Signature:.......................................

6. Date:..........................................Signature: ......................................

7. Date: ..........................................Signature:.......................................

8. Date: ..........................................Signature: ......................................

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10. Date:........................................Signature: ......................................

11. Date: ........................................Signature:.......................................

12. Date: ........................................Signature: ......................................

13. Date: ........................................Signature:.......................................

14. Date:........................................Signature: ......................................

15. Date: ........................................Signature:.......................................

16. Date: ........................................Signature: ......................................


Activities required before starting maintenance• Do not touch the mains plug with wet or damp hands.• Before any work, detach the mains plug!



Maintenance tasks, which require the housing to beopened, must only be carried out by specialistcompanies for cooling and air-conditioning or byTrotec.

Visual check for dirt in the inside of the device1. Remove the air filter.2. Use a torch to illuminate the openings of the device.3. If you see a thick layer of dust, have the inside of the device

cleaned by a specialist company for cooling andair-conditioning or by Trotec.

4. Put the air filter back in.

Cleaning the housingClean the device with a soft, damp and lint-free cloth. Ensure thatno moisture enters the housing. Do not use any sprays, solvents,aggressive cleaning agents or abrasive cleaners. Only use cleanwater to moisten the cloth.

Refrigerant circuit basic device• The refrigerant circuit of the basic device is a

maintenance-free, hermetically sealed system and may onlybe maintained or repaired by specialist companies for coolingand air-conditioning or by Trotec.


Cleaning the air inlets and the air filter

Caution!Ensure that the air filter is not worn or damaged. Thecorners and edges of the air filter must not be rounded ormisshaped. Before reinserting the air filter, ensure that itis dry and is not damaged!Observe the maintenance intervals to replace the air filterin due time! See Maintenance on page 8.

1. Remove the two screws (23) from the air inlet cover (15).2. Lift the cover.3. Remove the air filter.4. Clean the air filter (B).

A.

15

23 23

B.


In the European Union, electronic equipment must notbe treated as domestic waste, but must be disposed ofprofessionally in accordance with Directive2002/96/EC of the European Parliament and of the

Council of 27 January 2003 on waste electrical and electronicequipment (WEEE). At the end of its life, please dispose of thisinstrument in a manner appropriate to the relevant legalrequirements.

Disposal


Declaration of conformity

EC Declaration of Conformityin accordance with EC Machinery Directive 2006/42/EC

Trotec GmbH & Co. KGGrebbener Straße 7D-52525 Heinsberg

herewith declares, that due to its design and construction, and in the version introduced by us, thefollowing machinery conforms with the relevant fundamental requirements of the EC directives listedbelow.

Important note:In case of improper use, installation, maintenance etc. or unauthorized changes of the factory-supplied device version, this declaration loses its legal validity.

Device version: Air Conditioner

Series: PT

Year of manufacture: as of June 2014

Applicable regulations: 2006/42/EC2006/95/EC2004/108/EC2011/65/EC

Machinery DirectiveLow Voltage DirectiveEMC DirectiveRoHS

Applied harmonised standards: EN 60335-2-40:2003

EN 55014-1:2006EN 55014-2:2006EN 50581:2012

Producer and authorised representative of the technical documentation:Trotec GmbH & Co. KG · Grebbener Straße 7 · D-52525 HeinsbergPhone: +49 2452 962-400 · Fax: +49 2452 962-200 · E-mail: [email protected]

Heinsberg, 31/03/2014 Managing Director: Detlef von der Lieck


Trotec GmbH & Co. KG

Grebbener Str. 7 D-52525 Heinsberg

+49 2452 962-400 +49 2452 962-200

[email protected] www.trotec.com

en - satema.no · air flow rate external heat exchanger 2100 cm/h ... electrovalve ext. fan glicol...

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