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Energy, Infrastructure & Defence Corporate Presentation December 2017

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Page 1: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Energy Infrastructure amp DefenceCorporate Presentation

December 2017

An Overviewbull A global US$ 751 million EPC conglomerate founded in 1988

bull Providing services in Energy Infrastructure and Defence sectors

bull Present across Middle East amp Africa Asia Pacific South Asia the

Caspian UK and China

bull International offices in 17 countries

bull Listed on the BSE and NSE in India

bull Multicultural workforce of 8775 employees

bull Equipment assets worth US$ 263 million

bull Listed in the ENR Global Ranking of Top 250 International

Contractors consequently for 10 years

bull Revenues US$ 751 million

bull Order Backlog US$ 2862 million

Punj Lloyd Group

Providing EPC Services for ENERGY

OIL amp GASbull Pipelines

bull Tanks amp Terminalsbull Onshore Field Development

PROCESSbull Refineriesbull Chemicalsbull Polymers amp

Petrochemicals

RENEWABLESbull Solar

bull Biofuelsbull Water Treatment

Punj Lloyd Group

Providing EPC Services for INFRASTRUCTURE

BUILDINGSbull Commercial Industrial

Institutional amp Residential Complexesbull Healthcare

INFRASTRUCTUREbull Subway amp Metro Systems

bull Airportsbull Highways amp Expressways

bull Bridges Flyovers amp Interchangesbull Railways

bull Tunnels amp Cavernsbull Landside Development of

Seaportsbull Water Treatment Facilities

POWERbull Nuclearbull Thermal

bull Solarbull Transmission amp

Distribution

Punj Lloyd Group

Providing Services for DEFENCE

bull Small Arms

bull Homeland Security

bull Land Systems

bull Aerospace

bull Component Manufacturing

Skills and Capabilities

Total Delivery Capability

Feasibility Study Master Plan Technology

Packages Concept Design

FEED Cost Estimates Detailed Multi-

disciplinary Design Validation

Procurement ServicesMaterial Management

Project Management Construction

Management Construction

Services Commissioning Start-up Training

Ongoing technical support

Turnaround support OampM Technology

improvements De-bottlenecking Plant Expansions

Engineering Procurement Construction Post Completion

ENGINEERING PROCUREMENT CONSTRUCTION POST COMPLETION

Post Completion

bull Ongoing technical support

bull Turnaround supportbull OampM

bull Technology improvements

bull De-bottleneckingbull Plant Expansion

bull Statutory inspection

LIFE TIME SUPPORT

Value Drivers

Experience amp

Resources

Responsive to Market

ChallengesMulti-Cultural

Teams

Quality

Manpower ndash Punj Lloyd Group

Punj Lloyd PL Engineering Total

Project Management 523 5 528

Project Services Execution 6596 8 6604

Engineering 286 165 451

Management 32 2 34

Support Services 1141 17 1158

Total 8578 197 8775

Punj Lloyd boasts of a rich multicultural team from different nationalities adapting to the local customs andtraditions of the region It is the people of Punj Lloyd responsible for the creation of many global iconic landmarksReadily mobilised they are willing to take up the challenges of execution in diverse geographies often in toughterrain and hostile weather

Beating Deadlines

Belgaum - Maharashtra Highway 5 months ahead of schedule

Vadodara - Halol Expressway 4 months ahead of schedule

Dahej Vijaipur Pipeline 42rdquo x 506 km in 9 months

South Sumatra to West Java Pipeline Indonesia 32rdquo x 2662 km of lowering in 1 day

OGC Pipeline Oman 32rdquo x 255 km of lowering in 1 day

Gas Export Pipeline Oman 48rdquo x 21 km of lowering in 1 day

LNG Storage amp Regasification Facilities Dabhol Early completion

Jamnagar - Loni LPG Pipeline 8 months ahead of schedule

Balongan - Jakarta Pipeline 2 months ahead of schedule

Motor Spirit Quality Upgradation Haldia Refinery Completion in 18 months

Global ClienteleINTERNATIONAL OIL amp GAS COMPANIES

Global Clientele

NATIONAL OIL amp GAS COMPANIES

INFRASTRUCTURE amp OTHERS

Global Presence

Global Experience

Bahrain Bangladesh China Georgia Hong Kong India

Kazakhstan Kenya Kuwait Libya Myanmar Malaysia

Oman Qatar Indonesia Saudi Arabia Singapore Thailand

Turkey UAE UK Yemen

Organisational StructureChairman amp

Managing Director

Director - Operations

PIPELINES amp TANKAGE

PROCESS amp OFFSHORE

HEALTH SAFETY amp ENVIRONMENT

QUALITY CONTROL

PLANT amp EQUIPMENT

INVENTORY CONTROL

ASSOCIATE COMPANIES

BUILDINGS INFRASTRUCTURE amp POWER

STRATEGIC INITIATIVE GROUP

CENTRAL PROCUREMENT GROUP

GROUP CORP COMM

RISK amp INTERNAL AUDIT

INFORMATION TECHNOLOGY

BUSINESS STRATEGY amp IMPLEMENTATION

HR amp ADMIN CSR SKILL DEVELOPMENT

FINANCE amp ACCOUNTS

LEGAL

Government Relations Secretarial

DEFENCE amp AEROSPACE

MANUFACTURING SYSTEMS INTEGRATION

DIVISION

PUNJ LLOYDINFRASTRUCTURE LTD

ASSOCIATE COMPANIES

PLL Order Backlog (Consolidated)

Business Segment

Description USD MN

Pipelines amp Tankage 879

Process 172

Buildings amp Infrastructure 1551

Power 218

Others 42

Total 2862

Order backlog comprises of unexecuted orders as on March 31 2017 plus new order received after that date Including order backlog of Libya USD 1056 million which is not seeing traction

Pipelines amp Tankage3071

Power762

Process601

Buildings amp Infrastructure

5419

Others147

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
3071
762
601
5419
147

Sheet1

PLL Revenue (Consolidated) ndash (FY17)

Business Segment

Description USD MN

Pipelines amp Tankage 484

Power 54

Process 72

Buildings amp Infrastructure 94

Others 47

Total 751

Pipelines amp Tankage6445

Power719

Process959

Buildings amp Infrastructure

1252

Others626

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
484
54
72
94
47

Sheet1

Safety Statistics

Frequency Rate =

Severity Rate =

No of LTI Cases

Total Manhours worked

Mandays Lost due to LTI

Total Manhours worked

x 200000

x 200000

Formula

Particulars

Total Manhours Worked

Lost Time Injuries

Lost Workdays

Fatalities

Frequency Rates

Severity Rate

25

2013

69713135

1

10

0

000

003

17

50514022

0

0

000

0

000

5

2014

33895642

0

3

002

47

028

13

2015

18888711

0

4

004

54

057

2012 2016

16479382

0

0

000

0

000

Safety MilestonesSafety is Paramount bull in designbull in constructionbull inside outside the workplace

Achieving Safety Targets through bull safety auditsbull trainingbull safety records benchmarking

Recognition and Awards bull ISO 9001bull OHSAS 18001bull ISO 14001

Man-hours without lost time injury

215 million Polysilicon Project Qatar

20 million Paradip LSTK Project India

20 million J3 Project Jamnagar India

13 million Dabhol-Bangalore India

129 million HCUHGU Haldia Refinery India

12 million Dabhol PowerLNG Terminal India

112 million Dahej-Vijaipur India

10 million Shah Gas Gathering Abu Dhabi

10 million Sabah Sarawak Malaysia

10 million YLNG Yemen

9 million SGISGP Project Kazakhstan

8 million Fuel Systems NDIA Qatar

75 million LNG Expansion Project Dahej India

7 million OGD III Abu Dhabi

5 million Habshan 3 Abu Dhabi

5 million ISPRL Mangalore India

45 million Oman Gas Company

4 million BTC Turkey

4 million Peciko Field Dev Indonesia

25 million BTC Georgia

Safety Milestones

Buildings ampInfrastructure

Buildings Transportation

Buildings

Hospitality amp Leisure Commercial Complexes

Healthcare Residential Complexes

Buildings amp Infrastructure Cumulative Data

Excavation - Cu Mtr 10825000

Emabankment - Cu Mtr 37364431

Subgrade - Cu Mtr 9128387

Aggregate Base Course - Cu Mtr 6192828

Bituminous Course - Cu Mtr 2195951

DLC and PQC - Cu Mtr 1913996

RCC - Cu Mtr 2159491

Structural Work -MT 140016

Reinforce Earth Wall - Sq

Mtr 1684635

Buildings - Landmark Projects

Medical College and Hostel Complex AIIMS Raipur India Construction of medical dental and nursing colleges six hostel buildings warden residence auditorium etcBuilt-up Area 800000 sft

Medanta The Medicity IndiaConstruction of 21 storeyed OPD block two 18 storeyed IPD block nine storeyed OT blocks seven storeyed admin and night lounge blocksbull Built-up Area 215200 sft

HEALTHCARE

bull Capitol Heights residential amp retail complex TRIF Real Estate amp Development India Excavation and auxiliary work across 10 acres construction of four residential towers ndash two 23 storeyed and two 20 storeyed along with a retail complex

bull Residential Built-up Area 0952 million sftbull Retail Built-up Area 064 million sft

RESIDENTIAL COMMERCIAL COMPLEXES

Transportation

bull Total Road Length built by Punj Lloyd - 3637 lane km

bull We have delivered over 19 highway projects some falling under the prestigious Golden Quadrilateral in India

Enhancing commuterrsquos travel experience in

Subway and metro systems

Airports Bridges Flyovers amp Interchanges

Highways amp Expressways

Tunnels amp Caverns

Transportation ndash Landmark ProjectsSubway amp Metro Systems

bull Design and construction of elevated viaduct including structural work of four stations for Delhi Metro Rail Corporation

bull Construction of elevated structures ndash viaducts and ramp for Delhi Metro Rail Corporation

bull Construction of eight stations and viaduct for Bangalore Metro Rail Corporation

Airportsbull Greenfield airport project in Sikkim India ndash Construction of a

high altitude airport at a height of 1410 m sea level Thescope of work involve excavation of 100 m depth and earthfilling of slopes of 80 m height stabilised with GeogridReinforced Retaining Wall A large volume of earthwork 65lac m3 involved blasting in hard rock apart from excavationin soft rock and soil

Transportation ndash Landmark Projects

bull Foursix laning of Raipur - Simga section of NH 31 Chhattisgarh India

bull Four laning of Simaria - Khagaria section of NH 31 Bihar Indiabull Rehabilitation and upgradation of Talebani - Sambalpur section

of NH 6 Odisha Indiabull Four laning of Tallewal - Barnala section of NH 71 Punjab Indiabull Four laning of the Gorakhpur - Gopalganj section of NH-

28 Bihar Indiabull Rehabilitation and upgradation of two and four laning of Bhutan

border at Pasakha to Bangladesh border - Asian Highway contract Ministry of Road Transport amp Highways India

bull Upgradation of National Highway No 9 GMR Hyderabad Vijayawada Expressways India

bull Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka India

Major Projects - India

Highways amp Expressways

Major Projects - Overseas

bull Upgradation of 2 lane Yargi-Kalewa Road section on EPC mode Myanmar for NHAI

Oil amp Gas

Onshore amp OffshorePipelines Tanks amp Terminals

Onshore Field Development amp Gas Processing

Process

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Column2 Column1
Pipelines amp Tankage 484
Power 54
Process 72
Buildings amp Infrastructure 94
Others 47
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Column2 Column1
Pipelines amp Tankage 3071
Power 762
Process 601
Buildings amp Infrastructure 5419
Others 147
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Page 2: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

An Overviewbull A global US$ 751 million EPC conglomerate founded in 1988

bull Providing services in Energy Infrastructure and Defence sectors

bull Present across Middle East amp Africa Asia Pacific South Asia the

Caspian UK and China

bull International offices in 17 countries

bull Listed on the BSE and NSE in India

bull Multicultural workforce of 8775 employees

bull Equipment assets worth US$ 263 million

bull Listed in the ENR Global Ranking of Top 250 International

Contractors consequently for 10 years

bull Revenues US$ 751 million

bull Order Backlog US$ 2862 million

Punj Lloyd Group

Providing EPC Services for ENERGY

OIL amp GASbull Pipelines

bull Tanks amp Terminalsbull Onshore Field Development

PROCESSbull Refineriesbull Chemicalsbull Polymers amp

Petrochemicals

RENEWABLESbull Solar

bull Biofuelsbull Water Treatment

Punj Lloyd Group

Providing EPC Services for INFRASTRUCTURE

BUILDINGSbull Commercial Industrial

Institutional amp Residential Complexesbull Healthcare

INFRASTRUCTUREbull Subway amp Metro Systems

bull Airportsbull Highways amp Expressways

bull Bridges Flyovers amp Interchangesbull Railways

bull Tunnels amp Cavernsbull Landside Development of

Seaportsbull Water Treatment Facilities

POWERbull Nuclearbull Thermal

bull Solarbull Transmission amp

Distribution

Punj Lloyd Group

Providing Services for DEFENCE

bull Small Arms

bull Homeland Security

bull Land Systems

bull Aerospace

bull Component Manufacturing

Skills and Capabilities

Total Delivery Capability

Feasibility Study Master Plan Technology

Packages Concept Design

FEED Cost Estimates Detailed Multi-

disciplinary Design Validation

Procurement ServicesMaterial Management

Project Management Construction

Management Construction

Services Commissioning Start-up Training

Ongoing technical support

Turnaround support OampM Technology

improvements De-bottlenecking Plant Expansions

Engineering Procurement Construction Post Completion

ENGINEERING PROCUREMENT CONSTRUCTION POST COMPLETION

Post Completion

bull Ongoing technical support

bull Turnaround supportbull OampM

bull Technology improvements

bull De-bottleneckingbull Plant Expansion

bull Statutory inspection

LIFE TIME SUPPORT

Value Drivers

Experience amp

Resources

Responsive to Market

ChallengesMulti-Cultural

Teams

Quality

Manpower ndash Punj Lloyd Group

Punj Lloyd PL Engineering Total

Project Management 523 5 528

Project Services Execution 6596 8 6604

Engineering 286 165 451

Management 32 2 34

Support Services 1141 17 1158

Total 8578 197 8775

Punj Lloyd boasts of a rich multicultural team from different nationalities adapting to the local customs andtraditions of the region It is the people of Punj Lloyd responsible for the creation of many global iconic landmarksReadily mobilised they are willing to take up the challenges of execution in diverse geographies often in toughterrain and hostile weather

Beating Deadlines

Belgaum - Maharashtra Highway 5 months ahead of schedule

Vadodara - Halol Expressway 4 months ahead of schedule

Dahej Vijaipur Pipeline 42rdquo x 506 km in 9 months

South Sumatra to West Java Pipeline Indonesia 32rdquo x 2662 km of lowering in 1 day

OGC Pipeline Oman 32rdquo x 255 km of lowering in 1 day

Gas Export Pipeline Oman 48rdquo x 21 km of lowering in 1 day

LNG Storage amp Regasification Facilities Dabhol Early completion

Jamnagar - Loni LPG Pipeline 8 months ahead of schedule

Balongan - Jakarta Pipeline 2 months ahead of schedule

Motor Spirit Quality Upgradation Haldia Refinery Completion in 18 months

Global ClienteleINTERNATIONAL OIL amp GAS COMPANIES

Global Clientele

NATIONAL OIL amp GAS COMPANIES

INFRASTRUCTURE amp OTHERS

Global Presence

Global Experience

Bahrain Bangladesh China Georgia Hong Kong India

Kazakhstan Kenya Kuwait Libya Myanmar Malaysia

Oman Qatar Indonesia Saudi Arabia Singapore Thailand

Turkey UAE UK Yemen

Organisational StructureChairman amp

Managing Director

Director - Operations

PIPELINES amp TANKAGE

PROCESS amp OFFSHORE

HEALTH SAFETY amp ENVIRONMENT

QUALITY CONTROL

PLANT amp EQUIPMENT

INVENTORY CONTROL

ASSOCIATE COMPANIES

BUILDINGS INFRASTRUCTURE amp POWER

STRATEGIC INITIATIVE GROUP

CENTRAL PROCUREMENT GROUP

GROUP CORP COMM

RISK amp INTERNAL AUDIT

INFORMATION TECHNOLOGY

BUSINESS STRATEGY amp IMPLEMENTATION

HR amp ADMIN CSR SKILL DEVELOPMENT

FINANCE amp ACCOUNTS

LEGAL

Government Relations Secretarial

DEFENCE amp AEROSPACE

MANUFACTURING SYSTEMS INTEGRATION

DIVISION

PUNJ LLOYDINFRASTRUCTURE LTD

ASSOCIATE COMPANIES

PLL Order Backlog (Consolidated)

Business Segment

Description USD MN

Pipelines amp Tankage 879

Process 172

Buildings amp Infrastructure 1551

Power 218

Others 42

Total 2862

Order backlog comprises of unexecuted orders as on March 31 2017 plus new order received after that date Including order backlog of Libya USD 1056 million which is not seeing traction

Pipelines amp Tankage3071

Power762

Process601

Buildings amp Infrastructure

5419

Others147

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
3071
762
601
5419
147

Sheet1

PLL Revenue (Consolidated) ndash (FY17)

Business Segment

Description USD MN

Pipelines amp Tankage 484

Power 54

Process 72

Buildings amp Infrastructure 94

Others 47

Total 751

Pipelines amp Tankage6445

Power719

Process959

Buildings amp Infrastructure

1252

Others626

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
484
54
72
94
47

Sheet1

Safety Statistics

Frequency Rate =

Severity Rate =

No of LTI Cases

Total Manhours worked

Mandays Lost due to LTI

Total Manhours worked

x 200000

x 200000

Formula

Particulars

Total Manhours Worked

Lost Time Injuries

Lost Workdays

Fatalities

Frequency Rates

Severity Rate

25

2013

69713135

1

10

0

000

003

17

50514022

0

0

000

0

000

5

2014

33895642

0

3

002

47

028

13

2015

18888711

0

4

004

54

057

2012 2016

16479382

0

0

000

0

000

Safety MilestonesSafety is Paramount bull in designbull in constructionbull inside outside the workplace

Achieving Safety Targets through bull safety auditsbull trainingbull safety records benchmarking

Recognition and Awards bull ISO 9001bull OHSAS 18001bull ISO 14001

Man-hours without lost time injury

215 million Polysilicon Project Qatar

20 million Paradip LSTK Project India

20 million J3 Project Jamnagar India

13 million Dabhol-Bangalore India

129 million HCUHGU Haldia Refinery India

12 million Dabhol PowerLNG Terminal India

112 million Dahej-Vijaipur India

10 million Shah Gas Gathering Abu Dhabi

10 million Sabah Sarawak Malaysia

10 million YLNG Yemen

9 million SGISGP Project Kazakhstan

8 million Fuel Systems NDIA Qatar

75 million LNG Expansion Project Dahej India

7 million OGD III Abu Dhabi

5 million Habshan 3 Abu Dhabi

5 million ISPRL Mangalore India

45 million Oman Gas Company

4 million BTC Turkey

4 million Peciko Field Dev Indonesia

25 million BTC Georgia

Safety Milestones

Buildings ampInfrastructure

Buildings Transportation

Buildings

Hospitality amp Leisure Commercial Complexes

Healthcare Residential Complexes

Buildings amp Infrastructure Cumulative Data

Excavation - Cu Mtr 10825000

Emabankment - Cu Mtr 37364431

Subgrade - Cu Mtr 9128387

Aggregate Base Course - Cu Mtr 6192828

Bituminous Course - Cu Mtr 2195951

DLC and PQC - Cu Mtr 1913996

RCC - Cu Mtr 2159491

Structural Work -MT 140016

Reinforce Earth Wall - Sq

Mtr 1684635

Buildings - Landmark Projects

Medical College and Hostel Complex AIIMS Raipur India Construction of medical dental and nursing colleges six hostel buildings warden residence auditorium etcBuilt-up Area 800000 sft

Medanta The Medicity IndiaConstruction of 21 storeyed OPD block two 18 storeyed IPD block nine storeyed OT blocks seven storeyed admin and night lounge blocksbull Built-up Area 215200 sft

HEALTHCARE

bull Capitol Heights residential amp retail complex TRIF Real Estate amp Development India Excavation and auxiliary work across 10 acres construction of four residential towers ndash two 23 storeyed and two 20 storeyed along with a retail complex

bull Residential Built-up Area 0952 million sftbull Retail Built-up Area 064 million sft

RESIDENTIAL COMMERCIAL COMPLEXES

Transportation

bull Total Road Length built by Punj Lloyd - 3637 lane km

bull We have delivered over 19 highway projects some falling under the prestigious Golden Quadrilateral in India

Enhancing commuterrsquos travel experience in

Subway and metro systems

Airports Bridges Flyovers amp Interchanges

Highways amp Expressways

Tunnels amp Caverns

Transportation ndash Landmark ProjectsSubway amp Metro Systems

bull Design and construction of elevated viaduct including structural work of four stations for Delhi Metro Rail Corporation

bull Construction of elevated structures ndash viaducts and ramp for Delhi Metro Rail Corporation

bull Construction of eight stations and viaduct for Bangalore Metro Rail Corporation

Airportsbull Greenfield airport project in Sikkim India ndash Construction of a

high altitude airport at a height of 1410 m sea level Thescope of work involve excavation of 100 m depth and earthfilling of slopes of 80 m height stabilised with GeogridReinforced Retaining Wall A large volume of earthwork 65lac m3 involved blasting in hard rock apart from excavationin soft rock and soil

Transportation ndash Landmark Projects

bull Foursix laning of Raipur - Simga section of NH 31 Chhattisgarh India

bull Four laning of Simaria - Khagaria section of NH 31 Bihar Indiabull Rehabilitation and upgradation of Talebani - Sambalpur section

of NH 6 Odisha Indiabull Four laning of Tallewal - Barnala section of NH 71 Punjab Indiabull Four laning of the Gorakhpur - Gopalganj section of NH-

28 Bihar Indiabull Rehabilitation and upgradation of two and four laning of Bhutan

border at Pasakha to Bangladesh border - Asian Highway contract Ministry of Road Transport amp Highways India

bull Upgradation of National Highway No 9 GMR Hyderabad Vijayawada Expressways India

bull Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka India

Major Projects - India

Highways amp Expressways

Major Projects - Overseas

bull Upgradation of 2 lane Yargi-Kalewa Road section on EPC mode Myanmar for NHAI

Oil amp Gas

Onshore amp OffshorePipelines Tanks amp Terminals

Onshore Field Development amp Gas Processing

Process

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Column2 Column1
Pipelines amp Tankage 484
Power 54
Process 72
Buildings amp Infrastructure 94
Others 47
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Column2 Column1
Pipelines amp Tankage 3071
Power 762
Process 601
Buildings amp Infrastructure 5419
Others 147
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Page 3: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Punj Lloyd Group

Providing EPC Services for ENERGY

OIL amp GASbull Pipelines

bull Tanks amp Terminalsbull Onshore Field Development

PROCESSbull Refineriesbull Chemicalsbull Polymers amp

Petrochemicals

RENEWABLESbull Solar

bull Biofuelsbull Water Treatment

Punj Lloyd Group

Providing EPC Services for INFRASTRUCTURE

BUILDINGSbull Commercial Industrial

Institutional amp Residential Complexesbull Healthcare

INFRASTRUCTUREbull Subway amp Metro Systems

bull Airportsbull Highways amp Expressways

bull Bridges Flyovers amp Interchangesbull Railways

bull Tunnels amp Cavernsbull Landside Development of

Seaportsbull Water Treatment Facilities

POWERbull Nuclearbull Thermal

bull Solarbull Transmission amp

Distribution

Punj Lloyd Group

Providing Services for DEFENCE

bull Small Arms

bull Homeland Security

bull Land Systems

bull Aerospace

bull Component Manufacturing

Skills and Capabilities

Total Delivery Capability

Feasibility Study Master Plan Technology

Packages Concept Design

FEED Cost Estimates Detailed Multi-

disciplinary Design Validation

Procurement ServicesMaterial Management

Project Management Construction

Management Construction

Services Commissioning Start-up Training

Ongoing technical support

Turnaround support OampM Technology

improvements De-bottlenecking Plant Expansions

Engineering Procurement Construction Post Completion

ENGINEERING PROCUREMENT CONSTRUCTION POST COMPLETION

Post Completion

bull Ongoing technical support

bull Turnaround supportbull OampM

bull Technology improvements

bull De-bottleneckingbull Plant Expansion

bull Statutory inspection

LIFE TIME SUPPORT

Value Drivers

Experience amp

Resources

Responsive to Market

ChallengesMulti-Cultural

Teams

Quality

Manpower ndash Punj Lloyd Group

Punj Lloyd PL Engineering Total

Project Management 523 5 528

Project Services Execution 6596 8 6604

Engineering 286 165 451

Management 32 2 34

Support Services 1141 17 1158

Total 8578 197 8775

Punj Lloyd boasts of a rich multicultural team from different nationalities adapting to the local customs andtraditions of the region It is the people of Punj Lloyd responsible for the creation of many global iconic landmarksReadily mobilised they are willing to take up the challenges of execution in diverse geographies often in toughterrain and hostile weather

Beating Deadlines

Belgaum - Maharashtra Highway 5 months ahead of schedule

Vadodara - Halol Expressway 4 months ahead of schedule

Dahej Vijaipur Pipeline 42rdquo x 506 km in 9 months

South Sumatra to West Java Pipeline Indonesia 32rdquo x 2662 km of lowering in 1 day

OGC Pipeline Oman 32rdquo x 255 km of lowering in 1 day

Gas Export Pipeline Oman 48rdquo x 21 km of lowering in 1 day

LNG Storage amp Regasification Facilities Dabhol Early completion

Jamnagar - Loni LPG Pipeline 8 months ahead of schedule

Balongan - Jakarta Pipeline 2 months ahead of schedule

Motor Spirit Quality Upgradation Haldia Refinery Completion in 18 months

Global ClienteleINTERNATIONAL OIL amp GAS COMPANIES

Global Clientele

NATIONAL OIL amp GAS COMPANIES

INFRASTRUCTURE amp OTHERS

Global Presence

Global Experience

Bahrain Bangladesh China Georgia Hong Kong India

Kazakhstan Kenya Kuwait Libya Myanmar Malaysia

Oman Qatar Indonesia Saudi Arabia Singapore Thailand

Turkey UAE UK Yemen

Organisational StructureChairman amp

Managing Director

Director - Operations

PIPELINES amp TANKAGE

PROCESS amp OFFSHORE

HEALTH SAFETY amp ENVIRONMENT

QUALITY CONTROL

PLANT amp EQUIPMENT

INVENTORY CONTROL

ASSOCIATE COMPANIES

BUILDINGS INFRASTRUCTURE amp POWER

STRATEGIC INITIATIVE GROUP

CENTRAL PROCUREMENT GROUP

GROUP CORP COMM

RISK amp INTERNAL AUDIT

INFORMATION TECHNOLOGY

BUSINESS STRATEGY amp IMPLEMENTATION

HR amp ADMIN CSR SKILL DEVELOPMENT

FINANCE amp ACCOUNTS

LEGAL

Government Relations Secretarial

DEFENCE amp AEROSPACE

MANUFACTURING SYSTEMS INTEGRATION

DIVISION

PUNJ LLOYDINFRASTRUCTURE LTD

ASSOCIATE COMPANIES

PLL Order Backlog (Consolidated)

Business Segment

Description USD MN

Pipelines amp Tankage 879

Process 172

Buildings amp Infrastructure 1551

Power 218

Others 42

Total 2862

Order backlog comprises of unexecuted orders as on March 31 2017 plus new order received after that date Including order backlog of Libya USD 1056 million which is not seeing traction

Pipelines amp Tankage3071

Power762

Process601

Buildings amp Infrastructure

5419

Others147

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
3071
762
601
5419
147

Sheet1

PLL Revenue (Consolidated) ndash (FY17)

Business Segment

Description USD MN

Pipelines amp Tankage 484

Power 54

Process 72

Buildings amp Infrastructure 94

Others 47

Total 751

Pipelines amp Tankage6445

Power719

Process959

Buildings amp Infrastructure

1252

Others626

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
484
54
72
94
47

Sheet1

Safety Statistics

Frequency Rate =

Severity Rate =

No of LTI Cases

Total Manhours worked

Mandays Lost due to LTI

Total Manhours worked

x 200000

x 200000

Formula

Particulars

Total Manhours Worked

Lost Time Injuries

Lost Workdays

Fatalities

Frequency Rates

Severity Rate

25

2013

69713135

1

10

0

000

003

17

50514022

0

0

000

0

000

5

2014

33895642

0

3

002

47

028

13

2015

18888711

0

4

004

54

057

2012 2016

16479382

0

0

000

0

000

Safety MilestonesSafety is Paramount bull in designbull in constructionbull inside outside the workplace

Achieving Safety Targets through bull safety auditsbull trainingbull safety records benchmarking

Recognition and Awards bull ISO 9001bull OHSAS 18001bull ISO 14001

Man-hours without lost time injury

215 million Polysilicon Project Qatar

20 million Paradip LSTK Project India

20 million J3 Project Jamnagar India

13 million Dabhol-Bangalore India

129 million HCUHGU Haldia Refinery India

12 million Dabhol PowerLNG Terminal India

112 million Dahej-Vijaipur India

10 million Shah Gas Gathering Abu Dhabi

10 million Sabah Sarawak Malaysia

10 million YLNG Yemen

9 million SGISGP Project Kazakhstan

8 million Fuel Systems NDIA Qatar

75 million LNG Expansion Project Dahej India

7 million OGD III Abu Dhabi

5 million Habshan 3 Abu Dhabi

5 million ISPRL Mangalore India

45 million Oman Gas Company

4 million BTC Turkey

4 million Peciko Field Dev Indonesia

25 million BTC Georgia

Safety Milestones

Buildings ampInfrastructure

Buildings Transportation

Buildings

Hospitality amp Leisure Commercial Complexes

Healthcare Residential Complexes

Buildings amp Infrastructure Cumulative Data

Excavation - Cu Mtr 10825000

Emabankment - Cu Mtr 37364431

Subgrade - Cu Mtr 9128387

Aggregate Base Course - Cu Mtr 6192828

Bituminous Course - Cu Mtr 2195951

DLC and PQC - Cu Mtr 1913996

RCC - Cu Mtr 2159491

Structural Work -MT 140016

Reinforce Earth Wall - Sq

Mtr 1684635

Buildings - Landmark Projects

Medical College and Hostel Complex AIIMS Raipur India Construction of medical dental and nursing colleges six hostel buildings warden residence auditorium etcBuilt-up Area 800000 sft

Medanta The Medicity IndiaConstruction of 21 storeyed OPD block two 18 storeyed IPD block nine storeyed OT blocks seven storeyed admin and night lounge blocksbull Built-up Area 215200 sft

HEALTHCARE

bull Capitol Heights residential amp retail complex TRIF Real Estate amp Development India Excavation and auxiliary work across 10 acres construction of four residential towers ndash two 23 storeyed and two 20 storeyed along with a retail complex

bull Residential Built-up Area 0952 million sftbull Retail Built-up Area 064 million sft

RESIDENTIAL COMMERCIAL COMPLEXES

Transportation

bull Total Road Length built by Punj Lloyd - 3637 lane km

bull We have delivered over 19 highway projects some falling under the prestigious Golden Quadrilateral in India

Enhancing commuterrsquos travel experience in

Subway and metro systems

Airports Bridges Flyovers amp Interchanges

Highways amp Expressways

Tunnels amp Caverns

Transportation ndash Landmark ProjectsSubway amp Metro Systems

bull Design and construction of elevated viaduct including structural work of four stations for Delhi Metro Rail Corporation

bull Construction of elevated structures ndash viaducts and ramp for Delhi Metro Rail Corporation

bull Construction of eight stations and viaduct for Bangalore Metro Rail Corporation

Airportsbull Greenfield airport project in Sikkim India ndash Construction of a

high altitude airport at a height of 1410 m sea level Thescope of work involve excavation of 100 m depth and earthfilling of slopes of 80 m height stabilised with GeogridReinforced Retaining Wall A large volume of earthwork 65lac m3 involved blasting in hard rock apart from excavationin soft rock and soil

Transportation ndash Landmark Projects

bull Foursix laning of Raipur - Simga section of NH 31 Chhattisgarh India

bull Four laning of Simaria - Khagaria section of NH 31 Bihar Indiabull Rehabilitation and upgradation of Talebani - Sambalpur section

of NH 6 Odisha Indiabull Four laning of Tallewal - Barnala section of NH 71 Punjab Indiabull Four laning of the Gorakhpur - Gopalganj section of NH-

28 Bihar Indiabull Rehabilitation and upgradation of two and four laning of Bhutan

border at Pasakha to Bangladesh border - Asian Highway contract Ministry of Road Transport amp Highways India

bull Upgradation of National Highway No 9 GMR Hyderabad Vijayawada Expressways India

bull Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka India

Major Projects - India

Highways amp Expressways

Major Projects - Overseas

bull Upgradation of 2 lane Yargi-Kalewa Road section on EPC mode Myanmar for NHAI

Oil amp Gas

Onshore amp OffshorePipelines Tanks amp Terminals

Onshore Field Development amp Gas Processing

Process

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Column2 Column1
Pipelines amp Tankage 484
Power 54
Process 72
Buildings amp Infrastructure 94
Others 47
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Column2 Column1
Pipelines amp Tankage 3071
Power 762
Process 601
Buildings amp Infrastructure 5419
Others 147
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Page 4: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Punj Lloyd Group

Providing EPC Services for INFRASTRUCTURE

BUILDINGSbull Commercial Industrial

Institutional amp Residential Complexesbull Healthcare

INFRASTRUCTUREbull Subway amp Metro Systems

bull Airportsbull Highways amp Expressways

bull Bridges Flyovers amp Interchangesbull Railways

bull Tunnels amp Cavernsbull Landside Development of

Seaportsbull Water Treatment Facilities

POWERbull Nuclearbull Thermal

bull Solarbull Transmission amp

Distribution

Punj Lloyd Group

Providing Services for DEFENCE

bull Small Arms

bull Homeland Security

bull Land Systems

bull Aerospace

bull Component Manufacturing

Skills and Capabilities

Total Delivery Capability

Feasibility Study Master Plan Technology

Packages Concept Design

FEED Cost Estimates Detailed Multi-

disciplinary Design Validation

Procurement ServicesMaterial Management

Project Management Construction

Management Construction

Services Commissioning Start-up Training

Ongoing technical support

Turnaround support OampM Technology

improvements De-bottlenecking Plant Expansions

Engineering Procurement Construction Post Completion

ENGINEERING PROCUREMENT CONSTRUCTION POST COMPLETION

Post Completion

bull Ongoing technical support

bull Turnaround supportbull OampM

bull Technology improvements

bull De-bottleneckingbull Plant Expansion

bull Statutory inspection

LIFE TIME SUPPORT

Value Drivers

Experience amp

Resources

Responsive to Market

ChallengesMulti-Cultural

Teams

Quality

Manpower ndash Punj Lloyd Group

Punj Lloyd PL Engineering Total

Project Management 523 5 528

Project Services Execution 6596 8 6604

Engineering 286 165 451

Management 32 2 34

Support Services 1141 17 1158

Total 8578 197 8775

Punj Lloyd boasts of a rich multicultural team from different nationalities adapting to the local customs andtraditions of the region It is the people of Punj Lloyd responsible for the creation of many global iconic landmarksReadily mobilised they are willing to take up the challenges of execution in diverse geographies often in toughterrain and hostile weather

Beating Deadlines

Belgaum - Maharashtra Highway 5 months ahead of schedule

Vadodara - Halol Expressway 4 months ahead of schedule

Dahej Vijaipur Pipeline 42rdquo x 506 km in 9 months

South Sumatra to West Java Pipeline Indonesia 32rdquo x 2662 km of lowering in 1 day

OGC Pipeline Oman 32rdquo x 255 km of lowering in 1 day

Gas Export Pipeline Oman 48rdquo x 21 km of lowering in 1 day

LNG Storage amp Regasification Facilities Dabhol Early completion

Jamnagar - Loni LPG Pipeline 8 months ahead of schedule

Balongan - Jakarta Pipeline 2 months ahead of schedule

Motor Spirit Quality Upgradation Haldia Refinery Completion in 18 months

Global ClienteleINTERNATIONAL OIL amp GAS COMPANIES

Global Clientele

NATIONAL OIL amp GAS COMPANIES

INFRASTRUCTURE amp OTHERS

Global Presence

Global Experience

Bahrain Bangladesh China Georgia Hong Kong India

Kazakhstan Kenya Kuwait Libya Myanmar Malaysia

Oman Qatar Indonesia Saudi Arabia Singapore Thailand

Turkey UAE UK Yemen

Organisational StructureChairman amp

Managing Director

Director - Operations

PIPELINES amp TANKAGE

PROCESS amp OFFSHORE

HEALTH SAFETY amp ENVIRONMENT

QUALITY CONTROL

PLANT amp EQUIPMENT

INVENTORY CONTROL

ASSOCIATE COMPANIES

BUILDINGS INFRASTRUCTURE amp POWER

STRATEGIC INITIATIVE GROUP

CENTRAL PROCUREMENT GROUP

GROUP CORP COMM

RISK amp INTERNAL AUDIT

INFORMATION TECHNOLOGY

BUSINESS STRATEGY amp IMPLEMENTATION

HR amp ADMIN CSR SKILL DEVELOPMENT

FINANCE amp ACCOUNTS

LEGAL

Government Relations Secretarial

DEFENCE amp AEROSPACE

MANUFACTURING SYSTEMS INTEGRATION

DIVISION

PUNJ LLOYDINFRASTRUCTURE LTD

ASSOCIATE COMPANIES

PLL Order Backlog (Consolidated)

Business Segment

Description USD MN

Pipelines amp Tankage 879

Process 172

Buildings amp Infrastructure 1551

Power 218

Others 42

Total 2862

Order backlog comprises of unexecuted orders as on March 31 2017 plus new order received after that date Including order backlog of Libya USD 1056 million which is not seeing traction

Pipelines amp Tankage3071

Power762

Process601

Buildings amp Infrastructure

5419

Others147

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
3071
762
601
5419
147

Sheet1

PLL Revenue (Consolidated) ndash (FY17)

Business Segment

Description USD MN

Pipelines amp Tankage 484

Power 54

Process 72

Buildings amp Infrastructure 94

Others 47

Total 751

Pipelines amp Tankage6445

Power719

Process959

Buildings amp Infrastructure

1252

Others626

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
484
54
72
94
47

Sheet1

Safety Statistics

Frequency Rate =

Severity Rate =

No of LTI Cases

Total Manhours worked

Mandays Lost due to LTI

Total Manhours worked

x 200000

x 200000

Formula

Particulars

Total Manhours Worked

Lost Time Injuries

Lost Workdays

Fatalities

Frequency Rates

Severity Rate

25

2013

69713135

1

10

0

000

003

17

50514022

0

0

000

0

000

5

2014

33895642

0

3

002

47

028

13

2015

18888711

0

4

004

54

057

2012 2016

16479382

0

0

000

0

000

Safety MilestonesSafety is Paramount bull in designbull in constructionbull inside outside the workplace

Achieving Safety Targets through bull safety auditsbull trainingbull safety records benchmarking

Recognition and Awards bull ISO 9001bull OHSAS 18001bull ISO 14001

Man-hours without lost time injury

215 million Polysilicon Project Qatar

20 million Paradip LSTK Project India

20 million J3 Project Jamnagar India

13 million Dabhol-Bangalore India

129 million HCUHGU Haldia Refinery India

12 million Dabhol PowerLNG Terminal India

112 million Dahej-Vijaipur India

10 million Shah Gas Gathering Abu Dhabi

10 million Sabah Sarawak Malaysia

10 million YLNG Yemen

9 million SGISGP Project Kazakhstan

8 million Fuel Systems NDIA Qatar

75 million LNG Expansion Project Dahej India

7 million OGD III Abu Dhabi

5 million Habshan 3 Abu Dhabi

5 million ISPRL Mangalore India

45 million Oman Gas Company

4 million BTC Turkey

4 million Peciko Field Dev Indonesia

25 million BTC Georgia

Safety Milestones

Buildings ampInfrastructure

Buildings Transportation

Buildings

Hospitality amp Leisure Commercial Complexes

Healthcare Residential Complexes

Buildings amp Infrastructure Cumulative Data

Excavation - Cu Mtr 10825000

Emabankment - Cu Mtr 37364431

Subgrade - Cu Mtr 9128387

Aggregate Base Course - Cu Mtr 6192828

Bituminous Course - Cu Mtr 2195951

DLC and PQC - Cu Mtr 1913996

RCC - Cu Mtr 2159491

Structural Work -MT 140016

Reinforce Earth Wall - Sq

Mtr 1684635

Buildings - Landmark Projects

Medical College and Hostel Complex AIIMS Raipur India Construction of medical dental and nursing colleges six hostel buildings warden residence auditorium etcBuilt-up Area 800000 sft

Medanta The Medicity IndiaConstruction of 21 storeyed OPD block two 18 storeyed IPD block nine storeyed OT blocks seven storeyed admin and night lounge blocksbull Built-up Area 215200 sft

HEALTHCARE

bull Capitol Heights residential amp retail complex TRIF Real Estate amp Development India Excavation and auxiliary work across 10 acres construction of four residential towers ndash two 23 storeyed and two 20 storeyed along with a retail complex

bull Residential Built-up Area 0952 million sftbull Retail Built-up Area 064 million sft

RESIDENTIAL COMMERCIAL COMPLEXES

Transportation

bull Total Road Length built by Punj Lloyd - 3637 lane km

bull We have delivered over 19 highway projects some falling under the prestigious Golden Quadrilateral in India

Enhancing commuterrsquos travel experience in

Subway and metro systems

Airports Bridges Flyovers amp Interchanges

Highways amp Expressways

Tunnels amp Caverns

Transportation ndash Landmark ProjectsSubway amp Metro Systems

bull Design and construction of elevated viaduct including structural work of four stations for Delhi Metro Rail Corporation

bull Construction of elevated structures ndash viaducts and ramp for Delhi Metro Rail Corporation

bull Construction of eight stations and viaduct for Bangalore Metro Rail Corporation

Airportsbull Greenfield airport project in Sikkim India ndash Construction of a

high altitude airport at a height of 1410 m sea level Thescope of work involve excavation of 100 m depth and earthfilling of slopes of 80 m height stabilised with GeogridReinforced Retaining Wall A large volume of earthwork 65lac m3 involved blasting in hard rock apart from excavationin soft rock and soil

Transportation ndash Landmark Projects

bull Foursix laning of Raipur - Simga section of NH 31 Chhattisgarh India

bull Four laning of Simaria - Khagaria section of NH 31 Bihar Indiabull Rehabilitation and upgradation of Talebani - Sambalpur section

of NH 6 Odisha Indiabull Four laning of Tallewal - Barnala section of NH 71 Punjab Indiabull Four laning of the Gorakhpur - Gopalganj section of NH-

28 Bihar Indiabull Rehabilitation and upgradation of two and four laning of Bhutan

border at Pasakha to Bangladesh border - Asian Highway contract Ministry of Road Transport amp Highways India

bull Upgradation of National Highway No 9 GMR Hyderabad Vijayawada Expressways India

bull Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka India

Major Projects - India

Highways amp Expressways

Major Projects - Overseas

bull Upgradation of 2 lane Yargi-Kalewa Road section on EPC mode Myanmar for NHAI

Oil amp Gas

Onshore amp OffshorePipelines Tanks amp Terminals

Onshore Field Development amp Gas Processing

Process

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Column2 Column1
Pipelines amp Tankage 484
Power 54
Process 72
Buildings amp Infrastructure 94
Others 47
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Column2 Column1
Pipelines amp Tankage 3071
Power 762
Process 601
Buildings amp Infrastructure 5419
Others 147
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Page 5: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Punj Lloyd Group

Providing Services for DEFENCE

bull Small Arms

bull Homeland Security

bull Land Systems

bull Aerospace

bull Component Manufacturing

Skills and Capabilities

Total Delivery Capability

Feasibility Study Master Plan Technology

Packages Concept Design

FEED Cost Estimates Detailed Multi-

disciplinary Design Validation

Procurement ServicesMaterial Management

Project Management Construction

Management Construction

Services Commissioning Start-up Training

Ongoing technical support

Turnaround support OampM Technology

improvements De-bottlenecking Plant Expansions

Engineering Procurement Construction Post Completion

ENGINEERING PROCUREMENT CONSTRUCTION POST COMPLETION

Post Completion

bull Ongoing technical support

bull Turnaround supportbull OampM

bull Technology improvements

bull De-bottleneckingbull Plant Expansion

bull Statutory inspection

LIFE TIME SUPPORT

Value Drivers

Experience amp

Resources

Responsive to Market

ChallengesMulti-Cultural

Teams

Quality

Manpower ndash Punj Lloyd Group

Punj Lloyd PL Engineering Total

Project Management 523 5 528

Project Services Execution 6596 8 6604

Engineering 286 165 451

Management 32 2 34

Support Services 1141 17 1158

Total 8578 197 8775

Punj Lloyd boasts of a rich multicultural team from different nationalities adapting to the local customs andtraditions of the region It is the people of Punj Lloyd responsible for the creation of many global iconic landmarksReadily mobilised they are willing to take up the challenges of execution in diverse geographies often in toughterrain and hostile weather

Beating Deadlines

Belgaum - Maharashtra Highway 5 months ahead of schedule

Vadodara - Halol Expressway 4 months ahead of schedule

Dahej Vijaipur Pipeline 42rdquo x 506 km in 9 months

South Sumatra to West Java Pipeline Indonesia 32rdquo x 2662 km of lowering in 1 day

OGC Pipeline Oman 32rdquo x 255 km of lowering in 1 day

Gas Export Pipeline Oman 48rdquo x 21 km of lowering in 1 day

LNG Storage amp Regasification Facilities Dabhol Early completion

Jamnagar - Loni LPG Pipeline 8 months ahead of schedule

Balongan - Jakarta Pipeline 2 months ahead of schedule

Motor Spirit Quality Upgradation Haldia Refinery Completion in 18 months

Global ClienteleINTERNATIONAL OIL amp GAS COMPANIES

Global Clientele

NATIONAL OIL amp GAS COMPANIES

INFRASTRUCTURE amp OTHERS

Global Presence

Global Experience

Bahrain Bangladesh China Georgia Hong Kong India

Kazakhstan Kenya Kuwait Libya Myanmar Malaysia

Oman Qatar Indonesia Saudi Arabia Singapore Thailand

Turkey UAE UK Yemen

Organisational StructureChairman amp

Managing Director

Director - Operations

PIPELINES amp TANKAGE

PROCESS amp OFFSHORE

HEALTH SAFETY amp ENVIRONMENT

QUALITY CONTROL

PLANT amp EQUIPMENT

INVENTORY CONTROL

ASSOCIATE COMPANIES

BUILDINGS INFRASTRUCTURE amp POWER

STRATEGIC INITIATIVE GROUP

CENTRAL PROCUREMENT GROUP

GROUP CORP COMM

RISK amp INTERNAL AUDIT

INFORMATION TECHNOLOGY

BUSINESS STRATEGY amp IMPLEMENTATION

HR amp ADMIN CSR SKILL DEVELOPMENT

FINANCE amp ACCOUNTS

LEGAL

Government Relations Secretarial

DEFENCE amp AEROSPACE

MANUFACTURING SYSTEMS INTEGRATION

DIVISION

PUNJ LLOYDINFRASTRUCTURE LTD

ASSOCIATE COMPANIES

PLL Order Backlog (Consolidated)

Business Segment

Description USD MN

Pipelines amp Tankage 879

Process 172

Buildings amp Infrastructure 1551

Power 218

Others 42

Total 2862

Order backlog comprises of unexecuted orders as on March 31 2017 plus new order received after that date Including order backlog of Libya USD 1056 million which is not seeing traction

Pipelines amp Tankage3071

Power762

Process601

Buildings amp Infrastructure

5419

Others147

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
3071
762
601
5419
147

Sheet1

PLL Revenue (Consolidated) ndash (FY17)

Business Segment

Description USD MN

Pipelines amp Tankage 484

Power 54

Process 72

Buildings amp Infrastructure 94

Others 47

Total 751

Pipelines amp Tankage6445

Power719

Process959

Buildings amp Infrastructure

1252

Others626

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
484
54
72
94
47

Sheet1

Safety Statistics

Frequency Rate =

Severity Rate =

No of LTI Cases

Total Manhours worked

Mandays Lost due to LTI

Total Manhours worked

x 200000

x 200000

Formula

Particulars

Total Manhours Worked

Lost Time Injuries

Lost Workdays

Fatalities

Frequency Rates

Severity Rate

25

2013

69713135

1

10

0

000

003

17

50514022

0

0

000

0

000

5

2014

33895642

0

3

002

47

028

13

2015

18888711

0

4

004

54

057

2012 2016

16479382

0

0

000

0

000

Safety MilestonesSafety is Paramount bull in designbull in constructionbull inside outside the workplace

Achieving Safety Targets through bull safety auditsbull trainingbull safety records benchmarking

Recognition and Awards bull ISO 9001bull OHSAS 18001bull ISO 14001

Man-hours without lost time injury

215 million Polysilicon Project Qatar

20 million Paradip LSTK Project India

20 million J3 Project Jamnagar India

13 million Dabhol-Bangalore India

129 million HCUHGU Haldia Refinery India

12 million Dabhol PowerLNG Terminal India

112 million Dahej-Vijaipur India

10 million Shah Gas Gathering Abu Dhabi

10 million Sabah Sarawak Malaysia

10 million YLNG Yemen

9 million SGISGP Project Kazakhstan

8 million Fuel Systems NDIA Qatar

75 million LNG Expansion Project Dahej India

7 million OGD III Abu Dhabi

5 million Habshan 3 Abu Dhabi

5 million ISPRL Mangalore India

45 million Oman Gas Company

4 million BTC Turkey

4 million Peciko Field Dev Indonesia

25 million BTC Georgia

Safety Milestones

Buildings ampInfrastructure

Buildings Transportation

Buildings

Hospitality amp Leisure Commercial Complexes

Healthcare Residential Complexes

Buildings amp Infrastructure Cumulative Data

Excavation - Cu Mtr 10825000

Emabankment - Cu Mtr 37364431

Subgrade - Cu Mtr 9128387

Aggregate Base Course - Cu Mtr 6192828

Bituminous Course - Cu Mtr 2195951

DLC and PQC - Cu Mtr 1913996

RCC - Cu Mtr 2159491

Structural Work -MT 140016

Reinforce Earth Wall - Sq

Mtr 1684635

Buildings - Landmark Projects

Medical College and Hostel Complex AIIMS Raipur India Construction of medical dental and nursing colleges six hostel buildings warden residence auditorium etcBuilt-up Area 800000 sft

Medanta The Medicity IndiaConstruction of 21 storeyed OPD block two 18 storeyed IPD block nine storeyed OT blocks seven storeyed admin and night lounge blocksbull Built-up Area 215200 sft

HEALTHCARE

bull Capitol Heights residential amp retail complex TRIF Real Estate amp Development India Excavation and auxiliary work across 10 acres construction of four residential towers ndash two 23 storeyed and two 20 storeyed along with a retail complex

bull Residential Built-up Area 0952 million sftbull Retail Built-up Area 064 million sft

RESIDENTIAL COMMERCIAL COMPLEXES

Transportation

bull Total Road Length built by Punj Lloyd - 3637 lane km

bull We have delivered over 19 highway projects some falling under the prestigious Golden Quadrilateral in India

Enhancing commuterrsquos travel experience in

Subway and metro systems

Airports Bridges Flyovers amp Interchanges

Highways amp Expressways

Tunnels amp Caverns

Transportation ndash Landmark ProjectsSubway amp Metro Systems

bull Design and construction of elevated viaduct including structural work of four stations for Delhi Metro Rail Corporation

bull Construction of elevated structures ndash viaducts and ramp for Delhi Metro Rail Corporation

bull Construction of eight stations and viaduct for Bangalore Metro Rail Corporation

Airportsbull Greenfield airport project in Sikkim India ndash Construction of a

high altitude airport at a height of 1410 m sea level Thescope of work involve excavation of 100 m depth and earthfilling of slopes of 80 m height stabilised with GeogridReinforced Retaining Wall A large volume of earthwork 65lac m3 involved blasting in hard rock apart from excavationin soft rock and soil

Transportation ndash Landmark Projects

bull Foursix laning of Raipur - Simga section of NH 31 Chhattisgarh India

bull Four laning of Simaria - Khagaria section of NH 31 Bihar Indiabull Rehabilitation and upgradation of Talebani - Sambalpur section

of NH 6 Odisha Indiabull Four laning of Tallewal - Barnala section of NH 71 Punjab Indiabull Four laning of the Gorakhpur - Gopalganj section of NH-

28 Bihar Indiabull Rehabilitation and upgradation of two and four laning of Bhutan

border at Pasakha to Bangladesh border - Asian Highway contract Ministry of Road Transport amp Highways India

bull Upgradation of National Highway No 9 GMR Hyderabad Vijayawada Expressways India

bull Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka India

Major Projects - India

Highways amp Expressways

Major Projects - Overseas

bull Upgradation of 2 lane Yargi-Kalewa Road section on EPC mode Myanmar for NHAI

Oil amp Gas

Onshore amp OffshorePipelines Tanks amp Terminals

Onshore Field Development amp Gas Processing

Process

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Column2 Column1
Pipelines amp Tankage 484
Power 54
Process 72
Buildings amp Infrastructure 94
Others 47
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Column2 Column1
Pipelines amp Tankage 3071
Power 762
Process 601
Buildings amp Infrastructure 5419
Others 147
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Page 6: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Skills and Capabilities

Total Delivery Capability

Feasibility Study Master Plan Technology

Packages Concept Design

FEED Cost Estimates Detailed Multi-

disciplinary Design Validation

Procurement ServicesMaterial Management

Project Management Construction

Management Construction

Services Commissioning Start-up Training

Ongoing technical support

Turnaround support OampM Technology

improvements De-bottlenecking Plant Expansions

Engineering Procurement Construction Post Completion

ENGINEERING PROCUREMENT CONSTRUCTION POST COMPLETION

Post Completion

bull Ongoing technical support

bull Turnaround supportbull OampM

bull Technology improvements

bull De-bottleneckingbull Plant Expansion

bull Statutory inspection

LIFE TIME SUPPORT

Value Drivers

Experience amp

Resources

Responsive to Market

ChallengesMulti-Cultural

Teams

Quality

Manpower ndash Punj Lloyd Group

Punj Lloyd PL Engineering Total

Project Management 523 5 528

Project Services Execution 6596 8 6604

Engineering 286 165 451

Management 32 2 34

Support Services 1141 17 1158

Total 8578 197 8775

Punj Lloyd boasts of a rich multicultural team from different nationalities adapting to the local customs andtraditions of the region It is the people of Punj Lloyd responsible for the creation of many global iconic landmarksReadily mobilised they are willing to take up the challenges of execution in diverse geographies often in toughterrain and hostile weather

Beating Deadlines

Belgaum - Maharashtra Highway 5 months ahead of schedule

Vadodara - Halol Expressway 4 months ahead of schedule

Dahej Vijaipur Pipeline 42rdquo x 506 km in 9 months

South Sumatra to West Java Pipeline Indonesia 32rdquo x 2662 km of lowering in 1 day

OGC Pipeline Oman 32rdquo x 255 km of lowering in 1 day

Gas Export Pipeline Oman 48rdquo x 21 km of lowering in 1 day

LNG Storage amp Regasification Facilities Dabhol Early completion

Jamnagar - Loni LPG Pipeline 8 months ahead of schedule

Balongan - Jakarta Pipeline 2 months ahead of schedule

Motor Spirit Quality Upgradation Haldia Refinery Completion in 18 months

Global ClienteleINTERNATIONAL OIL amp GAS COMPANIES

Global Clientele

NATIONAL OIL amp GAS COMPANIES

INFRASTRUCTURE amp OTHERS

Global Presence

Global Experience

Bahrain Bangladesh China Georgia Hong Kong India

Kazakhstan Kenya Kuwait Libya Myanmar Malaysia

Oman Qatar Indonesia Saudi Arabia Singapore Thailand

Turkey UAE UK Yemen

Organisational StructureChairman amp

Managing Director

Director - Operations

PIPELINES amp TANKAGE

PROCESS amp OFFSHORE

HEALTH SAFETY amp ENVIRONMENT

QUALITY CONTROL

PLANT amp EQUIPMENT

INVENTORY CONTROL

ASSOCIATE COMPANIES

BUILDINGS INFRASTRUCTURE amp POWER

STRATEGIC INITIATIVE GROUP

CENTRAL PROCUREMENT GROUP

GROUP CORP COMM

RISK amp INTERNAL AUDIT

INFORMATION TECHNOLOGY

BUSINESS STRATEGY amp IMPLEMENTATION

HR amp ADMIN CSR SKILL DEVELOPMENT

FINANCE amp ACCOUNTS

LEGAL

Government Relations Secretarial

DEFENCE amp AEROSPACE

MANUFACTURING SYSTEMS INTEGRATION

DIVISION

PUNJ LLOYDINFRASTRUCTURE LTD

ASSOCIATE COMPANIES

PLL Order Backlog (Consolidated)

Business Segment

Description USD MN

Pipelines amp Tankage 879

Process 172

Buildings amp Infrastructure 1551

Power 218

Others 42

Total 2862

Order backlog comprises of unexecuted orders as on March 31 2017 plus new order received after that date Including order backlog of Libya USD 1056 million which is not seeing traction

Pipelines amp Tankage3071

Power762

Process601

Buildings amp Infrastructure

5419

Others147

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
3071
762
601
5419
147

Sheet1

PLL Revenue (Consolidated) ndash (FY17)

Business Segment

Description USD MN

Pipelines amp Tankage 484

Power 54

Process 72

Buildings amp Infrastructure 94

Others 47

Total 751

Pipelines amp Tankage6445

Power719

Process959

Buildings amp Infrastructure

1252

Others626

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
484
54
72
94
47

Sheet1

Safety Statistics

Frequency Rate =

Severity Rate =

No of LTI Cases

Total Manhours worked

Mandays Lost due to LTI

Total Manhours worked

x 200000

x 200000

Formula

Particulars

Total Manhours Worked

Lost Time Injuries

Lost Workdays

Fatalities

Frequency Rates

Severity Rate

25

2013

69713135

1

10

0

000

003

17

50514022

0

0

000

0

000

5

2014

33895642

0

3

002

47

028

13

2015

18888711

0

4

004

54

057

2012 2016

16479382

0

0

000

0

000

Safety MilestonesSafety is Paramount bull in designbull in constructionbull inside outside the workplace

Achieving Safety Targets through bull safety auditsbull trainingbull safety records benchmarking

Recognition and Awards bull ISO 9001bull OHSAS 18001bull ISO 14001

Man-hours without lost time injury

215 million Polysilicon Project Qatar

20 million Paradip LSTK Project India

20 million J3 Project Jamnagar India

13 million Dabhol-Bangalore India

129 million HCUHGU Haldia Refinery India

12 million Dabhol PowerLNG Terminal India

112 million Dahej-Vijaipur India

10 million Shah Gas Gathering Abu Dhabi

10 million Sabah Sarawak Malaysia

10 million YLNG Yemen

9 million SGISGP Project Kazakhstan

8 million Fuel Systems NDIA Qatar

75 million LNG Expansion Project Dahej India

7 million OGD III Abu Dhabi

5 million Habshan 3 Abu Dhabi

5 million ISPRL Mangalore India

45 million Oman Gas Company

4 million BTC Turkey

4 million Peciko Field Dev Indonesia

25 million BTC Georgia

Safety Milestones

Buildings ampInfrastructure

Buildings Transportation

Buildings

Hospitality amp Leisure Commercial Complexes

Healthcare Residential Complexes

Buildings amp Infrastructure Cumulative Data

Excavation - Cu Mtr 10825000

Emabankment - Cu Mtr 37364431

Subgrade - Cu Mtr 9128387

Aggregate Base Course - Cu Mtr 6192828

Bituminous Course - Cu Mtr 2195951

DLC and PQC - Cu Mtr 1913996

RCC - Cu Mtr 2159491

Structural Work -MT 140016

Reinforce Earth Wall - Sq

Mtr 1684635

Buildings - Landmark Projects

Medical College and Hostel Complex AIIMS Raipur India Construction of medical dental and nursing colleges six hostel buildings warden residence auditorium etcBuilt-up Area 800000 sft

Medanta The Medicity IndiaConstruction of 21 storeyed OPD block two 18 storeyed IPD block nine storeyed OT blocks seven storeyed admin and night lounge blocksbull Built-up Area 215200 sft

HEALTHCARE

bull Capitol Heights residential amp retail complex TRIF Real Estate amp Development India Excavation and auxiliary work across 10 acres construction of four residential towers ndash two 23 storeyed and two 20 storeyed along with a retail complex

bull Residential Built-up Area 0952 million sftbull Retail Built-up Area 064 million sft

RESIDENTIAL COMMERCIAL COMPLEXES

Transportation

bull Total Road Length built by Punj Lloyd - 3637 lane km

bull We have delivered over 19 highway projects some falling under the prestigious Golden Quadrilateral in India

Enhancing commuterrsquos travel experience in

Subway and metro systems

Airports Bridges Flyovers amp Interchanges

Highways amp Expressways

Tunnels amp Caverns

Transportation ndash Landmark ProjectsSubway amp Metro Systems

bull Design and construction of elevated viaduct including structural work of four stations for Delhi Metro Rail Corporation

bull Construction of elevated structures ndash viaducts and ramp for Delhi Metro Rail Corporation

bull Construction of eight stations and viaduct for Bangalore Metro Rail Corporation

Airportsbull Greenfield airport project in Sikkim India ndash Construction of a

high altitude airport at a height of 1410 m sea level Thescope of work involve excavation of 100 m depth and earthfilling of slopes of 80 m height stabilised with GeogridReinforced Retaining Wall A large volume of earthwork 65lac m3 involved blasting in hard rock apart from excavationin soft rock and soil

Transportation ndash Landmark Projects

bull Foursix laning of Raipur - Simga section of NH 31 Chhattisgarh India

bull Four laning of Simaria - Khagaria section of NH 31 Bihar Indiabull Rehabilitation and upgradation of Talebani - Sambalpur section

of NH 6 Odisha Indiabull Four laning of Tallewal - Barnala section of NH 71 Punjab Indiabull Four laning of the Gorakhpur - Gopalganj section of NH-

28 Bihar Indiabull Rehabilitation and upgradation of two and four laning of Bhutan

border at Pasakha to Bangladesh border - Asian Highway contract Ministry of Road Transport amp Highways India

bull Upgradation of National Highway No 9 GMR Hyderabad Vijayawada Expressways India

bull Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka India

Major Projects - India

Highways amp Expressways

Major Projects - Overseas

bull Upgradation of 2 lane Yargi-Kalewa Road section on EPC mode Myanmar for NHAI

Oil amp Gas

Onshore amp OffshorePipelines Tanks amp Terminals

Onshore Field Development amp Gas Processing

Process

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Column2 Column1
Pipelines amp Tankage 484
Power 54
Process 72
Buildings amp Infrastructure 94
Others 47
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Column2 Column1
Pipelines amp Tankage 3071
Power 762
Process 601
Buildings amp Infrastructure 5419
Others 147
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Page 7: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

ENGINEERING PROCUREMENT CONSTRUCTION POST COMPLETION

Post Completion

bull Ongoing technical support

bull Turnaround supportbull OampM

bull Technology improvements

bull De-bottleneckingbull Plant Expansion

bull Statutory inspection

LIFE TIME SUPPORT

Value Drivers

Experience amp

Resources

Responsive to Market

ChallengesMulti-Cultural

Teams

Quality

Manpower ndash Punj Lloyd Group

Punj Lloyd PL Engineering Total

Project Management 523 5 528

Project Services Execution 6596 8 6604

Engineering 286 165 451

Management 32 2 34

Support Services 1141 17 1158

Total 8578 197 8775

Punj Lloyd boasts of a rich multicultural team from different nationalities adapting to the local customs andtraditions of the region It is the people of Punj Lloyd responsible for the creation of many global iconic landmarksReadily mobilised they are willing to take up the challenges of execution in diverse geographies often in toughterrain and hostile weather

Beating Deadlines

Belgaum - Maharashtra Highway 5 months ahead of schedule

Vadodara - Halol Expressway 4 months ahead of schedule

Dahej Vijaipur Pipeline 42rdquo x 506 km in 9 months

South Sumatra to West Java Pipeline Indonesia 32rdquo x 2662 km of lowering in 1 day

OGC Pipeline Oman 32rdquo x 255 km of lowering in 1 day

Gas Export Pipeline Oman 48rdquo x 21 km of lowering in 1 day

LNG Storage amp Regasification Facilities Dabhol Early completion

Jamnagar - Loni LPG Pipeline 8 months ahead of schedule

Balongan - Jakarta Pipeline 2 months ahead of schedule

Motor Spirit Quality Upgradation Haldia Refinery Completion in 18 months

Global ClienteleINTERNATIONAL OIL amp GAS COMPANIES

Global Clientele

NATIONAL OIL amp GAS COMPANIES

INFRASTRUCTURE amp OTHERS

Global Presence

Global Experience

Bahrain Bangladesh China Georgia Hong Kong India

Kazakhstan Kenya Kuwait Libya Myanmar Malaysia

Oman Qatar Indonesia Saudi Arabia Singapore Thailand

Turkey UAE UK Yemen

Organisational StructureChairman amp

Managing Director

Director - Operations

PIPELINES amp TANKAGE

PROCESS amp OFFSHORE

HEALTH SAFETY amp ENVIRONMENT

QUALITY CONTROL

PLANT amp EQUIPMENT

INVENTORY CONTROL

ASSOCIATE COMPANIES

BUILDINGS INFRASTRUCTURE amp POWER

STRATEGIC INITIATIVE GROUP

CENTRAL PROCUREMENT GROUP

GROUP CORP COMM

RISK amp INTERNAL AUDIT

INFORMATION TECHNOLOGY

BUSINESS STRATEGY amp IMPLEMENTATION

HR amp ADMIN CSR SKILL DEVELOPMENT

FINANCE amp ACCOUNTS

LEGAL

Government Relations Secretarial

DEFENCE amp AEROSPACE

MANUFACTURING SYSTEMS INTEGRATION

DIVISION

PUNJ LLOYDINFRASTRUCTURE LTD

ASSOCIATE COMPANIES

PLL Order Backlog (Consolidated)

Business Segment

Description USD MN

Pipelines amp Tankage 879

Process 172

Buildings amp Infrastructure 1551

Power 218

Others 42

Total 2862

Order backlog comprises of unexecuted orders as on March 31 2017 plus new order received after that date Including order backlog of Libya USD 1056 million which is not seeing traction

Pipelines amp Tankage3071

Power762

Process601

Buildings amp Infrastructure

5419

Others147

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
3071
762
601
5419
147

Sheet1

PLL Revenue (Consolidated) ndash (FY17)

Business Segment

Description USD MN

Pipelines amp Tankage 484

Power 54

Process 72

Buildings amp Infrastructure 94

Others 47

Total 751

Pipelines amp Tankage6445

Power719

Process959

Buildings amp Infrastructure

1252

Others626

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
484
54
72
94
47

Sheet1

Safety Statistics

Frequency Rate =

Severity Rate =

No of LTI Cases

Total Manhours worked

Mandays Lost due to LTI

Total Manhours worked

x 200000

x 200000

Formula

Particulars

Total Manhours Worked

Lost Time Injuries

Lost Workdays

Fatalities

Frequency Rates

Severity Rate

25

2013

69713135

1

10

0

000

003

17

50514022

0

0

000

0

000

5

2014

33895642

0

3

002

47

028

13

2015

18888711

0

4

004

54

057

2012 2016

16479382

0

0

000

0

000

Safety MilestonesSafety is Paramount bull in designbull in constructionbull inside outside the workplace

Achieving Safety Targets through bull safety auditsbull trainingbull safety records benchmarking

Recognition and Awards bull ISO 9001bull OHSAS 18001bull ISO 14001

Man-hours without lost time injury

215 million Polysilicon Project Qatar

20 million Paradip LSTK Project India

20 million J3 Project Jamnagar India

13 million Dabhol-Bangalore India

129 million HCUHGU Haldia Refinery India

12 million Dabhol PowerLNG Terminal India

112 million Dahej-Vijaipur India

10 million Shah Gas Gathering Abu Dhabi

10 million Sabah Sarawak Malaysia

10 million YLNG Yemen

9 million SGISGP Project Kazakhstan

8 million Fuel Systems NDIA Qatar

75 million LNG Expansion Project Dahej India

7 million OGD III Abu Dhabi

5 million Habshan 3 Abu Dhabi

5 million ISPRL Mangalore India

45 million Oman Gas Company

4 million BTC Turkey

4 million Peciko Field Dev Indonesia

25 million BTC Georgia

Safety Milestones

Buildings ampInfrastructure

Buildings Transportation

Buildings

Hospitality amp Leisure Commercial Complexes

Healthcare Residential Complexes

Buildings amp Infrastructure Cumulative Data

Excavation - Cu Mtr 10825000

Emabankment - Cu Mtr 37364431

Subgrade - Cu Mtr 9128387

Aggregate Base Course - Cu Mtr 6192828

Bituminous Course - Cu Mtr 2195951

DLC and PQC - Cu Mtr 1913996

RCC - Cu Mtr 2159491

Structural Work -MT 140016

Reinforce Earth Wall - Sq

Mtr 1684635

Buildings - Landmark Projects

Medical College and Hostel Complex AIIMS Raipur India Construction of medical dental and nursing colleges six hostel buildings warden residence auditorium etcBuilt-up Area 800000 sft

Medanta The Medicity IndiaConstruction of 21 storeyed OPD block two 18 storeyed IPD block nine storeyed OT blocks seven storeyed admin and night lounge blocksbull Built-up Area 215200 sft

HEALTHCARE

bull Capitol Heights residential amp retail complex TRIF Real Estate amp Development India Excavation and auxiliary work across 10 acres construction of four residential towers ndash two 23 storeyed and two 20 storeyed along with a retail complex

bull Residential Built-up Area 0952 million sftbull Retail Built-up Area 064 million sft

RESIDENTIAL COMMERCIAL COMPLEXES

Transportation

bull Total Road Length built by Punj Lloyd - 3637 lane km

bull We have delivered over 19 highway projects some falling under the prestigious Golden Quadrilateral in India

Enhancing commuterrsquos travel experience in

Subway and metro systems

Airports Bridges Flyovers amp Interchanges

Highways amp Expressways

Tunnels amp Caverns

Transportation ndash Landmark ProjectsSubway amp Metro Systems

bull Design and construction of elevated viaduct including structural work of four stations for Delhi Metro Rail Corporation

bull Construction of elevated structures ndash viaducts and ramp for Delhi Metro Rail Corporation

bull Construction of eight stations and viaduct for Bangalore Metro Rail Corporation

Airportsbull Greenfield airport project in Sikkim India ndash Construction of a

high altitude airport at a height of 1410 m sea level Thescope of work involve excavation of 100 m depth and earthfilling of slopes of 80 m height stabilised with GeogridReinforced Retaining Wall A large volume of earthwork 65lac m3 involved blasting in hard rock apart from excavationin soft rock and soil

Transportation ndash Landmark Projects

bull Foursix laning of Raipur - Simga section of NH 31 Chhattisgarh India

bull Four laning of Simaria - Khagaria section of NH 31 Bihar Indiabull Rehabilitation and upgradation of Talebani - Sambalpur section

of NH 6 Odisha Indiabull Four laning of Tallewal - Barnala section of NH 71 Punjab Indiabull Four laning of the Gorakhpur - Gopalganj section of NH-

28 Bihar Indiabull Rehabilitation and upgradation of two and four laning of Bhutan

border at Pasakha to Bangladesh border - Asian Highway contract Ministry of Road Transport amp Highways India

bull Upgradation of National Highway No 9 GMR Hyderabad Vijayawada Expressways India

bull Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka India

Major Projects - India

Highways amp Expressways

Major Projects - Overseas

bull Upgradation of 2 lane Yargi-Kalewa Road section on EPC mode Myanmar for NHAI

Oil amp Gas

Onshore amp OffshorePipelines Tanks amp Terminals

Onshore Field Development amp Gas Processing

Process

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Column2 Column1
Pipelines amp Tankage 484
Power 54
Process 72
Buildings amp Infrastructure 94
Others 47
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Column2 Column1
Pipelines amp Tankage 3071
Power 762
Process 601
Buildings amp Infrastructure 5419
Others 147
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Page 8: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Value Drivers

Experience amp

Resources

Responsive to Market

ChallengesMulti-Cultural

Teams

Quality

Manpower ndash Punj Lloyd Group

Punj Lloyd PL Engineering Total

Project Management 523 5 528

Project Services Execution 6596 8 6604

Engineering 286 165 451

Management 32 2 34

Support Services 1141 17 1158

Total 8578 197 8775

Punj Lloyd boasts of a rich multicultural team from different nationalities adapting to the local customs andtraditions of the region It is the people of Punj Lloyd responsible for the creation of many global iconic landmarksReadily mobilised they are willing to take up the challenges of execution in diverse geographies often in toughterrain and hostile weather

Beating Deadlines

Belgaum - Maharashtra Highway 5 months ahead of schedule

Vadodara - Halol Expressway 4 months ahead of schedule

Dahej Vijaipur Pipeline 42rdquo x 506 km in 9 months

South Sumatra to West Java Pipeline Indonesia 32rdquo x 2662 km of lowering in 1 day

OGC Pipeline Oman 32rdquo x 255 km of lowering in 1 day

Gas Export Pipeline Oman 48rdquo x 21 km of lowering in 1 day

LNG Storage amp Regasification Facilities Dabhol Early completion

Jamnagar - Loni LPG Pipeline 8 months ahead of schedule

Balongan - Jakarta Pipeline 2 months ahead of schedule

Motor Spirit Quality Upgradation Haldia Refinery Completion in 18 months

Global ClienteleINTERNATIONAL OIL amp GAS COMPANIES

Global Clientele

NATIONAL OIL amp GAS COMPANIES

INFRASTRUCTURE amp OTHERS

Global Presence

Global Experience

Bahrain Bangladesh China Georgia Hong Kong India

Kazakhstan Kenya Kuwait Libya Myanmar Malaysia

Oman Qatar Indonesia Saudi Arabia Singapore Thailand

Turkey UAE UK Yemen

Organisational StructureChairman amp

Managing Director

Director - Operations

PIPELINES amp TANKAGE

PROCESS amp OFFSHORE

HEALTH SAFETY amp ENVIRONMENT

QUALITY CONTROL

PLANT amp EQUIPMENT

INVENTORY CONTROL

ASSOCIATE COMPANIES

BUILDINGS INFRASTRUCTURE amp POWER

STRATEGIC INITIATIVE GROUP

CENTRAL PROCUREMENT GROUP

GROUP CORP COMM

RISK amp INTERNAL AUDIT

INFORMATION TECHNOLOGY

BUSINESS STRATEGY amp IMPLEMENTATION

HR amp ADMIN CSR SKILL DEVELOPMENT

FINANCE amp ACCOUNTS

LEGAL

Government Relations Secretarial

DEFENCE amp AEROSPACE

MANUFACTURING SYSTEMS INTEGRATION

DIVISION

PUNJ LLOYDINFRASTRUCTURE LTD

ASSOCIATE COMPANIES

PLL Order Backlog (Consolidated)

Business Segment

Description USD MN

Pipelines amp Tankage 879

Process 172

Buildings amp Infrastructure 1551

Power 218

Others 42

Total 2862

Order backlog comprises of unexecuted orders as on March 31 2017 plus new order received after that date Including order backlog of Libya USD 1056 million which is not seeing traction

Pipelines amp Tankage3071

Power762

Process601

Buildings amp Infrastructure

5419

Others147

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
3071
762
601
5419
147

Sheet1

PLL Revenue (Consolidated) ndash (FY17)

Business Segment

Description USD MN

Pipelines amp Tankage 484

Power 54

Process 72

Buildings amp Infrastructure 94

Others 47

Total 751

Pipelines amp Tankage6445

Power719

Process959

Buildings amp Infrastructure

1252

Others626

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
484
54
72
94
47

Sheet1

Safety Statistics

Frequency Rate =

Severity Rate =

No of LTI Cases

Total Manhours worked

Mandays Lost due to LTI

Total Manhours worked

x 200000

x 200000

Formula

Particulars

Total Manhours Worked

Lost Time Injuries

Lost Workdays

Fatalities

Frequency Rates

Severity Rate

25

2013

69713135

1

10

0

000

003

17

50514022

0

0

000

0

000

5

2014

33895642

0

3

002

47

028

13

2015

18888711

0

4

004

54

057

2012 2016

16479382

0

0

000

0

000

Safety MilestonesSafety is Paramount bull in designbull in constructionbull inside outside the workplace

Achieving Safety Targets through bull safety auditsbull trainingbull safety records benchmarking

Recognition and Awards bull ISO 9001bull OHSAS 18001bull ISO 14001

Man-hours without lost time injury

215 million Polysilicon Project Qatar

20 million Paradip LSTK Project India

20 million J3 Project Jamnagar India

13 million Dabhol-Bangalore India

129 million HCUHGU Haldia Refinery India

12 million Dabhol PowerLNG Terminal India

112 million Dahej-Vijaipur India

10 million Shah Gas Gathering Abu Dhabi

10 million Sabah Sarawak Malaysia

10 million YLNG Yemen

9 million SGISGP Project Kazakhstan

8 million Fuel Systems NDIA Qatar

75 million LNG Expansion Project Dahej India

7 million OGD III Abu Dhabi

5 million Habshan 3 Abu Dhabi

5 million ISPRL Mangalore India

45 million Oman Gas Company

4 million BTC Turkey

4 million Peciko Field Dev Indonesia

25 million BTC Georgia

Safety Milestones

Buildings ampInfrastructure

Buildings Transportation

Buildings

Hospitality amp Leisure Commercial Complexes

Healthcare Residential Complexes

Buildings amp Infrastructure Cumulative Data

Excavation - Cu Mtr 10825000

Emabankment - Cu Mtr 37364431

Subgrade - Cu Mtr 9128387

Aggregate Base Course - Cu Mtr 6192828

Bituminous Course - Cu Mtr 2195951

DLC and PQC - Cu Mtr 1913996

RCC - Cu Mtr 2159491

Structural Work -MT 140016

Reinforce Earth Wall - Sq

Mtr 1684635

Buildings - Landmark Projects

Medical College and Hostel Complex AIIMS Raipur India Construction of medical dental and nursing colleges six hostel buildings warden residence auditorium etcBuilt-up Area 800000 sft

Medanta The Medicity IndiaConstruction of 21 storeyed OPD block two 18 storeyed IPD block nine storeyed OT blocks seven storeyed admin and night lounge blocksbull Built-up Area 215200 sft

HEALTHCARE

bull Capitol Heights residential amp retail complex TRIF Real Estate amp Development India Excavation and auxiliary work across 10 acres construction of four residential towers ndash two 23 storeyed and two 20 storeyed along with a retail complex

bull Residential Built-up Area 0952 million sftbull Retail Built-up Area 064 million sft

RESIDENTIAL COMMERCIAL COMPLEXES

Transportation

bull Total Road Length built by Punj Lloyd - 3637 lane km

bull We have delivered over 19 highway projects some falling under the prestigious Golden Quadrilateral in India

Enhancing commuterrsquos travel experience in

Subway and metro systems

Airports Bridges Flyovers amp Interchanges

Highways amp Expressways

Tunnels amp Caverns

Transportation ndash Landmark ProjectsSubway amp Metro Systems

bull Design and construction of elevated viaduct including structural work of four stations for Delhi Metro Rail Corporation

bull Construction of elevated structures ndash viaducts and ramp for Delhi Metro Rail Corporation

bull Construction of eight stations and viaduct for Bangalore Metro Rail Corporation

Airportsbull Greenfield airport project in Sikkim India ndash Construction of a

high altitude airport at a height of 1410 m sea level Thescope of work involve excavation of 100 m depth and earthfilling of slopes of 80 m height stabilised with GeogridReinforced Retaining Wall A large volume of earthwork 65lac m3 involved blasting in hard rock apart from excavationin soft rock and soil

Transportation ndash Landmark Projects

bull Foursix laning of Raipur - Simga section of NH 31 Chhattisgarh India

bull Four laning of Simaria - Khagaria section of NH 31 Bihar Indiabull Rehabilitation and upgradation of Talebani - Sambalpur section

of NH 6 Odisha Indiabull Four laning of Tallewal - Barnala section of NH 71 Punjab Indiabull Four laning of the Gorakhpur - Gopalganj section of NH-

28 Bihar Indiabull Rehabilitation and upgradation of two and four laning of Bhutan

border at Pasakha to Bangladesh border - Asian Highway contract Ministry of Road Transport amp Highways India

bull Upgradation of National Highway No 9 GMR Hyderabad Vijayawada Expressways India

bull Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka India

Major Projects - India

Highways amp Expressways

Major Projects - Overseas

bull Upgradation of 2 lane Yargi-Kalewa Road section on EPC mode Myanmar for NHAI

Oil amp Gas

Onshore amp OffshorePipelines Tanks amp Terminals

Onshore Field Development amp Gas Processing

Process

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Column2 Column1
Pipelines amp Tankage 484
Power 54
Process 72
Buildings amp Infrastructure 94
Others 47
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Column2 Column1
Pipelines amp Tankage 3071
Power 762
Process 601
Buildings amp Infrastructure 5419
Others 147
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Page 9: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Manpower ndash Punj Lloyd Group

Punj Lloyd PL Engineering Total

Project Management 523 5 528

Project Services Execution 6596 8 6604

Engineering 286 165 451

Management 32 2 34

Support Services 1141 17 1158

Total 8578 197 8775

Punj Lloyd boasts of a rich multicultural team from different nationalities adapting to the local customs andtraditions of the region It is the people of Punj Lloyd responsible for the creation of many global iconic landmarksReadily mobilised they are willing to take up the challenges of execution in diverse geographies often in toughterrain and hostile weather

Beating Deadlines

Belgaum - Maharashtra Highway 5 months ahead of schedule

Vadodara - Halol Expressway 4 months ahead of schedule

Dahej Vijaipur Pipeline 42rdquo x 506 km in 9 months

South Sumatra to West Java Pipeline Indonesia 32rdquo x 2662 km of lowering in 1 day

OGC Pipeline Oman 32rdquo x 255 km of lowering in 1 day

Gas Export Pipeline Oman 48rdquo x 21 km of lowering in 1 day

LNG Storage amp Regasification Facilities Dabhol Early completion

Jamnagar - Loni LPG Pipeline 8 months ahead of schedule

Balongan - Jakarta Pipeline 2 months ahead of schedule

Motor Spirit Quality Upgradation Haldia Refinery Completion in 18 months

Global ClienteleINTERNATIONAL OIL amp GAS COMPANIES

Global Clientele

NATIONAL OIL amp GAS COMPANIES

INFRASTRUCTURE amp OTHERS

Global Presence

Global Experience

Bahrain Bangladesh China Georgia Hong Kong India

Kazakhstan Kenya Kuwait Libya Myanmar Malaysia

Oman Qatar Indonesia Saudi Arabia Singapore Thailand

Turkey UAE UK Yemen

Organisational StructureChairman amp

Managing Director

Director - Operations

PIPELINES amp TANKAGE

PROCESS amp OFFSHORE

HEALTH SAFETY amp ENVIRONMENT

QUALITY CONTROL

PLANT amp EQUIPMENT

INVENTORY CONTROL

ASSOCIATE COMPANIES

BUILDINGS INFRASTRUCTURE amp POWER

STRATEGIC INITIATIVE GROUP

CENTRAL PROCUREMENT GROUP

GROUP CORP COMM

RISK amp INTERNAL AUDIT

INFORMATION TECHNOLOGY

BUSINESS STRATEGY amp IMPLEMENTATION

HR amp ADMIN CSR SKILL DEVELOPMENT

FINANCE amp ACCOUNTS

LEGAL

Government Relations Secretarial

DEFENCE amp AEROSPACE

MANUFACTURING SYSTEMS INTEGRATION

DIVISION

PUNJ LLOYDINFRASTRUCTURE LTD

ASSOCIATE COMPANIES

PLL Order Backlog (Consolidated)

Business Segment

Description USD MN

Pipelines amp Tankage 879

Process 172

Buildings amp Infrastructure 1551

Power 218

Others 42

Total 2862

Order backlog comprises of unexecuted orders as on March 31 2017 plus new order received after that date Including order backlog of Libya USD 1056 million which is not seeing traction

Pipelines amp Tankage3071

Power762

Process601

Buildings amp Infrastructure

5419

Others147

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
3071
762
601
5419
147

Sheet1

PLL Revenue (Consolidated) ndash (FY17)

Business Segment

Description USD MN

Pipelines amp Tankage 484

Power 54

Process 72

Buildings amp Infrastructure 94

Others 47

Total 751

Pipelines amp Tankage6445

Power719

Process959

Buildings amp Infrastructure

1252

Others626

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
484
54
72
94
47

Sheet1

Safety Statistics

Frequency Rate =

Severity Rate =

No of LTI Cases

Total Manhours worked

Mandays Lost due to LTI

Total Manhours worked

x 200000

x 200000

Formula

Particulars

Total Manhours Worked

Lost Time Injuries

Lost Workdays

Fatalities

Frequency Rates

Severity Rate

25

2013

69713135

1

10

0

000

003

17

50514022

0

0

000

0

000

5

2014

33895642

0

3

002

47

028

13

2015

18888711

0

4

004

54

057

2012 2016

16479382

0

0

000

0

000

Safety MilestonesSafety is Paramount bull in designbull in constructionbull inside outside the workplace

Achieving Safety Targets through bull safety auditsbull trainingbull safety records benchmarking

Recognition and Awards bull ISO 9001bull OHSAS 18001bull ISO 14001

Man-hours without lost time injury

215 million Polysilicon Project Qatar

20 million Paradip LSTK Project India

20 million J3 Project Jamnagar India

13 million Dabhol-Bangalore India

129 million HCUHGU Haldia Refinery India

12 million Dabhol PowerLNG Terminal India

112 million Dahej-Vijaipur India

10 million Shah Gas Gathering Abu Dhabi

10 million Sabah Sarawak Malaysia

10 million YLNG Yemen

9 million SGISGP Project Kazakhstan

8 million Fuel Systems NDIA Qatar

75 million LNG Expansion Project Dahej India

7 million OGD III Abu Dhabi

5 million Habshan 3 Abu Dhabi

5 million ISPRL Mangalore India

45 million Oman Gas Company

4 million BTC Turkey

4 million Peciko Field Dev Indonesia

25 million BTC Georgia

Safety Milestones

Buildings ampInfrastructure

Buildings Transportation

Buildings

Hospitality amp Leisure Commercial Complexes

Healthcare Residential Complexes

Buildings amp Infrastructure Cumulative Data

Excavation - Cu Mtr 10825000

Emabankment - Cu Mtr 37364431

Subgrade - Cu Mtr 9128387

Aggregate Base Course - Cu Mtr 6192828

Bituminous Course - Cu Mtr 2195951

DLC and PQC - Cu Mtr 1913996

RCC - Cu Mtr 2159491

Structural Work -MT 140016

Reinforce Earth Wall - Sq

Mtr 1684635

Buildings - Landmark Projects

Medical College and Hostel Complex AIIMS Raipur India Construction of medical dental and nursing colleges six hostel buildings warden residence auditorium etcBuilt-up Area 800000 sft

Medanta The Medicity IndiaConstruction of 21 storeyed OPD block two 18 storeyed IPD block nine storeyed OT blocks seven storeyed admin and night lounge blocksbull Built-up Area 215200 sft

HEALTHCARE

bull Capitol Heights residential amp retail complex TRIF Real Estate amp Development India Excavation and auxiliary work across 10 acres construction of four residential towers ndash two 23 storeyed and two 20 storeyed along with a retail complex

bull Residential Built-up Area 0952 million sftbull Retail Built-up Area 064 million sft

RESIDENTIAL COMMERCIAL COMPLEXES

Transportation

bull Total Road Length built by Punj Lloyd - 3637 lane km

bull We have delivered over 19 highway projects some falling under the prestigious Golden Quadrilateral in India

Enhancing commuterrsquos travel experience in

Subway and metro systems

Airports Bridges Flyovers amp Interchanges

Highways amp Expressways

Tunnels amp Caverns

Transportation ndash Landmark ProjectsSubway amp Metro Systems

bull Design and construction of elevated viaduct including structural work of four stations for Delhi Metro Rail Corporation

bull Construction of elevated structures ndash viaducts and ramp for Delhi Metro Rail Corporation

bull Construction of eight stations and viaduct for Bangalore Metro Rail Corporation

Airportsbull Greenfield airport project in Sikkim India ndash Construction of a

high altitude airport at a height of 1410 m sea level Thescope of work involve excavation of 100 m depth and earthfilling of slopes of 80 m height stabilised with GeogridReinforced Retaining Wall A large volume of earthwork 65lac m3 involved blasting in hard rock apart from excavationin soft rock and soil

Transportation ndash Landmark Projects

bull Foursix laning of Raipur - Simga section of NH 31 Chhattisgarh India

bull Four laning of Simaria - Khagaria section of NH 31 Bihar Indiabull Rehabilitation and upgradation of Talebani - Sambalpur section

of NH 6 Odisha Indiabull Four laning of Tallewal - Barnala section of NH 71 Punjab Indiabull Four laning of the Gorakhpur - Gopalganj section of NH-

28 Bihar Indiabull Rehabilitation and upgradation of two and four laning of Bhutan

border at Pasakha to Bangladesh border - Asian Highway contract Ministry of Road Transport amp Highways India

bull Upgradation of National Highway No 9 GMR Hyderabad Vijayawada Expressways India

bull Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka India

Major Projects - India

Highways amp Expressways

Major Projects - Overseas

bull Upgradation of 2 lane Yargi-Kalewa Road section on EPC mode Myanmar for NHAI

Oil amp Gas

Onshore amp OffshorePipelines Tanks amp Terminals

Onshore Field Development amp Gas Processing

Process

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Column2 Column1
Pipelines amp Tankage 484
Power 54
Process 72
Buildings amp Infrastructure 94
Others 47
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Column2 Column1
Pipelines amp Tankage 3071
Power 762
Process 601
Buildings amp Infrastructure 5419
Others 147
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Page 10: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Beating Deadlines

Belgaum - Maharashtra Highway 5 months ahead of schedule

Vadodara - Halol Expressway 4 months ahead of schedule

Dahej Vijaipur Pipeline 42rdquo x 506 km in 9 months

South Sumatra to West Java Pipeline Indonesia 32rdquo x 2662 km of lowering in 1 day

OGC Pipeline Oman 32rdquo x 255 km of lowering in 1 day

Gas Export Pipeline Oman 48rdquo x 21 km of lowering in 1 day

LNG Storage amp Regasification Facilities Dabhol Early completion

Jamnagar - Loni LPG Pipeline 8 months ahead of schedule

Balongan - Jakarta Pipeline 2 months ahead of schedule

Motor Spirit Quality Upgradation Haldia Refinery Completion in 18 months

Global ClienteleINTERNATIONAL OIL amp GAS COMPANIES

Global Clientele

NATIONAL OIL amp GAS COMPANIES

INFRASTRUCTURE amp OTHERS

Global Presence

Global Experience

Bahrain Bangladesh China Georgia Hong Kong India

Kazakhstan Kenya Kuwait Libya Myanmar Malaysia

Oman Qatar Indonesia Saudi Arabia Singapore Thailand

Turkey UAE UK Yemen

Organisational StructureChairman amp

Managing Director

Director - Operations

PIPELINES amp TANKAGE

PROCESS amp OFFSHORE

HEALTH SAFETY amp ENVIRONMENT

QUALITY CONTROL

PLANT amp EQUIPMENT

INVENTORY CONTROL

ASSOCIATE COMPANIES

BUILDINGS INFRASTRUCTURE amp POWER

STRATEGIC INITIATIVE GROUP

CENTRAL PROCUREMENT GROUP

GROUP CORP COMM

RISK amp INTERNAL AUDIT

INFORMATION TECHNOLOGY

BUSINESS STRATEGY amp IMPLEMENTATION

HR amp ADMIN CSR SKILL DEVELOPMENT

FINANCE amp ACCOUNTS

LEGAL

Government Relations Secretarial

DEFENCE amp AEROSPACE

MANUFACTURING SYSTEMS INTEGRATION

DIVISION

PUNJ LLOYDINFRASTRUCTURE LTD

ASSOCIATE COMPANIES

PLL Order Backlog (Consolidated)

Business Segment

Description USD MN

Pipelines amp Tankage 879

Process 172

Buildings amp Infrastructure 1551

Power 218

Others 42

Total 2862

Order backlog comprises of unexecuted orders as on March 31 2017 plus new order received after that date Including order backlog of Libya USD 1056 million which is not seeing traction

Pipelines amp Tankage3071

Power762

Process601

Buildings amp Infrastructure

5419

Others147

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
3071
762
601
5419
147

Sheet1

PLL Revenue (Consolidated) ndash (FY17)

Business Segment

Description USD MN

Pipelines amp Tankage 484

Power 54

Process 72

Buildings amp Infrastructure 94

Others 47

Total 751

Pipelines amp Tankage6445

Power719

Process959

Buildings amp Infrastructure

1252

Others626

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
484
54
72
94
47

Sheet1

Safety Statistics

Frequency Rate =

Severity Rate =

No of LTI Cases

Total Manhours worked

Mandays Lost due to LTI

Total Manhours worked

x 200000

x 200000

Formula

Particulars

Total Manhours Worked

Lost Time Injuries

Lost Workdays

Fatalities

Frequency Rates

Severity Rate

25

2013

69713135

1

10

0

000

003

17

50514022

0

0

000

0

000

5

2014

33895642

0

3

002

47

028

13

2015

18888711

0

4

004

54

057

2012 2016

16479382

0

0

000

0

000

Safety MilestonesSafety is Paramount bull in designbull in constructionbull inside outside the workplace

Achieving Safety Targets through bull safety auditsbull trainingbull safety records benchmarking

Recognition and Awards bull ISO 9001bull OHSAS 18001bull ISO 14001

Man-hours without lost time injury

215 million Polysilicon Project Qatar

20 million Paradip LSTK Project India

20 million J3 Project Jamnagar India

13 million Dabhol-Bangalore India

129 million HCUHGU Haldia Refinery India

12 million Dabhol PowerLNG Terminal India

112 million Dahej-Vijaipur India

10 million Shah Gas Gathering Abu Dhabi

10 million Sabah Sarawak Malaysia

10 million YLNG Yemen

9 million SGISGP Project Kazakhstan

8 million Fuel Systems NDIA Qatar

75 million LNG Expansion Project Dahej India

7 million OGD III Abu Dhabi

5 million Habshan 3 Abu Dhabi

5 million ISPRL Mangalore India

45 million Oman Gas Company

4 million BTC Turkey

4 million Peciko Field Dev Indonesia

25 million BTC Georgia

Safety Milestones

Buildings ampInfrastructure

Buildings Transportation

Buildings

Hospitality amp Leisure Commercial Complexes

Healthcare Residential Complexes

Buildings amp Infrastructure Cumulative Data

Excavation - Cu Mtr 10825000

Emabankment - Cu Mtr 37364431

Subgrade - Cu Mtr 9128387

Aggregate Base Course - Cu Mtr 6192828

Bituminous Course - Cu Mtr 2195951

DLC and PQC - Cu Mtr 1913996

RCC - Cu Mtr 2159491

Structural Work -MT 140016

Reinforce Earth Wall - Sq

Mtr 1684635

Buildings - Landmark Projects

Medical College and Hostel Complex AIIMS Raipur India Construction of medical dental and nursing colleges six hostel buildings warden residence auditorium etcBuilt-up Area 800000 sft

Medanta The Medicity IndiaConstruction of 21 storeyed OPD block two 18 storeyed IPD block nine storeyed OT blocks seven storeyed admin and night lounge blocksbull Built-up Area 215200 sft

HEALTHCARE

bull Capitol Heights residential amp retail complex TRIF Real Estate amp Development India Excavation and auxiliary work across 10 acres construction of four residential towers ndash two 23 storeyed and two 20 storeyed along with a retail complex

bull Residential Built-up Area 0952 million sftbull Retail Built-up Area 064 million sft

RESIDENTIAL COMMERCIAL COMPLEXES

Transportation

bull Total Road Length built by Punj Lloyd - 3637 lane km

bull We have delivered over 19 highway projects some falling under the prestigious Golden Quadrilateral in India

Enhancing commuterrsquos travel experience in

Subway and metro systems

Airports Bridges Flyovers amp Interchanges

Highways amp Expressways

Tunnels amp Caverns

Transportation ndash Landmark ProjectsSubway amp Metro Systems

bull Design and construction of elevated viaduct including structural work of four stations for Delhi Metro Rail Corporation

bull Construction of elevated structures ndash viaducts and ramp for Delhi Metro Rail Corporation

bull Construction of eight stations and viaduct for Bangalore Metro Rail Corporation

Airportsbull Greenfield airport project in Sikkim India ndash Construction of a

high altitude airport at a height of 1410 m sea level Thescope of work involve excavation of 100 m depth and earthfilling of slopes of 80 m height stabilised with GeogridReinforced Retaining Wall A large volume of earthwork 65lac m3 involved blasting in hard rock apart from excavationin soft rock and soil

Transportation ndash Landmark Projects

bull Foursix laning of Raipur - Simga section of NH 31 Chhattisgarh India

bull Four laning of Simaria - Khagaria section of NH 31 Bihar Indiabull Rehabilitation and upgradation of Talebani - Sambalpur section

of NH 6 Odisha Indiabull Four laning of Tallewal - Barnala section of NH 71 Punjab Indiabull Four laning of the Gorakhpur - Gopalganj section of NH-

28 Bihar Indiabull Rehabilitation and upgradation of two and four laning of Bhutan

border at Pasakha to Bangladesh border - Asian Highway contract Ministry of Road Transport amp Highways India

bull Upgradation of National Highway No 9 GMR Hyderabad Vijayawada Expressways India

bull Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka India

Major Projects - India

Highways amp Expressways

Major Projects - Overseas

bull Upgradation of 2 lane Yargi-Kalewa Road section on EPC mode Myanmar for NHAI

Oil amp Gas

Onshore amp OffshorePipelines Tanks amp Terminals

Onshore Field Development amp Gas Processing

Process

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Column2 Column1
Pipelines amp Tankage 484
Power 54
Process 72
Buildings amp Infrastructure 94
Others 47
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Column2 Column1
Pipelines amp Tankage 3071
Power 762
Process 601
Buildings amp Infrastructure 5419
Others 147
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Page 11: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Global ClienteleINTERNATIONAL OIL amp GAS COMPANIES

Global Clientele

NATIONAL OIL amp GAS COMPANIES

INFRASTRUCTURE amp OTHERS

Global Presence

Global Experience

Bahrain Bangladesh China Georgia Hong Kong India

Kazakhstan Kenya Kuwait Libya Myanmar Malaysia

Oman Qatar Indonesia Saudi Arabia Singapore Thailand

Turkey UAE UK Yemen

Organisational StructureChairman amp

Managing Director

Director - Operations

PIPELINES amp TANKAGE

PROCESS amp OFFSHORE

HEALTH SAFETY amp ENVIRONMENT

QUALITY CONTROL

PLANT amp EQUIPMENT

INVENTORY CONTROL

ASSOCIATE COMPANIES

BUILDINGS INFRASTRUCTURE amp POWER

STRATEGIC INITIATIVE GROUP

CENTRAL PROCUREMENT GROUP

GROUP CORP COMM

RISK amp INTERNAL AUDIT

INFORMATION TECHNOLOGY

BUSINESS STRATEGY amp IMPLEMENTATION

HR amp ADMIN CSR SKILL DEVELOPMENT

FINANCE amp ACCOUNTS

LEGAL

Government Relations Secretarial

DEFENCE amp AEROSPACE

MANUFACTURING SYSTEMS INTEGRATION

DIVISION

PUNJ LLOYDINFRASTRUCTURE LTD

ASSOCIATE COMPANIES

PLL Order Backlog (Consolidated)

Business Segment

Description USD MN

Pipelines amp Tankage 879

Process 172

Buildings amp Infrastructure 1551

Power 218

Others 42

Total 2862

Order backlog comprises of unexecuted orders as on March 31 2017 plus new order received after that date Including order backlog of Libya USD 1056 million which is not seeing traction

Pipelines amp Tankage3071

Power762

Process601

Buildings amp Infrastructure

5419

Others147

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
3071
762
601
5419
147

Sheet1

PLL Revenue (Consolidated) ndash (FY17)

Business Segment

Description USD MN

Pipelines amp Tankage 484

Power 54

Process 72

Buildings amp Infrastructure 94

Others 47

Total 751

Pipelines amp Tankage6445

Power719

Process959

Buildings amp Infrastructure

1252

Others626

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
484
54
72
94
47

Sheet1

Safety Statistics

Frequency Rate =

Severity Rate =

No of LTI Cases

Total Manhours worked

Mandays Lost due to LTI

Total Manhours worked

x 200000

x 200000

Formula

Particulars

Total Manhours Worked

Lost Time Injuries

Lost Workdays

Fatalities

Frequency Rates

Severity Rate

25

2013

69713135

1

10

0

000

003

17

50514022

0

0

000

0

000

5

2014

33895642

0

3

002

47

028

13

2015

18888711

0

4

004

54

057

2012 2016

16479382

0

0

000

0

000

Safety MilestonesSafety is Paramount bull in designbull in constructionbull inside outside the workplace

Achieving Safety Targets through bull safety auditsbull trainingbull safety records benchmarking

Recognition and Awards bull ISO 9001bull OHSAS 18001bull ISO 14001

Man-hours without lost time injury

215 million Polysilicon Project Qatar

20 million Paradip LSTK Project India

20 million J3 Project Jamnagar India

13 million Dabhol-Bangalore India

129 million HCUHGU Haldia Refinery India

12 million Dabhol PowerLNG Terminal India

112 million Dahej-Vijaipur India

10 million Shah Gas Gathering Abu Dhabi

10 million Sabah Sarawak Malaysia

10 million YLNG Yemen

9 million SGISGP Project Kazakhstan

8 million Fuel Systems NDIA Qatar

75 million LNG Expansion Project Dahej India

7 million OGD III Abu Dhabi

5 million Habshan 3 Abu Dhabi

5 million ISPRL Mangalore India

45 million Oman Gas Company

4 million BTC Turkey

4 million Peciko Field Dev Indonesia

25 million BTC Georgia

Safety Milestones

Buildings ampInfrastructure

Buildings Transportation

Buildings

Hospitality amp Leisure Commercial Complexes

Healthcare Residential Complexes

Buildings amp Infrastructure Cumulative Data

Excavation - Cu Mtr 10825000

Emabankment - Cu Mtr 37364431

Subgrade - Cu Mtr 9128387

Aggregate Base Course - Cu Mtr 6192828

Bituminous Course - Cu Mtr 2195951

DLC and PQC - Cu Mtr 1913996

RCC - Cu Mtr 2159491

Structural Work -MT 140016

Reinforce Earth Wall - Sq

Mtr 1684635

Buildings - Landmark Projects

Medical College and Hostel Complex AIIMS Raipur India Construction of medical dental and nursing colleges six hostel buildings warden residence auditorium etcBuilt-up Area 800000 sft

Medanta The Medicity IndiaConstruction of 21 storeyed OPD block two 18 storeyed IPD block nine storeyed OT blocks seven storeyed admin and night lounge blocksbull Built-up Area 215200 sft

HEALTHCARE

bull Capitol Heights residential amp retail complex TRIF Real Estate amp Development India Excavation and auxiliary work across 10 acres construction of four residential towers ndash two 23 storeyed and two 20 storeyed along with a retail complex

bull Residential Built-up Area 0952 million sftbull Retail Built-up Area 064 million sft

RESIDENTIAL COMMERCIAL COMPLEXES

Transportation

bull Total Road Length built by Punj Lloyd - 3637 lane km

bull We have delivered over 19 highway projects some falling under the prestigious Golden Quadrilateral in India

Enhancing commuterrsquos travel experience in

Subway and metro systems

Airports Bridges Flyovers amp Interchanges

Highways amp Expressways

Tunnels amp Caverns

Transportation ndash Landmark ProjectsSubway amp Metro Systems

bull Design and construction of elevated viaduct including structural work of four stations for Delhi Metro Rail Corporation

bull Construction of elevated structures ndash viaducts and ramp for Delhi Metro Rail Corporation

bull Construction of eight stations and viaduct for Bangalore Metro Rail Corporation

Airportsbull Greenfield airport project in Sikkim India ndash Construction of a

high altitude airport at a height of 1410 m sea level Thescope of work involve excavation of 100 m depth and earthfilling of slopes of 80 m height stabilised with GeogridReinforced Retaining Wall A large volume of earthwork 65lac m3 involved blasting in hard rock apart from excavationin soft rock and soil

Transportation ndash Landmark Projects

bull Foursix laning of Raipur - Simga section of NH 31 Chhattisgarh India

bull Four laning of Simaria - Khagaria section of NH 31 Bihar Indiabull Rehabilitation and upgradation of Talebani - Sambalpur section

of NH 6 Odisha Indiabull Four laning of Tallewal - Barnala section of NH 71 Punjab Indiabull Four laning of the Gorakhpur - Gopalganj section of NH-

28 Bihar Indiabull Rehabilitation and upgradation of two and four laning of Bhutan

border at Pasakha to Bangladesh border - Asian Highway contract Ministry of Road Transport amp Highways India

bull Upgradation of National Highway No 9 GMR Hyderabad Vijayawada Expressways India

bull Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka India

Major Projects - India

Highways amp Expressways

Major Projects - Overseas

bull Upgradation of 2 lane Yargi-Kalewa Road section on EPC mode Myanmar for NHAI

Oil amp Gas

Onshore amp OffshorePipelines Tanks amp Terminals

Onshore Field Development amp Gas Processing

Process

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Column2 Column1
Pipelines amp Tankage 484
Power 54
Process 72
Buildings amp Infrastructure 94
Others 47
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Column2 Column1
Pipelines amp Tankage 3071
Power 762
Process 601
Buildings amp Infrastructure 5419
Others 147
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Page 12: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Global Clientele

NATIONAL OIL amp GAS COMPANIES

INFRASTRUCTURE amp OTHERS

Global Presence

Global Experience

Bahrain Bangladesh China Georgia Hong Kong India

Kazakhstan Kenya Kuwait Libya Myanmar Malaysia

Oman Qatar Indonesia Saudi Arabia Singapore Thailand

Turkey UAE UK Yemen

Organisational StructureChairman amp

Managing Director

Director - Operations

PIPELINES amp TANKAGE

PROCESS amp OFFSHORE

HEALTH SAFETY amp ENVIRONMENT

QUALITY CONTROL

PLANT amp EQUIPMENT

INVENTORY CONTROL

ASSOCIATE COMPANIES

BUILDINGS INFRASTRUCTURE amp POWER

STRATEGIC INITIATIVE GROUP

CENTRAL PROCUREMENT GROUP

GROUP CORP COMM

RISK amp INTERNAL AUDIT

INFORMATION TECHNOLOGY

BUSINESS STRATEGY amp IMPLEMENTATION

HR amp ADMIN CSR SKILL DEVELOPMENT

FINANCE amp ACCOUNTS

LEGAL

Government Relations Secretarial

DEFENCE amp AEROSPACE

MANUFACTURING SYSTEMS INTEGRATION

DIVISION

PUNJ LLOYDINFRASTRUCTURE LTD

ASSOCIATE COMPANIES

PLL Order Backlog (Consolidated)

Business Segment

Description USD MN

Pipelines amp Tankage 879

Process 172

Buildings amp Infrastructure 1551

Power 218

Others 42

Total 2862

Order backlog comprises of unexecuted orders as on March 31 2017 plus new order received after that date Including order backlog of Libya USD 1056 million which is not seeing traction

Pipelines amp Tankage3071

Power762

Process601

Buildings amp Infrastructure

5419

Others147

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
3071
762
601
5419
147

Sheet1

PLL Revenue (Consolidated) ndash (FY17)

Business Segment

Description USD MN

Pipelines amp Tankage 484

Power 54

Process 72

Buildings amp Infrastructure 94

Others 47

Total 751

Pipelines amp Tankage6445

Power719

Process959

Buildings amp Infrastructure

1252

Others626

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
484
54
72
94
47

Sheet1

Safety Statistics

Frequency Rate =

Severity Rate =

No of LTI Cases

Total Manhours worked

Mandays Lost due to LTI

Total Manhours worked

x 200000

x 200000

Formula

Particulars

Total Manhours Worked

Lost Time Injuries

Lost Workdays

Fatalities

Frequency Rates

Severity Rate

25

2013

69713135

1

10

0

000

003

17

50514022

0

0

000

0

000

5

2014

33895642

0

3

002

47

028

13

2015

18888711

0

4

004

54

057

2012 2016

16479382

0

0

000

0

000

Safety MilestonesSafety is Paramount bull in designbull in constructionbull inside outside the workplace

Achieving Safety Targets through bull safety auditsbull trainingbull safety records benchmarking

Recognition and Awards bull ISO 9001bull OHSAS 18001bull ISO 14001

Man-hours without lost time injury

215 million Polysilicon Project Qatar

20 million Paradip LSTK Project India

20 million J3 Project Jamnagar India

13 million Dabhol-Bangalore India

129 million HCUHGU Haldia Refinery India

12 million Dabhol PowerLNG Terminal India

112 million Dahej-Vijaipur India

10 million Shah Gas Gathering Abu Dhabi

10 million Sabah Sarawak Malaysia

10 million YLNG Yemen

9 million SGISGP Project Kazakhstan

8 million Fuel Systems NDIA Qatar

75 million LNG Expansion Project Dahej India

7 million OGD III Abu Dhabi

5 million Habshan 3 Abu Dhabi

5 million ISPRL Mangalore India

45 million Oman Gas Company

4 million BTC Turkey

4 million Peciko Field Dev Indonesia

25 million BTC Georgia

Safety Milestones

Buildings ampInfrastructure

Buildings Transportation

Buildings

Hospitality amp Leisure Commercial Complexes

Healthcare Residential Complexes

Buildings amp Infrastructure Cumulative Data

Excavation - Cu Mtr 10825000

Emabankment - Cu Mtr 37364431

Subgrade - Cu Mtr 9128387

Aggregate Base Course - Cu Mtr 6192828

Bituminous Course - Cu Mtr 2195951

DLC and PQC - Cu Mtr 1913996

RCC - Cu Mtr 2159491

Structural Work -MT 140016

Reinforce Earth Wall - Sq

Mtr 1684635

Buildings - Landmark Projects

Medical College and Hostel Complex AIIMS Raipur India Construction of medical dental and nursing colleges six hostel buildings warden residence auditorium etcBuilt-up Area 800000 sft

Medanta The Medicity IndiaConstruction of 21 storeyed OPD block two 18 storeyed IPD block nine storeyed OT blocks seven storeyed admin and night lounge blocksbull Built-up Area 215200 sft

HEALTHCARE

bull Capitol Heights residential amp retail complex TRIF Real Estate amp Development India Excavation and auxiliary work across 10 acres construction of four residential towers ndash two 23 storeyed and two 20 storeyed along with a retail complex

bull Residential Built-up Area 0952 million sftbull Retail Built-up Area 064 million sft

RESIDENTIAL COMMERCIAL COMPLEXES

Transportation

bull Total Road Length built by Punj Lloyd - 3637 lane km

bull We have delivered over 19 highway projects some falling under the prestigious Golden Quadrilateral in India

Enhancing commuterrsquos travel experience in

Subway and metro systems

Airports Bridges Flyovers amp Interchanges

Highways amp Expressways

Tunnels amp Caverns

Transportation ndash Landmark ProjectsSubway amp Metro Systems

bull Design and construction of elevated viaduct including structural work of four stations for Delhi Metro Rail Corporation

bull Construction of elevated structures ndash viaducts and ramp for Delhi Metro Rail Corporation

bull Construction of eight stations and viaduct for Bangalore Metro Rail Corporation

Airportsbull Greenfield airport project in Sikkim India ndash Construction of a

high altitude airport at a height of 1410 m sea level Thescope of work involve excavation of 100 m depth and earthfilling of slopes of 80 m height stabilised with GeogridReinforced Retaining Wall A large volume of earthwork 65lac m3 involved blasting in hard rock apart from excavationin soft rock and soil

Transportation ndash Landmark Projects

bull Foursix laning of Raipur - Simga section of NH 31 Chhattisgarh India

bull Four laning of Simaria - Khagaria section of NH 31 Bihar Indiabull Rehabilitation and upgradation of Talebani - Sambalpur section

of NH 6 Odisha Indiabull Four laning of Tallewal - Barnala section of NH 71 Punjab Indiabull Four laning of the Gorakhpur - Gopalganj section of NH-

28 Bihar Indiabull Rehabilitation and upgradation of two and four laning of Bhutan

border at Pasakha to Bangladesh border - Asian Highway contract Ministry of Road Transport amp Highways India

bull Upgradation of National Highway No 9 GMR Hyderabad Vijayawada Expressways India

bull Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka India

Major Projects - India

Highways amp Expressways

Major Projects - Overseas

bull Upgradation of 2 lane Yargi-Kalewa Road section on EPC mode Myanmar for NHAI

Oil amp Gas

Onshore amp OffshorePipelines Tanks amp Terminals

Onshore Field Development amp Gas Processing

Process

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Column2 Column1
Pipelines amp Tankage 484
Power 54
Process 72
Buildings amp Infrastructure 94
Others 47
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Column2 Column1
Pipelines amp Tankage 3071
Power 762
Process 601
Buildings amp Infrastructure 5419
Others 147
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Page 13: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Global Presence

Global Experience

Bahrain Bangladesh China Georgia Hong Kong India

Kazakhstan Kenya Kuwait Libya Myanmar Malaysia

Oman Qatar Indonesia Saudi Arabia Singapore Thailand

Turkey UAE UK Yemen

Organisational StructureChairman amp

Managing Director

Director - Operations

PIPELINES amp TANKAGE

PROCESS amp OFFSHORE

HEALTH SAFETY amp ENVIRONMENT

QUALITY CONTROL

PLANT amp EQUIPMENT

INVENTORY CONTROL

ASSOCIATE COMPANIES

BUILDINGS INFRASTRUCTURE amp POWER

STRATEGIC INITIATIVE GROUP

CENTRAL PROCUREMENT GROUP

GROUP CORP COMM

RISK amp INTERNAL AUDIT

INFORMATION TECHNOLOGY

BUSINESS STRATEGY amp IMPLEMENTATION

HR amp ADMIN CSR SKILL DEVELOPMENT

FINANCE amp ACCOUNTS

LEGAL

Government Relations Secretarial

DEFENCE amp AEROSPACE

MANUFACTURING SYSTEMS INTEGRATION

DIVISION

PUNJ LLOYDINFRASTRUCTURE LTD

ASSOCIATE COMPANIES

PLL Order Backlog (Consolidated)

Business Segment

Description USD MN

Pipelines amp Tankage 879

Process 172

Buildings amp Infrastructure 1551

Power 218

Others 42

Total 2862

Order backlog comprises of unexecuted orders as on March 31 2017 plus new order received after that date Including order backlog of Libya USD 1056 million which is not seeing traction

Pipelines amp Tankage3071

Power762

Process601

Buildings amp Infrastructure

5419

Others147

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
3071
762
601
5419
147

Sheet1

PLL Revenue (Consolidated) ndash (FY17)

Business Segment

Description USD MN

Pipelines amp Tankage 484

Power 54

Process 72

Buildings amp Infrastructure 94

Others 47

Total 751

Pipelines amp Tankage6445

Power719

Process959

Buildings amp Infrastructure

1252

Others626

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
484
54
72
94
47

Sheet1

Safety Statistics

Frequency Rate =

Severity Rate =

No of LTI Cases

Total Manhours worked

Mandays Lost due to LTI

Total Manhours worked

x 200000

x 200000

Formula

Particulars

Total Manhours Worked

Lost Time Injuries

Lost Workdays

Fatalities

Frequency Rates

Severity Rate

25

2013

69713135

1

10

0

000

003

17

50514022

0

0

000

0

000

5

2014

33895642

0

3

002

47

028

13

2015

18888711

0

4

004

54

057

2012 2016

16479382

0

0

000

0

000

Safety MilestonesSafety is Paramount bull in designbull in constructionbull inside outside the workplace

Achieving Safety Targets through bull safety auditsbull trainingbull safety records benchmarking

Recognition and Awards bull ISO 9001bull OHSAS 18001bull ISO 14001

Man-hours without lost time injury

215 million Polysilicon Project Qatar

20 million Paradip LSTK Project India

20 million J3 Project Jamnagar India

13 million Dabhol-Bangalore India

129 million HCUHGU Haldia Refinery India

12 million Dabhol PowerLNG Terminal India

112 million Dahej-Vijaipur India

10 million Shah Gas Gathering Abu Dhabi

10 million Sabah Sarawak Malaysia

10 million YLNG Yemen

9 million SGISGP Project Kazakhstan

8 million Fuel Systems NDIA Qatar

75 million LNG Expansion Project Dahej India

7 million OGD III Abu Dhabi

5 million Habshan 3 Abu Dhabi

5 million ISPRL Mangalore India

45 million Oman Gas Company

4 million BTC Turkey

4 million Peciko Field Dev Indonesia

25 million BTC Georgia

Safety Milestones

Buildings ampInfrastructure

Buildings Transportation

Buildings

Hospitality amp Leisure Commercial Complexes

Healthcare Residential Complexes

Buildings amp Infrastructure Cumulative Data

Excavation - Cu Mtr 10825000

Emabankment - Cu Mtr 37364431

Subgrade - Cu Mtr 9128387

Aggregate Base Course - Cu Mtr 6192828

Bituminous Course - Cu Mtr 2195951

DLC and PQC - Cu Mtr 1913996

RCC - Cu Mtr 2159491

Structural Work -MT 140016

Reinforce Earth Wall - Sq

Mtr 1684635

Buildings - Landmark Projects

Medical College and Hostel Complex AIIMS Raipur India Construction of medical dental and nursing colleges six hostel buildings warden residence auditorium etcBuilt-up Area 800000 sft

Medanta The Medicity IndiaConstruction of 21 storeyed OPD block two 18 storeyed IPD block nine storeyed OT blocks seven storeyed admin and night lounge blocksbull Built-up Area 215200 sft

HEALTHCARE

bull Capitol Heights residential amp retail complex TRIF Real Estate amp Development India Excavation and auxiliary work across 10 acres construction of four residential towers ndash two 23 storeyed and two 20 storeyed along with a retail complex

bull Residential Built-up Area 0952 million sftbull Retail Built-up Area 064 million sft

RESIDENTIAL COMMERCIAL COMPLEXES

Transportation

bull Total Road Length built by Punj Lloyd - 3637 lane km

bull We have delivered over 19 highway projects some falling under the prestigious Golden Quadrilateral in India

Enhancing commuterrsquos travel experience in

Subway and metro systems

Airports Bridges Flyovers amp Interchanges

Highways amp Expressways

Tunnels amp Caverns

Transportation ndash Landmark ProjectsSubway amp Metro Systems

bull Design and construction of elevated viaduct including structural work of four stations for Delhi Metro Rail Corporation

bull Construction of elevated structures ndash viaducts and ramp for Delhi Metro Rail Corporation

bull Construction of eight stations and viaduct for Bangalore Metro Rail Corporation

Airportsbull Greenfield airport project in Sikkim India ndash Construction of a

high altitude airport at a height of 1410 m sea level Thescope of work involve excavation of 100 m depth and earthfilling of slopes of 80 m height stabilised with GeogridReinforced Retaining Wall A large volume of earthwork 65lac m3 involved blasting in hard rock apart from excavationin soft rock and soil

Transportation ndash Landmark Projects

bull Foursix laning of Raipur - Simga section of NH 31 Chhattisgarh India

bull Four laning of Simaria - Khagaria section of NH 31 Bihar Indiabull Rehabilitation and upgradation of Talebani - Sambalpur section

of NH 6 Odisha Indiabull Four laning of Tallewal - Barnala section of NH 71 Punjab Indiabull Four laning of the Gorakhpur - Gopalganj section of NH-

28 Bihar Indiabull Rehabilitation and upgradation of two and four laning of Bhutan

border at Pasakha to Bangladesh border - Asian Highway contract Ministry of Road Transport amp Highways India

bull Upgradation of National Highway No 9 GMR Hyderabad Vijayawada Expressways India

bull Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka India

Major Projects - India

Highways amp Expressways

Major Projects - Overseas

bull Upgradation of 2 lane Yargi-Kalewa Road section on EPC mode Myanmar for NHAI

Oil amp Gas

Onshore amp OffshorePipelines Tanks amp Terminals

Onshore Field Development amp Gas Processing

Process

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Column2 Column1
Pipelines amp Tankage 484
Power 54
Process 72
Buildings amp Infrastructure 94
Others 47
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Column2 Column1
Pipelines amp Tankage 3071
Power 762
Process 601
Buildings amp Infrastructure 5419
Others 147
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Page 14: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Global Experience

Bahrain Bangladesh China Georgia Hong Kong India

Kazakhstan Kenya Kuwait Libya Myanmar Malaysia

Oman Qatar Indonesia Saudi Arabia Singapore Thailand

Turkey UAE UK Yemen

Organisational StructureChairman amp

Managing Director

Director - Operations

PIPELINES amp TANKAGE

PROCESS amp OFFSHORE

HEALTH SAFETY amp ENVIRONMENT

QUALITY CONTROL

PLANT amp EQUIPMENT

INVENTORY CONTROL

ASSOCIATE COMPANIES

BUILDINGS INFRASTRUCTURE amp POWER

STRATEGIC INITIATIVE GROUP

CENTRAL PROCUREMENT GROUP

GROUP CORP COMM

RISK amp INTERNAL AUDIT

INFORMATION TECHNOLOGY

BUSINESS STRATEGY amp IMPLEMENTATION

HR amp ADMIN CSR SKILL DEVELOPMENT

FINANCE amp ACCOUNTS

LEGAL

Government Relations Secretarial

DEFENCE amp AEROSPACE

MANUFACTURING SYSTEMS INTEGRATION

DIVISION

PUNJ LLOYDINFRASTRUCTURE LTD

ASSOCIATE COMPANIES

PLL Order Backlog (Consolidated)

Business Segment

Description USD MN

Pipelines amp Tankage 879

Process 172

Buildings amp Infrastructure 1551

Power 218

Others 42

Total 2862

Order backlog comprises of unexecuted orders as on March 31 2017 plus new order received after that date Including order backlog of Libya USD 1056 million which is not seeing traction

Pipelines amp Tankage3071

Power762

Process601

Buildings amp Infrastructure

5419

Others147

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
3071
762
601
5419
147

Sheet1

PLL Revenue (Consolidated) ndash (FY17)

Business Segment

Description USD MN

Pipelines amp Tankage 484

Power 54

Process 72

Buildings amp Infrastructure 94

Others 47

Total 751

Pipelines amp Tankage6445

Power719

Process959

Buildings amp Infrastructure

1252

Others626

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
484
54
72
94
47

Sheet1

Safety Statistics

Frequency Rate =

Severity Rate =

No of LTI Cases

Total Manhours worked

Mandays Lost due to LTI

Total Manhours worked

x 200000

x 200000

Formula

Particulars

Total Manhours Worked

Lost Time Injuries

Lost Workdays

Fatalities

Frequency Rates

Severity Rate

25

2013

69713135

1

10

0

000

003

17

50514022

0

0

000

0

000

5

2014

33895642

0

3

002

47

028

13

2015

18888711

0

4

004

54

057

2012 2016

16479382

0

0

000

0

000

Safety MilestonesSafety is Paramount bull in designbull in constructionbull inside outside the workplace

Achieving Safety Targets through bull safety auditsbull trainingbull safety records benchmarking

Recognition and Awards bull ISO 9001bull OHSAS 18001bull ISO 14001

Man-hours without lost time injury

215 million Polysilicon Project Qatar

20 million Paradip LSTK Project India

20 million J3 Project Jamnagar India

13 million Dabhol-Bangalore India

129 million HCUHGU Haldia Refinery India

12 million Dabhol PowerLNG Terminal India

112 million Dahej-Vijaipur India

10 million Shah Gas Gathering Abu Dhabi

10 million Sabah Sarawak Malaysia

10 million YLNG Yemen

9 million SGISGP Project Kazakhstan

8 million Fuel Systems NDIA Qatar

75 million LNG Expansion Project Dahej India

7 million OGD III Abu Dhabi

5 million Habshan 3 Abu Dhabi

5 million ISPRL Mangalore India

45 million Oman Gas Company

4 million BTC Turkey

4 million Peciko Field Dev Indonesia

25 million BTC Georgia

Safety Milestones

Buildings ampInfrastructure

Buildings Transportation

Buildings

Hospitality amp Leisure Commercial Complexes

Healthcare Residential Complexes

Buildings amp Infrastructure Cumulative Data

Excavation - Cu Mtr 10825000

Emabankment - Cu Mtr 37364431

Subgrade - Cu Mtr 9128387

Aggregate Base Course - Cu Mtr 6192828

Bituminous Course - Cu Mtr 2195951

DLC and PQC - Cu Mtr 1913996

RCC - Cu Mtr 2159491

Structural Work -MT 140016

Reinforce Earth Wall - Sq

Mtr 1684635

Buildings - Landmark Projects

Medical College and Hostel Complex AIIMS Raipur India Construction of medical dental and nursing colleges six hostel buildings warden residence auditorium etcBuilt-up Area 800000 sft

Medanta The Medicity IndiaConstruction of 21 storeyed OPD block two 18 storeyed IPD block nine storeyed OT blocks seven storeyed admin and night lounge blocksbull Built-up Area 215200 sft

HEALTHCARE

bull Capitol Heights residential amp retail complex TRIF Real Estate amp Development India Excavation and auxiliary work across 10 acres construction of four residential towers ndash two 23 storeyed and two 20 storeyed along with a retail complex

bull Residential Built-up Area 0952 million sftbull Retail Built-up Area 064 million sft

RESIDENTIAL COMMERCIAL COMPLEXES

Transportation

bull Total Road Length built by Punj Lloyd - 3637 lane km

bull We have delivered over 19 highway projects some falling under the prestigious Golden Quadrilateral in India

Enhancing commuterrsquos travel experience in

Subway and metro systems

Airports Bridges Flyovers amp Interchanges

Highways amp Expressways

Tunnels amp Caverns

Transportation ndash Landmark ProjectsSubway amp Metro Systems

bull Design and construction of elevated viaduct including structural work of four stations for Delhi Metro Rail Corporation

bull Construction of elevated structures ndash viaducts and ramp for Delhi Metro Rail Corporation

bull Construction of eight stations and viaduct for Bangalore Metro Rail Corporation

Airportsbull Greenfield airport project in Sikkim India ndash Construction of a

high altitude airport at a height of 1410 m sea level Thescope of work involve excavation of 100 m depth and earthfilling of slopes of 80 m height stabilised with GeogridReinforced Retaining Wall A large volume of earthwork 65lac m3 involved blasting in hard rock apart from excavationin soft rock and soil

Transportation ndash Landmark Projects

bull Foursix laning of Raipur - Simga section of NH 31 Chhattisgarh India

bull Four laning of Simaria - Khagaria section of NH 31 Bihar Indiabull Rehabilitation and upgradation of Talebani - Sambalpur section

of NH 6 Odisha Indiabull Four laning of Tallewal - Barnala section of NH 71 Punjab Indiabull Four laning of the Gorakhpur - Gopalganj section of NH-

28 Bihar Indiabull Rehabilitation and upgradation of two and four laning of Bhutan

border at Pasakha to Bangladesh border - Asian Highway contract Ministry of Road Transport amp Highways India

bull Upgradation of National Highway No 9 GMR Hyderabad Vijayawada Expressways India

bull Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka India

Major Projects - India

Highways amp Expressways

Major Projects - Overseas

bull Upgradation of 2 lane Yargi-Kalewa Road section on EPC mode Myanmar for NHAI

Oil amp Gas

Onshore amp OffshorePipelines Tanks amp Terminals

Onshore Field Development amp Gas Processing

Process

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Column2 Column1
Pipelines amp Tankage 484
Power 54
Process 72
Buildings amp Infrastructure 94
Others 47
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Column2 Column1
Pipelines amp Tankage 3071
Power 762
Process 601
Buildings amp Infrastructure 5419
Others 147
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Page 15: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Organisational StructureChairman amp

Managing Director

Director - Operations

PIPELINES amp TANKAGE

PROCESS amp OFFSHORE

HEALTH SAFETY amp ENVIRONMENT

QUALITY CONTROL

PLANT amp EQUIPMENT

INVENTORY CONTROL

ASSOCIATE COMPANIES

BUILDINGS INFRASTRUCTURE amp POWER

STRATEGIC INITIATIVE GROUP

CENTRAL PROCUREMENT GROUP

GROUP CORP COMM

RISK amp INTERNAL AUDIT

INFORMATION TECHNOLOGY

BUSINESS STRATEGY amp IMPLEMENTATION

HR amp ADMIN CSR SKILL DEVELOPMENT

FINANCE amp ACCOUNTS

LEGAL

Government Relations Secretarial

DEFENCE amp AEROSPACE

MANUFACTURING SYSTEMS INTEGRATION

DIVISION

PUNJ LLOYDINFRASTRUCTURE LTD

ASSOCIATE COMPANIES

PLL Order Backlog (Consolidated)

Business Segment

Description USD MN

Pipelines amp Tankage 879

Process 172

Buildings amp Infrastructure 1551

Power 218

Others 42

Total 2862

Order backlog comprises of unexecuted orders as on March 31 2017 plus new order received after that date Including order backlog of Libya USD 1056 million which is not seeing traction

Pipelines amp Tankage3071

Power762

Process601

Buildings amp Infrastructure

5419

Others147

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
3071
762
601
5419
147

Sheet1

PLL Revenue (Consolidated) ndash (FY17)

Business Segment

Description USD MN

Pipelines amp Tankage 484

Power 54

Process 72

Buildings amp Infrastructure 94

Others 47

Total 751

Pipelines amp Tankage6445

Power719

Process959

Buildings amp Infrastructure

1252

Others626

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
484
54
72
94
47

Sheet1

Safety Statistics

Frequency Rate =

Severity Rate =

No of LTI Cases

Total Manhours worked

Mandays Lost due to LTI

Total Manhours worked

x 200000

x 200000

Formula

Particulars

Total Manhours Worked

Lost Time Injuries

Lost Workdays

Fatalities

Frequency Rates

Severity Rate

25

2013

69713135

1

10

0

000

003

17

50514022

0

0

000

0

000

5

2014

33895642

0

3

002

47

028

13

2015

18888711

0

4

004

54

057

2012 2016

16479382

0

0

000

0

000

Safety MilestonesSafety is Paramount bull in designbull in constructionbull inside outside the workplace

Achieving Safety Targets through bull safety auditsbull trainingbull safety records benchmarking

Recognition and Awards bull ISO 9001bull OHSAS 18001bull ISO 14001

Man-hours without lost time injury

215 million Polysilicon Project Qatar

20 million Paradip LSTK Project India

20 million J3 Project Jamnagar India

13 million Dabhol-Bangalore India

129 million HCUHGU Haldia Refinery India

12 million Dabhol PowerLNG Terminal India

112 million Dahej-Vijaipur India

10 million Shah Gas Gathering Abu Dhabi

10 million Sabah Sarawak Malaysia

10 million YLNG Yemen

9 million SGISGP Project Kazakhstan

8 million Fuel Systems NDIA Qatar

75 million LNG Expansion Project Dahej India

7 million OGD III Abu Dhabi

5 million Habshan 3 Abu Dhabi

5 million ISPRL Mangalore India

45 million Oman Gas Company

4 million BTC Turkey

4 million Peciko Field Dev Indonesia

25 million BTC Georgia

Safety Milestones

Buildings ampInfrastructure

Buildings Transportation

Buildings

Hospitality amp Leisure Commercial Complexes

Healthcare Residential Complexes

Buildings amp Infrastructure Cumulative Data

Excavation - Cu Mtr 10825000

Emabankment - Cu Mtr 37364431

Subgrade - Cu Mtr 9128387

Aggregate Base Course - Cu Mtr 6192828

Bituminous Course - Cu Mtr 2195951

DLC and PQC - Cu Mtr 1913996

RCC - Cu Mtr 2159491

Structural Work -MT 140016

Reinforce Earth Wall - Sq

Mtr 1684635

Buildings - Landmark Projects

Medical College and Hostel Complex AIIMS Raipur India Construction of medical dental and nursing colleges six hostel buildings warden residence auditorium etcBuilt-up Area 800000 sft

Medanta The Medicity IndiaConstruction of 21 storeyed OPD block two 18 storeyed IPD block nine storeyed OT blocks seven storeyed admin and night lounge blocksbull Built-up Area 215200 sft

HEALTHCARE

bull Capitol Heights residential amp retail complex TRIF Real Estate amp Development India Excavation and auxiliary work across 10 acres construction of four residential towers ndash two 23 storeyed and two 20 storeyed along with a retail complex

bull Residential Built-up Area 0952 million sftbull Retail Built-up Area 064 million sft

RESIDENTIAL COMMERCIAL COMPLEXES

Transportation

bull Total Road Length built by Punj Lloyd - 3637 lane km

bull We have delivered over 19 highway projects some falling under the prestigious Golden Quadrilateral in India

Enhancing commuterrsquos travel experience in

Subway and metro systems

Airports Bridges Flyovers amp Interchanges

Highways amp Expressways

Tunnels amp Caverns

Transportation ndash Landmark ProjectsSubway amp Metro Systems

bull Design and construction of elevated viaduct including structural work of four stations for Delhi Metro Rail Corporation

bull Construction of elevated structures ndash viaducts and ramp for Delhi Metro Rail Corporation

bull Construction of eight stations and viaduct for Bangalore Metro Rail Corporation

Airportsbull Greenfield airport project in Sikkim India ndash Construction of a

high altitude airport at a height of 1410 m sea level Thescope of work involve excavation of 100 m depth and earthfilling of slopes of 80 m height stabilised with GeogridReinforced Retaining Wall A large volume of earthwork 65lac m3 involved blasting in hard rock apart from excavationin soft rock and soil

Transportation ndash Landmark Projects

bull Foursix laning of Raipur - Simga section of NH 31 Chhattisgarh India

bull Four laning of Simaria - Khagaria section of NH 31 Bihar Indiabull Rehabilitation and upgradation of Talebani - Sambalpur section

of NH 6 Odisha Indiabull Four laning of Tallewal - Barnala section of NH 71 Punjab Indiabull Four laning of the Gorakhpur - Gopalganj section of NH-

28 Bihar Indiabull Rehabilitation and upgradation of two and four laning of Bhutan

border at Pasakha to Bangladesh border - Asian Highway contract Ministry of Road Transport amp Highways India

bull Upgradation of National Highway No 9 GMR Hyderabad Vijayawada Expressways India

bull Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka India

Major Projects - India

Highways amp Expressways

Major Projects - Overseas

bull Upgradation of 2 lane Yargi-Kalewa Road section on EPC mode Myanmar for NHAI

Oil amp Gas

Onshore amp OffshorePipelines Tanks amp Terminals

Onshore Field Development amp Gas Processing

Process

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Column2 Column1
Pipelines amp Tankage 484
Power 54
Process 72
Buildings amp Infrastructure 94
Others 47
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Column2 Column1
Pipelines amp Tankage 3071
Power 762
Process 601
Buildings amp Infrastructure 5419
Others 147
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Page 16: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

PLL Order Backlog (Consolidated)

Business Segment

Description USD MN

Pipelines amp Tankage 879

Process 172

Buildings amp Infrastructure 1551

Power 218

Others 42

Total 2862

Order backlog comprises of unexecuted orders as on March 31 2017 plus new order received after that date Including order backlog of Libya USD 1056 million which is not seeing traction

Pipelines amp Tankage3071

Power762

Process601

Buildings amp Infrastructure

5419

Others147

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
3071
762
601
5419
147

Sheet1

PLL Revenue (Consolidated) ndash (FY17)

Business Segment

Description USD MN

Pipelines amp Tankage 484

Power 54

Process 72

Buildings amp Infrastructure 94

Others 47

Total 751

Pipelines amp Tankage6445

Power719

Process959

Buildings amp Infrastructure

1252

Others626

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
484
54
72
94
47

Sheet1

Safety Statistics

Frequency Rate =

Severity Rate =

No of LTI Cases

Total Manhours worked

Mandays Lost due to LTI

Total Manhours worked

x 200000

x 200000

Formula

Particulars

Total Manhours Worked

Lost Time Injuries

Lost Workdays

Fatalities

Frequency Rates

Severity Rate

25

2013

69713135

1

10

0

000

003

17

50514022

0

0

000

0

000

5

2014

33895642

0

3

002

47

028

13

2015

18888711

0

4

004

54

057

2012 2016

16479382

0

0

000

0

000

Safety MilestonesSafety is Paramount bull in designbull in constructionbull inside outside the workplace

Achieving Safety Targets through bull safety auditsbull trainingbull safety records benchmarking

Recognition and Awards bull ISO 9001bull OHSAS 18001bull ISO 14001

Man-hours without lost time injury

215 million Polysilicon Project Qatar

20 million Paradip LSTK Project India

20 million J3 Project Jamnagar India

13 million Dabhol-Bangalore India

129 million HCUHGU Haldia Refinery India

12 million Dabhol PowerLNG Terminal India

112 million Dahej-Vijaipur India

10 million Shah Gas Gathering Abu Dhabi

10 million Sabah Sarawak Malaysia

10 million YLNG Yemen

9 million SGISGP Project Kazakhstan

8 million Fuel Systems NDIA Qatar

75 million LNG Expansion Project Dahej India

7 million OGD III Abu Dhabi

5 million Habshan 3 Abu Dhabi

5 million ISPRL Mangalore India

45 million Oman Gas Company

4 million BTC Turkey

4 million Peciko Field Dev Indonesia

25 million BTC Georgia

Safety Milestones

Buildings ampInfrastructure

Buildings Transportation

Buildings

Hospitality amp Leisure Commercial Complexes

Healthcare Residential Complexes

Buildings amp Infrastructure Cumulative Data

Excavation - Cu Mtr 10825000

Emabankment - Cu Mtr 37364431

Subgrade - Cu Mtr 9128387

Aggregate Base Course - Cu Mtr 6192828

Bituminous Course - Cu Mtr 2195951

DLC and PQC - Cu Mtr 1913996

RCC - Cu Mtr 2159491

Structural Work -MT 140016

Reinforce Earth Wall - Sq

Mtr 1684635

Buildings - Landmark Projects

Medical College and Hostel Complex AIIMS Raipur India Construction of medical dental and nursing colleges six hostel buildings warden residence auditorium etcBuilt-up Area 800000 sft

Medanta The Medicity IndiaConstruction of 21 storeyed OPD block two 18 storeyed IPD block nine storeyed OT blocks seven storeyed admin and night lounge blocksbull Built-up Area 215200 sft

HEALTHCARE

bull Capitol Heights residential amp retail complex TRIF Real Estate amp Development India Excavation and auxiliary work across 10 acres construction of four residential towers ndash two 23 storeyed and two 20 storeyed along with a retail complex

bull Residential Built-up Area 0952 million sftbull Retail Built-up Area 064 million sft

RESIDENTIAL COMMERCIAL COMPLEXES

Transportation

bull Total Road Length built by Punj Lloyd - 3637 lane km

bull We have delivered over 19 highway projects some falling under the prestigious Golden Quadrilateral in India

Enhancing commuterrsquos travel experience in

Subway and metro systems

Airports Bridges Flyovers amp Interchanges

Highways amp Expressways

Tunnels amp Caverns

Transportation ndash Landmark ProjectsSubway amp Metro Systems

bull Design and construction of elevated viaduct including structural work of four stations for Delhi Metro Rail Corporation

bull Construction of elevated structures ndash viaducts and ramp for Delhi Metro Rail Corporation

bull Construction of eight stations and viaduct for Bangalore Metro Rail Corporation

Airportsbull Greenfield airport project in Sikkim India ndash Construction of a

high altitude airport at a height of 1410 m sea level Thescope of work involve excavation of 100 m depth and earthfilling of slopes of 80 m height stabilised with GeogridReinforced Retaining Wall A large volume of earthwork 65lac m3 involved blasting in hard rock apart from excavationin soft rock and soil

Transportation ndash Landmark Projects

bull Foursix laning of Raipur - Simga section of NH 31 Chhattisgarh India

bull Four laning of Simaria - Khagaria section of NH 31 Bihar Indiabull Rehabilitation and upgradation of Talebani - Sambalpur section

of NH 6 Odisha Indiabull Four laning of Tallewal - Barnala section of NH 71 Punjab Indiabull Four laning of the Gorakhpur - Gopalganj section of NH-

28 Bihar Indiabull Rehabilitation and upgradation of two and four laning of Bhutan

border at Pasakha to Bangladesh border - Asian Highway contract Ministry of Road Transport amp Highways India

bull Upgradation of National Highway No 9 GMR Hyderabad Vijayawada Expressways India

bull Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka India

Major Projects - India

Highways amp Expressways

Major Projects - Overseas

bull Upgradation of 2 lane Yargi-Kalewa Road section on EPC mode Myanmar for NHAI

Oil amp Gas

Onshore amp OffshorePipelines Tanks amp Terminals

Onshore Field Development amp Gas Processing

Process

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Column2 Column1
Pipelines amp Tankage 484
Power 54
Process 72
Buildings amp Infrastructure 94
Others 47
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Column2 Column1
Pipelines amp Tankage 3071
Power 762
Process 601
Buildings amp Infrastructure 5419
Others 147
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Page 17: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
3071
762
601
5419
147

Sheet1

PLL Revenue (Consolidated) ndash (FY17)

Business Segment

Description USD MN

Pipelines amp Tankage 484

Power 54

Process 72

Buildings amp Infrastructure 94

Others 47

Total 751

Pipelines amp Tankage6445

Power719

Process959

Buildings amp Infrastructure

1252

Others626

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
484
54
72
94
47

Sheet1

Safety Statistics

Frequency Rate =

Severity Rate =

No of LTI Cases

Total Manhours worked

Mandays Lost due to LTI

Total Manhours worked

x 200000

x 200000

Formula

Particulars

Total Manhours Worked

Lost Time Injuries

Lost Workdays

Fatalities

Frequency Rates

Severity Rate

25

2013

69713135

1

10

0

000

003

17

50514022

0

0

000

0

000

5

2014

33895642

0

3

002

47

028

13

2015

18888711

0

4

004

54

057

2012 2016

16479382

0

0

000

0

000

Safety MilestonesSafety is Paramount bull in designbull in constructionbull inside outside the workplace

Achieving Safety Targets through bull safety auditsbull trainingbull safety records benchmarking

Recognition and Awards bull ISO 9001bull OHSAS 18001bull ISO 14001

Man-hours without lost time injury

215 million Polysilicon Project Qatar

20 million Paradip LSTK Project India

20 million J3 Project Jamnagar India

13 million Dabhol-Bangalore India

129 million HCUHGU Haldia Refinery India

12 million Dabhol PowerLNG Terminal India

112 million Dahej-Vijaipur India

10 million Shah Gas Gathering Abu Dhabi

10 million Sabah Sarawak Malaysia

10 million YLNG Yemen

9 million SGISGP Project Kazakhstan

8 million Fuel Systems NDIA Qatar

75 million LNG Expansion Project Dahej India

7 million OGD III Abu Dhabi

5 million Habshan 3 Abu Dhabi

5 million ISPRL Mangalore India

45 million Oman Gas Company

4 million BTC Turkey

4 million Peciko Field Dev Indonesia

25 million BTC Georgia

Safety Milestones

Buildings ampInfrastructure

Buildings Transportation

Buildings

Hospitality amp Leisure Commercial Complexes

Healthcare Residential Complexes

Buildings amp Infrastructure Cumulative Data

Excavation - Cu Mtr 10825000

Emabankment - Cu Mtr 37364431

Subgrade - Cu Mtr 9128387

Aggregate Base Course - Cu Mtr 6192828

Bituminous Course - Cu Mtr 2195951

DLC and PQC - Cu Mtr 1913996

RCC - Cu Mtr 2159491

Structural Work -MT 140016

Reinforce Earth Wall - Sq

Mtr 1684635

Buildings - Landmark Projects

Medical College and Hostel Complex AIIMS Raipur India Construction of medical dental and nursing colleges six hostel buildings warden residence auditorium etcBuilt-up Area 800000 sft

Medanta The Medicity IndiaConstruction of 21 storeyed OPD block two 18 storeyed IPD block nine storeyed OT blocks seven storeyed admin and night lounge blocksbull Built-up Area 215200 sft

HEALTHCARE

bull Capitol Heights residential amp retail complex TRIF Real Estate amp Development India Excavation and auxiliary work across 10 acres construction of four residential towers ndash two 23 storeyed and two 20 storeyed along with a retail complex

bull Residential Built-up Area 0952 million sftbull Retail Built-up Area 064 million sft

RESIDENTIAL COMMERCIAL COMPLEXES

Transportation

bull Total Road Length built by Punj Lloyd - 3637 lane km

bull We have delivered over 19 highway projects some falling under the prestigious Golden Quadrilateral in India

Enhancing commuterrsquos travel experience in

Subway and metro systems

Airports Bridges Flyovers amp Interchanges

Highways amp Expressways

Tunnels amp Caverns

Transportation ndash Landmark ProjectsSubway amp Metro Systems

bull Design and construction of elevated viaduct including structural work of four stations for Delhi Metro Rail Corporation

bull Construction of elevated structures ndash viaducts and ramp for Delhi Metro Rail Corporation

bull Construction of eight stations and viaduct for Bangalore Metro Rail Corporation

Airportsbull Greenfield airport project in Sikkim India ndash Construction of a

high altitude airport at a height of 1410 m sea level Thescope of work involve excavation of 100 m depth and earthfilling of slopes of 80 m height stabilised with GeogridReinforced Retaining Wall A large volume of earthwork 65lac m3 involved blasting in hard rock apart from excavationin soft rock and soil

Transportation ndash Landmark Projects

bull Foursix laning of Raipur - Simga section of NH 31 Chhattisgarh India

bull Four laning of Simaria - Khagaria section of NH 31 Bihar Indiabull Rehabilitation and upgradation of Talebani - Sambalpur section

of NH 6 Odisha Indiabull Four laning of Tallewal - Barnala section of NH 71 Punjab Indiabull Four laning of the Gorakhpur - Gopalganj section of NH-

28 Bihar Indiabull Rehabilitation and upgradation of two and four laning of Bhutan

border at Pasakha to Bangladesh border - Asian Highway contract Ministry of Road Transport amp Highways India

bull Upgradation of National Highway No 9 GMR Hyderabad Vijayawada Expressways India

bull Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka India

Major Projects - India

Highways amp Expressways

Major Projects - Overseas

bull Upgradation of 2 lane Yargi-Kalewa Road section on EPC mode Myanmar for NHAI

Oil amp Gas

Onshore amp OffshorePipelines Tanks amp Terminals

Onshore Field Development amp Gas Processing

Process

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Column2 Column1
Pipelines amp Tankage 484
Power 54
Process 72
Buildings amp Infrastructure 94
Others 47
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Column2 Column1
Pipelines amp Tankage 3071
Power 762
Process 601
Buildings amp Infrastructure 5419
Others 147
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Page 18: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Sheet1

PLL Revenue (Consolidated) ndash (FY17)

Business Segment

Description USD MN

Pipelines amp Tankage 484

Power 54

Process 72

Buildings amp Infrastructure 94

Others 47

Total 751

Pipelines amp Tankage6445

Power719

Process959

Buildings amp Infrastructure

1252

Others626

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
484
54
72
94
47

Sheet1

Safety Statistics

Frequency Rate =

Severity Rate =

No of LTI Cases

Total Manhours worked

Mandays Lost due to LTI

Total Manhours worked

x 200000

x 200000

Formula

Particulars

Total Manhours Worked

Lost Time Injuries

Lost Workdays

Fatalities

Frequency Rates

Severity Rate

25

2013

69713135

1

10

0

000

003

17

50514022

0

0

000

0

000

5

2014

33895642

0

3

002

47

028

13

2015

18888711

0

4

004

54

057

2012 2016

16479382

0

0

000

0

000

Safety MilestonesSafety is Paramount bull in designbull in constructionbull inside outside the workplace

Achieving Safety Targets through bull safety auditsbull trainingbull safety records benchmarking

Recognition and Awards bull ISO 9001bull OHSAS 18001bull ISO 14001

Man-hours without lost time injury

215 million Polysilicon Project Qatar

20 million Paradip LSTK Project India

20 million J3 Project Jamnagar India

13 million Dabhol-Bangalore India

129 million HCUHGU Haldia Refinery India

12 million Dabhol PowerLNG Terminal India

112 million Dahej-Vijaipur India

10 million Shah Gas Gathering Abu Dhabi

10 million Sabah Sarawak Malaysia

10 million YLNG Yemen

9 million SGISGP Project Kazakhstan

8 million Fuel Systems NDIA Qatar

75 million LNG Expansion Project Dahej India

7 million OGD III Abu Dhabi

5 million Habshan 3 Abu Dhabi

5 million ISPRL Mangalore India

45 million Oman Gas Company

4 million BTC Turkey

4 million Peciko Field Dev Indonesia

25 million BTC Georgia

Safety Milestones

Buildings ampInfrastructure

Buildings Transportation

Buildings

Hospitality amp Leisure Commercial Complexes

Healthcare Residential Complexes

Buildings amp Infrastructure Cumulative Data

Excavation - Cu Mtr 10825000

Emabankment - Cu Mtr 37364431

Subgrade - Cu Mtr 9128387

Aggregate Base Course - Cu Mtr 6192828

Bituminous Course - Cu Mtr 2195951

DLC and PQC - Cu Mtr 1913996

RCC - Cu Mtr 2159491

Structural Work -MT 140016

Reinforce Earth Wall - Sq

Mtr 1684635

Buildings - Landmark Projects

Medical College and Hostel Complex AIIMS Raipur India Construction of medical dental and nursing colleges six hostel buildings warden residence auditorium etcBuilt-up Area 800000 sft

Medanta The Medicity IndiaConstruction of 21 storeyed OPD block two 18 storeyed IPD block nine storeyed OT blocks seven storeyed admin and night lounge blocksbull Built-up Area 215200 sft

HEALTHCARE

bull Capitol Heights residential amp retail complex TRIF Real Estate amp Development India Excavation and auxiliary work across 10 acres construction of four residential towers ndash two 23 storeyed and two 20 storeyed along with a retail complex

bull Residential Built-up Area 0952 million sftbull Retail Built-up Area 064 million sft

RESIDENTIAL COMMERCIAL COMPLEXES

Transportation

bull Total Road Length built by Punj Lloyd - 3637 lane km

bull We have delivered over 19 highway projects some falling under the prestigious Golden Quadrilateral in India

Enhancing commuterrsquos travel experience in

Subway and metro systems

Airports Bridges Flyovers amp Interchanges

Highways amp Expressways

Tunnels amp Caverns

Transportation ndash Landmark ProjectsSubway amp Metro Systems

bull Design and construction of elevated viaduct including structural work of four stations for Delhi Metro Rail Corporation

bull Construction of elevated structures ndash viaducts and ramp for Delhi Metro Rail Corporation

bull Construction of eight stations and viaduct for Bangalore Metro Rail Corporation

Airportsbull Greenfield airport project in Sikkim India ndash Construction of a

high altitude airport at a height of 1410 m sea level Thescope of work involve excavation of 100 m depth and earthfilling of slopes of 80 m height stabilised with GeogridReinforced Retaining Wall A large volume of earthwork 65lac m3 involved blasting in hard rock apart from excavationin soft rock and soil

Transportation ndash Landmark Projects

bull Foursix laning of Raipur - Simga section of NH 31 Chhattisgarh India

bull Four laning of Simaria - Khagaria section of NH 31 Bihar Indiabull Rehabilitation and upgradation of Talebani - Sambalpur section

of NH 6 Odisha Indiabull Four laning of Tallewal - Barnala section of NH 71 Punjab Indiabull Four laning of the Gorakhpur - Gopalganj section of NH-

28 Bihar Indiabull Rehabilitation and upgradation of two and four laning of Bhutan

border at Pasakha to Bangladesh border - Asian Highway contract Ministry of Road Transport amp Highways India

bull Upgradation of National Highway No 9 GMR Hyderabad Vijayawada Expressways India

bull Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka India

Major Projects - India

Highways amp Expressways

Major Projects - Overseas

bull Upgradation of 2 lane Yargi-Kalewa Road section on EPC mode Myanmar for NHAI

Oil amp Gas

Onshore amp OffshorePipelines Tanks amp Terminals

Onshore Field Development amp Gas Processing

Process

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Column2 Column1
Pipelines amp Tankage 484
Power 54
Process 72
Buildings amp Infrastructure 94
Others 47
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Column2 Column1
Pipelines amp Tankage 3071
Power 762
Process 601
Buildings amp Infrastructure 5419
Others 147
Page 19: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

PLL Revenue (Consolidated) ndash (FY17)

Business Segment

Description USD MN

Pipelines amp Tankage 484

Power 54

Process 72

Buildings amp Infrastructure 94

Others 47

Total 751

Pipelines amp Tankage6445

Power719

Process959

Buildings amp Infrastructure

1252

Others626

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
484
54
72
94
47

Sheet1

Safety Statistics

Frequency Rate =

Severity Rate =

No of LTI Cases

Total Manhours worked

Mandays Lost due to LTI

Total Manhours worked

x 200000

x 200000

Formula

Particulars

Total Manhours Worked

Lost Time Injuries

Lost Workdays

Fatalities

Frequency Rates

Severity Rate

25

2013

69713135

1

10

0

000

003

17

50514022

0

0

000

0

000

5

2014

33895642

0

3

002

47

028

13

2015

18888711

0

4

004

54

057

2012 2016

16479382

0

0

000

0

000

Safety MilestonesSafety is Paramount bull in designbull in constructionbull inside outside the workplace

Achieving Safety Targets through bull safety auditsbull trainingbull safety records benchmarking

Recognition and Awards bull ISO 9001bull OHSAS 18001bull ISO 14001

Man-hours without lost time injury

215 million Polysilicon Project Qatar

20 million Paradip LSTK Project India

20 million J3 Project Jamnagar India

13 million Dabhol-Bangalore India

129 million HCUHGU Haldia Refinery India

12 million Dabhol PowerLNG Terminal India

112 million Dahej-Vijaipur India

10 million Shah Gas Gathering Abu Dhabi

10 million Sabah Sarawak Malaysia

10 million YLNG Yemen

9 million SGISGP Project Kazakhstan

8 million Fuel Systems NDIA Qatar

75 million LNG Expansion Project Dahej India

7 million OGD III Abu Dhabi

5 million Habshan 3 Abu Dhabi

5 million ISPRL Mangalore India

45 million Oman Gas Company

4 million BTC Turkey

4 million Peciko Field Dev Indonesia

25 million BTC Georgia

Safety Milestones

Buildings ampInfrastructure

Buildings Transportation

Buildings

Hospitality amp Leisure Commercial Complexes

Healthcare Residential Complexes

Buildings amp Infrastructure Cumulative Data

Excavation - Cu Mtr 10825000

Emabankment - Cu Mtr 37364431

Subgrade - Cu Mtr 9128387

Aggregate Base Course - Cu Mtr 6192828

Bituminous Course - Cu Mtr 2195951

DLC and PQC - Cu Mtr 1913996

RCC - Cu Mtr 2159491

Structural Work -MT 140016

Reinforce Earth Wall - Sq

Mtr 1684635

Buildings - Landmark Projects

Medical College and Hostel Complex AIIMS Raipur India Construction of medical dental and nursing colleges six hostel buildings warden residence auditorium etcBuilt-up Area 800000 sft

Medanta The Medicity IndiaConstruction of 21 storeyed OPD block two 18 storeyed IPD block nine storeyed OT blocks seven storeyed admin and night lounge blocksbull Built-up Area 215200 sft

HEALTHCARE

bull Capitol Heights residential amp retail complex TRIF Real Estate amp Development India Excavation and auxiliary work across 10 acres construction of four residential towers ndash two 23 storeyed and two 20 storeyed along with a retail complex

bull Residential Built-up Area 0952 million sftbull Retail Built-up Area 064 million sft

RESIDENTIAL COMMERCIAL COMPLEXES

Transportation

bull Total Road Length built by Punj Lloyd - 3637 lane km

bull We have delivered over 19 highway projects some falling under the prestigious Golden Quadrilateral in India

Enhancing commuterrsquos travel experience in

Subway and metro systems

Airports Bridges Flyovers amp Interchanges

Highways amp Expressways

Tunnels amp Caverns

Transportation ndash Landmark ProjectsSubway amp Metro Systems

bull Design and construction of elevated viaduct including structural work of four stations for Delhi Metro Rail Corporation

bull Construction of elevated structures ndash viaducts and ramp for Delhi Metro Rail Corporation

bull Construction of eight stations and viaduct for Bangalore Metro Rail Corporation

Airportsbull Greenfield airport project in Sikkim India ndash Construction of a

high altitude airport at a height of 1410 m sea level Thescope of work involve excavation of 100 m depth and earthfilling of slopes of 80 m height stabilised with GeogridReinforced Retaining Wall A large volume of earthwork 65lac m3 involved blasting in hard rock apart from excavationin soft rock and soil

Transportation ndash Landmark Projects

bull Foursix laning of Raipur - Simga section of NH 31 Chhattisgarh India

bull Four laning of Simaria - Khagaria section of NH 31 Bihar Indiabull Rehabilitation and upgradation of Talebani - Sambalpur section

of NH 6 Odisha Indiabull Four laning of Tallewal - Barnala section of NH 71 Punjab Indiabull Four laning of the Gorakhpur - Gopalganj section of NH-

28 Bihar Indiabull Rehabilitation and upgradation of two and four laning of Bhutan

border at Pasakha to Bangladesh border - Asian Highway contract Ministry of Road Transport amp Highways India

bull Upgradation of National Highway No 9 GMR Hyderabad Vijayawada Expressways India

bull Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka India

Major Projects - India

Highways amp Expressways

Major Projects - Overseas

bull Upgradation of 2 lane Yargi-Kalewa Road section on EPC mode Myanmar for NHAI

Oil amp Gas

Onshore amp OffshorePipelines Tanks amp Terminals

Onshore Field Development amp Gas Processing

Process

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Column2 Column1
Pipelines amp Tankage 484
Power 54
Process 72
Buildings amp Infrastructure 94
Others 47
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Page 20: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Chart1

Pipelines amp Tankage Power Process Buildings amp Infrastructure Others
484
54
72
94
47

Sheet1

Safety Statistics

Frequency Rate =

Severity Rate =

No of LTI Cases

Total Manhours worked

Mandays Lost due to LTI

Total Manhours worked

x 200000

x 200000

Formula

Particulars

Total Manhours Worked

Lost Time Injuries

Lost Workdays

Fatalities

Frequency Rates

Severity Rate

25

2013

69713135

1

10

0

000

003

17

50514022

0

0

000

0

000

5

2014

33895642

0

3

002

47

028

13

2015

18888711

0

4

004

54

057

2012 2016

16479382

0

0

000

0

000

Safety MilestonesSafety is Paramount bull in designbull in constructionbull inside outside the workplace

Achieving Safety Targets through bull safety auditsbull trainingbull safety records benchmarking

Recognition and Awards bull ISO 9001bull OHSAS 18001bull ISO 14001

Man-hours without lost time injury

215 million Polysilicon Project Qatar

20 million Paradip LSTK Project India

20 million J3 Project Jamnagar India

13 million Dabhol-Bangalore India

129 million HCUHGU Haldia Refinery India

12 million Dabhol PowerLNG Terminal India

112 million Dahej-Vijaipur India

10 million Shah Gas Gathering Abu Dhabi

10 million Sabah Sarawak Malaysia

10 million YLNG Yemen

9 million SGISGP Project Kazakhstan

8 million Fuel Systems NDIA Qatar

75 million LNG Expansion Project Dahej India

7 million OGD III Abu Dhabi

5 million Habshan 3 Abu Dhabi

5 million ISPRL Mangalore India

45 million Oman Gas Company

4 million BTC Turkey

4 million Peciko Field Dev Indonesia

25 million BTC Georgia

Safety Milestones

Buildings ampInfrastructure

Buildings Transportation

Buildings

Hospitality amp Leisure Commercial Complexes

Healthcare Residential Complexes

Buildings amp Infrastructure Cumulative Data

Excavation - Cu Mtr 10825000

Emabankment - Cu Mtr 37364431

Subgrade - Cu Mtr 9128387

Aggregate Base Course - Cu Mtr 6192828

Bituminous Course - Cu Mtr 2195951

DLC and PQC - Cu Mtr 1913996

RCC - Cu Mtr 2159491

Structural Work -MT 140016

Reinforce Earth Wall - Sq

Mtr 1684635

Buildings - Landmark Projects

Medical College and Hostel Complex AIIMS Raipur India Construction of medical dental and nursing colleges six hostel buildings warden residence auditorium etcBuilt-up Area 800000 sft

Medanta The Medicity IndiaConstruction of 21 storeyed OPD block two 18 storeyed IPD block nine storeyed OT blocks seven storeyed admin and night lounge blocksbull Built-up Area 215200 sft

HEALTHCARE

bull Capitol Heights residential amp retail complex TRIF Real Estate amp Development India Excavation and auxiliary work across 10 acres construction of four residential towers ndash two 23 storeyed and two 20 storeyed along with a retail complex

bull Residential Built-up Area 0952 million sftbull Retail Built-up Area 064 million sft

RESIDENTIAL COMMERCIAL COMPLEXES

Transportation

bull Total Road Length built by Punj Lloyd - 3637 lane km

bull We have delivered over 19 highway projects some falling under the prestigious Golden Quadrilateral in India

Enhancing commuterrsquos travel experience in

Subway and metro systems

Airports Bridges Flyovers amp Interchanges

Highways amp Expressways

Tunnels amp Caverns

Transportation ndash Landmark ProjectsSubway amp Metro Systems

bull Design and construction of elevated viaduct including structural work of four stations for Delhi Metro Rail Corporation

bull Construction of elevated structures ndash viaducts and ramp for Delhi Metro Rail Corporation

bull Construction of eight stations and viaduct for Bangalore Metro Rail Corporation

Airportsbull Greenfield airport project in Sikkim India ndash Construction of a

high altitude airport at a height of 1410 m sea level Thescope of work involve excavation of 100 m depth and earthfilling of slopes of 80 m height stabilised with GeogridReinforced Retaining Wall A large volume of earthwork 65lac m3 involved blasting in hard rock apart from excavationin soft rock and soil

Transportation ndash Landmark Projects

bull Foursix laning of Raipur - Simga section of NH 31 Chhattisgarh India

bull Four laning of Simaria - Khagaria section of NH 31 Bihar Indiabull Rehabilitation and upgradation of Talebani - Sambalpur section

of NH 6 Odisha Indiabull Four laning of Tallewal - Barnala section of NH 71 Punjab Indiabull Four laning of the Gorakhpur - Gopalganj section of NH-

28 Bihar Indiabull Rehabilitation and upgradation of two and four laning of Bhutan

border at Pasakha to Bangladesh border - Asian Highway contract Ministry of Road Transport amp Highways India

bull Upgradation of National Highway No 9 GMR Hyderabad Vijayawada Expressways India

bull Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka India

Major Projects - India

Highways amp Expressways

Major Projects - Overseas

bull Upgradation of 2 lane Yargi-Kalewa Road section on EPC mode Myanmar for NHAI

Oil amp Gas

Onshore amp OffshorePipelines Tanks amp Terminals

Onshore Field Development amp Gas Processing

Process

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Column2 Column1
Pipelines amp Tankage 484
Power 54
Process 72
Buildings amp Infrastructure 94
Others 47
Pipelines amp Tankage
Power
Process
Buildings amp Infrastructure
Others
Page 21: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Sheet1

Safety Statistics

Frequency Rate =

Severity Rate =

No of LTI Cases

Total Manhours worked

Mandays Lost due to LTI

Total Manhours worked

x 200000

x 200000

Formula

Particulars

Total Manhours Worked

Lost Time Injuries

Lost Workdays

Fatalities

Frequency Rates

Severity Rate

25

2013

69713135

1

10

0

000

003

17

50514022

0

0

000

0

000

5

2014

33895642

0

3

002

47

028

13

2015

18888711

0

4

004

54

057

2012 2016

16479382

0

0

000

0

000

Safety MilestonesSafety is Paramount bull in designbull in constructionbull inside outside the workplace

Achieving Safety Targets through bull safety auditsbull trainingbull safety records benchmarking

Recognition and Awards bull ISO 9001bull OHSAS 18001bull ISO 14001

Man-hours without lost time injury

215 million Polysilicon Project Qatar

20 million Paradip LSTK Project India

20 million J3 Project Jamnagar India

13 million Dabhol-Bangalore India

129 million HCUHGU Haldia Refinery India

12 million Dabhol PowerLNG Terminal India

112 million Dahej-Vijaipur India

10 million Shah Gas Gathering Abu Dhabi

10 million Sabah Sarawak Malaysia

10 million YLNG Yemen

9 million SGISGP Project Kazakhstan

8 million Fuel Systems NDIA Qatar

75 million LNG Expansion Project Dahej India

7 million OGD III Abu Dhabi

5 million Habshan 3 Abu Dhabi

5 million ISPRL Mangalore India

45 million Oman Gas Company

4 million BTC Turkey

4 million Peciko Field Dev Indonesia

25 million BTC Georgia

Safety Milestones

Buildings ampInfrastructure

Buildings Transportation

Buildings

Hospitality amp Leisure Commercial Complexes

Healthcare Residential Complexes

Buildings amp Infrastructure Cumulative Data

Excavation - Cu Mtr 10825000

Emabankment - Cu Mtr 37364431

Subgrade - Cu Mtr 9128387

Aggregate Base Course - Cu Mtr 6192828

Bituminous Course - Cu Mtr 2195951

DLC and PQC - Cu Mtr 1913996

RCC - Cu Mtr 2159491

Structural Work -MT 140016

Reinforce Earth Wall - Sq

Mtr 1684635

Buildings - Landmark Projects

Medical College and Hostel Complex AIIMS Raipur India Construction of medical dental and nursing colleges six hostel buildings warden residence auditorium etcBuilt-up Area 800000 sft

Medanta The Medicity IndiaConstruction of 21 storeyed OPD block two 18 storeyed IPD block nine storeyed OT blocks seven storeyed admin and night lounge blocksbull Built-up Area 215200 sft

HEALTHCARE

bull Capitol Heights residential amp retail complex TRIF Real Estate amp Development India Excavation and auxiliary work across 10 acres construction of four residential towers ndash two 23 storeyed and two 20 storeyed along with a retail complex

bull Residential Built-up Area 0952 million sftbull Retail Built-up Area 064 million sft

RESIDENTIAL COMMERCIAL COMPLEXES

Transportation

bull Total Road Length built by Punj Lloyd - 3637 lane km

bull We have delivered over 19 highway projects some falling under the prestigious Golden Quadrilateral in India

Enhancing commuterrsquos travel experience in

Subway and metro systems

Airports Bridges Flyovers amp Interchanges

Highways amp Expressways

Tunnels amp Caverns

Transportation ndash Landmark ProjectsSubway amp Metro Systems

bull Design and construction of elevated viaduct including structural work of four stations for Delhi Metro Rail Corporation

bull Construction of elevated structures ndash viaducts and ramp for Delhi Metro Rail Corporation

bull Construction of eight stations and viaduct for Bangalore Metro Rail Corporation

Airportsbull Greenfield airport project in Sikkim India ndash Construction of a

high altitude airport at a height of 1410 m sea level Thescope of work involve excavation of 100 m depth and earthfilling of slopes of 80 m height stabilised with GeogridReinforced Retaining Wall A large volume of earthwork 65lac m3 involved blasting in hard rock apart from excavationin soft rock and soil

Transportation ndash Landmark Projects

bull Foursix laning of Raipur - Simga section of NH 31 Chhattisgarh India

bull Four laning of Simaria - Khagaria section of NH 31 Bihar Indiabull Rehabilitation and upgradation of Talebani - Sambalpur section

of NH 6 Odisha Indiabull Four laning of Tallewal - Barnala section of NH 71 Punjab Indiabull Four laning of the Gorakhpur - Gopalganj section of NH-

28 Bihar Indiabull Rehabilitation and upgradation of two and four laning of Bhutan

border at Pasakha to Bangladesh border - Asian Highway contract Ministry of Road Transport amp Highways India

bull Upgradation of National Highway No 9 GMR Hyderabad Vijayawada Expressways India

bull Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka India

Major Projects - India

Highways amp Expressways

Major Projects - Overseas

bull Upgradation of 2 lane Yargi-Kalewa Road section on EPC mode Myanmar for NHAI

Oil amp Gas

Onshore amp OffshorePipelines Tanks amp Terminals

Onshore Field Development amp Gas Processing

Process

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Column2 Column1
Pipelines amp Tankage 484
Power 54
Process 72
Buildings amp Infrastructure 94
Others 47
Page 22: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Safety Statistics

Frequency Rate =

Severity Rate =

No of LTI Cases

Total Manhours worked

Mandays Lost due to LTI

Total Manhours worked

x 200000

x 200000

Formula

Particulars

Total Manhours Worked

Lost Time Injuries

Lost Workdays

Fatalities

Frequency Rates

Severity Rate

25

2013

69713135

1

10

0

000

003

17

50514022

0

0

000

0

000

5

2014

33895642

0

3

002

47

028

13

2015

18888711

0

4

004

54

057

2012 2016

16479382

0

0

000

0

000

Safety MilestonesSafety is Paramount bull in designbull in constructionbull inside outside the workplace

Achieving Safety Targets through bull safety auditsbull trainingbull safety records benchmarking

Recognition and Awards bull ISO 9001bull OHSAS 18001bull ISO 14001

Man-hours without lost time injury

215 million Polysilicon Project Qatar

20 million Paradip LSTK Project India

20 million J3 Project Jamnagar India

13 million Dabhol-Bangalore India

129 million HCUHGU Haldia Refinery India

12 million Dabhol PowerLNG Terminal India

112 million Dahej-Vijaipur India

10 million Shah Gas Gathering Abu Dhabi

10 million Sabah Sarawak Malaysia

10 million YLNG Yemen

9 million SGISGP Project Kazakhstan

8 million Fuel Systems NDIA Qatar

75 million LNG Expansion Project Dahej India

7 million OGD III Abu Dhabi

5 million Habshan 3 Abu Dhabi

5 million ISPRL Mangalore India

45 million Oman Gas Company

4 million BTC Turkey

4 million Peciko Field Dev Indonesia

25 million BTC Georgia

Safety Milestones

Buildings ampInfrastructure

Buildings Transportation

Buildings

Hospitality amp Leisure Commercial Complexes

Healthcare Residential Complexes

Buildings amp Infrastructure Cumulative Data

Excavation - Cu Mtr 10825000

Emabankment - Cu Mtr 37364431

Subgrade - Cu Mtr 9128387

Aggregate Base Course - Cu Mtr 6192828

Bituminous Course - Cu Mtr 2195951

DLC and PQC - Cu Mtr 1913996

RCC - Cu Mtr 2159491

Structural Work -MT 140016

Reinforce Earth Wall - Sq

Mtr 1684635

Buildings - Landmark Projects

Medical College and Hostel Complex AIIMS Raipur India Construction of medical dental and nursing colleges six hostel buildings warden residence auditorium etcBuilt-up Area 800000 sft

Medanta The Medicity IndiaConstruction of 21 storeyed OPD block two 18 storeyed IPD block nine storeyed OT blocks seven storeyed admin and night lounge blocksbull Built-up Area 215200 sft

HEALTHCARE

bull Capitol Heights residential amp retail complex TRIF Real Estate amp Development India Excavation and auxiliary work across 10 acres construction of four residential towers ndash two 23 storeyed and two 20 storeyed along with a retail complex

bull Residential Built-up Area 0952 million sftbull Retail Built-up Area 064 million sft

RESIDENTIAL COMMERCIAL COMPLEXES

Transportation

bull Total Road Length built by Punj Lloyd - 3637 lane km

bull We have delivered over 19 highway projects some falling under the prestigious Golden Quadrilateral in India

Enhancing commuterrsquos travel experience in

Subway and metro systems

Airports Bridges Flyovers amp Interchanges

Highways amp Expressways

Tunnels amp Caverns

Transportation ndash Landmark ProjectsSubway amp Metro Systems

bull Design and construction of elevated viaduct including structural work of four stations for Delhi Metro Rail Corporation

bull Construction of elevated structures ndash viaducts and ramp for Delhi Metro Rail Corporation

bull Construction of eight stations and viaduct for Bangalore Metro Rail Corporation

Airportsbull Greenfield airport project in Sikkim India ndash Construction of a

high altitude airport at a height of 1410 m sea level Thescope of work involve excavation of 100 m depth and earthfilling of slopes of 80 m height stabilised with GeogridReinforced Retaining Wall A large volume of earthwork 65lac m3 involved blasting in hard rock apart from excavationin soft rock and soil

Transportation ndash Landmark Projects

bull Foursix laning of Raipur - Simga section of NH 31 Chhattisgarh India

bull Four laning of Simaria - Khagaria section of NH 31 Bihar Indiabull Rehabilitation and upgradation of Talebani - Sambalpur section

of NH 6 Odisha Indiabull Four laning of Tallewal - Barnala section of NH 71 Punjab Indiabull Four laning of the Gorakhpur - Gopalganj section of NH-

28 Bihar Indiabull Rehabilitation and upgradation of two and four laning of Bhutan

border at Pasakha to Bangladesh border - Asian Highway contract Ministry of Road Transport amp Highways India

bull Upgradation of National Highway No 9 GMR Hyderabad Vijayawada Expressways India

bull Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka India

Major Projects - India

Highways amp Expressways

Major Projects - Overseas

bull Upgradation of 2 lane Yargi-Kalewa Road section on EPC mode Myanmar for NHAI

Oil amp Gas

Onshore amp OffshorePipelines Tanks amp Terminals

Onshore Field Development amp Gas Processing

Process

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 23: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Safety MilestonesSafety is Paramount bull in designbull in constructionbull inside outside the workplace

Achieving Safety Targets through bull safety auditsbull trainingbull safety records benchmarking

Recognition and Awards bull ISO 9001bull OHSAS 18001bull ISO 14001

Man-hours without lost time injury

215 million Polysilicon Project Qatar

20 million Paradip LSTK Project India

20 million J3 Project Jamnagar India

13 million Dabhol-Bangalore India

129 million HCUHGU Haldia Refinery India

12 million Dabhol PowerLNG Terminal India

112 million Dahej-Vijaipur India

10 million Shah Gas Gathering Abu Dhabi

10 million Sabah Sarawak Malaysia

10 million YLNG Yemen

9 million SGISGP Project Kazakhstan

8 million Fuel Systems NDIA Qatar

75 million LNG Expansion Project Dahej India

7 million OGD III Abu Dhabi

5 million Habshan 3 Abu Dhabi

5 million ISPRL Mangalore India

45 million Oman Gas Company

4 million BTC Turkey

4 million Peciko Field Dev Indonesia

25 million BTC Georgia

Safety Milestones

Buildings ampInfrastructure

Buildings Transportation

Buildings

Hospitality amp Leisure Commercial Complexes

Healthcare Residential Complexes

Buildings amp Infrastructure Cumulative Data

Excavation - Cu Mtr 10825000

Emabankment - Cu Mtr 37364431

Subgrade - Cu Mtr 9128387

Aggregate Base Course - Cu Mtr 6192828

Bituminous Course - Cu Mtr 2195951

DLC and PQC - Cu Mtr 1913996

RCC - Cu Mtr 2159491

Structural Work -MT 140016

Reinforce Earth Wall - Sq

Mtr 1684635

Buildings - Landmark Projects

Medical College and Hostel Complex AIIMS Raipur India Construction of medical dental and nursing colleges six hostel buildings warden residence auditorium etcBuilt-up Area 800000 sft

Medanta The Medicity IndiaConstruction of 21 storeyed OPD block two 18 storeyed IPD block nine storeyed OT blocks seven storeyed admin and night lounge blocksbull Built-up Area 215200 sft

HEALTHCARE

bull Capitol Heights residential amp retail complex TRIF Real Estate amp Development India Excavation and auxiliary work across 10 acres construction of four residential towers ndash two 23 storeyed and two 20 storeyed along with a retail complex

bull Residential Built-up Area 0952 million sftbull Retail Built-up Area 064 million sft

RESIDENTIAL COMMERCIAL COMPLEXES

Transportation

bull Total Road Length built by Punj Lloyd - 3637 lane km

bull We have delivered over 19 highway projects some falling under the prestigious Golden Quadrilateral in India

Enhancing commuterrsquos travel experience in

Subway and metro systems

Airports Bridges Flyovers amp Interchanges

Highways amp Expressways

Tunnels amp Caverns

Transportation ndash Landmark ProjectsSubway amp Metro Systems

bull Design and construction of elevated viaduct including structural work of four stations for Delhi Metro Rail Corporation

bull Construction of elevated structures ndash viaducts and ramp for Delhi Metro Rail Corporation

bull Construction of eight stations and viaduct for Bangalore Metro Rail Corporation

Airportsbull Greenfield airport project in Sikkim India ndash Construction of a

high altitude airport at a height of 1410 m sea level Thescope of work involve excavation of 100 m depth and earthfilling of slopes of 80 m height stabilised with GeogridReinforced Retaining Wall A large volume of earthwork 65lac m3 involved blasting in hard rock apart from excavationin soft rock and soil

Transportation ndash Landmark Projects

bull Foursix laning of Raipur - Simga section of NH 31 Chhattisgarh India

bull Four laning of Simaria - Khagaria section of NH 31 Bihar Indiabull Rehabilitation and upgradation of Talebani - Sambalpur section

of NH 6 Odisha Indiabull Four laning of Tallewal - Barnala section of NH 71 Punjab Indiabull Four laning of the Gorakhpur - Gopalganj section of NH-

28 Bihar Indiabull Rehabilitation and upgradation of two and four laning of Bhutan

border at Pasakha to Bangladesh border - Asian Highway contract Ministry of Road Transport amp Highways India

bull Upgradation of National Highway No 9 GMR Hyderabad Vijayawada Expressways India

bull Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka India

Major Projects - India

Highways amp Expressways

Major Projects - Overseas

bull Upgradation of 2 lane Yargi-Kalewa Road section on EPC mode Myanmar for NHAI

Oil amp Gas

Onshore amp OffshorePipelines Tanks amp Terminals

Onshore Field Development amp Gas Processing

Process

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 24: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Safety Milestones

Buildings ampInfrastructure

Buildings Transportation

Buildings

Hospitality amp Leisure Commercial Complexes

Healthcare Residential Complexes

Buildings amp Infrastructure Cumulative Data

Excavation - Cu Mtr 10825000

Emabankment - Cu Mtr 37364431

Subgrade - Cu Mtr 9128387

Aggregate Base Course - Cu Mtr 6192828

Bituminous Course - Cu Mtr 2195951

DLC and PQC - Cu Mtr 1913996

RCC - Cu Mtr 2159491

Structural Work -MT 140016

Reinforce Earth Wall - Sq

Mtr 1684635

Buildings - Landmark Projects

Medical College and Hostel Complex AIIMS Raipur India Construction of medical dental and nursing colleges six hostel buildings warden residence auditorium etcBuilt-up Area 800000 sft

Medanta The Medicity IndiaConstruction of 21 storeyed OPD block two 18 storeyed IPD block nine storeyed OT blocks seven storeyed admin and night lounge blocksbull Built-up Area 215200 sft

HEALTHCARE

bull Capitol Heights residential amp retail complex TRIF Real Estate amp Development India Excavation and auxiliary work across 10 acres construction of four residential towers ndash two 23 storeyed and two 20 storeyed along with a retail complex

bull Residential Built-up Area 0952 million sftbull Retail Built-up Area 064 million sft

RESIDENTIAL COMMERCIAL COMPLEXES

Transportation

bull Total Road Length built by Punj Lloyd - 3637 lane km

bull We have delivered over 19 highway projects some falling under the prestigious Golden Quadrilateral in India

Enhancing commuterrsquos travel experience in

Subway and metro systems

Airports Bridges Flyovers amp Interchanges

Highways amp Expressways

Tunnels amp Caverns

Transportation ndash Landmark ProjectsSubway amp Metro Systems

bull Design and construction of elevated viaduct including structural work of four stations for Delhi Metro Rail Corporation

bull Construction of elevated structures ndash viaducts and ramp for Delhi Metro Rail Corporation

bull Construction of eight stations and viaduct for Bangalore Metro Rail Corporation

Airportsbull Greenfield airport project in Sikkim India ndash Construction of a

high altitude airport at a height of 1410 m sea level Thescope of work involve excavation of 100 m depth and earthfilling of slopes of 80 m height stabilised with GeogridReinforced Retaining Wall A large volume of earthwork 65lac m3 involved blasting in hard rock apart from excavationin soft rock and soil

Transportation ndash Landmark Projects

bull Foursix laning of Raipur - Simga section of NH 31 Chhattisgarh India

bull Four laning of Simaria - Khagaria section of NH 31 Bihar Indiabull Rehabilitation and upgradation of Talebani - Sambalpur section

of NH 6 Odisha Indiabull Four laning of Tallewal - Barnala section of NH 71 Punjab Indiabull Four laning of the Gorakhpur - Gopalganj section of NH-

28 Bihar Indiabull Rehabilitation and upgradation of two and four laning of Bhutan

border at Pasakha to Bangladesh border - Asian Highway contract Ministry of Road Transport amp Highways India

bull Upgradation of National Highway No 9 GMR Hyderabad Vijayawada Expressways India

bull Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka India

Major Projects - India

Highways amp Expressways

Major Projects - Overseas

bull Upgradation of 2 lane Yargi-Kalewa Road section on EPC mode Myanmar for NHAI

Oil amp Gas

Onshore amp OffshorePipelines Tanks amp Terminals

Onshore Field Development amp Gas Processing

Process

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 25: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Buildings ampInfrastructure

Buildings Transportation

Buildings

Hospitality amp Leisure Commercial Complexes

Healthcare Residential Complexes

Buildings amp Infrastructure Cumulative Data

Excavation - Cu Mtr 10825000

Emabankment - Cu Mtr 37364431

Subgrade - Cu Mtr 9128387

Aggregate Base Course - Cu Mtr 6192828

Bituminous Course - Cu Mtr 2195951

DLC and PQC - Cu Mtr 1913996

RCC - Cu Mtr 2159491

Structural Work -MT 140016

Reinforce Earth Wall - Sq

Mtr 1684635

Buildings - Landmark Projects

Medical College and Hostel Complex AIIMS Raipur India Construction of medical dental and nursing colleges six hostel buildings warden residence auditorium etcBuilt-up Area 800000 sft

Medanta The Medicity IndiaConstruction of 21 storeyed OPD block two 18 storeyed IPD block nine storeyed OT blocks seven storeyed admin and night lounge blocksbull Built-up Area 215200 sft

HEALTHCARE

bull Capitol Heights residential amp retail complex TRIF Real Estate amp Development India Excavation and auxiliary work across 10 acres construction of four residential towers ndash two 23 storeyed and two 20 storeyed along with a retail complex

bull Residential Built-up Area 0952 million sftbull Retail Built-up Area 064 million sft

RESIDENTIAL COMMERCIAL COMPLEXES

Transportation

bull Total Road Length built by Punj Lloyd - 3637 lane km

bull We have delivered over 19 highway projects some falling under the prestigious Golden Quadrilateral in India

Enhancing commuterrsquos travel experience in

Subway and metro systems

Airports Bridges Flyovers amp Interchanges

Highways amp Expressways

Tunnels amp Caverns

Transportation ndash Landmark ProjectsSubway amp Metro Systems

bull Design and construction of elevated viaduct including structural work of four stations for Delhi Metro Rail Corporation

bull Construction of elevated structures ndash viaducts and ramp for Delhi Metro Rail Corporation

bull Construction of eight stations and viaduct for Bangalore Metro Rail Corporation

Airportsbull Greenfield airport project in Sikkim India ndash Construction of a

high altitude airport at a height of 1410 m sea level Thescope of work involve excavation of 100 m depth and earthfilling of slopes of 80 m height stabilised with GeogridReinforced Retaining Wall A large volume of earthwork 65lac m3 involved blasting in hard rock apart from excavationin soft rock and soil

Transportation ndash Landmark Projects

bull Foursix laning of Raipur - Simga section of NH 31 Chhattisgarh India

bull Four laning of Simaria - Khagaria section of NH 31 Bihar Indiabull Rehabilitation and upgradation of Talebani - Sambalpur section

of NH 6 Odisha Indiabull Four laning of Tallewal - Barnala section of NH 71 Punjab Indiabull Four laning of the Gorakhpur - Gopalganj section of NH-

28 Bihar Indiabull Rehabilitation and upgradation of two and four laning of Bhutan

border at Pasakha to Bangladesh border - Asian Highway contract Ministry of Road Transport amp Highways India

bull Upgradation of National Highway No 9 GMR Hyderabad Vijayawada Expressways India

bull Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka India

Major Projects - India

Highways amp Expressways

Major Projects - Overseas

bull Upgradation of 2 lane Yargi-Kalewa Road section on EPC mode Myanmar for NHAI

Oil amp Gas

Onshore amp OffshorePipelines Tanks amp Terminals

Onshore Field Development amp Gas Processing

Process

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 26: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Buildings

Hospitality amp Leisure Commercial Complexes

Healthcare Residential Complexes

Buildings amp Infrastructure Cumulative Data

Excavation - Cu Mtr 10825000

Emabankment - Cu Mtr 37364431

Subgrade - Cu Mtr 9128387

Aggregate Base Course - Cu Mtr 6192828

Bituminous Course - Cu Mtr 2195951

DLC and PQC - Cu Mtr 1913996

RCC - Cu Mtr 2159491

Structural Work -MT 140016

Reinforce Earth Wall - Sq

Mtr 1684635

Buildings - Landmark Projects

Medical College and Hostel Complex AIIMS Raipur India Construction of medical dental and nursing colleges six hostel buildings warden residence auditorium etcBuilt-up Area 800000 sft

Medanta The Medicity IndiaConstruction of 21 storeyed OPD block two 18 storeyed IPD block nine storeyed OT blocks seven storeyed admin and night lounge blocksbull Built-up Area 215200 sft

HEALTHCARE

bull Capitol Heights residential amp retail complex TRIF Real Estate amp Development India Excavation and auxiliary work across 10 acres construction of four residential towers ndash two 23 storeyed and two 20 storeyed along with a retail complex

bull Residential Built-up Area 0952 million sftbull Retail Built-up Area 064 million sft

RESIDENTIAL COMMERCIAL COMPLEXES

Transportation

bull Total Road Length built by Punj Lloyd - 3637 lane km

bull We have delivered over 19 highway projects some falling under the prestigious Golden Quadrilateral in India

Enhancing commuterrsquos travel experience in

Subway and metro systems

Airports Bridges Flyovers amp Interchanges

Highways amp Expressways

Tunnels amp Caverns

Transportation ndash Landmark ProjectsSubway amp Metro Systems

bull Design and construction of elevated viaduct including structural work of four stations for Delhi Metro Rail Corporation

bull Construction of elevated structures ndash viaducts and ramp for Delhi Metro Rail Corporation

bull Construction of eight stations and viaduct for Bangalore Metro Rail Corporation

Airportsbull Greenfield airport project in Sikkim India ndash Construction of a

high altitude airport at a height of 1410 m sea level Thescope of work involve excavation of 100 m depth and earthfilling of slopes of 80 m height stabilised with GeogridReinforced Retaining Wall A large volume of earthwork 65lac m3 involved blasting in hard rock apart from excavationin soft rock and soil

Transportation ndash Landmark Projects

bull Foursix laning of Raipur - Simga section of NH 31 Chhattisgarh India

bull Four laning of Simaria - Khagaria section of NH 31 Bihar Indiabull Rehabilitation and upgradation of Talebani - Sambalpur section

of NH 6 Odisha Indiabull Four laning of Tallewal - Barnala section of NH 71 Punjab Indiabull Four laning of the Gorakhpur - Gopalganj section of NH-

28 Bihar Indiabull Rehabilitation and upgradation of two and four laning of Bhutan

border at Pasakha to Bangladesh border - Asian Highway contract Ministry of Road Transport amp Highways India

bull Upgradation of National Highway No 9 GMR Hyderabad Vijayawada Expressways India

bull Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka India

Major Projects - India

Highways amp Expressways

Major Projects - Overseas

bull Upgradation of 2 lane Yargi-Kalewa Road section on EPC mode Myanmar for NHAI

Oil amp Gas

Onshore amp OffshorePipelines Tanks amp Terminals

Onshore Field Development amp Gas Processing

Process

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 27: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Buildings amp Infrastructure Cumulative Data

Excavation - Cu Mtr 10825000

Emabankment - Cu Mtr 37364431

Subgrade - Cu Mtr 9128387

Aggregate Base Course - Cu Mtr 6192828

Bituminous Course - Cu Mtr 2195951

DLC and PQC - Cu Mtr 1913996

RCC - Cu Mtr 2159491

Structural Work -MT 140016

Reinforce Earth Wall - Sq

Mtr 1684635

Buildings - Landmark Projects

Medical College and Hostel Complex AIIMS Raipur India Construction of medical dental and nursing colleges six hostel buildings warden residence auditorium etcBuilt-up Area 800000 sft

Medanta The Medicity IndiaConstruction of 21 storeyed OPD block two 18 storeyed IPD block nine storeyed OT blocks seven storeyed admin and night lounge blocksbull Built-up Area 215200 sft

HEALTHCARE

bull Capitol Heights residential amp retail complex TRIF Real Estate amp Development India Excavation and auxiliary work across 10 acres construction of four residential towers ndash two 23 storeyed and two 20 storeyed along with a retail complex

bull Residential Built-up Area 0952 million sftbull Retail Built-up Area 064 million sft

RESIDENTIAL COMMERCIAL COMPLEXES

Transportation

bull Total Road Length built by Punj Lloyd - 3637 lane km

bull We have delivered over 19 highway projects some falling under the prestigious Golden Quadrilateral in India

Enhancing commuterrsquos travel experience in

Subway and metro systems

Airports Bridges Flyovers amp Interchanges

Highways amp Expressways

Tunnels amp Caverns

Transportation ndash Landmark ProjectsSubway amp Metro Systems

bull Design and construction of elevated viaduct including structural work of four stations for Delhi Metro Rail Corporation

bull Construction of elevated structures ndash viaducts and ramp for Delhi Metro Rail Corporation

bull Construction of eight stations and viaduct for Bangalore Metro Rail Corporation

Airportsbull Greenfield airport project in Sikkim India ndash Construction of a

high altitude airport at a height of 1410 m sea level Thescope of work involve excavation of 100 m depth and earthfilling of slopes of 80 m height stabilised with GeogridReinforced Retaining Wall A large volume of earthwork 65lac m3 involved blasting in hard rock apart from excavationin soft rock and soil

Transportation ndash Landmark Projects

bull Foursix laning of Raipur - Simga section of NH 31 Chhattisgarh India

bull Four laning of Simaria - Khagaria section of NH 31 Bihar Indiabull Rehabilitation and upgradation of Talebani - Sambalpur section

of NH 6 Odisha Indiabull Four laning of Tallewal - Barnala section of NH 71 Punjab Indiabull Four laning of the Gorakhpur - Gopalganj section of NH-

28 Bihar Indiabull Rehabilitation and upgradation of two and four laning of Bhutan

border at Pasakha to Bangladesh border - Asian Highway contract Ministry of Road Transport amp Highways India

bull Upgradation of National Highway No 9 GMR Hyderabad Vijayawada Expressways India

bull Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka India

Major Projects - India

Highways amp Expressways

Major Projects - Overseas

bull Upgradation of 2 lane Yargi-Kalewa Road section on EPC mode Myanmar for NHAI

Oil amp Gas

Onshore amp OffshorePipelines Tanks amp Terminals

Onshore Field Development amp Gas Processing

Process

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 28: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Buildings - Landmark Projects

Medical College and Hostel Complex AIIMS Raipur India Construction of medical dental and nursing colleges six hostel buildings warden residence auditorium etcBuilt-up Area 800000 sft

Medanta The Medicity IndiaConstruction of 21 storeyed OPD block two 18 storeyed IPD block nine storeyed OT blocks seven storeyed admin and night lounge blocksbull Built-up Area 215200 sft

HEALTHCARE

bull Capitol Heights residential amp retail complex TRIF Real Estate amp Development India Excavation and auxiliary work across 10 acres construction of four residential towers ndash two 23 storeyed and two 20 storeyed along with a retail complex

bull Residential Built-up Area 0952 million sftbull Retail Built-up Area 064 million sft

RESIDENTIAL COMMERCIAL COMPLEXES

Transportation

bull Total Road Length built by Punj Lloyd - 3637 lane km

bull We have delivered over 19 highway projects some falling under the prestigious Golden Quadrilateral in India

Enhancing commuterrsquos travel experience in

Subway and metro systems

Airports Bridges Flyovers amp Interchanges

Highways amp Expressways

Tunnels amp Caverns

Transportation ndash Landmark ProjectsSubway amp Metro Systems

bull Design and construction of elevated viaduct including structural work of four stations for Delhi Metro Rail Corporation

bull Construction of elevated structures ndash viaducts and ramp for Delhi Metro Rail Corporation

bull Construction of eight stations and viaduct for Bangalore Metro Rail Corporation

Airportsbull Greenfield airport project in Sikkim India ndash Construction of a

high altitude airport at a height of 1410 m sea level Thescope of work involve excavation of 100 m depth and earthfilling of slopes of 80 m height stabilised with GeogridReinforced Retaining Wall A large volume of earthwork 65lac m3 involved blasting in hard rock apart from excavationin soft rock and soil

Transportation ndash Landmark Projects

bull Foursix laning of Raipur - Simga section of NH 31 Chhattisgarh India

bull Four laning of Simaria - Khagaria section of NH 31 Bihar Indiabull Rehabilitation and upgradation of Talebani - Sambalpur section

of NH 6 Odisha Indiabull Four laning of Tallewal - Barnala section of NH 71 Punjab Indiabull Four laning of the Gorakhpur - Gopalganj section of NH-

28 Bihar Indiabull Rehabilitation and upgradation of two and four laning of Bhutan

border at Pasakha to Bangladesh border - Asian Highway contract Ministry of Road Transport amp Highways India

bull Upgradation of National Highway No 9 GMR Hyderabad Vijayawada Expressways India

bull Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka India

Major Projects - India

Highways amp Expressways

Major Projects - Overseas

bull Upgradation of 2 lane Yargi-Kalewa Road section on EPC mode Myanmar for NHAI

Oil amp Gas

Onshore amp OffshorePipelines Tanks amp Terminals

Onshore Field Development amp Gas Processing

Process

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 29: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Transportation

bull Total Road Length built by Punj Lloyd - 3637 lane km

bull We have delivered over 19 highway projects some falling under the prestigious Golden Quadrilateral in India

Enhancing commuterrsquos travel experience in

Subway and metro systems

Airports Bridges Flyovers amp Interchanges

Highways amp Expressways

Tunnels amp Caverns

Transportation ndash Landmark ProjectsSubway amp Metro Systems

bull Design and construction of elevated viaduct including structural work of four stations for Delhi Metro Rail Corporation

bull Construction of elevated structures ndash viaducts and ramp for Delhi Metro Rail Corporation

bull Construction of eight stations and viaduct for Bangalore Metro Rail Corporation

Airportsbull Greenfield airport project in Sikkim India ndash Construction of a

high altitude airport at a height of 1410 m sea level Thescope of work involve excavation of 100 m depth and earthfilling of slopes of 80 m height stabilised with GeogridReinforced Retaining Wall A large volume of earthwork 65lac m3 involved blasting in hard rock apart from excavationin soft rock and soil

Transportation ndash Landmark Projects

bull Foursix laning of Raipur - Simga section of NH 31 Chhattisgarh India

bull Four laning of Simaria - Khagaria section of NH 31 Bihar Indiabull Rehabilitation and upgradation of Talebani - Sambalpur section

of NH 6 Odisha Indiabull Four laning of Tallewal - Barnala section of NH 71 Punjab Indiabull Four laning of the Gorakhpur - Gopalganj section of NH-

28 Bihar Indiabull Rehabilitation and upgradation of two and four laning of Bhutan

border at Pasakha to Bangladesh border - Asian Highway contract Ministry of Road Transport amp Highways India

bull Upgradation of National Highway No 9 GMR Hyderabad Vijayawada Expressways India

bull Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka India

Major Projects - India

Highways amp Expressways

Major Projects - Overseas

bull Upgradation of 2 lane Yargi-Kalewa Road section on EPC mode Myanmar for NHAI

Oil amp Gas

Onshore amp OffshorePipelines Tanks amp Terminals

Onshore Field Development amp Gas Processing

Process

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 30: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Transportation ndash Landmark ProjectsSubway amp Metro Systems

bull Design and construction of elevated viaduct including structural work of four stations for Delhi Metro Rail Corporation

bull Construction of elevated structures ndash viaducts and ramp for Delhi Metro Rail Corporation

bull Construction of eight stations and viaduct for Bangalore Metro Rail Corporation

Airportsbull Greenfield airport project in Sikkim India ndash Construction of a

high altitude airport at a height of 1410 m sea level Thescope of work involve excavation of 100 m depth and earthfilling of slopes of 80 m height stabilised with GeogridReinforced Retaining Wall A large volume of earthwork 65lac m3 involved blasting in hard rock apart from excavationin soft rock and soil

Transportation ndash Landmark Projects

bull Foursix laning of Raipur - Simga section of NH 31 Chhattisgarh India

bull Four laning of Simaria - Khagaria section of NH 31 Bihar Indiabull Rehabilitation and upgradation of Talebani - Sambalpur section

of NH 6 Odisha Indiabull Four laning of Tallewal - Barnala section of NH 71 Punjab Indiabull Four laning of the Gorakhpur - Gopalganj section of NH-

28 Bihar Indiabull Rehabilitation and upgradation of two and four laning of Bhutan

border at Pasakha to Bangladesh border - Asian Highway contract Ministry of Road Transport amp Highways India

bull Upgradation of National Highway No 9 GMR Hyderabad Vijayawada Expressways India

bull Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka India

Major Projects - India

Highways amp Expressways

Major Projects - Overseas

bull Upgradation of 2 lane Yargi-Kalewa Road section on EPC mode Myanmar for NHAI

Oil amp Gas

Onshore amp OffshorePipelines Tanks amp Terminals

Onshore Field Development amp Gas Processing

Process

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 31: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Transportation ndash Landmark Projects

bull Foursix laning of Raipur - Simga section of NH 31 Chhattisgarh India

bull Four laning of Simaria - Khagaria section of NH 31 Bihar Indiabull Rehabilitation and upgradation of Talebani - Sambalpur section

of NH 6 Odisha Indiabull Four laning of Tallewal - Barnala section of NH 71 Punjab Indiabull Four laning of the Gorakhpur - Gopalganj section of NH-

28 Bihar Indiabull Rehabilitation and upgradation of two and four laning of Bhutan

border at Pasakha to Bangladesh border - Asian Highway contract Ministry of Road Transport amp Highways India

bull Upgradation of National Highway No 9 GMR Hyderabad Vijayawada Expressways India

bull Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka India

Major Projects - India

Highways amp Expressways

Major Projects - Overseas

bull Upgradation of 2 lane Yargi-Kalewa Road section on EPC mode Myanmar for NHAI

Oil amp Gas

Onshore amp OffshorePipelines Tanks amp Terminals

Onshore Field Development amp Gas Processing

Process

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 32: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Oil amp Gas

Onshore amp OffshorePipelines Tanks amp Terminals

Onshore Field Development amp Gas Processing

Process

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 33: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Pipelinesbull Acknowledged as one of the leading pipeline contractors in the world

bull Laid more than 12775 km pipeline world over

bull Known as lsquoAll terrain expertsrsquo with experience of laying pipelines in mountains deserts swamps and shallow water

bull Owns and maintains 10 spreads of pipeline equipment upto 56rdquo dia

bull Owns 18 automatic welding machines Punj Lloyd introduced this technology in India

bull Owns HDD equipment upto 400 MT

bull Owns a flotilla of pipelaying barges capable of laying pipe invarying depths

Welding (inch dia) 96657324

Trench (Cu Mtr) 36424793

ROW (Cu Mtr) 38319378

Total Number of Joints 1277513

Total Pipeline laid in KM 12775

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 34: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Major Pipeline Projects

bull EPCC of 48rdquo dia 265 km gas pipeline Oman Gas Export Line Petroleum Development Oman

bull Construction of 46rdquo dia 53 km crude oil pipeline and 42rdquo dia 53 km gas pipeline BTC and South Caucasus pipeline Spie Capag - PetrofacInternational Georgia

bull EPCC of 42rdquo dia 207 km and 34rdquo dia 124 km Baku Tbilisi Ceyhan Crude oil pipeline BotasBTC Co Turkey

bull EPCC of 40rdquo dia 205 km Myanmar China oil pipeline South East Asia Crude Oil Pipeline Company Myanmar

bull EPCC of 36rdquo dia 512 km Sabah Sarawak Gas pipeline Petronas Carigali SdnBhd Malaysia

bull EPCC of 36rdquo 12rdquo and 8rdquo dia 972 km Doha Urban Relocation Gas pipelines Qatar Petroleum Qatar

bull EPC of 36rdquo dia 124 and 87 km twin pipeline Strategic Gas Transmission Qatar Petroleum Qatar

bull EPCC of 32rdquo dia 301 km Fahud Sohar Gas pipeline of Oman Gas Company Oman

bull Design and construction of 32rdquo dia 270 km and 28rdquo dia 4 km South Sumatra to West Java gas pipeline PT Perusahaan Gas Negara Indonesia

Large Dia Projects - Overseas

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 35: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Major Pipeline ProjectsOverseas Projects

bull EPC of 32rdquo dia 270 km South Sumatra to West Java onshore pipeline PT Perusahaan Gas Negara Indonesia

bull EPC of 24rdquo dia 40 km looplines 32rdquo dia 252 km loopline Oman Gas Co Omanbull EPCC of 22rdquo dia 183 km Myanmar China oil pipeline South East Asia Crude Oil

Pipeline Company Myanmarbull EPC of 20rdquo16rdquo dia 60 km jetfuel pipeline and jetfuel receiving tankfarm of 141000

m3 Falcon Jetfuel Pipeline and Bulk Terminal Facilities UAE bull Construction of 16rdquo dia 210 km Balongan Jakarta multi product pipeline PT Trihasra

Bimanusa Indonesiabull Construction of 16rdquo dia 177 km crude oil KAM

pipeline PetroKazakhstan Kazakhstanbull Construction of 16rdquo dia 128 km multi product pipeline Kumpunan Juri Teknik Sdn

Bhd Malaysia

bull Construction of 16rdquo 20 dia 105 km Onshore Gas Development Phase II pipeline Easter Bechtel Co UAE

bull Construction of 16rdquo dia 82 km Asab Gas Development Phase II pipeline Easter Bechtel Co UAE

bull EPC of 14rdquo dia 300 km Natural Gas Liquid (NGL) pipeline ORPIC Oman

bull EPCC of 14rdquo dia 129 km 10rdquo dia 5 km dense phase ethylene pipelines and 3rdquo dia 5 km butane pipeline from Ras Laffan to Mesaieed pipelines Ras Laffa Olefins Co UAE

Large Dia Projects - Overseas

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 36: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Major Pipeline ProjectsIndian Projects

bull Construction of 48rdquo dia 145 km Dahej Vijaipur upgradation GAIL Indiabull Construction of 48rdquo dia 186 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull Construction of 48rdquo dia 120 km East West Gas pipeline Reliance Gas

Transportation Infrastructurebull EPCC of 42rdquo dia 506 km Dahej Vijaipur gas pipeline GAIL Indiabull Laying and Construction of Steel Pipeline 36rdquo dia 206 km Dhamra Angul pipeline

Ph II Odisha GAIL Indiabull EPCC of 36rdquo dia 825 km Dabhol Bangalore gas pipeline GAIL Indiabull EPCC of 36rdquo dia 335 km gas pipeline Bijapur-Dadri-Burda gas pipeline GAIL Indiabull Construction of 30rdquo dia 144 km Dahej Uran pipeline gas pipeline GAIL Indiabull EPCC of 30rdquo dia 113 km Dabhol Panvel pipeline gas pipeline GAIL Indiabull EPC of 24rdquo dia 103 km Darod Jafrabad oil pipeline Gujarat State Petronet Ltd Indiabull EPC of 24rdquo dia 57 km crude oil pipeline and 8rdquo dia 57 km gas pipeline Mangla

Development pipeline I amp II Cairn Energy India bull Construction of 2420rdquo dia 363 km Mangalore Bangalore pipeline Petronet

MHB Indiabull Construction of 22rdquo dia 339 km and 14rdquo dia 218 km Kandla Bhatinda product

pipeline Skoda ExportIndian Oil Corp India

Large Dia Projects - India

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 37: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Major Pipeline Projects

bull Construction of 18rdquo dia 434 km 16rdquo dia 73 km and 8rdquo dia 36 km pipelines Mundra Delhi HPCL

bull Construction of 18rdquo 253 km Mumbai Manmad multi product pipeline BPCL

bull Construction of 18rdquo dia 75 km Hazira Ankleshwar gas pipeline Gujarat Gas

bull Construction of 18rdquo dia 55 km and 18rdquo dia 57 km Vijaipur Kota gas pipeline GAIL India

bull Construction of 16rdquo12rdquo dia 435 km Jamnagar Loni LPG pipeline GAIL India

bull Construction of 16rdquo dia 332 km Mumbai-Manmad-Manglya oil pipeline BPCL

bull Construction of 14rdquo dia 189 km Mumbai Manmad multi product pipeline BPCL

bull EPCC of 14rdquo dia 182 km and 12rdquo dia 161 km Pune-Solapur oil pipeline HPCL

bull Construction of 14rdquo dia 160 km Mumbai Pune product pipeline HPCLbull Construction of 14rdquo dia 80 km Kalol Navagam oil pipeline ONGC

Indian ProjectsLarge Dia Projects - India

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 38: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Offshore Pipelines bull EPCC of 30rdquo dia 35 km and 36rdquo dia 28 km oil pipeline for

ONGC India

bull EPCC of 20 dia 40 Km Offshore crude transmission line for Al Khafji Saudi Arabia (Field jointly owned by Saudi Arabia and Kuwait)

bull EPCC of 20rdquo dia 24 km gas pipeline from Uran to Trombay for ONGC India

bull EPCC of 28rdquo dia 30 km gas pipeline and two terminal stations having scraper receivers scraper launchers for PT Perusahaan Gas Negara Indonesia

bull EPCC of 20rdquo dia 25 km and 10rdquo dia 15 km pipeline for Gujarat State Petroleum Corporation India

bull EPCC of 81214rdquo dia 122 km rigid submarine pipeline for ONGC India

bull Construction of 10rdquo dia 18 km pipeline for Bharat Petroleum Corporation India

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 39: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Tanks amp Terminals

Achievements amp Highlights

Built 105 million m3 of Storage Capacity Crude Cryogenic LNG amp LPG Tanks

Only Indian Contractor to have executed LPGCryogenic tanks on EPC basis including mechanical civil and insulation work

Constructed Indiarsquos first LNG Storage amp regasification Terminal

Involved in the construction of 3 LNG terminals in India ndashDabhol Hazira amp Dahej

One of the few Companies in India to have In-House LPG Tanks Refrigerated Tanks Design Capability

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 40: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Double Wall Full Containment Refrigerated Tanks ndash LTCS Steel Construction

- Double Wall Double Containment LNG Tanks

External Double Deck amp Single Deck Floating Roof Tanks

- Internal Single Deck Floating Tank - Fixed Roof Dome Cone CSFloating Roof

Internal Single Deck Floating Tank - Fixed Roof Dome Cone AluminiumFloating Roof

- Fixed Dome Cone Column Supported Cone Roof Tanks

- Aluminium Geodesic Dome Roof Tanks

Design of LNG Tanks and Aluminium Geodesic Dome Roof is outsourced

Engineered amp Constructed by Punj Lloyd

Tanks amp Terminals

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 41: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Competence on Engineering Codes

Tank

Des

ign

Cod

es American Codes API 650 API 620 API 625 API 653 etc

European Code EN 14015

Indian Code IS 803 IS 875 IS 1893 etc

Tank

Roo

f St

ruct

ure American Codes UBC ASCE -07 AISC 360 API 650

API 620

European Code EN 14015 Indian Code IS 800 IS 875 IS 1893 etc

Software STADD Pro V8i

In- HouseEngineering

000

005

010

015

020

025

0 1 2 3 4 5 6 7 8 9 10

Spec

tral

Acc

eler

atio

n S

d(g

)

Spectral Period (s)

Convective Spectrum (at 05 Damping)

Impulsive Spectrum (at 5 damping)

Tanks amp Terminals

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 42: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Tanks amp Terminals

Cryogenic Tank CapabilityLNG

bull LNG Tanks (2x180000 m3) at IOCL terminal Ennore India for MitsubishiHeavy Industries Japan

bull LNG Storage (3x160000m3) and Regasification Terminal Dabhol India for Skanska

bull LNG Storage (2x148000m3) Tank Expansion Dahej India for IHIbull Low Storage (2x160000 m3) for Receiving Terminal Hazira India for Shell

LPGbull Propane Butane Propylene Storage Tanks (2x25000 MT ie 48451

m3) for Mundra LPG Terminal Project Mundra Gujaratbull Propane Butane LPG Storage (2 x 26000 m3) LPG Terminal

Project Ennore Tamil Nadu India for Indian Oil Petronas Pvt Ltdbull Propylene Storage (2 x 13000 m3) Panipat Naphtha Cracker Project

Panipat Haryana India for IOCL amp IOTLbull LPG Storage (2 x 40993 m3) Cryogenic Storage Tank Package at

Reliance Jamnagar Complex Gujarat India

Note Design of LNG Tanks is outsourced Only Construction by PLL

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 43: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Pressurized amp Atmospheric Tanks - Major Projects

bull Design and construction of 44 storage tanks of 1340272 m3 capacity including External DDFR External SDFR Dome Roof Tanks Cone Roof Tanks IFRTs with CS IFR and Aluminium IFR etc - RAPID Project Malaysia

bull Design and construction of 13 storage tanks of 242852 m3 capacity including 11 External DDFR and 2 Cone Roof Tanks - Expansion and revamping of Ahmadi Depot KNPC Kuwait

bull Design and construction of 7 storage tanks of 134556 m3 capacity including 4 Aluminium Geodesic Roof and 3 CS Dome Cone Roof Tanks -Project Falcon UAE

bull Design and construction of 9 storage tanks of 15800 m3 capacity including 7 Aluminium and 2 Dome Roof Tanks 20 storage tanks including Aluminium Column Supported Cone Roof Tanks amp External SDFR Tanks -MSQ Up-gradation IOCL Barauni Refinery India

bull Design and construction of 20 storage tanks of 293395 m3 capacity including IFRT (Aluminium) Column Supported Cone Roof Tanks amp External SDFR Tanks - Singapore Parallel Train Project JurongIsland Singapore

bull Design and construction of 8 storage tanks of 154591 m3 capacity including Dome Roof amp 3 Column Supported Cone Roof amp SDFR Tanks -Saudi Kayan Petrochemical Complex Saudi Arabia

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 44: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Tanks amp Terminals

bull Design and construction of 19 storage tanks of capacity - Dome and Cone Roof Tanks - Storage Tanks for Onshore Gas Development Phase ndash III Abu Dhabi

bull Design and construction of 15 storage tanks of 240000 m3 capacity including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks - Fuel Oil amp White Oil storage tanks for Tankstore Phase V Expansion on Pulau Busing Island Singapore

bull Design and construction of 59 IFRT storage tanks of capacity 1223700 m3

capacity Geodesic Aluminium Dome Roof with Aluminium IFR - Fuel Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 9 storage tanks of 440000 m3 capacity - External DDFR and Cone Roof Tanks - Paradip Orissa India

bull Design and construction of 9 Column Supported Cone Roof Tanks of capacity 636332 M3 Steel Water Storage Tanks for Fujairah Water and Power Project UAE

bull Design and construction of 7 IFRT Storage Tanks External SDFR and Cone Roof Tanks of 51349 m3 capacity - Sulphur Block amp Offsite Utilities IOCL Guwahati India

bull Design and construction of 19 storage tanks of 215837 m3 capacity - External SDFR and Cone Roof Tanks at Numaligarh Refinery India

bull Design and construction of 7 Column Supported Cone Roof Tanks of 89064 m3

capacity - Kochi Refinery India

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 45: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Tanks amp Terminals

bull Design and construction of 21 storage tanks including CS Dome Roof amp Geodesic Aluminium Dome Roof Tanks of 452000 m3

capacity - Fuel Oil amp White Oil Storage Tanks for Bulk Liquid Products Terminal on Jurong Island Singapore

bull Design and construction of 12 storage tanks including External SDFR IFRT (Aluminium) amp Dome Roof Tanks of Tanks of 137040 m3 capacity - Panipat Naphtha Cracker Project India

bull Design and construction of 23 External DDFR Tanks of 1080379 m3

capacity - Marine Tank Farm at Reliance Refinery Jamnagar - India

bull Design and construction of 11 storage tanks of 934937 m3 capacity -External DDFR and Cone Roof Tanks Crude Oil Tank Farm at EssarRefinery Vadinar Gujarat - India

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 46: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Onshore Field Development amp Gas Processingbull EPC of Tie-ins for Abu Dhabi Company for Onshore Oil

Operations Abu Dhabi

bull EPC of Shah Gas Gathering ndash Package 1 for Abu Dhabi Gas Development Co Ltd Abu Dhabi

bull EPC of Spiking Compressor for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of flowlines and transfer line for Huwailah Field Development for Abu Dhabi Company for Onshore Oil Operations Abu Dhabi

bull Construction of wellheads flowlines manifold transfer line and related work for Jarn Yaphour Field Development for Abu Dhabi National Oil Company Abu Dhabi

bull EPC of Peciko Field Development Phase 4 for TotalFinaElf Indonesia

bull EPC Service for Betara Complex Development Sumatra Indonesia

bull EPC of Gas Field Development for Oil India Limited India

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 47: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Offshore Platformsbull EPC of three wellhead platforms and laying of three segments of 24rdquo dia 18 km offshore

gas pipeline for Pertamina Hulu Energy Indonesia

bull Platform Deck Removal and installation of Well Head Platform for Pertamina HuluEnergy Indonesia

bull EPC of four wellhead platforms and laying of 57 km rigid pipeline and 105 km flexible submarine pipeline and associated work for Heera Redevelopment Offshore Platform ONGC India

bull EPC of Betara Complex Development Project for Petro China International Indonesia

bull EPC of South Utility Platform for Total EampP Indonesie Indonesia bull Engineering procurement fabrication and loadout of a offshore six leg platform (Poleng

Process Platform) for Korea Development Co Indonesia

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 48: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Process

Refineries

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 49: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Refineriesbull Specialized in LSTK Composite and Up-gradation projects

bull Ability to work in live plants within restricted spaces and under tight schedules while maintaining highest standards of health safety quality and environment

bull Extensive Experience in almost all major Process Units including

bull Sulphur Recovery Block

bull Delayed Coker

bull Visbreaker

bull Hydrocracker amp Hydrogen

bull Motor Spirit Up gradation

bull Completed more than 17 refinery modernisation projects

bull Expertise in Brownfield and Greenfield projects

Excavation (Cu Mtr) -772014

RCC (Cu Mtr) -

425382Supply (MT) -59993

Erection (IM) -67737

Welding (ID) -

5008756

Erection (IM) -

10638255

Total Equipment erection -

MT 40133

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 50: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Refineries ndash Major Projectsbull EPCC Package for Sulphur Block - Sulphur Refinery Unit (SRU -

80TPD) Amine Regeneration Unit (ARU ndash 260 TPH) the Sour Water Stripper (SWS ndash 65 TPH ) 132 KV Switchyard along with utilities amp offsite facilities for Haldia Refinery Indian Oil Corporation

bull EPCC of Motor Spirit Quality Upgradation Project (Naphtha Splitter ndash385000 MTYR Naphtha Hydrotreater ndash 82000 MTYR Reformer Splitter ndash 182000 MTYR ISOM ndash 122000MTYR Selective Hyrodegenration ndash 200000 MTYR FCC Gasoline Splitter ndash 200000 MTYR Hydrodesulphurization ndash 160000 MTYR) for HaldiaRefinery Indian Oil Corporation

bull EPCC of Hydrocracker Unit 17 MMTPA amp Hydrogen Generation Unit 70 TTPA at Haldia Refinery Indian Oil Corporation

bull EPCC Package for Sulphur Block - 2 x100 TPD Sulphur Recovery Unit including Tail Gas Treatment Unit 60 m3hr Sour Water Stripper and 250 TPH capacity Amine Regeneration Unit on a single point responsibility basis at Manali Refinery Chennai Petroleum Corporation Ltd

bull EPCC package for Process Facilities and Utilities for underground cavern and top side facilities for top side and inside Cavern for Indian Strategic Petroleum Reserves Ltd

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 51: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Refineriesbull EPCC of Kero Treatment Unit Sulphur Recovery Unit FCC LPG

Treatment Unit FCC light naphtha treatment unit alkylation unit butane isomerisation unit spent acid regeneration unit and flue gas desulphurisation unit for lumpsum turnkey package-B of the ParadipRefinery India Oil Corporation Ltd

bull EPCC Package of 165KTPA Coker LPG treating unit offsite amp utility facility for Paradip Refinery Indian Oil Corporation Ltd

bull Installation of ISBL units setting up of Crude and Vacuum Distillation units Gasoline and saturated gas plant Catalytic Hydro-De-sulphurisation and Isomerisation units and construction related procurement for Nagarjuna Oil Corporation Ltd The Cuddalore Refinery project will have a capacity of 6 MMTPA

bull EPCC for CDSP Delayed Coker Unit Plant capacity - 3 MMTPA 4 Coke Drums ndash 2000 MT (Each 500MT 10m dia x 41m High)

bull EPCC of Delayed Coker Unit and LPG Merox Block for 37 MMTPA Delayed Coker Unit and 150 TMTPA LPG Merox Unit for VadodaraRefinery Indian Oil Corporation Ltd

bull EPCC of Sulphur Block Amine Regeneration Unit Sour Water Stripper Tail Gas Treating Unit and Sulphur Recovery Unit of GrassrootRefinery Bharat Oman Refinery Ltd India

bull EPCC for MSQ Up-gradation Project of Barauni Refinery - Reformate Splitter Unit (RSU - 274000 TPA) Naphtha Hydrotreating Unit (NHDT 183000 TPA) C5 ndash C6 Isomerization Unit (ISOM -126000 TPA) Prime G+ 322000 TPA (LCN) + 81000 TPA (HCN) Nitrogen Generation Unit 850 Nmsup3hr capacity for Indian Oil Corporation Ltd

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 52: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Refineriesbull EPCC for Delayed Coker Unit (37 MMTPA) and Coker LPG

Merox Block (150 TMTPA) for IOCL Vadodara Refinery

bull EPCC for Sulphur Block (SRU - 360 TPD ARU- 470 TPH TGTU ndash 360 TPD SWSU ndash 125 TPH amp 49TPH) for BORL Bina Refinery

bull EPC of 2 MP Gas Compression Trains at Onshore Plant at Senipah with a Gas Capacity of 450 MMSCFD (Each Train)

bull EPC for Visbreaker Unit (3600 MTSD) SRU (2 x 90 TPD) along with ARU and SWSU for CPCL Refinery

bull EPC for Sulphur Block (SRU - 5TPD along with ARUSWSU and offsite Utilities) of IOCL Guwahati Refinery

bull EPCC for MTBE Plant (37000 TPA) at Gujarat Refinery

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 53: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Power

Nuclear Thermal Renewables Transmission ampDistribution

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 54: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

NuclearRajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection testing and commissioning of indoor piping and associated work for 2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

Rajasthan AtomicPower Project (units 3 amp 4)Supply fabrication erection of piping equipment and instrumentation of active process cooling water system for2 x 220 MW Nuclear Power Plant at Kota for Nuclear Power Corporation of India Ltd

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 55: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

NuclearPrimary Piping Package for 2x700 MW Nuclear Power for Nuclear Power Corporation of India Limited Mumbai

KAPP Surat (Gujarat) and RAPP Kota (Rajasthan)

bull Supply fabrication erection amp testing of equipment pipes fittings valves instrumentation items structural steel and pre-commissioning support for Nuclear Island system

Salient Features Supply

bull 200 km of piping ranging from 15 NB to 650 NB (thickness up to 50 mm)

bull 70000 Pipe fittings

bull 14000 Valves with seismic radiation and thermal qualifications

bull 5000 Equipment

Erectionbull 800000 Inch-Dia of Fabrication work

bull 1200000 Inch-Mtr of Erection work

bull 6000 MT of Equipment Erection

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 56: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Manufacture of Critical Components for Nuclear Power at MSID

Non Channel VenturimeteresSize 20NB 50NB 65NB 100NB 200NB 300NB amp 400NB

Material A350LF2 C-1 SS304L

Critical Operations Machining of intricate ID profile and achieving

surface roughness Ra 04

Description Flow measuring device in moderator system

Customer NPCIL

Channel VenturimetersSize 50NB 65NB amp 100NB

Material A350LF2 C-1

Critical Operations Machining of intricate ID profile and

achieving surface roughness Ra 04

Description Nuclear Reactor channel Flow measuring

device High precision inside surface machining

Customer NPCIL

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 57: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Fabrication of Structural Assemblies for Nuclear Power at MSID

Size 5000Kg per assembly

Material MSSS

Critical Operations Accurate welding assembly and

finishing surface treatment

Description Parts used in Nuclear Power Plants

Customer NPCIL

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 58: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Thermalbull EPC of 2 x 300 MW Power Plant Haldia Energy Ltd West Bengal

bull EPC of 2 x 300 MW Thermal Power Project Dhariwal Infrastructure Pvt Ltd Chandrapur Maharashtra

bull EPC of 2 x 270 MW Thermal Power Station GVK Power (GoindwalSahib) Ltd Tarn Taran Punjab

bull EPC of 2 x 250 MW Thermal Power Station Rajasthan Rajya VidhyutUtpadan Nigam Ltd Chhabra Rajasthan

bull Civil and structural work for 4 x 250 MW Jindal Power Plant Chhattisgarh

bull Civil and structural work for 6 x 600 MW Thermal Power Plant KSK Mahanadi Power Corporation Chhattisgarh

bull EPC of 2 x 18 MW Coal Fired Power Project PT Citra KusumaPerdana Indonesia

bull EPC of 2x30 MW Coal Fired Power Project Poyry Energy Ltd Indonesia

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 59: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Renewablesbull Punj Lloyd is capable of developing engineering and executing renewable energy based projectsbull The companyrsquos key focus in renewables is on Solar Photovoltaics (including Polysilicon and Solar Thermal)bull The Group is also focused on special projects to develop non conventional sources of energy - Bio-fuel and Polysilicon

Project Experiencebull Qatarrsquos first Polysilicon plant 7200 MTPY capacity from Qatar Technologiesbull Commissioned Worldrsquos largest wheat based ethanol plant in the UKbull Solar PV Lighting India - Reliance Industriesbull Five Turnkey Rooftop Solar Power Projects - Govt of Punjab (2010-11)bull 36 MW (12x3) Solar PV Power Projects in Rudrapur under Uttarakhand State Solar Policy (2016-17)bull 42 MW (21x2) Solar PV Power Projects in Mansa under Punjab State Solar Policy (2014-16)bull 5 MW Solar PV Power Project in Bap Jodhpur under Jawaharlal Nehru National Mission (2011-12)bull 435 KWp 495 kWp amp 200 KWp Rooftop Solar PV project for Chandigarh Renewable Energy Science amp Technology

Promotion Society (2012-15)

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 60: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Manufacture of Components for Hydro Electric Turbines at MSID

Spring Bar Size 1402 x 69 x 68 (28Kg)

Material JIS G4053 SCM435

Critical Operations Profile milling

Description Component used in Steam Turbines

Customer Toshiba

Pressing PlatesSize 1625 x 670 x 25 (200Kg)

Material S690 QL

Critical Operations Profile cutting using Water-jet machining

and hole drilling

Description Component used in Hydroelectric Turbines

Customer AHPL

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 61: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Transmission and Distribution

NTPCbull Supply and erection for rural electrification work for construction

augmentation of substations installation of distribution transformersand providing service connections to BPL consumers in Puri andKoraput

Power Grid Corporation of India Limited (PGCIL)bull Augmentation of the existing 3311 kV sub-station construction of

11kV outgoing bay construction of new 11kV line LTlines installation of distribution transformers and service connectionto BPL consumers in districts of Odisha ndash Jajpur Khorda andGanjam under the Rajiv Gandhi Gramin Vidyutikaran Yojna(RGGVY)

Madhya Pradesh Power Transmission Co Ltdbull Won its first transmission project for construction of new 220 kV

and 132 kV sub-stations transmission lines and feeder bay work inBhopal region

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 62: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Equipment Assetsbull Large fleet of equipment for ready mobilisation

bull Equipment assets valued at USD 263 million

bull The company owns equipment to cater to every terrain and every project need

Amphibian including swamp excavators dredgers marsh buggies flexiyoke work barges swamp cranes

Pipeline - 10 spreads of equipment Road - 07 sets of bituminous road equipment

- 3 sets of concrete paving equipment Offshore - 3 pipelaying barges HDD drilling Rig - 3 of 250 T 1 of 400 T capacity Other Onshore Piling Rigs ndash 6 of different capacities

bull Young equipment fleet ndash minimum downtime with skilled and trained staff

bull Single largest equipment lifted 590 MT

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 63: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Asset ManagementMaintenance

bull Upgradation of two lanes undivided carriageway with paved shoulders of NH-31 from Khagaria to Purnea in Bihar on BOT Annuity basis National Highways Authority of India

bull Design engineering and construction for strengthening and widening of NH-4 of Belgaum Maharashtra border section National Highways Authority of India

bull Development of a 5 MW Solar Power Plant under Jawaharlal Nehru National Mission with a PPA of 25 years with NTPL Vidyut Vyapar Nagam Baap Rajasthan

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 64: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Equipment Yard amp Maintenance Facilities

Inventory maintained on ORACLE based ERP system Equipment managed by Oracle Enterprise Asset Management

Central India Middle East

Equipment yard in Abu Dhabi

Facilities in Banmorespread over 20000 sq mtr

Track Repair and Engine Maintenance facility area -

7000 sq mtr equipped with 40 tonne EOT crane

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 65: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Land Systems AerospaceHomeland

Security

Defence

Small ArmsManufacturing

Component Manufacturing

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 66: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

DefenceFocus areas in Defence Small Arms Homeland Security Land Systems Air Defence and Artillery Aerospace Component Manufacturing

bull Strategic partnerships with many international companies including a Joint Venture with IWI for Small Arms

bull Over 120 K Sq Ft of manufacturing area comprising a high precision Manufacturing and Systems Integration Division a Small Arms Manufacturing plant and a fabrication yard

Holds seven licences for Small Arms Guns Rocket and Missile Artillery Systems and related Equipment Electro optical systems Fire control systems C31 systems and power

packs associated with armored fighting vehicles Conversion of civilian aircraft into aircraft for defence application Precision

manufacture of aero structure and Dynamic Components for Aviation and Land System Products Fabrication and manufacture of aero-structure airframes and accessories using composites

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 67: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Journey in Defence

Built capability from component manufacturing to full systems

2006 2009 2011 2012 2013 2014 2015 2016 2017

bull Procurement of the first Defence

Licensebull Opening up of

Defence for Private sector participation

Bid on ZUUpgrade

Program as prime

ISO 9001 (Quality)ISO 14001 (Environment)ISO 18001(OHSAS)ISO 50001 (Energy)AS 9100C (Aerospace)

Home Land

Security Small

Arms JV

PLR Small Arms Manufacturing

Unit Established

Lease of Land for setting up

DefenceManufacturing

Manufacturing plant

commissioned

Component Manufacturing first Export order Bid for

Artillery Upgrade

L1 ZU UpgradeL1 Home Land

Security IWI FDI

Contract for Full Body Truck Scanners awarded by Ministry

of Home Affairs

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 68: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Component Manufacturing Up-Grade Programs Complete Systems

2013 2014 2015 2016-17 2017-20

Manufacturing capability growth chart

CapabilityBuilt capability from component manufacturing to full systems

ZU 23 AirDefenceUpgrade

Diff

icul

ty

Simple Fabrication

Machining

DefenceSub-Assembly

130 to 155 upgrade Artillery

Full BodyTruck Scanners

Air DefenceGuns

Mounted System (Artillery)

Aero-structures Nuclear Reactor Core

Parts Structural Parts Engine

Parts Jigs amp Fixtures for Aviation

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 69: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Manufacturing amp Systems Integration Division (MSID) Malanpur

bull World class manufacturing facility spread over 65 acres of land

bull Certified with AS 9100 ISO 9001-2008 ISO 14001-2004 OHSAS 18001-2007 ISO 50001-2011

bull Capable of undertaking high speed and heavy duty machining

bull Capable of handling exotic metals

bull Lean and flexible Manufacturing Systems ERP system

bull Machines include 5 Axes Double Column Gantry Floor Type and Horizontal Machining Centres along with 5 Axes Mill Turn Centre and Water Jet Cutting Machine imported from Italy France and USA

bull CAR Bottom Furnace for heat treatment

bull TIG and MIG welding facilities

bull Lab testing equipment includes CMM from Zeiss Germany

bull Full Fledged Metrology and Metallurgy labs

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 70: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Small Arms Manufacturing FacilityMalanpur

bull Indiarsquos first Private Sector Small Arms Manufacturing Facility in the support of ldquoMake in Indiardquo initiative

bull World class manufacturing facility with a focus on state-of-the-art technology

bull A joint venture between Punj Lloyd Industries Ltd and Israel Weapon Industries (IWI)

bull Firearms range of

Assault Rifles Tavor and X95

Sniper Rifles Galil

Light Machine Gun Negev

Sub Machine Gun Uzi

bull The IWI Assault Rifles are in service in India with the Special Forces units of the Indian Army (Para SF) Navy (MARCOS) Air Force (GARUD) CRPF (CoBRA) and multi state armed police forces

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 71: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Component Manufacturing - Clients Energy

bull Hydro ( Andritz Hydro)bull Wind ( Inox)bull Gas ( Toshiba amp BHEL) bull Nuclear (NPCIL)

Aviation amp Aerospacebull Hindustan Aeronautics Ltdbull Mahindra Aerospacebull RRCAT

Defencebull Gun Carriage Factory Jabalpurbull SAABbull Israel Weapon Industries Ltd

Transportation amp Miningbull Indian Railwaysbull METSO

Shipping

bull Fincantieri

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 72: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Corporate Social Responsibility (CSR)bull Regular community improvement activities including

local infrastructure development traffic awareness and safety meetings medical and dental check-up camps

bull Recruitment opportunities provided to many locals New recruits exhaustively trained and empowered with skills required for future employment

bull HIV AIDS an integral part at all sites globally Ongoing workshops on HIVAIDS awareness at sites globally

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 73: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

bull Promoting education with Dayawanti Punj Model School in Sitamarhi a backward region of north India

bull Affiliated to the Central Board of Secondary Education (CBSE) the school equips the students with the intellectual and practical skills necessary to carve a career and meet the challenges of a professional life

Dayawanti Punj Model School Sitamarhi - Allahabad

Life Enrichment programme for construction workersbull Stems from our belief that Each life is precious It is a programme which

aims at the holistic welfare of workers with a special focus on wealth HIVAIDS

bull Creating awareness about HIVAIDS and other diseases providing medical facilities first aid training adopting safety practices at work training in Yoga for health and relaxation

bull Introduced first in 2007 at Medicity Gurgaon International Finance Corporation a member of the World Bank Group offered to support the programme

bull With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three other sites namely Panipat Haldia and Vadodara

Corporate Social Responsibility (CSR)

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 74: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Awardsbull ENR Rankings - Ranked no 144 under International contractors category by ENRcom in

2017

bull Excellence in Infrastructure by Economic Times - 2014

bull Construction World ndash One of most admired company of the Year 2013

bull DampB Axis Bank Infra Award for best project 2012 - East West Gas Pipeline

bull Construction Week - Engineering Company of the Year 2011

bull Infrastructure Company of the year - 2010 (CNBCEssar)

bull Infrastructure Excellence Awardrsquo in association with in the Oil amp Gas category for the Dahej-Vijaipur Gas Pipeline ndash 2009

bull Chemtech Award ndash Outstanding contribution to Engineering ndash 2009

bull Top Indian company lsquoConstruction ndash Infrastructure Developmentrsquo Dun amp Bradstreet -RoltaCorporate Awards 2008

bull Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 75: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Awards ndash Punj Lloyd

bull 20 x Construction Excellence Awards (BCA 1987 to 2005)

bull 138 x Safety Performance Gold Silver Merit Awards (MOM 1985 to 2005)

bull British Safety Council 5 Star Award for last five years Engineering

Construction Industry Association (ECIA)

bull Safe Working Award (1995)

bull National Productivity Award (PSB 1994)

bull Overseas Enterprise Award (EDB 1997)

2003 - Safety Award - IPLOCA

2004 - Safety Award ndash BTC Pipeline Project

2016 ndash Runner-up for the Shah Gas Development Project Package 1

2017 - Best Contractor Award ndash RAPID Malaysia

Greentech Awards2005-06 - Environmental Excellence - Gold 2007 - Safety - Gold 2008 - Environment Excellence - Platinum

- Safety Gold2009 - Environment Excellence - Gold2010 - Safety Award - Gold

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 76: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Accreditation

OHSAS 180012007 Health amp Safety

ISO 140012004 Environmental

Management

ISO 90012008 Quality Management

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 77: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Policies

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 78: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Our Pledge

bull The Safety of People

bull The Protection of the Environment

bull The Assurance of Speed and the Control of your cost

bull The Quality of our Service

bull The Success of your Project

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75
Page 79: Energy, Infrastructure & Defence - punjlloyd.compunjlloyd.com/sites/default/files/pdf/Corporate Presentation...• Present across Middle East & Africa, ... • Listed in the ENR Global

Thank you

Punj Lloyd Group78 Institutional Area Sector 32Gurgaon 122001 IndiaT +91 124 2620123 l F +91 124 2620111infopunjlloydcom l wwwpunjlloydgroupcom Follow us on

  • Slide Number 1
  • An Overview
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Punj Lloyd Group
  • Skills and Capabilities
  • Post Completion
  • Value Drivers
  • Manpower ndash Punj Lloyd Group
  • Beating Deadlines
  • Global Clientele
  • Global Clientele
  • Global Presence
  • Global Experience
  • Organisational Structure
  • PLL Order Backlog (Consolidated)
  • PLL Revenue (Consolidated) ndash (FY17)
  • Safety Statistics
  • Safety Milestones
  • Safety Milestones
  • Slide Number 21
  • Buildings
  • Buildings amp Infrastructure Cumulative Data
  • Buildings - Landmark Projects
  • Transportation
  • Transportation ndash Landmark Projects
  • Transportation ndash Landmark Projects
  • Slide Number 28
  • Pipelines
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Major Pipeline Projects
  • Offshore Pipelines
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Competence on Engineering Codes
  • Tanks amp Terminals
  • Pressurized amp Atmospheric Tanks - Major Projects
  • Tanks amp Terminals
  • Tanks amp Terminals
  • Onshore Field Development amp Gas Processing
  • Offshore Platforms
  • Slide Number 44
  • Refineries
  • Refineries ndash Major Projects
  • Refineries
  • Refineries
  • Slide Number 49
  • Nuclear
  • Nuclear
  • Manufacture of Critical Components for Nuclear Power at MSID
  • Fabrication of Structural Assemblies for Nuclear Power at MSID
  • Thermal
  • Renewables
  • Manufacture of Components for Hydro Electric Turbines at MSID
  • Transmission and Distribution
  • Equipment Assets
  • Asset Management
  • Equipment Yard amp Maintenance Facilities
  • Slide Number 61
  • Defence
  • Journey in Defence
  • Manufacturing capability growth chart
  • Manufacturing amp Systems Integration Division (MSID) Malanpur
  • Small Arms Manufacturing FacilityMalanpur
  • Component Manufacturing - Clients
  • Corporate Social Responsibility (CSR)
  • Corporate Social Responsibility (CSR)
  • Awards
  • Awards ndash Punj Lloyd
  • Accreditation
  • Policies
  • Our Pledge
  • Slide Number 75