ENGINEERED COMPOSITE SOLUTIONS FOR

OIL & GAS, POWER PLANTS AND INDUSTRIES

Pipeline Integrity Restoration System Syntho-Glass XT system is a unique pre-impregnated, bidirectional composite used to repair and reinforce both internal and external corrosion on pipelines or structures without expensive and time consuming shutdowns. The initial development of this system was designed to conform to both the ASME PCC-2 and ISO TS24817 standards for nonmetallic reinforcing solutions. This extreme strength design minimizes the time and cost of refurbishment by reducing the time to repair, as well as the replacement cost. When used with the appropriate primary coating, it enables one to repair and reinforce virtually any geometry in minutes.

Carbon Fiber Pipeline Integrity Restoration System Viper-Skin is the first biaxially, hybrid carbon and glass fiber polyurethane prepreg system that blends the unsurpassed strength and stiffness of carbon with the ease of use of a moisture-cured prepreg. This carbon fiber reinforcement composite system uses a micro-controlled, wet-out process. As a result, nearly perfect resin content and maximum, repeatable strength properties are attainable. The time and cost associated with field wetting of the composite is removed from the equation altogether and the moisture-curing properties allow for underwater and wet environment applications. The Viper-Skin solution conforms to all shapes, welds, and irregular geometries.

Composite Repair System for High Temperature and Process Piping Thermo-Wrap is a custom engineered composite system utilizing a high strength, bidirectional, woven fiberglass tape in conjunction with NRI’s proprietary Thermo-Poxy epoxy system for the repair and restoration of pipes operating at elevated temperatures. This composite system was designed and tested to repair defects in accordance with the ASME PCC-2 and ISO TS-24817. Thermo-Wrap is specifically designed for repair applications which require the composite to maintain the high design strengths in high temperature environments, while still curing under room temperature conditions.

Live Natural Gas Leak Repairs Trident-Seal, live natural gas repair system permanently seals active leaks, up to 60 psi (4 bar) without interruption to service. These kits are pre-packaged for up to 6 inch diameter, larger repairs can be made by utilizing more than one kit. Each kit contains enough material to repair pinholes or threaded fittings. Third party testing for long term pressure retention has been conducted at 90 psi (4 bar). The Trident family of products was specifically designed for the natural gas industry and requires Operator Qualified training.

“Providing Permanent Repair Solutions Engineered to be Stronger than the Pipe Itself”

Product Compliance: ASME PCC2 article 4.1, ISO/TS 24817, US DOT, CSA Z662-07, API 570 and ASME B31

Low Viscosity, Self Leveling, Underwater Epoxy Mastic Sealant System Syntho-Subsea LV Epoxy is a unique blend of liquid epoxy, polymer, and aliphatic polyamine curing agents that is able to displace water from wet surfaces in order to make a permanent bond. The formulation is solvent-free to ensure safety and maximum technical performance. Kevlar® fibers are incorporated for reinforcement and viscosity management to achieve high-application rates - even underwater. Provides permanent protection under the most adverse conditions, the formula is uniquely field-friendly and uses advanced, low-toxicity ingredients in a high-build brushable/rollable product. Syntho-Subsea LV Epoxy can be shipped non-regulated by USDOT, IATA, and IMO.

©Neptune Research Inc. (NRI) Syntho-Glass®UP and Syntho-Glass®XT,are registered trademarks of NRI. Viper-SkinTM, Thermo-WrapTM, Trident SealTM, Trident WrapTM, Composite GuardTMFP, Syntho-SupportTM, Syntho-SubseaTMLV are trademarks of NRI. NRI utilizes a process of continuous product improvement for all of our products. While we do strictly adhere to our products’ specifications, we routinely implement product improvements. Therefore, please contact your local NRI dis-tributor or office for the most current product specifications. NRI warrants the quality of this product when used according to directions. User shall determine suitabil-ity of product for use and assumes all risk. The seller will not accept liability for more than product replacement. RP LC 0211 Kevlar® is a registered trademark of E. I. du Pont de Nemours and Company.

Composite Fire Proofing System NRI’s Composite Guard FP System utilizes nano-technology to create an integrated fire proofing system for application on high risk piping within fire proofing zones in refineries and on offshore platforms. The Composite Guard FP System protects the composite repair under extreme fire conditions by creating a barrier between the external flame temperature and the composite repair’s outer substrate. The extremely low thermal conductivity of the barrier prevents the composite repair system from reaching temperatures exceeding the maximum temperature rating, preventing degradation or failure of the composite.

Superior Protection for Pipes at Supports Syntho-Support has been specifically designed to be a superior wrapping system for pipe support areas to prevent future corrosion and abrasion due to crevice corrosion, galvanic corrosion, heat affected zone corrosion, and vibration abrasion. This system, when used with a corrosion coating of your choice, provides exceptional mechanical and impact protection on steel (CS & SS), galvanized, concrete, FRP, iron, PVC, wood. Syntho-Support can be used underwater, underground or above ground pipes and piles. Syntho-Support is used for corrosion/abrasion prevention only and is not intended for the repair of integrity damage.

Repair Kit for Active Pipe and Joint Repair Syntho-Glass UP Repair System was specifically designed for under pressure leak repair applications on copper, steel, SS, PVC, FRP, clay, concrete, rubber, and more. By combining the original Syntho-Glass product, with the extremely chemically resistant Syntho-Steel™ and unique Pressure Sealing Rubber Tape, this offers the geometric flexibility to repair joints, tees, couplings, and pinholes. This complete system simplifies the application process and is prepackaged to accommodate pipes up to 10 inches in diameter. Larger repair applications can be engineered to meet your requirements.

Riser Repair and Reinforcement Trident-Wrap Riser Reinforcement Kits repair non-leaking natural gas risers exhibiting wall loss up to 80% @ <300psi (20.7 bar). With 8 layers, this system enables one to repair corroded piping without shutdown or riser replacement. The Trident-Wrap System is an operator qualified, engineered product which is prepackaged to conform to ASME PCC-2, DOT, ISO TS24817, and API570 standards for composite repairs, and can eliminate atmospheric corrosion in accordance with DIMP.

©Neptune Research Inc. (NRI) Syntho-Glass®, Syntho-Glass®NP, and Syntho-Glass®UV are registered trademarks of NRI. Syntho–PoxyTMHC, Syntho–SteelTM, Syntho-

SleeveTM, and Titan XTTM are trademarks of NRI. NRI utilizes a process of continuous product improvement for all of our products. While we do strictly adhere to our

products’ specifications, we routinely implement product improvements. Therefore, please contact your local NRI distributor or office for the most current product

specifications. NRI warrants the quality of this product when used according to directions. User shall determine suitability of product for use and assumes all risk. The

seller will not accept liability for more than product replacement. MP LC 0211

Fiberglass Water-Activated Composite Solution Syntho-Glass is the originally, patented fiberglass pre-impregnated composite that is activated by salt

or freshwater. This system, when used with the appropriate primary patch, enables you to repair and

reinforce virtually any diameter pipe in minutes. Syntho-Glass not only restores a pipe to its original psi

rating, but actually can make the repair area stronger than the original pipe, reducing downtime,

saving in parts and labor. With an initial setting time of only 30 minutes (75°F/24°C), Syntho-Glass is a

versatile solution for industries where quick-action repair can be critical.

Two-Part Epoxy Compound Syntho-Poxy HC is a two part epoxy compound that cures quickly at room temperature. Its high

compressive strength makes it very suitable for repairing pitted metal and steel surfaces that are

subjected to high pressure. The mix ratio of Syntho-Poxy HC resin to hardener is 1:1 by weight and

volume. When fully cured, the material produces a durable, resilient bond that is resistant to many

solvents and adverse environments.

Repair Kit for Cracked or Broken Pipes and Joints Syntho-Glass NP Repair System was specifically designed for depressurized pipe repair applications on

copper, steel, SS, PVC, FRP, clay, concrete, rubber, and more. By combining the original Syntho-Glass

product, with the extremely chemically resistant Syntho-Steel, this offers the geometric flexibility to

repair joints, tees, couplings, and pinholes. This complete system simplifies the application process

and is prepackaged to accommodate pipes up to 10 inches in diameter. Larger repair applications can

be engineered to meet your requirements.

Two-Part Steel Reinforced Epoxy Putty Syntho-Steel is a two-part, steel reinforced epoxy putty. It cures in minutes and can repair most anything made of metal, masonry, wood, ceramic, glass and plastics. Syntho-Steel contains no solvents, is non-toxic and easily prepares for application. Unlike liquid epoxies, Syntho-Steel will not drip or sag and will set on wet surfaces. NSF 61 and BS6920 approved for use with potable water.

Bury, Bore, or Drill in Less Than One Hour

Syntho-Sleeve Outer Wrap is designed to protect welded field joints on pipelines from the abrasion

stresses and scarring of directional drilling and boring. Syntho-Sleeve provides protection to the

preapproved corrosion coating of your choice, such as viscous elastic coatings, epoxy coatings, shrink

sleeves, and cold applied tapes. This unique product has a faster setting time, is easier to apply, has a

very low profile, is extremely conformable, and is highly impact resistant. The result is cost-effective,

long-term protection against corrosion for buried pipelines of with superior mechanical protection.

Your NRI composite specialist:

T +65 6742 2456 | F +65 6742 2457 | sales@wrap.sg | www.wrap.sg

Full datasheet available upon request

ENGINEERED COMPOSITE

SOLUTIONS FOR CIVIL APPLICATIONS

Fiberglass Concrete Column Restoration & Rehabilitation System Syntho-Glass XT system is a unique pre-impregnated, bidirectional composite used to repair and reinforce both internal and external corrosion on pipelines or structures without expensive and time consuming shutdowns. The initial development of this system was designed to conform to both the ASME PCC-2 and ISO TS24817 standards for nonmetallic reinforcing solutions. This extreme strength design minimizes the time and cost of refurbishment by reducing the time to repair, as well as the replacement cost. When used with the appropriate primary coating, it enables one to repair and reinforce virtually any geometry in minutes.

Carbon Fiber Concrete Column Restoration & Rehabilitation System Viper-Skin is the first biaxially, hybrid carbon and glass fiber polyurethane prepreg system that blends the unsurpassed strength and stiffness of carbon with the ease of use of a moisture-cured prepreg. This carbon fiber reinforcement composite system uses a micro-controlled, wet-out process. As a result, nearly perfect resin content and maximum, repeatable strength properties are attainable. The time and cost associated with field wetting of the composite is removed from the equation altogether and the moisture-curing properties allow for underwater and wet environment applications. The Viper-Skin solution conforms to all shapes, welds, and irregular geometries.

Fiberglass/Epoxy Concrete Column Restoration & Rehabilitation System Titan XT is an epoxy based infrastructure repair system that is a custom engineered composite system that utilizes a high strength bidirectional (0°/90°), woven fiberglass tape in combination with a proprietary epoxy resin formulation. This unique composite is used to repair and reinforce concrete structures without expensive and time-consuming rebuilding cost. The development of this system was designed to conform to ACI440 standards for nonmetallic composite reinforcing solutions of concrete.

History

Neptune Research Inc. (NRI) has been engaging in the research, development, manufacture, and marketing of pre-impregnated composites that restore and provide protection and reinforcement to pipes, pipelines, and civil structures. NRI products are used internationally and serve a broad range of markets including: oil and gas, marine, municipalities, mining, and utilities.

NRI’s core business focus is in the development and manufacture of moisture-curable composites for the retrofit and reinforcing of defects and anomalies in pipelines as well as civil structures. With help from NRI, our clients can restore and protect their assets that are degrading or in jeopardy of failure. NRI provides the perfect solutions for in-service repairs, allowing its clients to continue operations in a quick and reliable manner. Clients save millions in costs, as well as in lost revenues, by enabling them to repair and reinforce to original design specification out in the field.

By offering a wide variety of products, this ensures that NRI is providing the necessary tools for structural reinforcement and pipeline repair with cutting-edge solutions. Pioneering composites for more than 25 years, NRI has earned its leadership position in this expansive industry.