energy chain systems e6 system - igus® inc. e6.pdf · kma mounting brackets available with...

Energy Chain Systems®

E6 System

Product RangeInner heights from 1.14” to 3.15”

Inner widths from 1.18” to 23.62”

Interior SeparationAll E6 Series have interior separation

possible

Mounting BracketsMounting brackets with variable

attachment options

Order ExampleOrdering and Information

E6 Energy Chains®

InstallationCan be opened and closed using ascrewdriver. Side strips can be installedusing a hammer

Guide TroughsSee Chapter 9

Series E6-29

Series E6-40

Series E6-52

Series R6-52

Series E6-62

Series E6-80

Series E6-80L

• Extremely quiet operation

• Vibration dampening

• Mounting brackets with integrated strain relief available

• Modular construction

• Can lengthen or shorten as required

• No pin and bore connections

• Very large gliding surface

E6

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System E6

The abrasion resistant connector strips have replaced the common pin bore

connection. Therefore the E6 is suitable for cleanroom applications, tested

through the IPA Fraunhofer institute, ISO Class III*. The special design of the

chain links and the small pitches are responsible for the low-noise operation of

the System E6. A test of the TÜV Rheinland in May 2002 came to the result of

46dB(A)** at a minimum noise pressure level of 10dB(A) caused by exterior

noise. Another advantage of the connector strips is that they can guarantee a

long-term conductivity, if electric conductive special material is used (igumid

ESD on demand). But we already got the following result for the System E6

made of the common material igumid G: ESD- compatibility LEVEL 1 acc. SEMI

E78-0998 for Series E6-29-050-055-0

* Acc. DIN EN ISO 14644-1 for Series E6-29-050-055-0

For v = 1 m/s and v = 2 m/s

** Velocity 2 m/s, 1.5 m unsupported, Series E6-52-10-100-0, 10dB(A)

E6-62 - Nested E-Chains® reduce vibrations

and improve milling accuracy

Horizontal and standing installations mounted

at a portal robot reduce the noise level

Series E6-52-050-100-0 to carry very fast electric

cables and ink hoses in a digital printer, but also

had to be extremely quiet and silent. Fillweight: 2

kg, speed: 2 m/s acceleration: 20 m/s2, cycles per

day 6000

Series E6-52-150-150-0 in a pick and place robot.

Handles injection molded CD covers in a split sec-

ond: Tool open gripper in....tool closed - all in 0.25

seconds, speed 8m/s, acceleration: 78.5 m/s2

TÜV noise certificate states 46 dB(A)

http://www.igus.com

mailto:[email protected]

http://www.igus.com/qs/echain.asp

7.19

igus® System E6 - Overview

E6: E-Chain® with 6 pieces per link - snap-open along both radii

Extremely low-noise operation -

46 dB(A)* depending on the speed

Snap-open lids along both radii (E-Chain®)

Available as closed tube for some types

For high speed and high accelerations

Modular design, can be shortened and lengthened

Minimum vibrations

High stability and tensile strength

Various interior separations available

KMA mounting brackets available with

integrated strain relief (except for E6-29)

E6 adapter link - for gliding applications - minimizes excess

lengths in end positions - quick and easy assembly

You find more technical data about the material, chemical

resistance, temperatures Design, Chapter 1

Next Page: Find application examples and assembly instructions

Selected noise tests - External noise corrected measurement valuesE-Chain® Averaging of the corrected Test method

Series sound pressure levels Unsupported

igus® Series E6-52 ≈ 46 dB(A) 2.0 m/sec.

Chain 1 Third-party product ≈ 77 dB(A) 2.0 m/sec



We have received an official

noise certificate from the Rhine -

land Technical Inspection Au -

thority (TÜV Rheinland Berlin

Bran den burg) and we are happy

to provide you with a copy on

request

Special features - System E6

Extremely low noise - TÜV certified test. Test variables: v = 2 m/s FLa = 1.5 m

Type: E6-52-100-0 - External noise: min. 10 dB(A) sound pressure

IPA Certificate: Clean Room test ISO Class 3 (at v= 1m/s and v= 2m/s) for

Series E6-29-050-055-0

ATEX-ESD Standard Material: igumid G - ESD compatibility Level 1 according to SEMI

next page - igumid ESD special material (on request): Superior long-term conductivity due to

lack of pin-bore tolerance (no air gaps)

Interior stop dog

No pin/bore connection

Polymer spring withoptional flexibility

*Noise level ≤ 46 dB(A) - A measurement conducted by the Rhineland

Technical Inspection Authority (TÜV Rheinland) in May 2002 indicates

a value of ≤ 46 dB(A) at 2 m/s and with an un supported length of 1.5

m with Series E6-52-10-100-0, and all this with at least 10 dB(A)

sound pressure level generated by external noise.

Selection tableSeries Inner height Inner width Outer width Outer height Bending radius Unsupported

hi Bi Ba ha R length max.

in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) ft (m)

E6.29 1.14 (29) 1.18 - 4.72 (30 - 120) 1.81 - 5.35 (46 - 136) 1.38 (35) 2.17 - 5.91 (55 - 150) ca. 4.92 (1.5)

E6.40 1.62 (40) 1.57 - 11.81 (40 - 300) 1.57 - 11.81 (40 - 300) 2.13 (54) 2.48 - 7.87 (63 - 200) ca. 6.56 (2.0)

E6.52 2.05 (52) 1.57 - 11.81 (40 - 300) 2.52 - 12.76 (64 - 324) 2.56 (65) 2.95 - 9.84 (75 - 250) ca. 9.84 (3.0)

E6.62 2.44 (62) 1.97 - 15.75 (50 - 400) 3.39 - 17.17 (86 - 436) 3.31 (84) 4.53 - 13.78 (115 - 350) ca. 13.12 (4.0)

E6.80 3.15 (80) 1.97 - 23.62 (50 - 600) 3.94 - 25.59 (100 - 650) 4.25 (108) 5.91 - 17.72 (150 - 450) ca. 18.05 (5.5)

10 Widths4 Bending Radii

Low-noise design

Interior separationpossible

KMA mountingbrackets

7.20

Product Range:

Inner Widths (Bi) inches (mm): 1.18 (30) - 4.72 (120)

Bending Radii (R) inches (mm): 2.17 (055), 2.95 (075),

3.94 (100), 5.91 (150)

Pitch: .87 (22 mm/link) =

14.0 links/ft (46 links/m)

39.8 (1012 mm)

Series E6-29 System E6 1.14

When not to use the

Series E6-29:

For side-mounted applications

Series 200 System E2,

Chapter 4

For RBR (reversed bend radius)


Chapter 4

For extremely high additional

loads


Chapter 4

For very dirty environments


Chapter 4

-When to use the Series E6-29:

If extremely quiet operation is

required

If very high speeds and/or

accelerations are required

If large stresses and thrust

forces are part of the applica-

tion

For small bending radii

When low vibration is

important

For very low wear, suitable for

cleanrooms

Price Index

KMA mounting brackets withattachment points on all sides

Internalimpactsystem

Very largeglidingsurface

Large inner heights

No pin andboreconnection

Strain relief byseparatetiewrap plates

Can arbitrarily be made longer orshorter because of their modularconstruction

Very small pitch

FLG

FLB

H

HF

S (FLG)

S (FLB)

0 3.28 6.56 13.129.84 16.41

.34

1.01

0

.69

0

1.34

4.03

1.64 3.28 6.564.42 8.20

2.69

FLB

FLG

Fill

wei

ght

in lb

s/ft

Unsupported length

FLB = unsupported with permitted sag

FLG = unsupported with straight upper run

Unsupported length in ft FLB / FLG

Length of travel S in ft

Long travel Max: 197 ft (60 m)

Other Installation Methods:

Vertical, hanging

= max 98.4 ft (30 m)

Vertical, standing

= max 6.56 ft (2 m)

Rotary

= requires further calculation

If the unsupported length is exceeded, the Ener-gy Chain®/Tube must glide on itself. This requiresa guide trough Design, Chapter 1 or incor-poration of igus® exclusive AUTO-GLIDE Systemguide elements, which are available for this chainseries AUTO-GLIDE System, Chapter 9.

Unsupported Energy Chains® Design, Chap-ter 1, feature positive camber over short travels.This must be accounted for when specifying theclearance height. Please refer to Installationdimensions for further details.

Accessories for

Guide Troughs, Chapter 9

Further information

Design, Chapter 1

http://www.igus.com/igus/wech3_i.asp?series=E6-29&group=E-Chain%20E6

E6-29

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Series E6-29 System E6

Part No. Bi Ba

E6-29-030 1.18 (30) 1.81 (46)

E6-29-040 1.57 (40) 2.20 (56)

E6-29-050 1.97 (50) 2.60 (66)

E6-29-060* 2.36 (60) 2.99 (76)

E6-29-070 2.76 (70) 3.39 (86)

E6-29-080* 3.15 (80) 3.78 (96)

E6-29-090* 3.54 (90) 4.17 (106)

E6-29-100 3.94 (100) 4.57 (116)

E6-29-110* 4.33 (110) 4.96 (126)

E6-29-120 4.72 (120) 5.35 (136)

Ba = Bi + .63 (16)Bi

1.14

(29)

1.38

(35).98

max.

Supplement part no. with required radiusfor example, E6-29-050-150-0

Bending Radiifor ALL Widths

2.17 (055)2.95 (075)3.94 (100)5.91 (150)

Series E6-29 Energy Chain®

(Crossbars every other link)

*The required clearance height is HF = H + 1.57 (40 mm) with1.68 (2.5 kg/m) fill weight. Please consult igus® if space isparticularly restricted.

Installation Dimensions

D S/2

S

H

H -

1.3

8 (

35

)

1.38 (35).5

9 (1

5).7

9 (2

0)

.87(22)

R

Pitch: = .87 (22 mm) per link

Links per ft (m): = 13.79 (46)

Total Travel: = S

Chain length: = S + K2

Moving endFixed end

R 2.17 (055) 2.95 (075) 3.94 (100) 5.91 (150)

H* 5.91 (150) 7.48 (190) 9.45 (240) 13.39 (340)

D 3.82 (97) 4.61 (117) 5.59 (142) 7.56 (192)

K 8.66 (220) 11.02 (280) 14.17 (360) 20.47 (520)

*Delivery timeupon request

E6-29-11

1.1

4(2

9)

111-X

1.0

6(2

7).51

(13)

2210-X

E6-29-12

.59 (15)

minimum.59(15 mm)

E6-29-11

.20

(5)

Interior Separation

Vertical Separators

Full-Width Shelving

Shelves

Energy Chains® can be subdivided both vertically and horizon-tally using the various interior separation elements.Please note: For the series E6-29, not all shelves are compatiblewith all separators. Please consult igus.

.16 (4)

.31 (8)

.31 (8)

.06 (1.5)

Vertical SeparatorType Part No.

Unassembled E6-29-02

Assembled E6-29-12

Vertical Separator, slottedType Part No.


Assembled E6-29-11

.31 (8)

.06 (1.5)Locking SeparatorType Part No.

Unassembled E6-29-01-R

Assembled E6-29-11-R

.16 (4)

.28 (7)

Side PlateType Part No.


Assembled E6-29-13

Width X Part No. Part No. in. (mm) Unassembled Assembled

1.57 (30) 110/220-30 110/221-30

1.97 (50) 110/220-50 110/221-50

2.36 (60) 110/220-60 110/221-60

2.76 (70) 110/220-70 110/221-70

3.15 (80) 110/220-80 110/221-80

3.54 (90) 110/220-90 110/221-90

3.94 (100) 110/220-100 110/221-100

4.33 (110) 110/220-110 110/221-110

4.72 (120) 110/220-120 110/221-120

X

t=.08 (2)

X

X -.28 (7)

t =.10 (2.5)


.71 (18) 2200-18 2210-18

.91 (23) 2200-23 2210-23

1.10 (28) 2200-28 2210-28

1.30 (33) 2200-33 2210-33

1.50 (38) 2200-38 2210-38

1.65 (42) 2200-42 2210-42

1.69 (43) 2200-43 2210-43

1.89 (48) 2200-48 2210-48

2.28 (58) 2200-58 2210-58

2.56 (65) 2200-65 2210-65

2.68 (68) 2200-68 2210-68

2.87 (73) 2200-73 2210-73

3.46 (88) 2200-88 2210-88

3.90 (99) 2200-99 2210-99

http://www.igus.com/echainpdf.asp

http://www.igus.com/echain.asp

http://www.igus.com/RoHS.asp

E6-29

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Mounting Brackets

Option: pivoting

• Bolts to machine• Pivots in one direction• Easy to assemble• Hole pattern identical to Series

240/250

BiAB

Bi A B

1.06 (27) n x .87 (22) 1.06 (27)

.39 (10)ø .18 (4.6)

E6-290-20/21 Moving end

E6-290-10/11Fixed end

Chain Type Part No. Dimension A Dimension BFull Set in. (mm) in. (mm)

E6-29-030 E6-290-030-12 1.57 (40) 1.94 (49)

E6-29-040 E6-290-040-12 1.97 (50) 2.33 (59)

E6-29-050 E6-290-050-12 2.36 (60) 2.73 (69)

E6-29-060 E6-290-060-12 2.76 (70) 3.12 (79)

E6-29-070 E6-290-070-12 3.15 (80) 3.52 (89)

E6-29-080 E6-290-080-12 3.54 (90) 3.91 (99)

E6-29-090* E6-290-090-12 3.94 (100) 4.30 (109)

E6-29-100 E6-290-100-12 4.33 (110) 4.70 (119)

E6-29-110* E6-290-110-12 4.72 (120) 5.09 (129)

E6-29-120 E6-290-120-12 5.12 (130) 5.48 (139)

Tiewrap n C BPlates Number Overall Distance

of Teeth Width BetweenBore Holes

2020-ZB 3 1.18 (30) .59 (15)

2030-ZB 4 1.57 (40) .79 (20)

2040-ZB 5 1.97 (50) 1.18 (30)

2050-ZB 6 2.36 (60) 1.57 (40)

2070-ZB 8 3.15 (80) 2.36 (60)

2090-ZB = 2030-ZB + 2040-ZB

2100-ZB 10 3.94 (100) 3.15 (80)

2125-ZB = 2050-ZB + 2050-ZB

6,2

.47 (12)

C

B

(n-1) x .39 (10)

.31(8)

.08(2)

.08 (2)

1.50 (38)

90∞

Tiewrap plate as an individual part

Single tiewrapplate

.20 (5)

.28 (7)

.08 (2)

Shownassembled

.71 (18)

.98 (25)

*Delivery time upon request.24 (6.2)

http://www.igus.com



E6-29

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Order Example and Technical Data:Series E6-29 System E6

1. Chain selection:

E6-29-100-075-0

Color black

Radius

Width

Chain type

2. Mounting brackets:

E6-290-100-12

Full set

Chain width

Single-sided, pivoting

3. Interior separation:2 separators assembledevery other link(Part No. E6-29-01).Alternative interior separation configura-tion according to design layout possible.

For 6.56 ft (2 m) chain, color black, with pivoting mounting brackets6.56 ft (2 m) E6-29-100-175-0 and E6-290-100-12

92 links — 13.79 links/ft (46 links/m)

Order example

Technical data

Ba = Bi + .63 (16)Bi

1.14

(29)

1.38

(35).98

max.

Details of material properties

Design, Chapter 1

Material igumid G

Permitted temperature -40°/+266°F (-40°/+130°C)

Gliding speed max. 16.4 ft/s (5 m/s)

Unsupported V max. 32.8 ft/s (10 m/s)

Flammability class VDE 0304 IIC UL94 1H

Chain Type Weight(lbs/ft) (kg/m)

-030 0.49 (0.727)

-040 0.51 (0.752)

-050 0.52 (0.777)

-060 0.54 (0.801)

-070 0.56 (0.826)

-080 0.57 (0.851)

-090 0.59 (0.876)

-100 0.61 (0.901)

-110 0.62 (0.926)

-120 0.64 (0.951)





E6-29

Crossbar WidthE6-29-100-100-0

Dimension DInstallationPart No.

-030 2.01 (51) *

-040 2.40 (61) 92-50-175

-050 2.80 (71) 92-50-200

-060 3.19 (81) 92-50-200

-070 3.58 (91) 92-50-200

-080 3.98 (101) 92-50-225

-090 4.37 (111) 92-50-225

-100 4.76 (121) 92-50-250

-110 5.16 (131) 92-50-250

-120 5.55 (141) 92-50-250

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Guide Troughs

Guide troughs are used with applications where the upper run ofthe Energy Chain® glides on the lower run. If using igus® steelguide troughs, the following components are required:

Full travel length of guide troughPart Number 92-301/2 travel length of glide bars

Part Number 92-01Installation sets as end connectors

Part Number 92-50-XX

-XX indicates the length of the profile rail on which the guidetrough is mounted. The values and part numbers are specified inthe table on the left. The standard length of the troughcomponents and glide bars is 6.56 ft (2 m.) The required overalllength of the guide trough directly correlates to the length of travel.

Example: Length of travel 164 ft (50 m)Center mountedRequired guide troughs:164 ft (50 m) guide trough82 ft (25 m) glide bar

= 25 sections of 6.56 ft

(2 m) guide trough

Part No. 92-30

= 13 sections of 6.56 ft (2 m) glide bar

Part No. 92-01

Required number of installation sets:

= Number of guide trough components + 1= 25 + 1 = 26Part number of the installation sets

Example: 92-50-400 for 15.75” (400 mm) long profile rail.

.79 (20) BRi ≥ Ba + .20 (5)

.47(12)

.94 (24)

1.50 (38)

1.02 (26)

1.34

(34)

.79

(20)

.04 (2)

.16 (4)

FL 40 x 4

ø .35 (9) ø.43 (11)

Bi

Ba

ha

.71

(18)

BRa

HR

i ≥ .0

4 (2

) • h

a

HR

a =

2.7

6 (7

0)

* Specialized guidetrough availableupon request

Individual attachmentwithout profile rail

Standard length profile rail

Length from adjacent table

for example, 92-50-250

Guide trough

Glide bars

Installation set

“Basic”

C-profile rail

http://www.igus.com




Design Layout

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Results of cleanroom

tests available


Low-noise design



7.26

Product Range:


Bending Radii (R) inches (mm): 2.48 (063), 2.95 (075),

3.94 (100), 4.92 (125)

5.91 (150), 7.87 (200)

Pitch: 1.09 (27.8 mm/link) =

11 links/ft (36 links/m)

39.4 (1012 mm)


When not to use the

Series E6-40:



Chapter 6


Series 280/380 System E4,

Chapter 6


loads


Chapter 6

For very dirty environments


Chapter 6



required





tion


When low vibration is

important


cleanrooms

Price Index




Large inner heights



Can arbitrarily be made longer orshorter because of their modularconstruction

Very small pitch

FLG

FLB

H

HF

S (FLG)

S (FLB)

0

0 6.56 13.12 26.2519.69 32.81

.67

2.69

0

1.34

4.03

6.72

3.28 6.56 13.129.84 16.41

5.38

FLB

FLG

Fill

wei

ght

in lb

s/ft

Unsupported length







Vertical, hanging

= max 98.4 ft (30 m)

Vertical, standing

= max 6.56 ft (2 m)

Rotary


If the unsupported length is exceeded, the Ener-gy Chain®/Tube must glide on itself. This requiresa guide trough Design, Chapter 1 or incor-poration of igus® exclusive AUTO-GLIDE Systemguide elements, which are available for this chainseries AUTO-GLIDE System, Chapter 9.


Accessories for

Guide Troughs, Chapter 9

Further information

Design, Chapter 1


E6-40

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Part No. Bi Ba

E6-40-040 1.57 (40) 2.20 (60)

E6-40-050 1.97 (50) 2.76 (70)

E6-40-062 2.44(62) 3.23 (82)

E6-40-070 2.76 (70) 3.54 (90)

E6-40-075 2.95 (75) 3.74 (95)

E6-40-087 3.43 (87) 4.21 (107)

E6-40-100 3.93 (100) 4.72 (120)

E6-40-125 4.92 (125) 5.71 (145)

E6-40-150 5.91 (150) 6.69 (170)

E6-40-175 6.89 (175) 7.68 (195)

E6-40-200 7.87 (200) 8.66 (220)

E6-40-225 8.86 (225) 9.65 (245)

E6-40-250 9.84 (250) 10.63 (270)

E6-40-275 10.83 (275) 11.61 (295)

E6-40-300 11.81 (300) 12.60 (320)

Ba = Bi + .79 (20)Bi

1.57

(40)

2.13

(54)

1.42”max.

Supplement part no.with required radius

for example,E6-40-100-075-0


2.48 (063)2.95 (075)3.94 (100)4.92 (125)5.91 (150)7.87 (200)


*The required clearance height is HF = H + 1.57 (40 mm)with 1.68 (2.5 kg/m) fill weight. Please consult igus® ifspace is particularly restricted.


D S/2

S

H

H -

2.13

(54)

2.13 (54).9

8 (2

5)1.

14 (2

9)

1.09(27.8)

R

2.56(65)

2.56(65)

Pitch: = 1.09 (27.8 mm) per link

Links per ft (m): = 10.97 (36)

Total Travel: = S


Moving endFixed end

R 2.48 (063) 2.95 (075) 3.94 (100)

H* 7.24 (184) 8.19 (208) 10.16 (258)

D 4.72 (120) 5.20 (132) 6.18 (157)

K 10.04 (255) 11.61 (295) 14.57 (370)

R 4.92 (125) 5.91 (150) 7.87 (200)

H* 12.12 (308) 14.09 (358) 18.03 (458)

D 7.56 (192) 8.15 (207) 10.12 (257)

K 18.11 (460) 20.87 (530) 26.97 (685)

221-X28222

Interior SeparationVertical Separators and Shelves

Energy Chains® and Energy Tubes can be subdividedboth vertically and horizontally using the various inte-rior separation elements.For layout recommendations, see Design, Chapter 1


2.95 (075) 220-75 221-75

3.94 (100) 220-100 221-100

4.92 (125) 220-125 221-125

5.91 (150) 220-150 221-150

6.89 (175) 220-175 221-175

7.87 (200) 220-200 221-200

X

t=.08 (2) .41 (10.5)

.10 (2.5)

Vertical Separator, slotted

Unassembled Part No. 28221

Assembled Part No. 28222





E6-40

7.28

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Mounting Brackets

Option: KMA pivoting

• Bolts to machine• Pivots in one direction• Easy to assemble

Bi

B =

Bi+

1.0

2 (2

6)

n x 1.09(27.8)

.89(22.5)

.49(12.5)

ø.23(5.8)

B =

Bi+

1.0

2 (2

6)

A =

Bi+

.55

(14)

Bi

A =

Bi+

.55

(14)

2.56 (65) 2.56 (65)



Chain Type Part No. Part No. Dimension A Dimension BFull Set Full Set in. (mm) in. (mm)without profile rail with profile rail

E6-40-040 E6-400-040-12 E6-400-040-12P 2.13 (54) 2.60 (66)

E6-40-050 E6-400-050-12 E6-400-050-12P 2.52 (64) 2.99 (76)

E6-40-062 E6-400-062-12 E6-400-062-12P 2.99 (76) 3.46 (88)

E6-40-070 E6-400-070-12 E6-400-070-12P 3.31 (84) 3.78 (96)

E6-40-075 E6-400-075-12 E6-400-075-12P 3.50 (89) 3.98 (101)

E6-40-087 E6-400-087-12 E6-400-087-12P 3.98 (101) 4.45 (113)

E6-40-100 E6-400-100-12 E6-400-100-12P 4.49 (114) 4.96 (126)

E6-40-125 E6-400-125-12 E6-400-125-12P 5.47 (139) 5.94 (151)

E6-40-150 E6-400-150-12 E6-400-150-12P 6.46 (164) 6.93 (176)

E6-40-175 E6-400-175-12 E6-400-175-12P 7.44 (189) 7.91 (201)

E6-40-200 E6-400-200-12 E6-400-200-12P 8.43 (214) 8.90 (226)

E6-40-225 E6-400-225-12 E6-400-225-12P 9.41 (239) 9.88 (251)

E6-40-250 E6-400-250-12 E6-400-250-12P 10.39 (264) 10.87 (276)

E6-40-275 E6-400-275-12 E6-400-275-12P 11.38 (289) 11.85 (301)

E6-40-300 E6-400-300-12 E6-400-300-12P 12.36 (314) 12.83 (326)

http://www.igus.com



E6-40

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1. Chain selection:

E6-40-100-075-0

Color black

Radius

Width

Chain type


E6-400-100-12P

Full set with profile rail

Chain width


3. Interior separation:2 separators assembledevery other link(Part No. 28222).Alternative interior separation configura-tion according to design layout possible.


91 links — 13.79 links/ft (46 links/m) = 79” (2002 mm)

Order example

Technical data

Ba = Bi + .79 (20)Bi

1.57

(40)

2.13

(54)

1.42”max.


E6-40-040 0.87 (1.29)

E6-40-050 0.89 (1.33)

E6-40-062 0.93 (1.38)

E6-40-070 0.95 (1.41)

E6-40-075 0.96 (1.43)

E6-40-087 0.99 (1.48)

E6-40-100 1.03 (1.53)

E6-40-125 1.10 (1.63)


Design, Chapter 1

Material igumid G









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-040 2.56 (65) *

-050 2.95 (75) 93-50-200

-062 3.43 (87) 93-50-200

-070 3.74 (95) 93-50-225

-075 3.94 (100) 93-50-225

-100 4.92 (125) 93-50-250

-125 5.91 (150) 93-50-275

-150 6.89 (175) 93-50-300

-175 7.87 (200) 93-50-325

-200 8.86 (225) 93-50-350

-225 9.84 (250) 93-50-375

-250 10.83 (275) 93-50-400

-275 11.81 (300) 93-50-425

-300 12.80 (325) 93-50-450

Guide Troughs








(2 m) guide trough

Part No. 98-30


Part No. 92-01




BRi ≥ Ba +

FL 40 x 4

Bi

Ba

BRa

.79 (20) .20 (5)

.59(15)

.94 (24)

1.50 (38)

1.38 (35)

2.13

(54)

.79

(20)

.08 (2)

.16 (4)

ø.43 (11)

ø.43 (11)

ha

.71

(18)

HR

i ≥ .0

4 (2

) • h

a

HR

a =

5.1

2 (1

30)

ø.43 (11)







Guide trough

Glide bars

Installation set

“Basic”

C-profile rail

http://www.igus.com




Design Layout

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7.32

Series E6-52 System E62.05

When not to use the

Series E6-52:



Chapter 6



Chapter 6

For extremely high additional loads


Chapter 6



required





tion


When low vibration is impor-

tant


cleanrooms

Price Index


Low-noise design



Product Range:


Bending Radii (R) inches (mm): 2.95 (075), 3.94 (100), 5.91 (150),

7.87 (200), 9.84 (250)

Pitch: 1.18 (30 mm/link) =


40.16 (1020 mm)




Largeinnerheights



Can length-en or short-en asrequired

Very small pitch

FLG

FLB

H

HF

S (FLG)

S (FLB)

0 6.56 13.12 26.2519.69 32.81

.67

4.03

0

1.34

0

6.72

13.44

3.28 6.56 13.129.84 16.41

10.08

FLB

FLG

Fill

wei

ght

in lb

s/ft

Unsupported length




(Estimated, call for details)




Vertical, hanging

= max 164 ft (50 m)

Vertical, standing

= max 6.56 ft (2 m)

Rotary


If the unsupported length is exceeded, the Ener-gy Chain®/Tube must glide on itself. This requiresa guide trough Design, Chapter 1


Accessories for

Guide Troughs,

Chapter 9

Further informa-

tion

Design,

Chapter 1


E6-52


.71 (18) 2200-18 2210-18

.91 (23) 2200-23 2210-23

1.10 (28) 2200-28 2210-28

1.30 (33) 2200-33 2210-33

1.50 (38) 2200-38 2210-38

1.69 (43) 2200-43 2210-43

1.89 (48) 2200-48 2210-48

2.28 (58) 2200-58 2210-58

2.87 (73) 2200-73 2210-73

3.46 (88) 2200-88 2210-88

3.90 (99) 2200-99 2210-99

4.88 (124) 2200-124 2210-124

5.87 (149) 2200-149 2210-1497.33


Part No. Bi Ba

E6-52-040 1.57 (40) 2.51 (64)

E6-52-050 1.97 (50) 2.91 (74)

E6-52-075 2.95 (75) 3.90 (99)

E6-52-100 3.94 (100) 4.88 (124)

E6-52-125 4.92 (125) 5.87 (149)

E6-52-150 5.91 (150) 6.85 (174)

E6-52-175 6.89 (175) 7.83 (199)

E6-52-200 7.87 (200) 8.82 (224)

E6-52-225 8.86 (225) 9.80 (249)

E6-52-250 9.84 (250) 10.79 (274)

E6-52-275 10.83 (275) 11.77 (299)

E6-52-300 11.81 (300) 12.76 (324)

Ba = Bi + .94 (24)

Bi

2.05

(52)

2.56

(65)1.81

max.


for example,E6-52-050-150-0


2.95 (075)*3.94 (100)5.91 (150)*7.87 (200)*9.84 (250)*


*The required clearance height is HF = H + 1.57 (40 mm) with1.34 (2 kg/m) fill weight. Please consult igus® if space isparticularly restricted.


D S/2

S

H

H -

2.56

(65)

2.56

(65)

(30)

1.1

81.

38 (3

5)

1.18 (30)

R

Pitch: = 1.18 (30 mm) per link

Links per ft (m): = 10.3 (34)

Total Travel: = S


Moving endFixed end

38226

2.05

(52)

3822238224 2210-X 320-XX

Interior Separation

Vertical Separators and Shelves

Energy Chains® and Energy Tubes can be subdivided bothvertically and horizontally using the various interior separationelements.Side plates, separators and shelves form the basic pattern ofa shelf system. Shelves of various widths can be arranged at9 different heights at .20 (5mm) increments Design, Chapter1 for layout recommendations. If the open slotted separatorsare used, only the middle slot is available for shelves.

X - .28 (7)

t = .10 (2.5)

.10 (2.5)

.51 (13)

Vertical Separator



.10 (2.5)

.51 (13)

Open, Slotted Separator



.39(10)

Spacer

Unassembled Part No. 205-09

Assembled Part No. 215-09

.33 (8.5)

.16 (4)

Side Plate



R 2.95 (75) 3.94 (100) 5.91 (150) 7.87 (200) 9.84 (250)

H* 8.66 (220) 10.63 (270) 14.57 (370) 18.50 (470) 22.44 (570)

D 5.51 (140) 6.50 (165) 8.46 (215) 10.43 (265) 12.40 (315)

K 11.81 (300) 14.76 (375) 21.06 (535) 27.17 (690) 33.46 (850)

*For application withplug-in basePart No. 320-XX

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E6-52

7.34

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Mounting Brackets

Option: pivoting

• Attachment points on all sides• Pivots in one direction• Easy to assemble• Hole pattern identical to Series

3838

BiAB

2.50 (63.5) n x 1.18 (30)

.89(22.5)

.59(15)

ø .26 (6.5)

BABi

2.50 (63.5)




E6-52-040 E6-520-040-12 E6-520-040-12P 2.20 (56) 2.68 (68)

E6-52-050 E6-520-050-12 E6-520-050-12P 2.60 (66) 3.07 (78)

E6-52-075 E6-520-075-12 E6-520-075-12P 3.58 (91) 4.06 (103)

E6-52-100 E6-520-100-12 E6-520-100-12P 4.57 (116) 5.04 (128)

E6-52-125 E6-520-125-12 E6-520-125-12P 5.55 (141) 6.02 (153)

E6-52-150 E6-520-150-12 E6-520-150-12P 6.53 (166) 7.01 (178)

E6-52-175 E6-520-175-12 E6-520-175-12P 7.52 (191) 7.99 (203)

E6-52-200 E6-520-200-12 E6-520-200-12P 8.50 (216) 8.98 (228)

E6-52-225 E6-520-225-12 E6-520-225-12P 9.49 (241) 9.96 (253)

E6-52-250 E6-520-250-12 E6-520-250-12P 10.47 (266) 10.94 (278)

E6-52-275 E6-520-275-12 E6-520-275-12P 11.46 (291) 11.93 (303)

E6-52-300 E6-520-300-12 E6-520-300-12P 12.44 (316) 12.91 (328)

Strain relief tie-wrap plate can snap on crossbar or intoprofile rail Strain Relief, Chapter 10

A

.87 (22)

http://www.igus.com




E6-52

7.35

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1. Chain selection:

E6-52-100-075-0

Color black

Radius

Width

Chain type


E6-520-100-12

Full set

Chain width





Order example

Technical data

Ba = Bi + .94 (24)

Bi2.

05 (5

2)

2.56

(65)1.81

max.


Design, Chapter 1

Material igumid G






-040 1.18 (1.757)

-050 1.21 (1.795)

-075 1.27 (1.888)

-100 1.33 (1.982)

-125 1.39 (2.075)

-150 1.46 (2.169)

-175 1.52 (2.262)

-200 1.58 (2.356)

-225 1.65 (2.449)

-250 1.71 (2.543)

-275 1.77 (2.636)

-300 1.83 (2.730)





E6-52

7.36

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-040 2.72 (69) *

-050 3.11 (79) 93-50-200

-075 4.09 (104) 93-50-225

-100 5.08 (129) 93-50-250

-125 6.06 (154) 93-50-275

-150 7.04 (179) 93-50-300

-175 8.03 (204) 93-50-325

-200 9.01 (229) 93-50-350

-225 10.00 (254) 93-50-375

-250 10.98 (279) 93-50-400

-275 11.97 (304) 93-50-425

-300 12.95 (329) 93-50-450

Guide Troughs








(2 m) guide trough

Part No. 93-30


Part No. 93-01




BRi ≥ Ba +

FL 40 x 4

ø

Bi

Ba

BRa

.79 (20) .20 (5)

.59(15)

.94 (24)

1.50 (38)

1.38 (35)

2.52

(64)

1.18

(30)

.04 (2)

.16 (4)

.35 (9) ø.43 (11)

ha

.71

(18)

HR

i ≥ .0

4 (2

) • h

a

HR

a =

5.1

2 (1

30)






Guide trough

Glide bars

Installation set

“Basic”

C-profile rail

http://www.igus.com




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Design Layout

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7.38

Series R6-52 System E62.05

When not to use the

Series R6-52:



Chapter 6



Chapter 6



Chapter 6

-When to use the Series R6-52:

If protection against dirt and

chips is required


required




forces are part of the

application


When low vibration is important


cleanrooms

Price Index


Low-noise design



Product Range:



7.87 (200), 9.84 (250)



40.16 (1020 mm)

KMA mounting bracketswith attachment pointson all sides

Enclosed designprotects from

light debris, weldsplatter and

compromisingenvironmental

influences


Smooth cableprotecting

inner chamber

Continuousglide

surfaces

Can lengthenor shorten asrequired

Small pitch forlow-noise,smoothoperation

FLG

FLB

H

HF

S (FLG)

S (FLB)

0 6.56 13.12 26.2519.69 32.81

.67

4.03

0

1.34

0

6.72

13.44

3.28 6.56 13.129.84 16.41

10.08

FLB

FLG

Fill

wei

ght

in lb

s/ft

Unsupported length




(Estimated, call for details)




Vertical, hanging

= max 164 ft (50 m)

Vertical, standing

= max 6.56 ft (2 m)

Rotary



Unsupported Energy Chains® Design, Chapter1, feature positive camber over short travels. Thismust be accounted for when specifying theclearance height. Please refer to Installationdimensions for further details.

Accessories for

Guide Troughs,

Chapter 9

Further

information

Design,

Chapter 1



R6-52

7.39

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Series R6-52 System E6

Part No. Bi Ba

R6-52-050 1.97 (50) 2.91 (74)

R6-52-075 2.95 (75) 3.90 (99)

R6-52-100 3.94 (100) 4.88 (124)

R6-52-125 4.92 (125) 5.87 (149)

R6-52-150 5.91 (150) 6.85 (174)

R6-52-175 6.89 (175) 7.83 (199)

Ba = Bi + .94 (24)

Bi

2.05

(52)

2.56

(65)1.81

max.


for example,R6-52-050-150-0


2.95 (075)*3.94 (100)5.91 (150)*7.87 (200)*9.84 (250)*

Series R6-52 Energy Chain®



D S/2

S

H

H -

2.56

(65)

2.56

(65)

(30)

1.1

81.

38 (3

5)

1.18 (30)

R


Links per ft (m): = 10.3 (34)

Total Travel: = S


Moving endFixed end

2.05

(52)

R6-52-11

Interior Separation

Vertical Separators

Vertical separators are used to divide the interior of the Ener-gy Tube. They most commonly perform the tasks of distribut-ing the carrier’s fill weight evenly and keeping dissimilarcable/hoses apart. Separators are removable and adjustablefor a variety of chamber widths.

.12 (3)

.63 (16)

Open, Slotted Separator

Unassembled Part No. R6-52-01

Assembled Part No. R6-52-11

R 2.95 (75) 3.94 (100) 5.91 (150) 7.87 (200) 9.84 (250)

H* 8.66 (220) 10.63 (270) 14.57 (370) 18.50 (470) 22.44 (570)

D 5.51 (140) 6.50 (165) 8.46 (215) 10.43 (265) 12.40 (315)

K 11.81 (300) 14.76 (375) 21.06 (535) 27.17 (690) 33.46 (850)




R6-52

7.40

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tem

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Mounting Brackets

Option: pivoting


3838

BiAB

2.50 (63.5) n x 1.18 (30)

.89(22.5)

.59(15)

ø .26 (6.5)

BABi

2.50 (63.5)

R6-520-20/21 Moving end

R6-520-10/11Fixed end


R6-52-050 R6-520-050-12 R6-520-050-12P 2.60 (66) 3.07 (78)

R6-52-075 R6-520-075-12 R6-520-075-12P 3.58 (91) 4.06 (103)

R6-52-100 R6-520-100-12 R6-520-100-12P 4.57 (116) 5.04 (128)

R6-52-125 R6-520-125-12 R6-520-125-12P 5.55 (141) 6.02 (153)

R6-52-150 R6-520-150-12 R6-520-150-12P 6.53 (166) 7.01 (178)

R6-52-175 R6-520-175-12 R6-520-175-12P 7.52 (191) 7.99 (203)


A

.87 (22)

http://www.igus.com

http://www.igus.com




R6-52

7.41

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Order Example and Technical Data:Series R6-52 System E6

1. Chain selection:

R6-52-100-075-0

Color black

Radius

Width

Chain type


R6-520-100-12

Full set

Chain width



For 6.56 ft (2 m) chain, color black, with pivoting mounting brackets6.56 ft (2 m) R6-52-100-175-0 and R6-520-100-12


Order example

Technical data

Ba = Bi + .94 (24)

Bi2.

05 (5

2)

2.56

(65)1.81

max.


Design, Chapter 1

Material igumid G






-050 1.21 (1.89)

-075 1.27 (2.12)

-100 1.33 (2.35)

-125 1.39 (2.57)

-150 1.46 (2.80)

-175 1.52 (3.03)




R6-52

7.42

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-050 3.11 (79) 93-50-200

-075 4.09 (104) 93-50-225

-100 5.08 (129) 93-50-250

-125 6.06 (154) 93-50-275

-150 7.04 (179) 93-50-300

-175 8.03 (204) 93-50-325

Guide Troughs








(2 m) guide trough

Part No. 93-30


Part No. 93-01




BRi ≥ Ba +

FL 40 x 4

ø

Bi

Ba

BRa

.79 (20) .20 (5)

.59(15)

.94 (24)

1.50 (38)

1.38 (35)

2.52

(64)

1.18

(30)

.04 (2)

.16 (4)

.35 (9) ø.43 (11

ha

.71

(18)

HR

i ≥ .0

4 (2

) • h

a

HR

a =

5.1

2 (1

30)






Guide trough

Glide bars

Installation set

“Basic”

C-profile rail

http://www.igus.com

http://www.igus.com




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7.43

Design Layout

igu

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®

http://www.igus.com




Low-noise design



7.44


When not to use the Series E6-62:



Chapter 6



Chapter 6



Chapter 6



required





tion



tant


cleanrooms

Price Index

FLG

FLB

H

HF

S (FLG)

S (FLB)

0 6.56 13.12 26.2519.69 32.81

6.72

20.16

0

13.44

0

26.88

33.60

3.28 6.56 13.129.84 16.41

FLB

FLGFill

wei

ght

in lb

s/ft

Unsupported length







Vertical, hanging

= max 197 ft (60 m)

Vertical, standing

= max 9.84 ft (3 m)

Rotary




Accessories for

Guide Troughs,

Chapter 9

Further informa-

tion

Design,

Chapter 1




Largeinnerheights




Very small pitch

Product Range:



9.84 (250), 11.81 (300), 13.78 (350)



39.37 (1000 mm)


E6-62

R 9.84 (250) 11.81 (300) 13.78 (350)

H* 23.15 (588) 27.08 (688) 31.02 (788)

D 13.54 (344) 15.51 (394) 17.48 (444)

K 35.04 (890) 41.14 (1045) 47.24 (1200)

R 4.53 (115) 5.91 (150) 7.87 (200)

H* 12.52 (318) 15.28 (388) 19.21 (488)

D 8.22 (209) 9.61 (244) 11.57 (294)

K 18.31 (465) 22.64 (575) 28.74 (730)

7.45

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Ba = Bi + 1.42 (36)

Bi

2.44

(62)

3.31

(84)2.13

max.


for example,E6-62-05-150

*The required clearance height is HF = H + 3.14(80 mm) with 1.34 (2 kg/m) fill weight. Pleaseconsult igus® if space is particularly restricted.


D S/2

S

H

H -

3.3

1 (

84

)

3.31

(8

4)

(40)

1.57

1.73

(44)

1.97 (50)

R


Links per ft (m): = 6.1 (20)

Total Travel: = S


Moving endFixed end


4.53 (115)5.91 (150)7.87 (200)9.84 (250)

11.81 (300)13.78 (350)

Part No. Bi Ba

E6-62-05 1.97 (50) 3.39 (86)

E6-62-06 2.67 (68) 4.09 (104)

E6-62-07 2.95 (75) 4.37 (111)

E6-62-087 3.43 (87) 4.84 (123)

E6-62-10 3.94 (100) 5.35 (136)

E6-62-11 4.25 (108) 5.67 (144)

E6-62-112 4.41 (112) 5.83 (148)

E6-62-12 4.92 (125) 6.34 (161)

E6-62-137 5.39 (137) 6.81 (173)

E6-62-15 5.91 (150) 7.32 (186)

E6-62-162 6.38 (162) 7.80 (198)

E6-62-17 6.61 (168) 8.03 (204)

E6-62-18 6.89 (175) 8.31 (211)

E6-62-187 7.36 (187) 8.78 (223)

E6-62-20 7.87 (200) 9.29 (236)

E6-62-212 8.35 (212) 9.76 (248)

Part No. Bi Ba

E6-62-23 8.86 (225) 10.28 (261)

E6-62-237 9.33 (237) 10.75 (273)

E6-62-25 9.84 (250) 11.26 (286)

E6-62-262 10.31 (262) 11.73 (298)

E6-62-28 10.83 (275) 12.24 (311)

E6-62-29 11.30 (287) 12.72 (323)

E6-62-30 11.81 (300) 13.23 (336)

E6-62-312 12.28 (312) 13.70 (348)

E6-62-325 12.80 (325) 14.21 (361)

E6-62-337 13.27 (337) 14.69 (373)

E6-62-350 13.78 (350) 15.20 (386)

E6-62-362 14.25 (362) 15.67 (398)

E6-62-375 14.76 (375) 16.18 (411)

E6-62-387 15.24 (387) 16.65 (423)

E6-62-400 15.75 (400) 17.16 (436)





E6-62

7.46

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.71 (18) 386-18 387-18

.91 (23) 386-23 387-23

.98 (25) 386-25 387-25

1.10 (28) 386-28 387-28

1.30 (33) 386-33 387-33

1.69 (43) 386-43 387-43

1.97 (50) 386-50 387-50

2.13 (54) 386-54 387-54

2.44 (62) 386-62 387-62

2.95 (75) 386-75 387-75

3.43 (87) 386-87 387-87

3.94 (100) 386-100 387-100

4.25 (108) 386-108 387-108

4.92 (125) 386-125 387-125

5.91 (150) 386-150 387-150

6.89 (175) 386-175 387-175

7.87 (200) 386-200 387-200

8.19 (208) 386-208 387-208

E6-62-11

2.44

(62)

E6-62-13387-X

Interior Separation

Vertical Separators and Shelves

Energy Chains® and Energy Tubes can be subdivided bothvertically and horizontally using the various interior sepa-ration elements.Side plates, separators and shelves form the basic patternof a shelf system. Shelves of various widths can be arrangedat 9 different heights at .20 (5mm) increments.

Design, Chapter 1 for layout recommendations.

.16(4)

x-.31 (8)

.33 (8.5)

.28

(7)

.16 (4)Vertical Separator

Unassembled Part No. E6-62-03

Assembled Part No. E6-62-13

.59

(15)

.51 (13)

.10 (2.5)

Vertical Separator, slotted

Unassembled Part No. E6-62-01

Assembled Part No. E6-62-11

Spacer


Assembled Part No. 382-15.59(15)

Spacer


Assembled Part No. 382-20.79(20)

.39(10)

Spacer



Side Plate


Assembled Part No. 147.16 (4)

Vertical Separator


Assembled Part No. 149.31(8)

Slotted Separator



.12 (3)

.24 (6)

.59

(15) .8

7(2

2)

1.1

4(2

9)

(36

)

149147

.28

(7)

.16

(4)

1.1

4(2

9)

1.4

2

1.6

9 (4

3)

147 1417

1.1

4(2

9)

(36

)

1.1

4(2

9)

1.4

2

http://www.igus.com



E6-62

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Mounting Brackets

Option: pivoting


4040

Bi

A =

Bi +

.87

(22)

B =

Bi +

1.5

7 (4

0)

B=

Bi +

1.5

7 (4

0)

A =

Bi +

.87

(22)

Bi

4.13 (105) n x 1.97 (50) 4.13 (105)

1.38(35)

.79(20)

ø .33 (8.5)



A

1.77 (45)


E6-62-05 E6-620-05-12 E6-620-05-12P 2.83 (72) 3.54 (90)

E6-62-06 E6-620-06-12 E6-620-06-12P 3.54 (90) 4.25 (108)

E6-62-07 E6-620-07-12 E6-620-07-12P 3.82 (97) 4.53 (115)

E6-62-087 E6-620-087-12 E6-620-087-12P 4.29 (109) 5.00 (127)

E6-62-10 E6-620-10-12 E6-620-10-12P 4.80 (122) 5.51 (140)

E6-62-11 E6-620-11-12 E6-620-11-12P 5.12 (130) 5.83 (148)

E6-62-112 E6-620-112-12 E6-620-112-12P 5.28 (134) 5.98 (152)

E6-62-12 E6-620-12-12 E6-620-12-12P 5.79 (147) 6.50 (165)

E6-62-137 E6-620-137-12 E6-620-137-12P 6.26 (159) 6.97 (177)

E6-62-15 E6-620-15-12 E6-620-15-12P 6.77 (172) 7.48 (190)

E6-62-162 E6-620-162-12 E6-620-162-12P 7.24 (184) 7.95 (202)

E6-62-17 E6-620-17-12 E6-620-17-12P 7.48 (190) 8.19 (208)

E6-62-18 E6-620-18-12 E6-620-18-12P 7.76 (197) 8.46 (215)

E6-62-187 E6-620-187-12 E6-620-187-12P 8.23 (209) 8.94 (227)

E6-62-20 E6-620-20-12 E6-620-20-12P 8.74 (222) 9.45 (240)

E6-62-212 E6-620-212-12 E6-620-212-12P 9.21 (234) 9.92 (252)

E6-62-23 E6-620-23-12 E6-620-23-12P 9.72 (247) 10.43 (265)

E6-62-237 E6-620-237-12 E6-620-237-12P 10.20 (259) 10.91 (277)

E6-62-25 E6-620-25-12 E6-620-25-12P 10.71 (272) 11.42 (290)

E6-62-262 E6-620-262-12 E6-620-262-12P 11.18 (284) 11.89 (302)

E6-62-28 E6-620-28-12 E6-620-28-12P 11.69 (297) 12.40 (315)

E6-62-29 E6-620-29-12 E6-620-29-12P 12.17 (309) 12.87 (327)

E6-62-30 E6-620-30-12 E6-620-30-12P 12.68 (322) 13.38 (340)

E6-62-312 E6-620-312-12 E6-620-312-12P 13.15 (334) 13.86 (352)

E6-62-325 E6-620-325-12 E6-620-325-12P 13.66 (347) 14.37 (365)

E6-62-337 E6-620-337-12 E6-620-337-12P 14.13 (359) 14.84 (377)

E6-62-350 E6-620-350-12 E6-620-350-12P 14.65 (372) 15.35 (390)

E6-62-362 E6-620-362-12 E6-620-362-12P 15.12 (384) 15.83 (402)

E6-62-375 E6-620-375-12 E6-620-375-12P 15.63 (397) 16.33 (415)

E6-62-387 E6-620-387-12 E6-620-387-12P 16.10 (409) 16.81 (427)

E6-62-400 E6-620-400-12 E6-620-400-12P 16.61 (422) 17.32 (440)





E6-62

7.48

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1. Chain selection:

E6-62-10-075-0

Color black

Radius

Width

Chain type


E6-620-10-12

Full set

Chain width


3. Interior separation:2 separators assembledevery other link(Part No. E6-62-11).Alternative interior separation configura-tion according to design layout possible.



Order example

Technical data

Ba = Bi + 1.42 (36)Bi

2.44

(62)

3.31

(84)2.13

max.


Design, Chapter 1


-05 2.163 (3.218)

-06 2.204 (3.280)

-07 2.221 (3.305)

-087 2.249 (3.346)

-10 2.279 (3.391)

-11 2.298 (3.419)

-112 2.307 (3.433)

-12 2.337 (3.478)

-137 2.365 (3.519)

-15 2.396 (3.565)

-162 2.423 (3.606)

-1 2.438 (3.627)

-18 2.454 (3.651)

-187 2.482 (3.693)

-20 2.512 (3.738)

-212 2.540 (3.779)

-23 2.571 (3.825)

-237 2.598 (3.866)

-25 2.628 (3.911)

-262 2.657 (3.953)

-28 2.687 (3.998)

-29 2.714 (4.039)

-30 2.745 (4.085)

-312 2.773 (4.126)

-325 2.803 (4.171)

-337 2.831 (4.213)

-350 2.862 (4.258)

-362 2.889 (4.299)

-375 2.920 (4.345)

-387 2.948 (4.386)

-400 2.978 (4.431)

http://www.igus.com






-05 3.58 (91) *

-06 4.29 (109) 94-50-225

-07 4.57 (116) 94-50-225

-087 5.04 (128) 94-50-250

-10 5.55 (141) 94-50-250

-11 5.87 (149) 94-50-275

-112 6.02 (153) 94-50-275

-12 6.54 (165) 94-50-275

-137 7.01 (178) 94-50-300

-15 7.52 (191) 94-50-300

-162 7.99 (203) 94-50-325

-17 8.23 (209) 94-50-325

-18 8.50 (216) 94-50-325

-187 8.98 (228) 94-50-350

-20 9.49 (241) 94-50-350

-212 9.96 (253) 94-50-375

-23 10.47 (266) 94-50-375

-237 10.95 (278) 94-50-400

-25 11.46 (291) 94-50-400

-262 11.93 (303) 94-50-425

-28 12.44 (316) 94-50-425

-29 12.91 (328) 94-50-450

-30 13.43 (341) 94-50-450

-312 13.90 (353) 94-50-475

-325 14.41 (366) 94-50-475

-337 14.88 (378) 94-50-500

-350 15.39 (391) 94-50-500

-362 15.87 (403) 94-50-525

-375 16.38 (416) 94-50-525

-387 16.85 (428) 94-50-550

-400 17.36 (441) 94-50-550

Guide Troughs

Guide troughs are used with applications wherethe upper run of the Energy Chain® glides onthe lower run. If using igus® steel guide troughs,the following components are required:




-XX indicates the length of the profile rail onwhich the guide trough is mounted. The valuesand part numbers are specified in the table onthe left. The standard length of the trough com-ponents and glide bars is 6.56 ft (2 m.) Therequired overall length of the guide troughdirectly correlates to the length of travel.



(2 m) guide trough

Part No. 94-30


Part No. 93-01



Example: 94-50-400 for 15.75” (400 mm) longprofile rail.

BRi ≥ Ba +

FL 40 x 4

Bi

Ba

BRa

.79 (20) .20 (5)

.79(20)

.94 (24)

1.50 (38)

1.97 (50)

3.31

(84)

1.18

(30)

.04 (2)

.16 (4)

.43 (11) ø.43 (11)

ha

.71

(18)

HR

i ≥ .0

4 (2

) • h

a

HR

a =

6.6

9 (1

70)






Series E6-62 System E6 E6-62

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Guide trough

Glide bars

Installation set

“Basic”

C-profile rail






Low-noise design



7.50


When not to use the Series E6-80:



Chapter 6



Chapter 6


loads


Chapter 6



required





tion



tant


cleanrooms

Price Index

FLG

FLB

H

HF

S (FLG)

S (FLB)

0 39.37

13.44

26.88

0

20.16

0

33.60

40.32

6.56 13.12 19.69

FLB

FLG

6.72

3.28

6.56 13.12 19.69 26.25 32.81

9.84 16.41

Fill

wei

ght

in lb

s/ft

Unsupported length




(Estimated, calll for details)



Vertical, hanging

= max 197 ft (60 m)

Vertical, standing

= max 13.12 ft (4 m)

Rotary




Accessories for

Guide Troughs,

Chapter 9

Further informa-

tion

Design,

Chapter 1




Largeinnerheights




Very small pitch


Product Range:



11.81 (300), 15.75 (400), 17.71 (450)



40.94 (1040 mm)


E6-80

7.51

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R 11.81 (300) 15.75 (400) 17.71 (450)

H* 28.19 (716) 32.12 (816) 40.00 (1016)

D 16.65 (423) 18.62 (473) 22.55 (573)

K 42.32 (1075) 48.42 (1230) 60.82 (1545)

R 5.91 (150) 7.87 (200) 9.84 (250)

H* 16.38 (416) 20.31 (516) 24.25 (616)

D 10.75 (273) 12.72 (323) 14.68 (373)

K 23.82 (605) 29.92 (760) 36.22 (920)


Ba = Bi + 1.97 (50)

Bi

3.15

(80)

4.25

(108

)

2.83max.

Supplement part no. with required radiusfor example, E6-80-50-150



D S/2

S

H

H -

4.2

5 (1

08)

4.25

(108

)

(50)

1.9

72.

28 (5

8)

2.56 (65)

R


Links per ft (m): = 4.68 (16)

Total Travel: = S


Moving endFixed end


5.91 (150)7.87 (200)9.84 (250)

11.81 (300)15.75 (400)17.71 (450)

Part No. Bi Ba

E6-80-05 1.97 (50) 3.94 (100)

E6-80-06 2.56 (65) 4.53 (115)

E6-80-07 2.95 (75) 4.92 (125)

E6-80-10 3.94 (100) 5.91 (150)

E6-80-11 4.41 (112) 6.38 (162)

E6-80-12 4.92 (125) 6.89 (175)

E6-80-13 5.39 (137) 7.36 (187)

E6-80-15 5.91 (150) 7.87 (200)

E6-80-16 6.38 (162) 8.35 (212)

E6-80-17 6.89 (175) 8.86 (225)

E6-80-18 7.36 (187) 9.33 (237)

E6-80-20 7.87 (200) 9.84 (250)

E6-80-21 8.35 (212) 10.31 (262)

E6-80-22 8.86 (225) 10.83 (275)

E6-80-23 9.33 (237) 11.30 (287)

E6-80-25 9.84 (250) 11.81 (300)

E6-80-26 10.31 (262) 12.28 (312)

E6-80-27 10.83 (275) 12.80 (325)

E6-80-28 11.30 (287) 13.27 (337)

E6-80-30 11.81 (300) 13.78 (350)

E6-80-31 12.28 (312) 14.25 (362)

Part No. Bi Ba

E6-80-32 12.80 (325) 14.76 (375)

E6-80-33 13.27 (337) 15.24 (387)

E6-80-35 13.78 (350) 15.75 (400)

E6-80-36 14.25 (362) 16.22 (412)

E6-80-37 14.76 (375) 16.73 (425)

E6-80-38 15.24 (387) 17.20 (437)

E6-80-40 15.75 (400) 17.72 (450)

E6-80-41 16.22 (412) 18.19 (462)

E6-80-42 16.73 (425) 18.70 (475)

E6-80-43 17.20 (437) 19.17 (487)

E6-80-45 17.72 (450) 19.69 (500)

E6-80-46 18.19 (462) 20.16 (512)

E6-80-47 18.70 (475) 20.67 (525)

E6-80-48 19.17 (487) 21.14 (537)

E6-80-50 19.69 (500) 21.65 (550)

E6-80-51 20.16 (512) 22.13 (562)

E6-80-52 20.67 (525) 22.64 (575)

E6-80-53 21.14 (537) 23.11(587)

E6-80-55 21.65 (550) 23.62 (600)

E6-80-60 23.62 (600) 25.59 (650)





E6-80

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Interior Separation

Separator



.12 (3)

Spacer



.59(15)

Separator, asymmetrical

Unassembled Part No. 501A

Assembled Part No. 511A

.12 (3)

.71 (18)

.14(3.5)

.45(11.5)

Spacer



.79(20)

Spacer



1.18(30)

Spacer



1.57(40)

Locking Separator



.16 (4)

.83(21)

Locking Separator



.16 (4)

.83(21)

.39(10)

Spacer



Option 1: SeparatorsSeparators can be placed at any point along the chain’s cross-section. The standard separa-

tor (Part No. 501) offers safe stability due to its broad “foot” design, even when used with largediameter or hoses.

Vertical separators can be used with both Energy Chains® and Energy Tubes for the Series list-ed above.

A locking separator (Part No. 504) with increased retention force is available for chains only.This separator is used with applications subject to extreme loads.

The asymmetrical locking separator (Part No. 501A) is used with applications involving highrelative humidity, such as composting plants. The clamp at the side serves to uniformly align the sep-arators. In order to avoid destroying the separators when opening the Energy Chain®, make sure allseparators are identically aligned.

All separators are adjustable, but may be fixed in place with spacers (chains only). Spacers aremost often necessary with side-mounted applications.

All options of the interior sepa-ration are also used for Series:

5050/5150/R9850

50/51/R98

Note:The available inner height is decreased by .08 (2 mm) per spacer (forexample, if one spacer is placed on either side of the separator, theoverall inner height is reduced by .16 (4 mm). To avoid this, place thespacers on the outside of the opening crossbar.

http://www.igus.com




E6-80

7.53

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Option 2: ShelvesEnergy Chains® and Energy Tubes can be subdivided both vertically and horizontally using

the various interior separation elements.Side plates, separators and shelves form the basic pattern of a shelf system. Shelves of var-

ious widths can be arranged at 11 different heights at .28 (7mm) increments Design, Chap-ter 1 for layout recommendations. If the open slotted separators are used, only the 7 middleslots are available for shelves.

Vertical Separator



Slotted Separator



.14 (3.5)

.24(6)

.16 (4)

.83(21)

Locking Separators with Slot



.39(10)

.12 (3)

Slotted Separators, Open



.18(4.5)

x-.31 (8)

Width X Usable Width Part No. Part No. in. (mm) in. (mm) Unassembled Assembled

.71 (18) .39 (10) 420-18 421-18

.91 (23) .59 (15) 420-23 421-23

.98 (25) .67 (17) 420-25 421-25

1.10 (28) .79 (20) 420-28 421-28

1.30 (33) .98 (25) 420-33 421-33

1.69 (43) 1.38 (35) 420-43 421-43

1.97 (50) 1.65 (42) 420-50 421-50

2.44 (62) 2.13 (54) 420-62 421-62

2.95 (75) 2.64 (67) 420-75 421-75

3.94 (100) 3.62 (92) 420-100 421-100

4.92 (125) 4.61 (117) 420-125 421-125

5.91 (150) 5.59 (142) 420-150 421-150

6.89 (175) 6.57 (167) 420-175 421-175

7.36 (187) 7.05 (179) 420-187 421-187

7.87 (200) 7.56 (192) 420-200 421-200





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Mounting Brackets

Option: pivoting


5050

Bi

A =

Bi +

1.1

0 (2

8)

B =

Bi +

1.9

7 (5

0)

4.13 (105) n x 2.56 (65) 4.13 (105)

1.38(35)

.79(20)

ø .413 (10.5)

Bi

A =

Bi +

1.1

0 (2

8)

B =

Bi +

1.9

7 (5

0)



A

66

Strain relief tie-wrap plate can snapon crossbar or into profile rail Strain Relief, Chapter 10.

For full set brackets with a profile rail add a P at the end of the part numberExample: E6-800-05-12P

Chain Part No. Dimension A Dimension BType Full Set in. (mm) in. (mm)

E6-80-05 E6-800-05-12 3.07 (78) 3.94 (100)

E6-80-06 E6-800-06-12 3.66 (93) 4.53 (115)

E6-80-07 E6-800-07-12 4.06 (103) 4.92 (125)

E6-80-10 E6-800-10-12 5.04 (128) 5.91 (150)

E6-80-11 E6-800-11-12 5.51 (140) 6.38 (162)

E6-80-12 E6-800-12-12 6.02 (153) 6.89 (175)

E6-80-13 E6-800-13-12 6.50 (165) 7.36 (187)

E6-80-15 E6-800-15-12 7.01 (178) 7.87 (200)

E6-80-16 E6-800-16-12 7.48 (190) 8.35 (212)

E6-80-17 E6-800-17-12 7.99 (203) 8.86 (225)

E6-80-18 E6-800-18-12 8.46 (215) 9.33 (237)

E6-80-20 E6-800-20-12 8.98 (228) 9.84 (250)

E6-80-21 E6-800-21-12 9.45 (240) 10.31 (262)

E6-80-22 E6-800-22-12 9.96 (253) 10.83 (275)

E6-80-23 E6-800-23-12 10.43 (265) 11.30 (287)

E6-80-25 E6-800-25-12 10.94 (278) 11.81 (300)

E6-80-26 E6-800-26-12 11.42 (290) 12.28 (312)

E6-80-27 E6-800-27-12 11.93 (303) 12.80 (325)

E6-80-28 E6-800-28-12 12.40 (315) 13.27 (337)

E6-80-30 E6-800-30-12 12.91 (328) 13.78 (350)

Chain Part No. Dimension A Dimension BType Full Set in. (mm) in. (mm)

E6-80-31 E6-800-31-12 13.39 (340) 14.25 (362)

E6-80-32 E6-800-32-12 13.90 (353) 14.76 (375)

E6-80-33 E6-800-33-12 14.37 (365) 15.24 (387)

E6-80-35 E6-800-35-12 14.88 (378) 15.75 (400)

E6-80-36 E6-800-36-12 15.35 (390) 16.22 (412)

E6-80-37 E6-800-37-12 15.87 (403) 16.73 (425)

E6-80-38 E6-800-38-12 16.34 (415) 16.97 (437)

E6-80-40 E6-800-40-12 16.85 (428) 17.72 (450)

E6-80-41 E6-800-41-12 17.32 (440) 18.19 (462)

E6-80-42 E6-800-42-12 17.83 (453) 18.70 (475)

E6-80-43 E6-800-43-12 18.31 (465) 19.17 (487)

E6-80-45 E6-800-45-12 18.82 (478) 19.69 (500)

E6-80-46 E6-800-46-12 19.29 (490) 20.16 (512)

E6-80-47 E6-800-47-12 19.80 (503) 20.67 (525)

E6-80-48 E6-800-48-12 20.28 (515) 21.14 (537)

E6-80-50 E6-800-50-12 20.79 (528) 21.65 (550)

E6-80-51 E6-800-51-12 21.26 (540) 22.13 (562)

E6-80-52 E6-800-52-12 21.77 (553) 22.64 (575)

E6-80-53 E6-800-53-12 22.24 (565) 23.11 (587)

E6-80-55 E6-800-55-12 22.75 (578) 23.62 (600)

E6-80-60 E6-800-60-12 24.72 (628) 24.61 (650)

http://www.igus.com



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Order example

Technical data

Ba = Bi + 1.97 (50)Bi

3.15

(80)

4.25

(108

)

2.83max.


Design, Chapter 1

1. Chain selection:

E6-80-10-200-0

Color black

Radius

Width

Chain type


E6-800-10-12

Full set

Chain width




-05 3.500 (5.209)

-06 3.548 (5.280)

-07 3.581 (5.328)

-10 3.660 (5.446)

-11 3.698 (5.503)

-12 3.740 (5.565)

-13 3.778 (5.621)

-15 3.819 (5.683)

-16 3.858 (5.740)

-17 3.899 (5.801)

-18 3.937 (5.858)

-20 3.979 (5.920)

-21 4.017 (5.977)

-22 4.058 (6.038)

-23 4.096 (6.095)

-25 4.138 (6.157)

-26 4.175 (6.213)

-27 4.217 (6.275)

-28 4.255 (6.332)

-30 4.296 (6.393)

-31 4.335 (6.450)


-32 4.376 (6.512)

-33 4.415 (6.569)

-35 4.456 (6.630)

-36 4.494 (6.687)

-37 4.536 (6.749)

-38 4.573 (6.805)

-40 4.615 (6.867)

-41 4.653 (6.924)

-42 4.694 (6.985)

-43 4.733 (7.042)

-45 4.774 (7.104)

-46 4.812 (7.161)

-47 4.853 (7.222)

-48 4.892 (7.279)

-50 4.934 (7.341)

-51 4.971 (7.397)

-52 5.013 (7.459)

-53 5.051 (7.516)

-55 5.092 (7.577)

-60 5.251 (7.814)





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Guide TroughsGuide troughs are used with applications wherethe upper run of the Energy Chain® glides on thelower run. If using igus® steel guide troughs, thefollowing components are required:




-XX indicates the length of the profile rail on whichthe guide trough is mounted. The values and partnumbers are specified in the table on the left. Thestandard length of the trough components andglide bars is 6.56 ft (2 m.) The required overalllength of the guide trough directly correlates tothe length of travel.



(2 m) guide trough

Part No. 99-30


Part No. 93-01




BRi ≥ Ba +

FL 40 x 4

Bi

Ba

BRa

.79 (20) .20 (5)

.79(20)

.94 (24)

1.50 (38)

1.97 (50)

3.31

(84)

1.18

(30)

.04 (2)

.16 (4)

.43 (11) ø.43 (11)

ha

.71

(18)

HR

i ≥ .0

4 (2

) • h

a

HR

a =

6.6

9 (1

70)








-05 4.13 (105) 96-50-225

-06 4.72 (120) 96-50-250

-07 5.12 (130) 96-50-250

-10 6.10 (155) 96-50-275

-11 6.57 (167) 96-50-300

-12 7.09 (180) 96-50-300

-13 7.56 (192) 96-50-325

-15 8.07 (205) 96-50-325

-16 8.54 (217) 96-50-350

-17 9.06 (230) 96-50-350

-18 9.53 (242) 96-50-375

-20 10.04 (255) 96-50-375

-21 10.51 (267) 96-50-400

-22 11.02 (280) 96-50-400

-23 11.50 (292) 96-50-425

-25 12.01 (305) 96-50-425

-26 12.48 (317) 96-50-450

-27 12.99 (330) 96-50-450

-28 13.46 (342) 96-50-475

-30 13.98 (355) 96-50-475

-31 14.45 (367) 96-50-500

-32 14.96 (380) 96-50-500

-33 15.43 (392) 96-50-525

-35 15.94 (405) 96-50-525

-36 16.42 (417) 96-50-550

-37 16.93 (430) 96-50-550

-38 17.40 (442) 96-50-575

-40 17.91 (455) 96-50-575

-41 18.39 (467) 96-50-600

-42 18.90 (480) 96-50-600

-43 19.37 (492) 96-50-625

-45 19.88 (505) 96-50-625

-46 20.35 (517) 96-50-650

-47 20.87 (530) 96-50-650

-48 21.34 (542) 96-50-675

-50 21.85 (555) 96-50-675

-51 22.32 (567) 96-50-700

-52 22.83 (580) 96-50-700

-53 23.31 (592) 96-50-725

-55 23.82 (605) 96-50-725

-60 25.79 (655) 96-50-775

Guide trough

Glide bars

Installation set

“Basic”

C-profile rail

http://www.igus.com




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http://www.igus.com




Low-noise design



Series E6-80L System E6 3.15

When not to use the Series E6-80L:



Chapter 6



Chapter 6


loads


Chapter 6

-When to use the Series E6-80L:


required





tion



tant


cleanrooms

Price Index

FLG

FLB

H

HF

S (FLG)

S (FLB)

6.72

20.16

0

13.44

0

26.88

33.60

3.28 6.56 13.129.84 16.41

FLB

FLG

6.56 13.12 19.68 26.25 32.81

Fill

wei

ght

in lb

s/ft

Unsupported length




(Estimated, calll for details)



Vertical, hanging

= max 197 ft (60 m)

Vertical, standing

= max 13.12 ft (4 m)

Rotary




Accessories for

Guide Troughs,

Chapter 9

Further informa-

tion

Design,

Chapter 1




Largeinnerheights




Very small pitch


Product Range:



11.81 (300), 15.75 (400), 17.71 (450)



40.94 (1040 mm)

7.58


Series E6-80L System E6

R 11.81 (300) 13.78 (350) 15.75 (400) 17.71 (450)

H* 28.19 (716) 32.13 (816) 32.12 (816) 40.00 (1016)

D 16.65 (423) 18.62 (473) 18.62 (473) 22.55 (573)

K 42.32 (1075) 48.43 (1230) 48.42 (1230) 60.82 (1545)

R 5.91 (150) 6.89 (175) 7.87 (200) 9.84 (250)

H* 16.38 (416) 18.35 (466) 20.31 (516) 24.25 (616)

D 10.75 (273) 11.73 (298) 12.72 (323) 14.68 (373)

K 23.82 (605) 26.77 (680) 29.92 (760) 36.22 (920)


Ba = Bi + 1.97 (50)

Bi

3.15

(80)

4.25

(108

)

2.83max.

Supplement part no. with required radiusfor example, E6-80-50-150



D S/2

S

H

H -

4.2

5 (1

08)

4.25

(108

)

(50)

1.9

72.

28 (5

8)

2.56 (65)

R


Links per ft (m): = 4.68 (16)

Total Travel: = S


Moving endFixed end


5.91 (150)6.89 (175)7.87 (200)9.84 (250)

11.81 (300)13.78 (350)15.75 (400)17.71 (450)

Part No. Bi Ba

E6-80L-11 4.41 (112) 5.51 (140)

E6-80L-12 4.92 (125) 6.02 (153)

E6-80L-13 5.39 (137) 6.50 (165)

E6-80L-15 5.91 (150) 7.01 (178)

E6-80L-16 6.38 (162) 7.48 (190)

E6-80L-17 6.89 (175) 7.99 (203)

E6-80L-18 7.36 (187) 8.46 (215)

E6-80L-20 7.87 (200) 8.98 (228)

E6-80L-21 8.35 (212) 9.45 (240)

E6-80L-22 8.86 (225) 9.96 (253)

E6-80L-23 9.33 (237) 10.43 (265)

E6-80L-25 9.84 (250) 10.94 (278)

E6-80L-26 10.31 (262) 11.42 (290)

E6-80L-27 10.83 (275) 11.93 (303)

E6-80L-28 11.30 (287) 12.40 (315)

E6-80L-30 11.81 (300) 12.91 (328)

E6-80L-31 12.28 (312) 13.39 (340)

E6-80L-32 12.80 (325) 13.90 (353)

Part No. Bi Ba

E6-80L-33 13.27 (337) 14.37 (365)

E6-80L-35 13.78 (350) 14.88 (378)

E6-80L-36 14.25 (362) 15.35 (390)

E6-80L-37 14.76 (375) 15.87 (403)

E6-80L-38 15.24 (387) 16.34 (415)

E6-80L-40 15.75 (400) 16.85 (428)

E6-80L-41 16.22 (412) 17.32 (440)

E6-80L-42 16.73 (425) 17.83 (453)

E6-80L-43 17.20 (437) 18.31 (465)

E6-80L-45 17.72 (450) 18.82 (478)

E6-80L-46 18.19 (462) 19.29 (490)

E6-80L-47 18.70 (475) 19.80 (503)

E6-80L-48 19.17 (487) 20.28 (515)

E6-80L-50 19.69 (500) 20.79 (528)

E6-80L-51 20.16 (512) 21.26 (540)

E6-80L-52 20.67 (525) 21.77 (553)

E6-80L-53 21.14 (537) 22.24 (565)

E6-80L-55 21.65 (550) 22.76 (578)

E6-80L

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E6-80L

7.60

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Interior Separation

Separator



.12 (3)

Spacer



.59(15)

Separator, asymmetrical

Unassembled Part No. 501A

Assembled Part No. 511A

.12 (3)

.71 (18)

.14(3.5)

.45(11.5)

Spacer



.79(20)

Spacer



1.18(30)

Spacer



1.57(40)

Locking Separator



.16 (4)

.83(21)

Locking Separator



.16 (4)

.83(21)

.39(10)

Spacer



Option 1: SeparatorsSeparators can be placed at any point along the chain’s cross-section. The standard separa-

tor (Part No. 501) offers safe stability due to its broad “foot” design, even when used with largediameter or hoses.

Vertical separators can be used with both Energy Chains® and Energy Tubes for the Series list-ed above.

A locking separator (Part No. 504) with increased retention force is available for chains only.This separator is used with applications subject to extreme loads.

The asymmetrical locking separator (Part No. 501A) is used with applications involving highrelative humidity, such as composting plants. The clamp at the side serves to uniformly align the sep-arators. In order to avoid destroying the separators when opening the Energy Chain®, make sure allseparators are identically aligned.

All separators are adjustable, but may be fixed in place with spacers (chains only). Spacers aremost often necessary with side-mounted applications.

All options of the interior sepa-ration are also used for Series:

5050/5150/R9850

50/51/R98

Note:The available inner height is decreased by .08 (2 mm) per spacer (forexample, if one spacer is placed on either side of the separator, theoverall inner height is reduced by .16 (4 mm). To avoid this, place thespacers on the outside of the opening crossbar.

http://www.igus.com

http://www.igus.com




E6-80L

7.61

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Option 2: ShelvesEnergy Chains® and Energy Tubes can be subdivided both vertically and horizontally using

the various interior separation elements.Side plates, separators and shelves form the basic pattern of a shelf system. Shelves of var-

ious widths can be arranged at 11 different heights at .28 (7mm) increments Design, Chap-ter 1 for layout recommendations. If the open slotted separators are used, only the 7 middleslots are available for shelves.

Vertical Separator



Slotted Separator



.14 (3.5)

.24(6)

.16 (4)

.83(21)

Locking Separators with Slot



.39(10)

.12 (3)

Slotted Separators, Open



.18(4.5)

x-.31 (8)

Width X Usable Width Part No. Part No. in. (mm) in. (mm) Unassembled Assembled

.71 (18) .39 (10) 420-18 421-18

.91 (23) .59 (15) 420-23 421-23

.98 (25) .67 (17) 420-25 421-25

1.10 (28) .79 (20) 420-28 421-28

1.30 (33) .98 (25) 420-33 421-33

1.69 (43) 1.38 (35) 420-43 421-43

1.97 (50) 1.65 (42) 420-50 421-50

2.44 (62) 2.13 (54) 420-62 421-62

2.95 (75) 2.64 (67) 420-75 421-75

3.94 (100) 3.62 (92) 420-100 421-100

4.92 (125) 4.61 (117) 420-125 421-125

5.91 (150) 5.59 (142) 420-150 421-150

6.89 (175) 6.57 (167) 420-175 421-175

7.36 (187) 7.05 (179) 420-187 421-187

7.87 (200) 7.56 (192) 420-200 421-200




E6-80L

7.62

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Mounting Brackets

Option: pivoting

• Attachment points on all sides• Pivots in one direction• Easy to assemble• Hole pattern identical to Series 5050

Bi

A =

Bi +

1.1

0 (2

8)

B =

Bi +

1.9

7 (5

0)

4.13 (105) n x 2.56 (65)

4.13 (105)

1.38(35)

.79(20)

ø.41(10.5)

Bi

A =

Bi +

1.1

0 (2

8)

B =

Bi +

1.9

7 (5

0)



A

66

Strain relief tie-wrap plate can snapon crossbar or into profile rail Strain Relief, Chapter 10.

Chain Part No. BiType Full Set in. (mm)

E6-80L-11 E6-800L-11-12 5.51 (112)

E6-80L-12 E6-800L-12-12 6.02 (125)

E6-80L-13 E6-800L-13-12 6.50 (137)

E6-80L-15 E6-800L-15-12 7.01 (150)

E6-80L-16 E6-800L-16-12 7.48 (162)

E6-80L-17 E6-800L-17-12 7.99 (175)

E6-80L-18 E6-800L-18-12 8.46 (187)

E6-80L-20 E6-800L-20-12 8.98 (200)

E6-80L-21 E6-800L-21-12 9.45 (212)

E6-80L-22 E6-800L-22-12 9.96 (225)

E6-80L-23 E6-800L-23-12 10.43 (237)

E6-80L-25 E6-800L-25-12 10.94 (250)

E6-80L-26 E6-800L-26-12 11.42 (262)

E6-80L-27 E6-800L-27-12 11.93 (275)

E6-80L-28 E6-800L-28-12 12.40 (287)

E6-80L-30 E6-800L-30-12 12.91 (300)

E6-80L-31 E6-800L-31-12 13.39 (312)

E6-80L-32 E6-800L-32-12 13.90 (325)

Chain Part No. BiType Full Set in. (mm)

E6-80L-33 E6-800L-33-12 14.37 (337)

E6-80L-35 E6-800L-35-12 14.88 (350)

E6-80L-36 E6-800L-36-12 15.35 (362)

E6-80L-37 E6-800L-37-12 15.87 (375)

E6-80L-38 E6-800L-38-12 16.34 (387)

E6-80L-40 E6-800L-40-12 16.85 (400)

E6-80L-41 E6-800L-41-12 17.32 (412)

E6-80L-42 E6-800L-42-12 17.83 (425)

E6-80L-43 E6-800L-43-12 18.31 (437)

E6-80L-45 E6-800L-45-12 18.82 (450)

E6-80L-46 E6-800L-46-12 19.29 (462)

E6-80L-47 E6-800L-47-12 19.80 (475)

E6-80L-48 E6-800L-48-12 20.28 (487)

E6-80L-50 E6-800L-50-12 20.79 (500)

E6-80L-51 E6-800L-51-12 21.26 (512)

E6-80L-52 E6-800L-52-12 21.77 (525)

E6-80L-53 E6-800L-53-12 22.24 (537)

E6-80L-55 E6-800L-55-12 22.75 (550)

For full set brackets with a profile rail add a P at the end of the part numberExample: E6-800-05-12P

http://www.igus.com

http://www.igus.com



E6-80L

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Order Example and Technical Data:Series E6-80L System E6

For 6.56 ft (2 m) chain, color black, with pivoting mounting brackets6.56 ft (2 m) E6-80L-10-200-0 and E6-800-10-12


Order example

Technical data

Ba = Bi + 1.97 (50)Bi

3.15

(80)

4.25

(108

)

2.83max.


Design, Chapter 1


-11 4.255 (6.332)

-12 4.296 (6.393)

-13 4.335 (6.450)

-15 4.376 (6.512)

-16 4.415 (6.569)

-17 4.456 (6.630)

-18 4.494 (6.687)

-20 4.536 (6.749)

-21 4.573 (6.805)

-22 4.615 (6.867)

-23 4.653 (6.924)

-25 4.694 (6.985)

-26 4.733 (7.042)

-27 4.774 (7.104)

-28 4.813 (7.161)

-30 4.854 (7.222)

-31 4.892 (7.279)

-32 4.934 (7.341)


-33 4.971 (7.397)

-35 5.013 (7.459)

-36 5.051 (7.516)

-37 5.092 (7.577)

-38 5.130 (7.634)

-40 5.172 (7.696)

-41 5.210 (7.753)

-42 5.251 (7.814)

-43 5.290 (7.871)

-45 5.331 (7.933)

-46 5.369 (7.989)

-47 5.411 (8.051)

-48 5.449 (8.108)

-50 5.490 (8.169)

-51 5.528 (8.226)

-52 5.570 (8.288)

-53 5.608 (8.345)

-55 5.649 (8.406)

1. Chain selection:

E6-80L-10-200-0

Color black

Radius

Width

Chain type


E6-800L-10-12

Full set

Chain width






E6-80L

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7.64


Guide TroughsGuide troughs are used with applications wherethe upper run of the Energy Chain® glides on thelower run. If using igus® steel guide troughs, thefollowing components are required:




-XX indicates the length of the profile rail on whichthe guide trough is mounted. The values and partnumbers are specified in the table on the left. Thestandard length of the trough components andglide bars is 6.56 ft (2 m.) The required overalllength of the guide trough directly correlates tothe length of travel.



(2 m) guide trough

Part No. 99-30


Part No. 93-01




BRi ≥ Ba +

FL 40 x 4

Bi

Ba

BRa

.79 (20) .20 (5)

.79(20)

.94 (24)

1.50 (38)

1.97 (50)

3.31

(84)

1.18

(30)

.04 (2)

.16 (4)

.43 (11) ø.43 (11)

ha

.71

(18)

HR

i ≥ .0

4 (2

) • h

a

HR

a =

6.6

9 (1

70)






Crossbar WidthE6-80L-10-115-0


-11 5.71 (145) 96-50-275

-12 6.22 (158) 96-50-275

-13 6.69 (170) 96-50-300

-15 7.20 (183) 96-50-300

-16 7.68 (195) 96-50-325

-17 8.19 (208) 96-50-325

-18 8.66 (220) 96-50-350

-20 9.17 (233) 96-50-350

-21 9.65 (245) 96-50-375

-22 10.16 (258) 96-50-375

-23 10.63 (270) 96-50-400

-25 11.14 (283) 96-50-400

-26 11.61 (295) 96-50-425

-27 12.13 (308) 96-50-425

-28 12.60 (320) 96-50-450

-30 13.11 (333) 96-50-450

-31 13.58 (345) 96-50-475

-32 14.09 (358) 96-50-475

-33 14.57 (370) 96-50-500

-35 15.08 (383) 96-50-500

-36 15.55 (395) 96-50-525

-37 16.06 (408) 96-50-525

-38 16.54 (420) 96-50-550

-40 17.05 (433) 96-50-550

-41 17.52 (445) 96-50-575

-42 18.03 (458) 96-50-575

-43 18.50 (470) 96-50-600

-45 19.01 (483) 96-50-600

-46 19.49 (495) 96-50-625

-47 20.00 (508) 96-50-625

-48 20.47 (520) 96-50-650

-50 20.98 (533) 96-50-650

-51 21.46 (545) 96-50-675

-52 21.97 (558) 96-50-675

-53 22.44 (570) 96-50-700

-55 22.95 (583) 96-50-700

Guide trough

Glide bars

Installation set

“Basic”

C-profile rail

http://www.igus.com

http://www.igus.com




SeriesE6

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Assembly Instructions System E6

To remove crossbar - Insert screwdriver into slot on top of lid

and push down. Repeat this on the other side of the lid

To remove side link grasp side link and twist

Holding side link at an angle, Repeat for other side. Attach the

snap-open crossbar by hand onto the connector, at an angle.

To disassemble Series E6 - Using a punch and mallet,

center punch over connector and tap gently to remove

To remove side link grasp side link and twist

Using small hammer gently re insert connector

Disassemble E-Chains®

Assemble E-Chains®



7.66

Design LayoutIn

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http://www.igus.com

http://www.igus.com



energy chain systems e6 system - igus® inc. e6.pdf · kma mounting brackets available with...

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