enclosed combustion technology
TRANSCRIPT
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Enclosed Combustion TechnologyBy: Anu Vij, COO
www.shipandshore.com
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Thermal Oxidizer Systems
CONSULTING ENGINEERING DESIGN PERMITTING FABRICATION INSTALLATION SERVICE
MOST COMMON CHOICES
• Regenerative Thermal Oxidizer (RTO)
• Direct Fired Thermal Oxidizer (DFTO)
• Catalytic Thermal Oxidizer
• Recuperative Thermal Oxidizer
• Steam Generating Thermal Oxidizer
(SGTO)
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Direct Fired Thermal Oxidizer
CONSULTING ENGINEERING DESIGN PERMITTING FABRICATION INSTALLATION SERVICE
1400-1500°FNAT.
GAS
Combustion / Dilution
Air
V.O.C. From Process
• Ideal for very high
solvent emissions
• (self-sustain)
• VOC concentration
up to 50% LEL
• Destruction rate 99%+
• Zero energy recovery
• Depending on solvent
loading could be high
energy user
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Recuperative Thermal Oxidizer
CONSULTING ENGINEERING DESIGN PERMITTING FABRICATION INSTALLATION SERVICE
• VOC concentrations
10-35% LEL
• Moderate to high solvent
emissions
• Destruction Efficiency –
99%+
• Shell & tube Heat
Exchanger with thermal
effectiveness up to 70%
• High operating if <15%
LEL solvent load
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Regenerative Thermal Oxidizer (RTO)
CONSULTING ENGINEERING DESIGN PERMITTING FABRICATION INSTALLATION SERVICE
• Dilute waste gasses
• Destruction: 95- 99%
(1400-1500°F
Operating Temp)
• Thermal Efficiency up to
97% (ceramic media HX)
• Very low operating costs
• Not designed for high
solvent loading (due to
high thermal %)
ENERGY-EFFICIENT SOLUTION
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Regenerative Thermal Oxidizer (RTO)ENERGY-EFFICIENT SOLUTION
In-House Engineering & Fabrication
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Regenerative Thermal Oxidizer (RTO)UNIQUE DESIGN FEATURES
HEAT RECOVERY AS HIGH IN EXCESS OF 97% VOC DESTRUCTION EFFICIENCY UP TO 99% HIGH FLOW & VOC CONCENTRATIONS OF UP TO 25% OF THE LOWER EXPLOSIVE LIMIT (LEL) VARYING SOLVENT MIXTURES and/or VARYING EXHAUST AIR VOLUMES RUNNING ON THE SAME
PRODUCTION LINE RELIABLE POPPET VALVE DESIGN ACHEIVES 99% DESTRUCTION WITHOUT PUFF CHAMBER MULTIPLE CHAMBER SYSTEMS USER FRIENDLY DESIGN FOR RAPID INSTALLATION & EASE OF MAINTENANCE STATE-OF-THE-ART RTO CONTROL SYSTEM PROGRAMMABLE LOGIC
(PLC) WITH DATA RECORDER & REMOTE ACCESS VARIABLE FREQUENCY DRIVE (VFD) FOR REDUCED ELECTRICAL CONSUMPTION INTEGRATED VPN FOR REMOTE TROUBLESHOOTING & VIEW OF REAL TIME OPERATIONS LOW NOx BURNERS or MULTIPLE BURNERS AVAILABLE SELF-SUSTAINING OPERATION FOR MANY APPLICATIONS SMALL EQUIPMENT & CARBON FOOTPRINT 100% COMPLIANCE TRACK RECORD
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Catalytic Thermal Oxidizers
CONSULTING ENGINEERING DESIGN PERMITTING FABRICATION INSTALLATION SERVICE
• Dilute Waste Gasses
• Destruction: 95-99%,
(700-800°F operating temp)
• Thermal efficiencies of 50 to 65%
(Metal gas to gas Heat
Exchanger)
• Catalyst Subject to poisoning,
sintering, masking
• Expensive to replace - Catalyst
• Not recommended for changing
waste gas emissions
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Steam Generating Thermal Oxidizers
CONSULTING ENGINEERING DESIGN PERMITTING FABRICATION INSTALLATION SERVICE
• Steam Generated with
Waste Heat
• VOC contributes to fuel
reduction
• TYP 70% efficient
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The Ship & Shore AdvantageCOMPLETE SOURCE FOR ENVIRONMENTAL & ENERGY SOLUTIONS
CONSULTING ENGINEERING DESIGN PERMITTING FABRICATION INSTALLATION SERVICE
• Equipment is Manufactured in the USA.
• Complete In-House Engineering Team and Disciplines.
• In-House Project Engineer Manages your Project.
• 24/7 Factory-Trained Service Available by Telephone.
• Standard and Extended Warranty on all Manufactured Systems.
• Installation, Commissioning and Aftermarket Service Provided by Expertly Trained
Personnel.
• State-of-the-Art RTO Control Systems with the Newest, User Friendly HMI/PLC.
• Fully Functional with Remote Access and Integrated Digital Data Reports.
• To Date S&SE has Assisted Clients in Receiving over 5.5 Million Dollars in
Utility Cash Rebates and Incentives for Energy Efficiency Projects.
• Our Engineers have been Recognized and Called as Expert Witnesses to Testify
Before the AQMD, EPA and other Regulatory Authorities.
• Equipment is Pre-tested, Pre-piped, Pre-wired and Skid-mounted to Minimize
Installation Time and Expense.
• Ship & Shore Environmental is Proud of our 100% Compliance and Success Rate
on all Projects.
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