enabling smarter decisions for smarter operation framework ......© 2011 ibm corporation enabling...
TRANSCRIPT
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© 2011 IBM Corporation
Enabling Smarter Decisions for Smarter Operation
Framework for Information Integration and Standards collaboration Frode Myren, DE, IBM Software Nordics
PCA ForumPerth, AustraliaOctober 12, 2011
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© 2011 IBM Corporation2
IBM Software for a Smarter Planet
30 billion RFID tags embedded
in our world
An estimated 2 billion people will be on the Web and a trillion connected objects
Every day, 15 petabytesof new information are
being generated
Our world is becoming
Instrumented
Our world is becoming
Interconnected
All things becoming
Intelligent
A smarter planet happens on the industry level…
Smarter Cities Smarter Energy Smarter WaterSmarter Oil FieldsSmarter Products
& Services
…and needs a smarter physical infrastructure…
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© 2011 IBM Corporation3
IBM Software for a Smarter Planet
The new Smarter Planet architecture – require integration pointsExample: A Smarter Cities Intelligent Operations Center
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Integration Point:
Domain Data Provider can send KPI metric data in to
the message bus using our standard message
format and JMS. These can come from any source.
Integration Point:Integration Point:
Domain Data Provider can send KPI metric data into Domain Data Provider can send KPI metric data into
the message bus using our standard message the message bus using our standard message
format and JMS. These can come from any source.format and JMS. These can come from any source.
Integration Point:
The event pol icies can be customized
in Impact for special processing, and to generate additional KPI metrics.
Integration Point:Integration Point:
The event policies can be customized The event policies can be customized
in Impact for special processing, and in Impact for special processing , and to generate additional KPI metrics.to generate additional KPI metrics.
Integration Point:
The new KPI metrics can be aggregated
into a dashboard visual widget for display
in the Operation Center portal.
Integration Point:Integration Point:
The new KPI metrics can be aggregated The new KPI metrics can be aggregated
into a dashboard visual widget for display into a dashboard visual widget for display
in the Operation Center portal.in the Operation Center portal.
Integration Point:
Write Service Run Books that
open and track incidents and work orders based on policy
definitions.
Integration Point:Integration Point:
Write Service Run Books that Write Service Run Books that
open and track incidents and open and track incidents and work orders based on policy work orders based on policy
definitions.definitions.
7777
55553333
Integration Point:
Write a compliant portlet that
can be configured into the
main IOC portal. Invocation through main menu or launch
in context points in other port lets.
Integration Point:Integration Point:
Write a compliant Write a compliant portletportlet that that
can be configured into the can be configured into the
main IOC portal. Invocation main IOC portal. Invocation
through main menu or launch through main menu or launch
in context points in other in context points in other
portletsport lets..
Integration Point:
Leverage the Cognos model to create ad-hoc reports. Can
leverage Framework Manager
to extend model.
Integration Point:Integration Point:
Leverage the Cognos model to Leverage the Cognos model to
create adcreate ad--hoc reports. Can hoc reports. Can
leverage Framework Manager leverage Framework Manager
to extend model.to extend model.
Integration Point:
ILOG can be leveraged for
Analytics on event data
Integration Point:Integration Point:
ILOG can be leveraged for ILOG can be leveraged for
Analytics on event dataAnalytics on event data
6666 8888
9999
Integration Point:
Domain Data Provider can provide solution based
data, such as: TMDD standards based traffic data,
water usage, account data, and so on.
Integration Point:Integration Point:
Domain Data Provider can provide solution based Domain Data Provider can provide solution based
data, such as: TMDD standards based traffic data, data, such as: TMDD standards based traffic data,
water usage, account data, and so on.water usage, account data, and so on.
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10101010
Integration Point:
Data Model definitions, tools for data
cleansing, value standardization, and data
integration.
Integration Point:Integration Point:
Data Model definit ions, tools for data Data Model definitions, tools for data
cleansing, value standardization, and data cleansing, value standardization, and data
integration.integration.
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Integration Point:
Security roles and groups can be
defined and extended, controlling the user interface context.
Integration Point:Integration Point:
Security roles and groups can be Security roles and groups can be
defined and extended, controlling the defined and extended, controlling the user interface context.user interface context.
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Integration Point:
Domain Data Provider can send Common Alerting
Protocol (CAP) events into the message bus using
our standard message format and JMS. These can come from any source.
Integration Point:Integration Point:
Domain Data Provider can send Common Alerting Domain Data Provider can send Common Alerting
Protocol (CAP) events into the message bus using Protocol (CAP) events into the message bus using
our standard message format and JMS. These can our standard message format and JMS. These can come from any source.come from any source.
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Integration Point:
Special visual integration,
such as map layers or video feeds.
Integration Point:Integration Point:
Special visual integration, Special visual integration,
such as map layers or video such as map layers or video feeds.feeds.
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© 2011 IBM Corporation
IBM Software for a Smarter Planet
Drilling&
Completions
Reservoir Management
Health Safety and
Environment
Upstream Support Services
Technical
Information
3D-4D Visualize
Information
Production Database
Resource Planning
Collaboration
Instrumentation
and
Field
Data Capture
Advanced
Analysis and
Forecasting
Intelligent
Alerts and
Event
Management
Facility Monitoring
Real TIme Historians
Device controllers
pumps / switches
Production,
DPR
In situ and Remote Sensors (Fixed and
Mobile Platforms)
Distributed Control
Systems
Meters
Business
Operations
Work Process
Layer
3D Enginrng Mdl
GEO Sciences
Risk Assesment
Management Tool
HSE Q
Drilling
Gas Sales
Well Integrity
Mgmt System
Collaboration
Reporting
AsIs
ToBe
Fault
diagnosis
Inspection static
equipm
Tanker loading and
shipment
Doc sharing
Drawing tool
Process
Simulator
Data ReconciliationAlarming RT Monitoring
Daily Drilling
Report SystemValidation
Asset Model
Lab Data
ReportingProcess Simulation
Portfolio access
Well caclulations,
simulations
Helicopter
Booking
CAD Viewer
Video storage
Web Sharing
PerformanceManagement
Bus IntelligenceERP
Static Equipment
Monitoring
Mobile
Device Reporting
Operations Management
and Planning
ProductionOptimization
RFID container
tracking
Master Information
Management
OtherSupport Services
Data
Management
and
Integration
Asset
Optimization KPI System
Execute Maint
Campaings
New Oil and Gas fields require new architectures - many new integration points
Battle complexity through
standardisation and smarter
integration
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© 2011 IBM Corporation
IBM Software for a Smarter Planet
Challenges to achieving Integrated Operations
� Each platform, field or plant is a unique silo of information
� Remote, hard to access environments
� Overwhelming amounts of complex, cryptic tag and measurement data
� Operational and business system interfaces are hard coded locally, if they exist at all
� Production and availability losses from lack of proactive strategy towards process and asset health
� Increasing shortage of skilled manpower
� Regulatory compliance, safety, quality and traceability demands
Highly complex real-time processes
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6 © 2011 IBM Corporation
IBM Software for a Smarter Planet
Simplification is achieved through standardization of information exchange
• Standardization of the rail network enabled a industrialized America and Europe
• A connecting platform fueling growth, creating new business opportunities
– Connecting resources with factory efficiencies
– Connecting goods with markets
– Enabling new distribution models (Sears Roebuck)
• Other technology platforms: electricity grid, national highway systems, ……..the internet
“Standards contribute more to economic growth than patents and licenses.”
"Economic benefits of standardization“, Technical University Dresden (TUD) and the Fraunhofer Institute for Systems and Innovations
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7 © 2011 IBM Corporation
IBM Software for a Smarter Planet
Standards based models and infrastructure simplify the integration pictureData exchange “tasks” (point to point)
Source Application
Target Application A
Target Application B
Target Application C
Data Transformation
Data Mediation
Routing Logic (or process choreography, if SOA, connection mgt, security
Source needs to know target (e.g. OPC server) and target access specifics (e.g. tag names)
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8 © 2011 IBM Corporation
IBM Software for a Smarter Planet
Target
Application A
Target
Application B
Target
Application C
Routing Logic (or process choreography, if SOA, connection mgt, security
ESB
Data Transformation
Data Mediation
Standards based models and infrastructure simplify the integration pictureData exchange with ESB
Source Application
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9 © 2011 IBM Corporation
IBM Software for a Smarter Planet
Source Application
(Conforms)
Target Application A
(Conforms)
Target Application B
(Conforms)
Target Application C
(Does not Conform)
Routing Logic (or process choreography, if SOA, connection mgt, security
ESB
Standards based models and infrastructure simplify the integration pictureData exchange with ESB and content standard
Data Transformation
Data Mediation
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10 © 2011 IBM Corporation
IBM Software for a Smarter Planet
Target Application A
(Conforms)
Target Application B
(Conforms)
Target Application C
(Does not Conform)
Can now request information in context of the model “e.g. what is the temperature of tank 3, on platform 2?”
ESB
Enterprise
Site
Area
Work Cell
Storage Unit
Unit
Manufacturing Line
Production Unit
Storage Zone
Process Cell
Unit
Discrete Operations
Continuous Operations
Inventory Operations
Batch Operations
Control Module
Equipment Module
Standards based models and infrastructure simplify the integration pictureData exchange with ESB and standards based model
Source Application
(Conforms)
Data Transformation
Data Mediation
Specified by ISA-95
Specified by ISA-88
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11 © 2011 IBM Corporation
IBM Software for a Smarter Planet
Intra-Enterprise
Inter-Enterprise
“Building Blocks”
OAGIS
ISA-88
ISA-95
Lang Codes
OPC
MIMOSA
UN/CEFACTEDI (X12)
EPCIS
Proprietary
ISO 15926
Base industry model that links standards to provide a common set of semantics and data content for integration
� Uses ISA S88/S95, ISO 15926, IEEE 61970/68 for asset and physical hierarchy representation
� Extended and customized based on needs of a specific industry (e.g. Auto, Metals, Mining, Paper, Pharma, C&P, Aero)
� The model is used at runtime as the as the information access layer for clients such as Solution Studio (part of IIC) and client applications.
Paint Industry C&P Industry
Adjust the Model by
Industry and/or Customer
ISA-88
ISA-95
Lang Codes
OPC
MIMOSA
UN/CEFACT EDI (X12)
Proprietary
ISO 15926
OAGIS
ISA-88
ISA-95
Lang Codes
OPC
MIMOSA
UN/CEFACT EDI (X12)
Proprietary
Industry standards based model (RSM) for Integrated Operations
“A Reference Semantic Model, providing a real-world abstraction
of the Enterprise, Assets and associated operational information”
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12 © 2011 IBM Corporation
IBM Software for a Smarter Planet
RSM is an information model that captures various relationships, ie of equipment
How are pieces of equipment physically connected to each other?
Where is the equipment located in a geo-spacial map?
What measurements exist for the equipment?
What production processes are associated with the
equipment?
What kind of Events/ KPIs are associated with measurements for
the equipment?What documents exists for the
equipment?
What is the organizational equipment hierarchy?
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13 © 2011 IBM Corporation
IBM Software for a Smarter Planet
Horizontal Integration- Multiple Sites/Multiple Locations
Vert
ical l In
teg
rati
on
-M
ult
iple
Level 2,3
4
SCM systems (SCM, Supply ChainManagement)ERP systems (ERP, EnterpriseResource Planning)
MES (MES, Manufacturing ExecutionSystem)SCADA systems (SCADA, SupervisoryControl And Data Acquisition)
Automation systemsDCS (DCS, Distributed Control System)PLC (Programmable Logic Controller)Machines, Sensors, Actuators
Level 4
Level 0
Level 1
Level 2
Level 3
Business LogisticsPlant Production Scheduling, Shipping,
Receiving, Inventory, etc
ManufacturingOperations Management
Dispatching, Detailed ProductionScheduling, Production Tracking, ...
BatchProductionControl
DiscreteProductionControl
ContinuousProductionControl
The production processes
Integrated Information Core
Information Service Bus
Model aware adapters
RSM
The RSM with IIC is used when connecting vertical applications in a horizontal infrastructure – leveraging standards
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14 © 2011 IBM Corporation
IBM Software for a Smarter Planet
Manufacturing Intelligence Enabled by Frameworks
Real-time Off-line, batched
Co
nti
nu
um
of
Op
era
tin
g C
on
texts
OP
ER
AT
ION
S
Transactional
Historians
Industry Frameworks
Real-time Process Control, SCADA, HMI/MMI, real-time trending applications
PR
OC
ES
SB
US
INE
SS
Operational Data Store
Pure Business Intelligence
Applications/ Data
Warehousing/ Data Mining
Enterprise Resource Planning (ERP),Supply Chain Management, Enterprise Asset Management, Advanced Planning and Scheduling
AdvancedAnalytics and
Modeling Tools
Mfg Intel
DEVICE I/OTAGS
EQUIPMENT
ORDERSSPECS
COST-BASED MODELS
INSTRUMENT
BUSINESSRULES
SCHEDULES
PRODUCTIONMODELS,RECIPES/BOMS &ROUTES
MATERIAL &PRODUCTFLOWS
Interfaces to ERP
Source: AMR
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15 © 2011 IBM Corporation
IBM Software for a Smarter Planet
From reference to real world abstraction
• RSM meta-model –standards based information integration model
– Linking of different standardized models within different domains, for C&P:
– S95, S88, MIMOSA, ISO 15926
• RSM instance-model - the population of RSM instances with enterprise master data, to represent the structure of this specific enterprise to be used by model aware applications
– Full enterprise name space management
– Model can be navigated without restricting hierarchies.
– A hierarchy may be viewed for ease of access for the unfamiliar user,
– Navigation can proceed behind the scenes in any direction.
– Multiple paths to same data is possible including shortcuts.
Drilling &
CompletionOperations
& Maintenance
Production &
Reservoir
Functionallocation
WONotification
Functionallocation
Activity
Tagno.
DCS, IMS, ...
ERP, EAM, ...
Planning, optimization
Production management
1 2
A B C .. .. ZD .. ..
Allocation
value
Tagno.
Wellhead tmp,
timestmp
Allocation
Wellhead temp
NotificationW9
Enterprise
P5
Wells
P&IDs
1 2 Country
Area
ProdUnit
Control Loops
WorkCenter
Work Equipm
Measuremt
Msrmtval
W4W1
Transmitter
Calculated
value, softtag
Plant/ Facility B
Plant/ Facility A TP
SH
N
TR
SFSN
WS
P
Valve Separator
WorkCenterP
Systems
S F LP S F L
Logical
FL CLFlow
lines
Meta model
Instance model
ISA-88
ISA-95
Lang Codes
OPC
MIMOSA
UN/CEFACT EDI (X12)
Proprietary
ISO 15926
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16 © 2011 IBM Corporation
IBM Software for a Smarter Planet
RSM - instance model - as viewed from client application
Functionallocation
WONotification
Functionallocation
Activity
Tagno.
DCS, Data Historian, ...
ERP, EAM, ...
Planning, optimization
Production management
1 2
A B C .. .. ZD .. ..
• Access to information concerning the same object(s) even if the information is dispersed across many facilities and many applications
• A naming context for measurements across facilities
• Tag – measurement point, tag based addressing
Tagno
Allocation
value
Tagno.
Wellhead temp msrmt value
Allocation
Tagno
Wellhead temp Notification
Functloc
W9
Enterprise
P5
Wells
P&IDs
1 2 Country
Area
ProdUnit Control Loops
WorkCenter
Work Equipment
Measuremt
Measurement value
W4W1
Transmitter
References
calculated
value, softtag
Plant/
Facility B
Plant/
Facility A
P&ID:Piping and Instrumentation Diagrams
Instance model design, with class usage, hierarchies and relationships, done
through services based on required domain use cases
TP
SH
N
TR
SFSN
WS P
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17 © 2011 IBM Corporation
IBM Software for a Smarter Planet
RSM Instance model being kept in synch with Engineering Systems through lifecycle of operational facility – horizontal integration
SmartOil Oil production facility
Engineering System
SmartOil Oil production facility
RSM Instance Model
Peter Pan
Handover –
Remove/replace operationsIIC Model Management providing RSM Instance Model Load and RSM Instance Model Provisioning
RDF
Ie: 30 000 objects!�Type Of consruct
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18 © 2011 IBM Corporation
IBM Software for a Smarter Planet
Use ISO15926 for representing physical connectivity
Connection Node
Connection Point
Equipment
• Connections modelled
– Equipment 1-many association to Connection Point
– Connection Point 1-many association to Connection Node
EquipmentConnection Point
• ISO15026 for modeling connectivity of equipment,
– not just relations between equipment.
– in the instance model of IIC/RSM
• Example:
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19 © 2011 IBM Corporation
IBM Software for a Smarter Planet
Stand ards
Cer tif ication
Educa tion & T raining
Publishin g
Conf eren ces & Exhibits
Udo Pletat [1] and Johan Wilhelm Klüwer [2 ]Einar Landre [3] and Jørn Ølmheim [ 3]Frode Myren [4 ] and Pål Rylandsholm [2]
Presented by Frode Myren, IBM[1] IBM Deutsc hland R&D GmbH
[2] Det Norske Ve rit as
[3] St ato ilHydro ASA [ 4] IBM Norway
ISO 15926- & RSM- based integration architecture for oil & gas industry solutions
Stand ards
Cer tif ication
Educa tion & T raining
Publishin g
Conf eren ces & Exhibits
Udo Pletat [1] and Johan Wilhelm Klüwer [2 ]Einar Landre [3] and Jørn Ølmheim [ 3]Frode Myren [4 ] and Pål Rylandsholm [2]
Presented by Frode Myren, IBM[1] IBM Deutsc hland R&D GmbH
[2] Det Norske Ve rit as
[3] St ato ilHydro ASA [ 4] IBM Norway
ISO 15926- & RSM- based integration architecture for oil & gas industry solutions
ISAEXPO2009 - handover process –valve exchange demonstrated
ISO15926 RDF Template technology
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© 2011 IBM Corporation20
IBM Software for a Smarter Planet
Why the term ‚Reference Semantic Model‘?
� The RSM has the scope of an Information Integration model,
– Enterprise and plant level monitoring and business integration– Vertical integration of 10s of 1000s of intruments with measurement points
� Reference Semantic Model aims at
– richer content quantity =/= higher content quality through• expanding the industry domain modeling scope
• unification of relevant information models like OpenO&M (S95, S88,
MIMOSA)
Semantic Days 2010
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21 © 2011 IBM Corporation
IBM Software for a Smarter Planet
Enterprise Resource Planning System &Enterprise KPI/Event Portals
OpenO&M Systems P2B Interoperability Use CasesOpenO&M Systems P2B Interoperability Use Cases
Production Forecasting & Scheduling System
Asset Capability Modeling
& Optimization DSS
Maintenance &Reliability
ManagementSystems
CBM Advisories
Control, SCADA,
HMI, & Historian
Systems
CBO Advisories
Asset Measurements, Events, Inspections, Usage, and O&M Actions
O&M Event Monitoring
I&C Device Monitoring
Portable Monitors (Off-& On-line)
Online Surveillance Monitors
Online Protection Monitors
Online Transient Monitors
Sample/LIMS Monitoring (Off-
& On-line)
OperationsManagement
Support Systems
(PSMS, AHMS, QMS, EMS)
Event-Oriented
Messaging Services(OPC UA + ESB)
Production Performance (B2MML)
Capability Forecast (B2MML, PRODML)
Planned Maintenance Unavailability
Schedule (B2MML)
Meter Readings & Work Completed
(MIMOSA)
Full-resolution Condition Data & Events (MIMOSA)
(MIMOSA)
“As-Maintained”Master Data (MIMOSA & B2MML)
(MIMOSA)
Significant Actual & Early Warning Events (MIMOSA)
KPIs(MIMOSA & B2MML)
Asset Removals & Installations (MIMOSA)
Maintenance Work-In-Process
&Work History (MIMOSA)
Modified Maintenance Unavailability Schedule (B2MML)
Production Orders (OAGIS, CIDX)
Control Data & Events
Operational Data & Events (OPC DA/HDA/A&E)
RFQ Cost/Delivery Schedule & PO Delivery Status (OAGIS, CIDX)
RFQ Cost/Delivery Schedule & PO Delivery Status (OAGIS, CIDX)
RFQs & POs (OAGIS, CIDX)RFQs & POs (OAGIS, CIDX)
Su
pp
lier
s
Cu
stom
ers
Prod. Performance (B2MML)
Prod. Schedules (B2MML)
Pla
nt/
Pro
ce
ss E
ng
ine
eri
ng A
s-D
esig
ne
d
& B
uilt
Seg
men
t/T
ag
In
form
ation
, C
on
fig
ura
tion
Ma
nag
em
en
t H
isto
rian
Pla
nt/P
rocess A
s-In
sta
lled
& M
ain
tain
ed
Se
gm
en
t/Asse
t/Ta
g R
eg
istry
& C
on
figu
ratio
n M
an
ag
em
en
t His
toria
n
OE
M M
ode
l
Pro
du
ct D
ata
. S
yste
ms
“As-Designed”Master Data (ISO 15926 / FIATECH /
POSC CAESER / MIMOSA)
Collaborating on Interoperability Standards – with BOTH PCA and OpenO&M
An organization of standards and industry organizations focusing on improving the operation and maintenance capabilities in the industrial domains like manufacturing, facilities, and defense (source – 2007, Mimosa)
F O U N D A T I O N
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22 © 2011 IBM Corporation
IBM Software for a Smarter Planet
Business partner applications – Custom applications
Integrated Information Core – Standards based Integration of information using a
common reference semantic model across multiple industrial sources
Condition based
monitoring
Collaboration for
decision making
Intelligent alerts
& event
management
Standardize
processes across
Plants
Visualization in
context of process
Smart SOA with
collaboration
Industry
standards
Consistent
representation,
normalized taxonomy
Key performance
indicators
IIC (middleware, real-time information integration framework)
DCS, PLC & historians
Equipment & process
documentation
Drilling& Production Acc. systems
Maintenance & Asset mgt
Facility monitoring,
HSE apps. …
Rotating equipment monitoring
Human alerts Other systems
Model aware adapters (data access)
Users and applications
• Maintenance Supervisor/Engineer
• Platform Engineer
Human alerts
mail/ terminal
/SMS
• Production Supervisor• Operator
• HSE Engineer• Field, Asset Owner
Integration with other systems (ERP, EAM, Oil accounting)
Production and
performance
reporting
Applications
Can request information in context of the model“e.g. what is the temperature of tank 3, on platform 2?”
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23 © 2011 IBM Corporation
IBM Software for a Smarter Planet
Interface Count
136
Interface Count
23468101215284566
Application Count = 12
Enterprise
Specified by
ISA-88
Specified by
ISA-95
Site
Area
Work Cell
Storage Unit
Unit
Manufacturing
Line
Production Unit
Storage Zone
Process
Cell
Unit
Discrete
Operations
Continuous
Operations
Inventory
Operations
Batch
Operations
Control
Module
Equipment
Module
Proprietary Enterprise Business Systems, Middleware
Automation Systems, point to point connections
Applications and people exchange information
through a model of the enterprise and assets
In summary, industry standards simplify the conversation for Oil and Gas
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24 © 2011 IBM Corporation
IBM Software for a Smarter Planet
Smarter Integrated Operations, enabled by standards based
frameworks, leads to Smarter Oil & Gas FieldsSmart Oil & Gas Field Solutions
Comprehensive set of capabilities to enable smarter decisions faster
Visibility Collaboration Analytics Optimization
Smart Oil & Gas Field EnablementOne open channel to all data required to operate assets in real time
Semantic Model Standard-Based Standardized Metrics Event Management
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© 2011 IBM Corporation25
IBM Software for a Smarter Planet
� Contact afterwards
here
� or on
� or IBM locally
Learn more about the IBM’s solutions for the Chemicals and
Petroleum at www.ibm.com/software/industry/chemicals_petroleum/