eng-lifting lug 01

EKON Djebel Ressas 5800 TPD Cement Plant Project Doc no: Hse/L-L1 CHECK LIST OF LIFTING LUG Date of issue: Rev: 00 Name and number of the lifting equipment: Weight of the equipment: Type,properties and quantity of the assigned sling: Properties and quantity of the assigned lifting lug: DETAILS OF THE STANDARD WELDED LIFTING LUG A:Hole diameter/ B: Outside diameter/ C: Height from bottom to center/ D:The bottom width/ E:Wall thickness/ X:Welding surface width LIFTING SYSTEM a-) Single lug, straight lifting b-)Two lugs,lifting with travers c-)Two lugs, lifting angle sling load sling travers load sling angle of sling (a) load Operating limits on the loss-load (Tone) Manufacturing dimensions for the welded lug ( mm ) straight lifting travers angle of sling angle of sling angle of sling angle of sling Lifting Lugs Base level (if necessary) Welding width 0 0 30 60 90 120 1 lug 2 lugs 2 lugs 2 lugs 2 lugs 2 lugs A B C D E F G H R X 0,5 1 0,95 0,87 0,7 0,5 22 30 35 75 10 100 100 10 25 7 1 2 1,9 1,74 1,4 1 25 33 35 75 10 100 100 10 25 7 1,5 3 2,8 2,6 2,1 1,5 28 36 35 75 10 100 100 10 25 7 2 4 3,8 3,5 2,8 2 31 41 40 100 10 125 125 15 35 7 3 6 5,7 5,2 4,2 3 35 45 45 115 15 150 150 20 35 10 4 8 7,6 6,9 5,6 4 38 50 50 135 20 170 170 20 40 14 5 10 9,5 8,7 7 5 43 58 50 145 20 175 175 20 40 14 7,5 15 14,2 13 10,5 7,5 50 65 60 160 25 200 200 20 40 17,5 10 20 19 17,4 14 10 60 75 70 205 35 340 225 25 50 24,5 12 24 22,8 20,8 16,8 12 65 85 75 205 35 Shall be designed by site engineer 24,5 15 30 28,5 26,1 21 15 70 90 80 250 40 28 20 40 38 34,8 28 20 75 105 90 290 45 31,5 25 50 47,5 43,5 35 25 82 115 100 320 50 35 30 60 57 52,2 42 30 90 125 105 345 50 35 40 80 76 69,6 56 40 100 140 140 380 70 49 Note: Details of the special manufacturing required lifting lugs will be added by the foreman or site engineer. (if necessary) ** Assigned lug Capacity: Quantity: Manufacture by Checked by Recorded by Foreman- Name/Surname Site Engineer Name/Surname HSE Department WELDING CONTROL FOR LIFTING LUG YES NO 1-) The welding groove (V) is opened from both sides? 2-) Burrs of the welding grooves are cleaned? 3-) Welding surface on the lug is cleaned? (Paint,rust etc.) 4-) Root cleaning at the welding bent on the other side is done? 5-) Is there any notch at the welding turns at the edge of the lug? 6-) Is it done by a certified welder? 7-) The welder ID and welding date is indicated on the lug? 8-) Penetrant test performed? ( with the decision of the QC inspectors)* CHECKED BY APPROVED BY RECORDED BY Foremen or site eng.Name/Surname QC Department HSE Department *This form will fill out for bulky materials over 5 tons and for all materials over 10 tons, the lifting will be commenced with supervision of the site supervisor after check and approval of the welding by QC inspector. **Penetrant test will be applied of lifting lug weldings over 10 tons load. ***According to the weight and shape of the load position,last control and decide for quantity of lifting lug are in the charge of foreman or engineer. **** Lifting for bulky or over 20 tons materials will be under the supervision of the mechanical chief and HSE chief. Bottom layer Lifting lug /details of bottom layer

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EKON Djebel Ressas 5800 TPD Cement Plant Project Doc no: Hse/L-L1

CHECK LIST OF LIFTING LUG Date of issue: Rev: 00

Name and number of the lifting equipment: Weight of the equipment: Type,properties and quantity of the assigned sling: Properties and quantity of the assigned lifting lug:

DETAILS OF THE STANDARD WELDED LIFTING LUG

A:Hole diameter/ B: Outside diameter/ C: Height from bottom to center/ D:The bottom width/ E:Wall thickness/ X:Welding surface width

LIFTING SYSTEMa-) Single lug,straight lifting

b-)Two lugs,liftingwith travers

c-)Two lugs, lifting angle

sling load

sling travers

load

sling angle of sling (a) load

Operating limits on the loss-load (Tone) Manufacturing dimensions for the welded lug ( mm ) straight

liftingtravers angle of

slingangle ofsling

angle of sling

angle ofsling Lifting Lugs Base level

(if necessary) Welding width0 0 30 60 90 120

1 lug 2 lugs 2 lugs 2 lugs 2 lugs 2 lugs A B C D E F G H R X 0,5 1 0,95 0,87 0,7 0,5 22 30 35 75 10 100 100 10 25 7 1 2 1,9 1,74 1,4 1 25 33 35 75 10 100 100 10 25 7

1,5 3 2,8 2,6 2,1 1,5 28 36 35 75 10 100 100 10 25 7 2 4 3,8 3,5 2,8 2 31 41 40 100 10 125 125 15 35 7 3 6 5,7 5,2 4,2 3 35 45 45 115 15 150 150 20 35 10 4 8 7,6 6,9 5,6 4 38 50 50 135 20 170 170 20 40 14 5 10 9,5 8,7 7 5 43 58 50 145 20 175 175 20 40 14

7,5 15 14,2 13 10,5 7,5 50 65 60 160 25 200 200 20 40 17,5 10 20 19 17,4 14 10 60 75 70 205 35 340 225 25 50 24,5 12 24 22,8 20,8 16,8 12 65 85 75 205 35

Shall be designedby site engineer

24,5 15 30 28,5 26,1 21 15 70 90 80 250 40 28 20 40 38 34,8 28 20 75 105 90 290 45 31,5 25 50 47,5 43,5 35 25 82 115 100 320 50 35 30 60 57 52,2 42 30 90 125 105 345 50 35 40 80 76 69,6 56 40 100 140 140 380 70 49

Note: Details of the special manufacturing required lifting lugs will be added by the foreman or site engineer. (if necessary) **

Assigned lug Capacity: Quantity:

Manufacture by Checked by Recorded by Foreman- Name/Surname Site Engineer Name/Surname HSE Department

WELDING CONTROL FOR LIFTING LUG YES NO Hayır

1-) The welding groove (V) is opened from both sides? 2-) Burrs of the welding grooves are cleaned? 3-) Welding surface on the lug is cleaned? (Paint,rust etc.) 4-) Root cleaning at the welding bent on the other side is done? 5-) Is there any notch at the welding turns at the edge of the lug? 6-) Is it done by a certified welder? 7-) The welder ID and welding date is indicated on the lug? 8-) Penetrant test performed? ( with the decision of the QC inspectors)*

CHECKED BY APPROVED BY RECORDED BY Foremen or site eng.Name/Surname QC Department HSE Department

*This form will fill out for bulky materials over 5 tons and for all materials over 10 tons, the lifting will be commenced with supervision of the site supervisor after

check and approval of the welding by QC inspector.**Penetrant test will be applied of lifting lug weldings over 10 tons load. ***According to the weight and shape of the load position,last control and decide for quantity of lifting lug are in the charge of foreman or engineer. **** Lifting for bulky or over 20 tons materials will be under the supervision of the mechanical chief and HSE chief.

Bottom layer

Lifting lug /details of bottom layer

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