energy infrastructure and deenergy, infrastructure and deefence...vadodara - halol expressway 4...

Energy, Infrastructure & Defence solutions

Energy Infrastructure and DeEnergy, Infrastructure and De

May 2013

May 2013

efenceefence


P j Ll d G

• A global US $ 2.06 billion EPC conglomerate

Punj Lloyd Group

• Providing services in Energy, Infrastructure and Defence s

• Present across Middle East & Africa, Asia Pacific, South A

• International offices in 21 countries

• Rich multicultural manpower from over 37 nationalities

• International clients from top Oil & Gas majors and Gover

• High standards of health safety environment and qualityHigh standards of health, safety, environment and quality

• Equipment assets worth US $ 426 million

• Declared ‘Infrastructure Company of the Year’ at Essar StCNBC TV 18CNBC TV 18

May 2013

sectors

Asia, the Caspian, UK, China and Europe

nment

eel Infrastructure Awards 2010 in association with


Punj Lloyd GroupPunj Lloyd GroupProviding EPC

Energy Infrastruct

Utilities• Water Treatmen• Sewage Treatm

gy

Oil & Gas

• Offshore• Onshore Field Development • Sewage Treatm

• Reservoirs• Centralised Util

Buildings

• Onshore Field Development• Pipelines• Tanks & Terminals

Polymers & Petrochemicals g

• Hospitality & Le• Commercial, InResidential Com

• Healthcare

Polymers & Petrochemicals

• Refineries• Chemicals

Process

• Healthcare• Townships & In

Infrastructure• Subway & Metr

Power

• Chemicals

• Thermal• Nuclear y• Airports

• Highways & Ex• Bridges, Flyove• Tunnels & Cave

S t & T

• Nuclear

Renewables• Solar • Biofuels

May 2013

• Seaports & Ter

Telecom

• Biofuels• Water treatment

C services for :

ture Defence

nt Facilitiesment Facilities

• Land Systems• Aviation

El t iment Facilities

lities

• Electronics

eisuredustrial, Institutional &

mplexes

dustrial Parks

ro Systemsy

xpresswaysers & Interchangeserns

i lminals


Punj Lloyd Group

PL Engine

Punj LloydGroup

Punj Lloyd

p

Energy / Infrastructure / Defence

PUNJ LLOYD

May 2013

PL ENGINEERINGOil & GasPetrochemicals / ChemicalsP N l / Th lPower – Nuclear / ThermalAutomotive / Aerospace

eering

Sembawangd

SembawangEngineers &Constructors

BuildingsInfrastructure

SEMBAWANG E & C

Utilities


Punj Lloyd Overview

Founded in 1988

24 years of professional excellence

Active in hydrocarbon and infrastructure sectors

Revenues (Group) for Year ended March 31, 2013 : US$

Order Backlog (unexecuted as on March 31, 2013 : US$ and orders received after that)

Employees : 20,48p y ,

Safety : Conforming to highest international stan

May 2013

2,059 Million

4,060 Million

80

ndards


Sembawang Overview

Founded in 1982

30 years of professional excellence

Largest EPC contractor in South East Asiag

Classified under highest Unlimited Financial Category in Sin

Present in transportation, infrastructure, buildings, utilities, p

R f Y d d M h 31 2013 US$Revenues for Year ended March 31, 2013 : US$ Order Backlog (unexecuted as on March 31, 2013 : US$ and orders received after that)

Employees : 660Employees : 660

May 2013

Acquired by Punj Lloyd in June 2006

ngapore for Civil, Building and M&E

power, environmental industries

174 Milli174 Million462 Million


EngineeringEngineering

PL Engineering is a multi-disciplinary Design and Eand is headquartered in India, Gurgaon. PL Engineering :q , g g g

• Is an ISO 9001 company

• Has a strength of over 617 people

• Serves Oil & Gas Petrochemical/ Chemical Power (TServes Oil & Gas, Petrochemical/ Chemical, Power (TAutomotive & Aerospace industry

• Provides services from Concept to Commissioning

• Pre-Bid Engineering g g

• FEED

• Detailed Design & Engineering

• Engineering support during Procurement/ConstruEngineering support during Procurement/Constru- Works as captive for group companies as well

- Has offices in India, ME, UK & SE-Asia

May 2013

ngineering company . It is a subsidiary of Punj Lloyd

Thermal & Nuclear) Infrastructure PolysiliconThermal & Nuclear), Infrastructure, Polysilicon,

uctionuctionas serves global clients


Value DriversValue Drivers

Customer Integration

Experience & Resources

Responsive toResponsive to Market Challenges

SustainableDevelopment

May 2013

Safety

Quality

Multi-Cultural TeamsMulti Cultural Teams

Working Global, Thinking Local


DifferentiatorsDifferentiators

N 1 i P l W ld idNo.1 in Polymers Worldwide

Diversified Portfolio

Equity ParticipationEquity Participation

Technology Integration

May 2013

Large Fleet of Cons

Total Project Life Cycle Support

Exceeding Customer Expectations

Enviable HSEQ recordsEnviable HSEQ records

In-house Engineering

struction Equipment


Skills and Capabilities

T l D liT l D li

Engineering Procurement

Total DeliverTotal Deliver

Engineering Procurement

Feasibility Study

Master PlanProcurement Services

Master Plan

Technology Packages

Concept Design / FEED

Material Management

Cost Estimates

Detailed Multi-disciplinary Design

Validation

May 2013

C biliC bili

Construction Post Completion

ry Capabilityry Capability

Construction

Project Management

Post Completion

Ongoing technical support

Turnaround supportConstruction Management

Construction Services

Commissioning

Turnaround support

O&M

Technology improvements

Start-up / Training De-bottlenecking

Plant Expansions


Post Completion

Ongoing technical support

Turnaround support

De-bottlenec

Plant Expans

O&M

Technology improvements

Statutory insp

EngineeringProcurement

Life Time

May 2013

Life Time

cking

sions

pection

ConstructionPost Completion

e Supporte Support


Our People

• A team of highly skilled and diversified employees, attend• A rich multicultural team from over 37 nationalities, adapt• A motivated team that can be readily mobilised to any pa• A team that enjoys the challenge of a ‘complex’ project aA team that enjoys the challenge of a complex project a

May 2013

ding to every aspect of the project ting itself to the local customs and traditions of the region

art of the worldnd can think ‘out-of-the box’nd can think out of the box


Manpower – Punj Lloyd Group

Punj Lloyd

Project Management / E ti 16,318Execution 16,318

Project Services 3,179

E i i 1Engineering 1

Management 9

Support Services 973

Total 20,480

May 2013

Sembawang PL Engineering

588 39588 39

26 23

0 4750 475

1 1

45 79

660 617


Human Resource Development

• A committed effort towards maintaining high quality of ma• Executive Development Centre at Banmore providing co

Craftsmen Training Institutes for unskilled labour at Banm• Punj Lloyd is a Founder Supporter of Indian School of BuPunj Lloyd is a Founder Supporter of Indian School of Bu

May 2013

t

anpower, both skilled and unskilledmprehensive, inter-disciplinary training and moreusiness enhancing the nation’s management resourceusiness, enhancing the nation s management resource


B ti D dliMotor Spirit Quality Upgradation, Haldia Refinery C

Beating Deadlines

Dahej Vijaipur Pipeline 4

South Sumatra to West Java Pipeline, Indonesia 3

OGC Pipeline Oman 3OGC Pipeline, Oman 3

Gas Export Pipeline, Oman 4

LNG Storage & Regasification Facilities, Dabhol ELNG Storage & Regasification Facilities, Dabhol E

Jamnagar - Loni LPG Pipeline 8

Changi Airport Terminal 2 Extension 6

Belgaum - Maharashtra Highway 5

Vadodara - Halol Expressway 4

Balongan - Jakarta Pipeline 2

May 2013

Completion in 18 months

42” x 506 km in 9 months

32” x 26.62 km of lowering in 1 day

32” x 25 5 km of lowering in 1 day32” x 25.5 km of lowering in 1 day

48” x 21 km of lowering in 1 day

Early completionEarly completion

8 months ahead of schedule






Major Achievements of the Grou

Constructedterminals

Major Achievements of the Grou

India & YeAll terrain pipeline

specialists,with over 11,000 km,large dia pipelineslarge dia pipelines

Leading contractorin LDPE Plants

South East Asia’s longest and most

advanced underground ad a ced u de g ou dtunnel expressway

World’s largest Wheat

May 2013

World s largest Wheat base Bioethanol

Plant

up

d LNG s in

up

men

Singapore’s LRT / MRT

Changi AirportChangi AirportTerminal Extension

Nuclear > 3 millionengineering manhours

132 years of experience

I l &In polymers & petrochemicals


ClientsClients

May 2013


International Offices

UK

Australia

BahrainMalays

MyanmChina

Colombia

Hong Kong

Myanm

Oman

Qatar

SaudiHong Kong

Indonesia

Kazakhstan

Kenya

Saudi

Thaila

Turkm

Y

May 2013

Kenya

LibyaYemen

India

UAE

sia

mar

Singapore

mar

ArabiaArabia

nd

menistan

n


Organisational StructurePUNJ LLOYD

REGIONAL HEAD

MEA & CIS MEA & C

ENERGY INFRASTRU

MEA & CISABU DHABI

MEA & CDUBA

SOUTH ASIA SOUTH ASINDIA

SOUTH EAST ASIASINGAPORE

INDIA

SOUTH EASSINGAPO

SEMBAWANG ENCONSTRUCTOR

SINGAPO

SINGAPORE SINGAPO

May 2013

SINGAPO

D GROUP

DQUARTERS

CIS ENGINEERING

CTURE SPECIALISTS

CISAI

ENGINEERING

POLYMERS & PETROCHEMICALSSIA

DEFENCE

T ASIAORE

NGINEERS & RS PTE LTDORE

UPSTREAM

RENEWABLESORE

ORE


PLL O d B kl (C lid tPLL Order Backlog (ConsolidateGeographical Segment

South Asia32.2%

Asia Pacific21.8%

Rest of World0.2%

Middle East, Africa &

CIS45.7%

Description USD MN

South Asia 1,309

Middle East, Africa & CIS 1,857

Asia Pacific 886

Rest of World 8

Total 4,060

May 2013*Unexecuted order value as on March 31, 2013 and order

d)*d)* : Business Segment

Pipeline12% Offshore

10%

Tankage

Power & Others11%

4%

Process24%Infrastructure

39%

Description USD MN

Pipeline 504Pipeline 504

Offshore 385

Tankage 164

Process 981

Infrastructure 1,582

Power & Others 444

Total 4,060

rs received after that


PLL Revenue (Consolidated) –Geographical Segment

South Asia

Africa0.00%

Rest of World0.28%

41.73%

Middl E t &

Asia Pacific46.01%

Middle East & CIS

11.98%

Description USD MN

South Asia 809

Middl E t Af i & CIS 521Middle East, Africa & CIS 521

Asia Pacific 710

Rest of World 19

Total 2 059

May 2013

Total 2,059

(FY13)Business Segment

Pipeline23.78%

Power & Others11.75%

Offshore5.92%

Tankage8.65%

Process14.99%

Infrastructure34.92%

Description USD MN

Pipeline 575

Offshore 245

Tankage 165

Process 381

Infrastructure 471

Power & Others 222

Total 2,059


S f t St ti tiSafety Statistics

Particulars 2008 200Particulars

Total Manhours Worked

Fatalities

2008

64,164,570

0

200

68,541,84

Lost Time Injuries

L t W kd

Frequency Rates

3

16

0.05

6

0.0

Lost Workdays

Severity Rate

Recordable Cases

16

0.25

42

6

0.9

3

Frequency Rate =No. of LTI Cas

T t l M hq y

Severity Rate =

Total Manhours w

Mandays Lost due

Total Manhours w

Formula

May 2013

9 2010 2011 20129

46

0

2010

70,289,899

0

2011

73,102,065

0

2012

69,713,135

0

3

5

4

3

49

0.04

3

67

0.04

1

0.01

5

5

0

49

0.70

29

67

0.92

25

10

0.14

17

es

k dx 1,000,000

worked

e to LTI

workedx 1,000,000


Safety Milestones

Safety is Paramount : Man-hours without los• in design• in construction• inside / outside the workplace

13 million Dabhol-Ba12.9 million Haldia12 million Dabhol11 2 million Dahej-Vijai

Achieving Safety Targets through :• safety audits• training

f d / b h ki

11.2 million Dahej-Vijai10 million Sabah Sar10 million YLNG , Yem9 million Kazakhstan

• safety records / benchmarking

Recognition and Awards :• ISO 9001

8 million Fuel Syste7.5 million Dahej7 million OGD III Ab

• OHSAS 18001• ISO 14001

5 million Abu Dhabi4 million Turkey4 million Indonesia 3 million Qatar3 million Qatar2.5 million Georgia

May 2013

st time injury :ngalore

ipuripurawak, Malaysia mennms, NDIA

bu Dhabii


Global Project Delivery Solutio

Oil & Gas Offshore, Onshore & Offshore PTerminals

Process Refineries, Polymers & Petroche

Power Thermal, Nuclear

Utilities Water & Sewage Treatment Fac

Infrastructure Subway & Metro Systems, AirpoInterchanges, Tunnels & Cavern

Hospitality & Leisure CommerciBuildings Hospitality & Leisure, CommerciHealthcare, Townships & Industr

Asset Management Asset Preservation & Maintenan

May 2013

ns for :

ipelines, Onshore Field Development, Tankage and

emicals, Chemicals

cilities, Reservoirs, Centralised Utilities

orts, Highways & Expressways, Bridges, Flyovers & ns, Seaports & Terminals

ial Industrial Institutional & Residential Complexesial, Industrial, Institutional & Residential Complexes, rial Parks

nce


• Oil & Gas• Oil & Gas• InfrastructureInfrastructure• Defence

May 2013


Oil & GasOil & Gas

• Onshore Field Development & Gas Processing (for more details, clic

• Offshore (for more details, click on the link)

• Onshore & Offshore Pipelines (for more details, click on the link)

• Tanks & Terminals (for more details, click on the link)

• Process (for more details, click on the link)

• Power (for more details, click on the link)

May 2013

ck on the link)


O h Fi ld D l t & GOnshore Field Development & GEPC of Tie-ins for Abu Dhabi Company for Onshore Oil Op

Shah Gas Gathering – Package 1 for Abu Dhabi Gas Dev

EPC of Spiking Compressor for Abu Dhabi Company for

Huwailah Field Development for Abu Dhabi Company fo

Jarn Yaphour Field Development for Abu Dhabi Nationa

New Water Treatment Plant and Central Processing Fac

Natural Gas Pipeline in Tuas and Jurong Area, Singapore

Total E&P Tambora Field Development Project Phase 2

Peciko Field Development Phase 4 for TotalFinaElf, Indo

KODECO Onshore EPC Services for Poleng Process PlaKODECO Onshore EPC Services for Poleng Process Pla

Petro China EPC Service for Betara Complex Developm

Gas Field Development for Oil India Limited, India

May 2013

BACK

G P iGas Processingperations, Abu Dhabi

velopment Co. Ltd, Abu Dhabi

Onshore Oil Operations, Abu Dhabi

r Onshore Oil Operations, Abu Dhabi

al Oil Company, Abu Dhabi

cilities Upgrade for Occidental Mukhaizna LLC, Oman

e

2, Indonesia

nesia

atformatform

ment, Sumatra


Off h Pi liOffshore Pipelines • B-127 Cluster Pipeline Project In• Laying of new Hout Crude Transmission line Say g• WO-16 Cluster & SB 14 Pipeline Project In• EPC of Offshore Pipeline In• LPG Pipeline from Mahul Refineries to Uran Terminal In• Uran Trombay Jawahardeep Oil Pipeline In• Uran Trombay Jawahardeep Oil Pipeline In• Uran Trombay Gas Pipeline Project India ON• Tambora Field Development, Phase 2 In• Tunu Field Development Phases 4 – 9 In• Panaran Pemping Gas Pipeline In

Offshore Platforms• Upgradation of Platforms Compression Facilities In

• Removal of Well Head Platform In

• Platform Compression Facilities Project Th

• Heera Redevelopment Offshore Platform In

Betara Complex Development Project In• Betara Complex Development Project In

• South Utility Platform (TP 11 S / EPSC 5) In

• Poleng Process Platform, Indonesia In

May 2013

BACK

dia ONGC audi Arabia Al‐Khafji Joint Operations (KJO)j p ( )dia ONGCdia GSPLdia BPCLdia ONGCdia ONGCNGCdonesia TOTALdonesia TOTALdonesia PGN

ndonesia Pertamina

donesia Pertamina

hailand PTT

dia ONGC

donesia Petro Chinadonesia Petro China

donesia TOTAL

donesia Korea Development

energy infrastructure and deenergy, infrastructure and deefence...vadodara - halol expressway 4...

Documents