energy innovation - eastman business park€¦ · for energy innovation and advanced manufacturing...
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ENERGY INNovatIoN
at Eastman BusinEss Park
UNIQUE ECoSYStEMFOr EnErGY innOVatiOn anD aDVanCED manuFaCturinG
1200acre
campus
16million
square feet of manufacturing, lab,
warehouse and office space
88reactors
for specialty chemical applications, from 100 – 1,000 gallon
capacity
18thousand square feet
nY-BEst center onsite for energy
storage testing and validation
5-50fpm
for a wide range of coating options onto substrates at
thicknesses from 100 nm to 500 µm
From the development and commercialization of Li-ION batteries to fuel cells to ultracapacitors and photovoltaics, Eastman Business
Park is rapidly becoming a hub for critical next generation battery and energy storage technologies requiring unique manufacturing
equipment, processes and infrastructure. These technologies are designed to improve the reliability and resiliency of our nation’s
electricity grid, improve the efficiency of our transportation sector, and support hundreds of additional new product applications.
200acres
of shovel-ready parcels for advanced
manufacturing of energy storage
materials
8station
in-line high volume coating machine up to 1000 fpm at web
widths up to 63” wide
+strong connections with partner universities, companies and public/
private laboratories in the energy storage sector
+world-class
analytical labs onsite for creating prototypes for new energy storage and delivery systems
5-5000fpm
intermediate scale coating machine on webs up to 17”
wide and 5 - 500 µm thick for batteries, photovoltaics and
more
Eastman Business Park’s comprehensive suite of test, validation, prototyping, and pilot manufacturing tools
are specifically designed to help accelerate innovation out of the lab to high volume manufacturing in the
energy storage sector. The Park’s facilities, capabilities and amenities are uniquely positioned to support all
energy-related technologies requiring thin film coated electrodes and other components, from batteries to
ultra-capacitors to fuel cells to photovoltaics and beyond.
Eastman Business Park’s coating facilities at several scales can lead to a high volume, efficient, cost effective
process, keeping advanced manufacturing jobs right here in the U.S. Plans also are in the works to add
flexible pilot manufacturing capabilities, including dry rooms and semi-automated assembly equipment.
This, combined with the state-of-art testing facilities at the NY-BEST Battery and Energy Storage Technology
(BEST) Test and Commercialization Center makes Eastman Business Park the single site for commercialization
of next generation energy storage products.
FRoM CoNCEPt to CoMMERCIaL SCaLEEBP Can aCCELEratE YOur PrOJECt, WHiLE
rEDuCinG BOtH risk anD CaPitaL inVEstmEnt
FRoM CoNCEPt to CoMMERCIaL SCaLE
A significant amount of the technology in the emerging energy
sector requires the deposition of novel materials onto flexible
substrates using roll-to-roll manufacturing processes — such
as battery electrodes and fuel cell MEAs. That equipment,
combined with the know-how to develop and operate these
processes, already exists at Eastman Business Park. The result:
next generation clean and alternative energy products can be
brought to market much more quickly and economically.
That’s why high tech energy–related companies and universities
from around the world are converging at Eastman Business
Park to create prototypes for new energy storage and delivery
systems, test them, do pilot manufacturing — and then get
business assistance to take those products to market.
amenities include:
• Pilot and manufacturing coating facilities for depositing
specialized materials onto a variety of substrates — paper,
polymers and metal foils that range in thicknesses from five to
500 µm
• Facilities for energy storage testing and validation of
commercially-viable products.
•Multiple pilot tools that support development of a variety of
custom thin films — all applicable to next generation solar
materials, fuel cell membranes and battery electrodes.
•World-class analytical services staff with extended hours of
availability to all tenants.
• Environmental chambers that allow accelerated testing under
various atmospheric conditions.
• Light exposure chambers available to expose materials to the
light intensity desired.
•Access to highly competent expertise in coating, drying, web
conveyance, converting & materials formulation.
a MaNUFaCtURING ECoSYStEMFOr EmErGinG EnErGY stOraGE COmPaniEs
Key deposition capabilities at EBP:
•Gravure coating of continuous layers and
patterns
• Slot die coating of continuous layers and
stripes
• Flexographic printing of patterns
• Extrusion/melt cast processes for
thermoplastics
• Solvent and aqueous solutions
•High temperature and UV curing
•Wet and dry lamination
•Calendaring
•Off-line slitting and chopping
Small-scale coating machines:
•Designed for material development and
optimization
• Solution quantities of 500 mL and up (aqueous
and solvent)
• Solution viscosities up to 10,000 cps
• Slot die and gravure coating methods available
•Wet and dry lamination capability
• 5-50 fpm on webs up to 10” wide and 5–500
µm thick
•Thermal and UV curing options
Intermediate-scale coating machine:
•Designed for process development and
optimization and product prototyping
•Accredited and available for manufacturing
• Solution quantities of 3 L and up
• Solution viscosities up to 10,000 cps
• Slot die, gravure, flexo, slide, rod/blade, and
dip coating methods available
•Wet and dry lamination capability
• 5-5000 fpm on webs up to 17” wide and 5–500
µm thick
•Thermal and UV curing options
High-volume coating machine:
• 8 station in-line coating machine
• 40’ of air impinged drying after each coating
station
•Web speeds up to 1000 fpm at web widths up
to 63”
•Web inverters to enable coating on both sides
of the substrate in a single pass
• Large volume solution delivery capability
“We take full advantage of Eastman Business Park’s infrastructure as well as its ability to maneuver through complex environmental and regulatory compliance issues. That includes access to utilities, logistics, materials handling, and sophisticated analytical testing. This allows Graphenix to focus its financial and technical resources on the advancement of our technology for ultra capacitors.” — Robert Anstey CEO Graphenix Development
“The facilities at Eastman Business Park have enabled NOHMs and other companies like ours to gain access to testing facilities where we can utilize world-class analytical equipment, as well as pilot coating and testing facilities that represent millions of dollars in savings in equipment and capabilities that we can leverage and use on an as-needed basis saving a tremendous amount of money on the road to commercialization and rapid market entry.” — Rich Delmerico CEO NOHMs Technologies
“We chose Eastman Business Park in Rochester to gain access to Kodak’s considerable prowess in thin-film technology and much of the infrastructure we will require. In addition, we can tap expertise at Rochester’s distinguished universities.” — Chuck Provini President and CEO Natcore Solar
“Intrinsiq Materials has developed ground-breaking technology in the fields of electronic nanopastes and inks. With the support of ESD, NYSERDA and all of the capabilities of the Rochester area, including the facilities at Eastman Business Park, the opportunity to leverage the technology into critical, game-changing applications is fast becoming a reality.” — Robert Cournoyer President and CEO Intrinsiq Materials
“The New York Battery and Energy Storage Technology Consortium (NY-BEST) and DNV GL have together created the Battery and Energy Storage (BEST) Test and Commercialization Center at Eastman Business Park. Through this public-private collaboration, the center builds upon the Rochester area’s manufacturing expertise, skilled workforce and university R&D resources and serves as a magnet to attract clean tech businesses at the Park and grow the energy storage industry in New York State. The assets at Eastman Business Park will only continue to anchor this initiative as a pivotal regional economic development resource.”” — William Acker Executive Director NY-BEST
It’s all here at Eastman Business Park!
• The equipment — state-of-the-art apparatus for the
design/build/qualify process
• The expertise — best in class technologists
• The process — adaptable to any material needs
• The knowledge — access to the many technologists
in the area to solve your most difficult problems from
science to manufacturing — we can connect you to the
ecosystem!
add It UPinVEntED HErE = BuiLt HErE
Energy Storage technology
comes in three parts:
•Chemistry and polymers
development capabilities to
create new materials
•Thin film coating and
handling capabilities for
the development, testing
and manufacture of next
generation electrodes and
membranes
•Knowledge, facilities and
equipment to produce
materials in a low cost, roll-to-
roll format
•Dry rooms and cell assembly
equipment to complete the
manufacturing process
© kodak, 2014. kodak and Eastman are trademarks.
Visit us at www.eastmanbusinesspark.com
Join dozens of other energy-related companies who are focusing their investment dollars on material and market development. Let Eastman Business Park provide the equipment and expertise necessary to commercialize materials into low cost, roll-to-roll film products for the energy storage sector.
INNovatIoN LIvES HERE