End Debur r ing Systems

Product i v i t y ° Qua l i t y ° Safe tyAbtex end deburring systems increase your productivity by decreasing cycle times over hand deburring. Accurate brush penetration is maintained throughout each production run, leading to improved quality. Parts are clamped into Abtex end deburring systems, and each machine is activated by “deadman” switches, increasing operator safety.

Specifications presented here are for Abtex’s most popular end deburring systems. However, any of these systems can be customized, or Abtex engineers can design a totally custom system for your application.

Contact us with your specific application. 315-536-7403

Abtex Single Head Semi-Automatic End Deburring System

• Pressing two palm buttons activates the clamping mechanism and table travel.

• Automatic clam shell hood provides added safety and additional dust control.

• One 12" or 14" Abtex disc brush is driven by a 2 HP motor and variable speed drive.

• Table accommodates extrusions measuring 4" to 46" in length. (Custom clamping available for lengths less than 4".)

• Table extension available if additional support is required for extrusions longer than 46".

• 3 to 4 cycles per minute. 14" wide table can offer multiple part loading/cycle.

• Dust collection unit: C3-1200.

Profile End Preparation (PEP) System for Optical Measuring Systems

• Low cost, compact – Just 24” wide, 24” long and 48” high. • Operator clamps sample part in place and manually feeds part across

abrasive filament disc brush face. • 2 HP, 1750 RPM electric motor reverses direction when part carrier

contacts limit switch. • Action provides 360 degree deburring. • Removes burrs quickly and completely regardless of work piece geometry. • Lateral surface finish not affected. • Portable system can be set up quickly.• Requires minimal operator training and skill.• 3 to 4 cycles per minute.• Dust collection unit: C3-800.

Contact us with your specific application. 888-662-2839

Abtex Double Head (Short Part) Flow-Through System• Accommodates extrusions measuring from 1" to 7.5" in length and up to 5.0" high.• Four 12" or 14" Abtex fiber abrasive disc brushes are each driven

by a 3 HP, 1200 RPM motor• Variable speed frequency drive. • Variable speed conveyor at a maximum speed of 6"/sec.• Up to 900 parts/hr.• Dust collection unit C3-2500

Abtex Double End Tube Deburring System• Deburrs tubes 2.95" to 14" long with

diameters of 3/8" to 1-1/4." • Four 8" Abtex fiber abrasive disc brushes are

each driven by a 1 HP motor. • Hopper loading. • Variable speed conveyor. 0-10"/sec.• Up to 6,000 tubes/hr.• Dust collection unit C3-2500.

Abtex Double Head (Long Part) Flow-Through System

• Accommodates extrusions from 3" to 108" in length. • Four 12" or 14" Abtex fiber abrasive disc brushes

are each driven by a 3 HP, 1200 RPM brush motor.

• Variable speed frequency drive.• Variable speed conveyor at a

maximum speed of 6"/sec.• Up to 900 parts/hr.• Dust collection unit C7-3000.

Wet Dust Collection Unit and Ducting (Collector located 2' right of machine.)

Model Inlet CFM Motor HP A B C D E

C3-800 800 3 60" 26" 29" 6" 19"

C3-1200 1200 3 60" 19" 29" 6" 19"

C5-1800 1800 5 81" 36" 38" 8" 26"

C5-2500 2500 5 81" 27" 38" 8" 26"

C7-3000 3000 7.5 81" 36" 49" 10" 34"

**With the creation of aluminum dust, the dust collection system must be explosion protected. NFPA standard 484, section 4 addresses the generation of, and collection of, aluminum dust. Wet-type dust collection is the most practical means of evacuating aluminum dust from the work area.

P.O. Box 188 • 89 Main Street • Dresden, NY 14441315-536-7403 • 888-662-2839 • Fax 315-536-0280

www.abtex.com

06/2013

"We needed a deburring system to integrate into our line for a pack out system. It had to be able to deburr multiple surfaces and we wanted it to compensate for brush wear. Abtex's applications engineers were extremely responsive in their deburring sample parts and in their interface with our customer. I was impressed with their attention to detail and the thought that went into the unit. We and our Fortune 500 customer would go back to Abtex in a minute."

Dan Schwab Distech Systems • New York

"We took the machine off the truck and within minutes we were deburring parts. The hassle-free setup allowed for a quick turnaround. This machine is a Cinderella story. As soon as you load a part in, it comes right back to you... without burrs! You literally cannot feed the parts in quick enough, it's that fast. Whether your're running a manual feed/unload or an automatic conveyor system, this machine will produce results. The speed of the process and the quality of the finished product is magical!"

Ray Lavigne Lavigne Manufacturing • Rhode Island

"Since installing the Abtex deburring system, we increased deburring production 55 to 60 percent, and the quality exceeds manual operation. I highly recommend it."

Dwight Knowles

Elixir Industries • Georgia

"The Short Parts Thru Feed Deburring Machine from Abtex has changed the way we think about deburring short parts. We have very few parts that we still tumble. Also, I don't know why, but the brushes seem to last forever."

Tom Zurewich Indalex America Mideast Aluminum Division • Pennsylvania