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January 2019 Enabling Technologies - Diesel through hybrid David Dunnuck Executive Director – CES Research and Engineering

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Page 1: Enabling Technologies - Diesel through hybrid Dunnuck.pdfEnabling Technologies - Diesel through hybrid. David Dunnuck. Executive Director – CES Research and Engineering. 2 2. 19901/24/2019

January 2019

Enabling Technologies -Diesel through hybrid

David DunnuckExecutive Director – CES Research and Engineering

Page 2: Enabling Technologies - Diesel through hybrid Dunnuck.pdfEnabling Technologies - Diesel through hybrid. David Dunnuck. Executive Director – CES Research and Engineering. 2 2. 19901/24/2019

21/24/2019 Cummins Confidential2 1990 2000 2010 2020

Evolution of Diesel Technology

Aftercooling

Electronic Fuel Systems

Cooled Exhaust Gas Recirculation

Diesel Particulate Filter

Selective Catalytic Reduction

500 ppm S

15 ppm S

Page 3: Enabling Technologies - Diesel through hybrid Dunnuck.pdfEnabling Technologies - Diesel through hybrid. David Dunnuck. Executive Director – CES Research and Engineering. 2 2. 19901/24/2019

3

Technology Introduction - Recent Tiers

Tier 3 (Stage 3A) Emissions

2006 2011 2014 2019 2022+

Tier 4i (Stage 3B) Emissions

Tier 4F (Stage IV) Emissions

TPEM Effect

Stage V Emissions (2019/20 CMI Products)

TBD Emissions Standards-NA Tier5 potential remains gray.-Likely to see an increase in the availability of new technologies such as hybrid, start/stop, electrification, etc.

Page 4: Enabling Technologies - Diesel through hybrid Dunnuck.pdfEnabling Technologies - Diesel through hybrid. David Dunnuck. Executive Director – CES Research and Engineering. 2 2. 19901/24/2019

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Electronic Controls

Fuel Systems

Filtration

System IntegrationCummins design, build & integrate the complete Tier 4 system from air-intake to exhaust

Combustion Technology

Turbochargers

Aftertreatment

Page 5: Enabling Technologies - Diesel through hybrid Dunnuck.pdfEnabling Technologies - Diesel through hybrid. David Dunnuck. Executive Director – CES Research and Engineering. 2 2. 19901/24/2019

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The Right Technology Matters

EPA 07/10 Pickup Truck 2007

EPA 07 On-Highway 2007

EPA 10 On-Highway 2010

Euro 4 On-Highway 2006

Euro 5 On-Highway 2009

EPA Tier 2 > 751 hp 2006

Tier 3 / EU Stage IIIA 2005

Application In-Cylinder Only

Cooled EGR/VGT

NOxAdsorber SCR PM

Aftertreatment

Tier 4 Interim 174-751 hp 2011/ Stage IIIB 75-173 hp 2012

FirstDate

Fit technology to market application

Tier 4 Final 174-751 hp 2014/ Stage IV 75-173 hp 2015 Stage V 2019Tier 4 Final 2020

Page 6: Enabling Technologies - Diesel through hybrid Dunnuck.pdfEnabling Technologies - Diesel through hybrid. David Dunnuck. Executive Director – CES Research and Engineering. 2 2. 19901/24/2019

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Carbon Monoxide Emissions

0

0.5

1

1.5

2

2.5

3

3.5

4

Tier 3 Tier 4i Tier 4f

CO, g/kw-hr

Tier 4f99+% Reduction in

CO

Page 7: Enabling Technologies - Diesel through hybrid Dunnuck.pdfEnabling Technologies - Diesel through hybrid. David Dunnuck. Executive Director – CES Research and Engineering. 2 2. 19901/24/2019

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0

0.5

1

1.5

2

2.5

3

3.5

4

4.5

QSM 11 QSB6.7 QSL8.9 QSX15 QSB6.7 QSL8.9 QSX15Tier 3 (no AT) Tier 4i (DOC-

DPF)Tier 4i (DOC-

DPF)Tier 4i (DOC-

DPF)Tier 4f(DOC-

SCR)Tier 4f(DOC-

SCR)Tier 4f(DOC-DPF-SCR)

Composite BSNOx g/bhp-hr

Composite BSNO2 g/bhp-hr

Tier 3, Tier 4i and Tier 4f Engines

Tier 4f99+% Reduction in

NO2

Page 8: Enabling Technologies - Diesel through hybrid Dunnuck.pdfEnabling Technologies - Diesel through hybrid. David Dunnuck. Executive Director – CES Research and Engineering. 2 2. 19901/24/2019

8(Khale, Air & Waste Manag. Asso., 2011) (Courtesy of HEI Report, 2015)

Page 9: Enabling Technologies - Diesel through hybrid Dunnuck.pdfEnabling Technologies - Diesel through hybrid. David Dunnuck. Executive Director – CES Research and Engineering. 2 2. 19901/24/2019

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Emissions from 25 Tier 4 Final machines equivalent to just one Tier 1 machine!

Meeting ‘Near-Zero’ Emissions

Page 10: Enabling Technologies - Diesel through hybrid Dunnuck.pdfEnabling Technologies - Diesel through hybrid. David Dunnuck. Executive Director – CES Research and Engineering. 2 2. 19901/24/2019

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Operating TCO Comparison: 6.7LT3 T4F MY 2019

Total Cost 1 0.93 0.91

Maint Cost 1 1.08 .78

*TCO savings realized with newer products is highly duty cycle dependent.*Regional diesel & DEF pricing have direct affects on the above.

Page 11: Enabling Technologies - Diesel through hybrid Dunnuck.pdfEnabling Technologies - Diesel through hybrid. David Dunnuck. Executive Director – CES Research and Engineering. 2 2. 19901/24/2019

11Cummins Confidential

Idle Reduction

Low Temp AftertreatmentHigh Efficiency

Clean Combustion

Low Carbon Fuels

CO2 Fuel Efficiency

Reducing CO2

Waste Heat Recovery

Hybrid

Page 12: Enabling Technologies - Diesel through hybrid Dunnuck.pdfEnabling Technologies - Diesel through hybrid. David Dunnuck. Executive Director – CES Research and Engineering. 2 2. 19901/24/2019

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POWERTRAIN OF CHOICE

BatteryElectric2019

Hybrid(Range Extended)

2020

Fuel Cell Electric

IC Engine

12

Page 13: Enabling Technologies - Diesel through hybrid Dunnuck.pdfEnabling Technologies - Diesel through hybrid. David Dunnuck. Executive Director – CES Research and Engineering. 2 2. 19901/24/2019

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Intelligent Data Systems

connected systems ●controls ● intelligent

transportation

Super EngineSystem

Alternate Energy electrification ● natural gas ●

gasoline ● others

Powertrain Integration

transmission ● axles ● brakes

SuperPower

Solution

Page 14: Enabling Technologies - Diesel through hybrid Dunnuck.pdfEnabling Technologies - Diesel through hybrid. David Dunnuck. Executive Director – CES Research and Engineering. 2 2. 19901/24/2019

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Cummins is committed to being a diverse powertrain supplier across our regions and markets.

We are in a period of transformative change within the industry. With change comes opportunity.

The future includes:Internal combustion powertrain fueled by conventional and non-conventional fuels.

Electric powertrain as pure EV, range extended EV and hybrid.

Connected solutions to drive the demands of digital business.

energy diversity is KEY

Page 15: Enabling Technologies - Diesel through hybrid Dunnuck.pdfEnabling Technologies - Diesel through hybrid. David Dunnuck. Executive Director – CES Research and Engineering. 2 2. 19901/24/2019

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Q+A

Page 16: Enabling Technologies - Diesel through hybrid Dunnuck.pdfEnabling Technologies - Diesel through hybrid. David Dunnuck. Executive Director – CES Research and Engineering. 2 2. 19901/24/2019

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