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e n g i n e e r e d s o l u t i o n s
PEOP L E P R OCE S S P ER FORMA NCE P EOP L E P ROCESS P ER FORMANCE
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Valvtechnologies is a global leader in the design and manufacturing
of flow control devices. We have built a worldwide reputation for
superior quality and dependability with customers in every industry.
From standard applications to the most sophisticated,
Valvtechnologies provides solutions to manage your process.
Our approach at Valvtechnologies is based on People, Process and
Performance. By equipping the best people with the latest in
technology, we have created an atmosphere where quality and
dependability are built into our products from start to finish. By
focusing on this principle, we become an integral part of our customers’
asset management strategy.
Our approachis based on
People,Process andPerformance.
P EOP L E P R OCE S S P ER FORMA NCE P EOP L E P ROCESS P ER FORMANCE
COMPANY PROFILE
PEOPLE2
From the shop floor to the accountingdepartment, employees are equal partnerswhose ideas and opinions count.
At Valvtechnologies, people are truly our most valuable asset.
The organization is made up of functional teams and all team
members are capable of contributing to customer service, product
development, quality management, even assembly and testing.
Continuing education is encouraged and one can find classroom
training on a wide variety of subjects three days out of every week.
People are the most valuableassets
P EOP L E P R OCE S S P ER FORMA NCE P EOP L E P ROCESS P ER FORMANCE
PEOPLE
PROCESS3
At Valvtechnologies,we relentlesslypursue productand process
improvements
P EOP L E P R OCE S S P ER FORMA NCE P EOP L E P ROCESS P ER FORMANCE
PROCESS
RAM™ Coating
Cryogenic Testing
Flow Loop Testing
At Valvtechnologies, our process andprocedures ensure that our valves
exceed our customers needs. From raw material through to the finished product, we are
constantly looking for methods to apply current technology to our
process. While many valve manufacturers are focused on cutting
corners to save costs, we hold steadfast to our core design principals
and relentlessly pursue product and process improvements.
Valvtechnologies’ in-house research and design includes the flow-testing
program and the development of diagnostic tools for measuring
energy loss. We also work directly with customers to develop solutions
to meet unique process requirements and specialty applications. Our
partnership with and investment in the University of Houston Ceramics
Consortium is one example of applying tomorrow’s technology to our
customers’ tough process applications.
PEOP L E P R OCE S S P ER FORMA NCE P EOP L E P ROCESS P ER FORMANCE
PERFORMANCE
PERFORMANCE
Valvtechnologies sets the standard for the nextgeneration of valves
At Valvtechnologies, we are totally committed to quality. We measure our
performance against the standards set out in our Integrated Quality Plan. Our
Quality Assurance department diligently pursues opportunities for improvement
and the entire organization takes ownership of the quality plan. In this way, we
can improve our processes while increasing manufacturing efficiency.
Valvtechnologies, Inc. is certified to ISO 9001, TÜVand ASME Section 1, API Q1 and PED.
International quality standards assure conformance to specified
requirements of our total process. These requirements include design,
development, order processing, production, purchasing, quality control,
installation and service. Our plan is based on the requirements of ISO
9001, API Q1 and PED.
Valvtechnologiesvalves last longer
and reducemaintenance
costs
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SERVICE5
ServiceValvtechnologies is committed to helping our global network of customers
maintain peak valve performance. Twenty-five factory authorized service
centers are available 24 hours a day, 7 days a week to assist with valve
installation, commissioning, troubleshooting and actuator maintenance.
TVM™ providespredictive and preventativemaintenanceprograms.
P EOP L E P R OCE S S P ER FORMA NCE P EOP L E P ROCESS P ER FORMANCE
SERVICE
TVM™ Total Valve ManagementValvtechnologies encourages end users to apply the principles of Asset
Management to their installed valve population. The Valvtechnologies Total
Valve Management (TVM™) program utilizes next-generation thermal and
acoustic monitoring instruments, as well as a database of performance tables
to help customers monitor valve performance. These tools allow predictive and
preventative maintenance programs to be fine-tuned for very large or very
small valve populations. TVM™ can be as simple as a valve survey, or as
comprehensive as the management of all valve work during your next outage—
from erecting scaffolds to repairing, installing, welding and stress relieving.
Washington
Alberta
California
Texas
Trinidad/Tobago
South Africa
Western Australia
Eastern Australia
China
Venezuela
LouisianaMissouri
North CarolinaWest Virginia
Ohio
Pennsylvania
Italy
United Kingdom
Middle East
MassachusettsNew JerseyUtah
Peru
Chile
Russia
Factory Authorized Service Centers
APPLICATIONS6
PEOP L E P R OCE S S P ER FORMA NCE P EOP L E P ROCESS P ER FORMANCE
APPLICATIONSBoiler Drains
Startup Vents
Electronic Relief Valves
Feedwater Isolation
Turbine Bypass Systems
Continuous Boiler Blowdown
Gauge Glass Drains
Above & Below Seat Drains
Boiler Feedpump Recirculation Valves
Attemporator Spray Control
Sight Glass Drains
Above & Below Seal Drains
Boiler Feedpump Recirculation Valves
Attemporator Spray Control
Soot Blower Regulators
Steam Dump Valves
Ash Handling Valves
Main Steam Stop Valves
Seal Steam Regulators
Turbine Drain Valves
Instrument Isolation Valves
Feedwater Heater Drains
POWERCoker Applications: Switching Valves
Feed Isolation Valves
Overhead Vapor Line Valves
Cutting Water Isolation Valves
FCCU Applications: Catalyst Handling Valves
Slurry Isolation & Control Valves
Steam Valves
CCR Applications: Lockhopper Feed Valves
H-Oil Upgrading &LC Fining Applications: Catalyst Addition & Withdrawal
Filter and Pump Isolation Valves
Overhead Vapor Isolation & Control Valves
High Delta-P Isolation & Control Valves
Ethylene Applications: Steam Decoke Isolation Valves
Furnace Isolation Valves
Steam Vent Valves
Quench Oil Isolation & Control Valves
Polyethylene Applications: Isolation ValvesHigh Cycle (PTO) ValvesReactor Block Valves
HYDROCARBONS
Our designdepartment is
focused on creatingsolutions foryour processapplications
APPLICATIONS7
PEOP L E P R OCE S S P ER FORMA NCE P EOP L E P ROCESS P ER FORMANCE
APPLICATIONSSlurry Transportation Systems: Pump Discharge Isolation
Pipeline Valve Stations
Rupture Disk Isolation
Mineral Concentrators: Thickener Underflow Block Valves
Filter Press Manifold Valves
Slurry Transfer Systems
PRV Isolation Valves
Autoclaves: Vessel Feed & Discharge
Acid Injection
Gas Injection
Steam Injection
Roasters: Oxygen Feed
Inspection Port
Waste Disposal: Paste Backfill Distribution
Tailing Distribution
MINING PULP & PAPERBoiler Vent & Drain Valves
Liquor Isolation & Control
Rapid Drain Valves
Steam Isolation Valves
Sky Valves
Dryer Pressure Control
Digester Steam Control
Lime Mud Isolation & Control
Steam & Water Injection Valves
Wellhead Choke Isolation Valves
SAGD Isolation Valves
Compressor Recycle Valves
Pig Launcher & Receiver Valves
ESD Valves
Vent to Flare Valves
Sour Gas Isolation & Control Valves
Cryogenic Valves
Vacuum Chamber Isolation Valves
Combustion Testing Isolation
& Control Valves
Cryogenic Fluid Isolation Valves
OIL & GAS
AEROSPACE
V1-18
PEOP L E P R OCE S S P ER FORMA NCE P EOP L E P ROCESS P ER FORMANCE
V1-1Forged, High
Pressure ValvesANSI 900-4500
The f lagship of the Valvtechnologies’
product line, the V1-1, is the valve by which all
other metal-seated ball valves are measured. The
V1-1 design includes integral seats, RAM™ hard
coatings, blowout proof stem and live-loaded
packing. Primarily used in high-energy
applications in the Power Industry, the V1-1 is available in sizes from 1/2" to 4", and ANSI pressure
classes 900 to 4500, including interpolated and special ratings. V1-1valves are manufactured in a variety
of forged materials and end connections to meet our customers’ specifications. Most importantly, every
V1-1valve for Power Industry applications is backed by our Four-Year Zero Leakage Guarantee.
Actuator Mounting Pad
Gland
Live-Loaded Gland Springs
Gland Packing
One-Piece Blow-Out Proof Stem
High Load Belleville Spring
High Load Belleville Spring
Upstream Seat Guide
Hardcoated Ball
Body Seal
Hardcoated Integral Seat
V1-2 9
PEOP L E P R OCE S S P ER FORMA NCE P EOP L E P ROCESS P ER FORMANCE
V1-2 Low Pressure,Flanged ValvesANSI 150-600
The V1-2 valve applies our core design concepts to industrial
processes where lower pressure classes are more common. This valve
is designed for critical isolation applications in Hydrocarbon Refining
and Processing, Mining, Oil & Gas Production, Pulp & Paper and other industries.
The V1-2 is available in pressure classes 150 to 600, sizes 1/2" to 36",
and in virtually any cast or forged material. The valve can be custom
designed to include special end connections, purge ports, cavity fillers,
cryogenic stem extensions, fugitive emission bonnets, abrasion
resistant linings and many other process-specific options. Furthermore,
the standard V1-2 design is fire safe to the API 607 Rev. 4 fire test standard.
Actuator Mounting Pad
Gland
Live-Loaded Gland Springs
Gland Packing
One-Piece Blow-Out Proof Stem
Upstream Seat Guide
High Load Belleville Spring
High Load Belleville Spring
Upstream Seat Guide
Hardcoated Ball
Hardcoated Integral Seat
The V1-4 isdesigned to
meet the needsof our customers'critical isolation
applications
V1-410
PEOP L E P R OCE S S P ER FORMA NCE P EOP L E P ROCESS P ER FORMANCE
V1-4High Pressure Large Bore ValvesANSI 900-4500The V1-4 category extends our core design concepts to
larger diameter and higher pressure applications. This valveis designed for critical isolation applications in the PowerIndustry, Hydrocarbon Refining and Processing, Mining, Oil
and Gas Production and other industries. The V1-4is available in ANSI pressure classes 900 to
4500, in sizes 4” to 36” and in virtually anymaterial with pressure containing partsmade from forgings. Standard end connectionsare butt weld and flanged or valves canbe custom designed to include special end
connections; as well as purge ports, cavityfillers, fugitive emission bonnets, abrasion resistant
linings and many other process-specific options.
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PEOP L E P R OCE S S P ER FORMA NCE P EOP L E P ROCESS P ER FORMANCE
PRODUCTSV1-3 Investment Cast Valve
ANSI 150-600The V1-3 is an investment cast valve that incorporates the
Valvtechnologies core design into a smaller package. Primarily usedin low-pressure drain applications, the V1-3 is available in ANSIpressure class 150 to 600, in sizes 1/2" to 2” and in both full andreduced-port configurations. End connections are typically buttweld or socket weld, or can be adapted to our customers’specifications. As with all of the Valvtechnologies product line,the V1-3 features RAM® hardcoatings, a blow-out proof stem,live-loaded packing and absolute zero leakage.
XACTROL™ Severe Service Control ValveANSI 150-4500
The Xactrol™ product group unites Valvtechnologies’zero-leakage technology with special designs that allow rotarymodulating control. From Mark I design that features acharacterized upstream seat, to the Mark III’s precisionengineered stacked disks, the Xactrol™ allows the customer tocombine precise flow control with tight shutoff. The Xactrol™ istypically used in applications where minimum flow and relativelyhigh differential pressures are required. It is available in sizesfrom 1/2" to 36" and in pressure classes ANSI 150 to 4500.
Valvtechnologiesspecialty products
can meet theneeds of customers
unique processapplications
PRODUCTS12
PEOP L E P R OCE S S P ER FORMA NCE P EOP L E P ROCESS P ER FORMANCE
PRODUCTSERV Electronic Relief ValveANSI 150-4500
The Valvtechnologies Electronic Relief Valve (ERV™) is the answer to the need for a zero-leakage, pilot-operated relief valve. The ERV package combines Valvtechnologies’ zero-leakageisolation valve with electronic controls to monitor and regulate system pressure. Whether in a
capacity-relieving function requiring the ASME V-stamp, or simply in an overpressureprotection application, the Valvtechnologies ERV™ provides reliable protection for
standard safety valves in many industries. Valvtechnologies can also providean integral isolation valve, eliminating the need for costly field welding.
PSG Parallel Slide Gate ValveANSI 900-4500
The Valvtechnologies’ Parallel Slide Gate Valve (PSG) addresses the needfor true in-line valve reparability in large diameter, high-energy piping systems.Specifically designed for steam and feedwater applications, the PSG providesbi-directional zero-leakage using the RAM™ coating systems. It is available insizes 10” to 36", pressure classes ANSI 900 to 4500, and can be manufactured inany material. When used in Power Industry applications, the PSG carriesthe Valvtechnologies Four-Year Zero-Leakage Guarantee.
SPECIALTY PRODUCTS
TBS Turbine Bypass SystemThe Valvtechnologies Turbine By-Pass System (TBS) is designed for the new generation of
combined-cycle power plants. It combines the Xactrol™ control valve design with a state-of-the-artde-superheating control system. The system allows the plant operator to keep the gas turbine and
the HRSG on line in the event of a steam turbine trip. The TBS also facilitatesfast CT and HRSG start-ups in peaking power plants, and allows these plantsto operate at turndow conditions far below the levels that can be achievedwith standard governor systems.
PEOP L E P R OCE S S P ER FORMA NCE P EOP L E P ROCESS P ER FORMANCE
PEOP L E P R OCE S S P ER FORMA NCE P EOP L E P ROCESS P ER FORMANCE
5904 Bingle Road • Houston, Texas 77092Telephone: (713) 860-0400 • Facsimile: (713) 860-0499
E-mail: [email protected]: www.valv.com
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