engineered to deliver more - power electrics...providing excellent sound attenuation (62.5 - 66.2...
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ENGINEERED TO DELIVER MORE6.8 - 220kVA Diesel Generator Sets
32
ENGINEERED TO DELIVER MORE 6.8 - 220kVA DIESEL GENERATORS
CONTROL PANELStandard DCP10 control panel is fully equipped with all necessary engine gauges, AC meters, protective relays and warnings for most installations. Optional Power Wizard 1.1+ is available for additional functionality.
FILTERSCartridge-type, industrial-quality air filters and canister type oil and fuel filters are easily replaceable which means easier service.
WIRINGDC-engine wiring and AC-generator wiring are separated toallow for added safety and contained within individual fluidresistant looms to ensure reliability. Each loom terminates at the control panel with industrial-grade multi-pin connector for ease of service. Mechanically held plug and socket attachmentsprovide fast, convenient inspection and replacement ofsystems. Looms are “keyed” to prevent incorrect installationwhen service is required.
CIRCUIT BREAKERSFully rated mainline circuit breaker housed in vibration-isolated sheet steel enclosure, with removable cover plate, mounted integrally with generator set. Oversized electrical stub-up area is located directly below circuit breaker and can be terminated both vertically and horizontally which provides installation flexibility.
VOLTAGE REGULATORFully sealed regulator accurately maintains load voltage at ±0.5% from no load to full load providing a steady voltage level which is important for any associated sensitive equipment.
STARTER MOTOR, ALTERNATOR, BATTERIES & CABLESAll generator sets include industry-leading, high-capacity, maintenance free batteries, battery rack (mounted on the tank base) and heavy-duty interconnecting cables with terminations for minimal service requirements and reliable starting.
READY TO RUN, DEPENDABLE POWER.
TANK BASETank base incorporates enhanced lifting and mounting points for ease of installation. Anti-vibration pads affixed between the engine/generator feet and base isolate rotating parts. Welded integral steel tank base is standard. Optional dual wall steel tank base for total fluid containment is available to minimize environmental risks and/or meet local requirements. Optional narrow skid base is also available for ease of installation.
ENGINEReliable Perkins diesel engines power these generator sets that deliver excellent fuel efficiency and product life. Industrial capability (approximately 10 dBA reduction) engine silencer is supplied loose. Service points are positioned for safe, easy access. All generator sets are shipped with engine, oil and coolant so they arrive on-site ready to run.
GUARDSComplete heavy-gauge steel guarding with access hatches to all rotating parts, including cooling fan, charging alternator and drive belts for easy servicing. Optional exhaust manifold and turbocharger guards are also available for added safety and/or if required to meet local requirements.
VIBRATION ISOLATORSRubber pad anti-vibration mountings isolate tank base and control tower from engine/generator assembly thereby minimizing vibrations from the generator set during operation and isolating the generator set from external sources of vibration when not operating.
The 6.8 - 220 kVA power range provides the full FG Wilson offering to deliver all the durability and reliability you need. Choose from prime power or standby service, available with a wide range of configurations and variety of options.
RUNNING TIME
Our fuel tanks provide a minimum of eight hours of performance at 100 percent of the rated load in prime applications which allows operations to continue for an entire work shift or for the duration of most outages without interruption.
MODULAR DESIGN
In segmenting our generator sets into smaller modular parts, customers can easily upgrade their generator set to better meet their specific needs and/or local requirements.
INSTALLATION FOOTPRINT
Smaller, more compact, generator sets mean lower installation costs and less required space.
6.8 - 220kVA
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ENGINEERED TO DELIVER MORE 6.8 - 220kVA DIESEL GENERATORS
SOUND ATTENUATED ENCLOSURES 6.8 - 22KVA SOUND ATTENUATED
CAL ENCLOSURE
Providing excellent sound attenuation (62.5 - 66.2 dBA for 50 Hz models at 7m / 62.7 - 69.3 dBA for 60 Hz models at 7m), this enclosure is the sole offering for the 6.8-22 kVA range of generator sets. Service and maintenance access is made easy with removable front and rear access panels and side hinged doors on both sides that open to 180º and lift off at 90º degrees. Skid base is also optional.
30 - 220KVA SOUND ATTENUATED
CAL ENCLOSURE
Offering a cost effective, robust and secure enclosure with competitive sound attenuation (63 - 72.6 dBA for 50 Hz models at 7m / 67.2 - 73.2 dBA for 60 Hz models at 7m) this is one of the options available for models within the 30 - 220 kVA range of generator sets. Also available with a skid base option.
24 - 220KVA SOUND ATTENUATED
CAE ENCLOSURE
Offering excellent sound attenuation (62.4 - 70.0 dBA for 50 Hz models at 7m / 66.8 - 71.5 dBA for 60 Hz models at 7 m) the CAE enclosure is available for all models within the 24 - 220 kVA range. For added protection this enclosure has high grade UV stable thermoplastic corner posts and is available with a full range of options including extended capacity dual wall fuel tank base, rental pack and CEE Form sockets.
The selection of weather-protective and sound-attenuated enclosures for the 6.8 - 220 kVA power range all deliver superior durability, security and convenience.
Built to endure, these enclosures are manufactured with corrosion-resistant galvanized steel components and are finished with scratch- and rust-resistant powder coated paint along with high-grade thermoplastic components, which are weather resistant and UV stable.
For safety and security, the control panel viewing window and access doors for the fuel fill and battery are lockable.
Installation and service are made easy with oversized hinged or lift-off doors, excellent cable access, purpose-designed drag points in the base and a single-point lifting eye.
NOISE ABSORPTION & SOUND ATTENUATION Noise absorbent materials help make our sound attenuated generator set enclosures among the quietest on the market. Smart design minimizes noise breakout for sound levels that are typically less than 70 dBA@7 meters.
INTERNAL EXHAUST SILENCER SYSTEMThe internal silencer system enhances generator set safety, aesthetics and silencer life on the full range of enclosures for our 6.8-220 kVA generator sets.
CONVENIENT ACCESSTo allow for faster, easier maintenance, all regularly serviced parts are located on one side and covered by oversized hinged or lift-off doors. A tower control with a full height hinged door and removable gland plate allows full access to cable from both vertical and horizontal directions. Fuel pipe installation is through dedicated access holes located on the side wall of the base tank which greatly simplifies installation. Base frame drag points and an internal single-point lift allow for easy handling.
CORROSION & DAMAGE RESISTANCEThe 24 – 220 kVA range of enclosures have air handling units and corner posts (level 2 only) made from UV stable thermoplastic, a non-corrosive, robust material, providing additional protection against the elements and during transit. All enclosures for this range, 6.8 - 220 kVA, have a base frame that is designed to overhang around the enclosure for maximum protection against handling damage. The 6.8 - 220 kVA range also features zinc phosphate and polyester powder coating.
ENCLOSURES
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ENGINEERED TO DELIVER MORE 6.8 - 220kVA DIESEL GENERATORS
CONTROL PANEL OFFERINGS
The FG Wilson PowerWizard 1.1+ and PowerWizard 2.1 digital control panels, combine straightforward menu navigation with advanced metering and protection technology. They are used in automatic mains failure applications in conjunction with transfer panels.
PowerWizard
KEY BENEFITS • Robust electronics package for
industry leading reliability• Single menu layout for ease of
navigation and monitoring withshortcut keys for immediate access toengine or AC metering
• Comprehensive range of standardfeatures and options to ensure the most appropriate configuration for your needs
KEY FEATURES
• True RMS Voltage Sensing• 40 unique events log configuration including first, last and
number of occurrences and real time clock• Engine and AC Monitoring• Up to 5 spare fault channels• Configurable sender input• Dedicated key to reset all faults and main menu short cut key• Run/Auto/Stop keys with LED indicators• Generator set voltage and over / under frequency protection
The FG Wilson DCP-10 digital auto start control panel offers simple, intuitive control of your generator set and is suitable for use in mains failure applications in conjunction with an automatic transfer panel. Key information including diagnostics is displayed via the LCD screen and LEDs using universally recognised symbols.
DCP10
KEY BENEFITS • Automatic start control module• Integrated metering & controls• Monitoring, protection, operational
status, fault conditions and meteringdisplayed via LCD & LED’s
• Robust electronics package
KEY FEATURES
• Configuration of parameters by front panel push buttons or by PC via mini USB interface
• True RMS Voltage Sensing• Engine & AC monitoring• Run / Auto keys with LED indicators• Under / Over voltage protection
The FG Wilson telecoms range, powered by Perkins 400 series engines, can offer 1,000 hrs running between services. Compared to many competitor generator sets (250 hr service interval), this significantly reduces maintenance frequency and overall operating costs.
EXTENDED SERVICE INTERVALS
Our experience working with major telecoms operators has led us to design long running fuel tanks with added security in mind. We have developed a standard range of 600, 1,000 and 2,000 litre tanks, either single or double walled. Because everyone has different needs, our mechanical engineers can customise these fuel tanks to meet individual requirements.
EXTENDED RUNNING FUEL TANKS
TELECOMS RANGE
F SERIES
600L TANKFuel replenishment 55 DAYS
1,000L TANKFuel replenishment 92 DAYS
2,000L TANKFuel replenishment 185 DAYS
Utilising the proven and trusted FG Wilson generator set design, the 32 – 125 kVA F Series range provides power that is uncompromising on quality with the introduction of FG Wilson engines and a simplified choice of options.
FG WILSON ENGINE
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ENGINEERED TO DELIVER MORE 6.8 - 220kVA DIESEL GENERATORS
Frequency Engine Standby Prime
50
50
50
50
GeneratorSet Model
32.0
44.6
65.0
115.0
25.6
35.7
52.0
92.0
35.0
49.8
72.0
125.0
28.0
39.8
57.6
100.0
(kVA) (kW) (kVA) (kW)(Hz)
FD4-3.9A1
FD4-5.0A1
FD4-4.6A1
FD6-6.5A1
F35-1
F50-1
F72.1
F125-1
MJB 160 MB4
MJB 200 SB4
MJB 200 MB4
MJB 225 LA4
Alternator
THREE PHASE
F SERIES: 32 - 125kVA RANGE
• Electronic governor• Engine-mounted battery charging
alternator• Fuel and water separator*• Low oil pressure protection• High water temperature
protection• Air filter• Alternator with IP23 protection
• Coastal insulation protection and RFI filter
• Automatic voltage regulator• Robust steel constructed base
frame• 8 hr fuel tank• Base frame lifting points• Lube oil and coolant drains• Customer connection fuel sockets
• DCP-10 auto start control panel• 3-POLE circuit breaker• Exhaust stub pipe and gasket• Radiator fan and charging
alternator guards• 50% antifreeze (protection to
-36ºC)• Battery connection cables, tray
and clamp
• Sound attenuated CAL mild steelenclosure
• Sound attenuated CALG galvanisedenclosure
• CE Certification*• Neutral earth link• Lead acid dry battery• Industrial silencer (10 dBA
reduction)
• Coolant heater• Fuel level switch• Low fuel level shutdown• Low fuel level alarm• High fuel level alarm• Anti-condensation heater and panel
circuitry• Earth fault• Earth leakage
• Overload via alarm switch onbreaker
• Static battery charger for lead acidbattery
• 4-POLE circuit breaker
STANDARD FEATURES
OPTIONAL FEATURES
Frequency Engine Standby Prime
5060506050605060
Length Width Height WeightGeneratorSet Model
6.88.0
10.012.013.015.515.017.6
6.88.0
10.012.013.015.515.017.6
7.58.8
11.013.014.017.016.519.4
7.58.8
11.013.014.017.016.519.4
1400
1400
1500
1500
55.1
55.1
59.1
59.1
620
620
620
620
24.4
24.4
24.4
24.4
996
1054
1115
1115
39.2
41.5
43.9
43.9
308
384
446
454
679
847
983
1001
(mm) (in) (mm) (in) (mm) (in) (kg) (lb)(kVA) (kW) (kVA) (kW)(Hz)
SINGLE PHASE
400 SERIES: 6.8 - 22kVA RANGE
THREE PHASE
Frequency Engine Standby Prime
5060506050605060
Length Width Height WeightGeneratorSet Model
6.88.0
10.012.013.216.016.0
9.511.013.516.518.022.022.025.0
7.68.8
10.813.214.417.617.620.0
1400
1400
1500
1500
55.1
55.1
59.1
59.1
620
620
620
620
24.4
24.4
24.4
24.4
996
1054
1115
1115
39.2
41.5
43.9
43.9
301
377
441
454
664
831
972
1001
(mm) (in) (mm) (in) (mm) (in) (kg) (lb)(kVA) (kW) (kVA) (kW)(Hz)
8.510.012.515.016.520.020.022.5
• Engine lubricating oil• Air cleaner with single disposable
element• PowerWizard 1.1+ control panel• Radiator and cooling fan with guards• Coolant drain line with valve• Oil drain line with valve• Base, formed steel with single wall
integral 8-hour fuel tank• 12V Battery with rack & cables• IP23 Protection for generator• 3 Pole circuit breaker• Industrial silencer (10 dBA)
• Extended service coverage• Sound attenuated CAE enclosure
(Galvanized)• CE Certification• PowerWizard 2.1 Control panel• Extended capacity dual wall fuel
tank base (minimum 36 hour @75% Prime)
• Skid base for open and enclosedgenerator sets
• Single point lift• Coolant heater• 1000 hr Extended service interval
STANDARD FEATURES OPTIONAL FEATURES
• Base feet • Low coolant level
shutdown• Low fuel level alarm• 4 Pole circuit breaker• Coastal insulation
protection• Neutral earth link• Static battery charger• Emergency stop with key• Volt-free contacts
P7.5-4S
P11-6S
P14-6S
P16.5-6S
403D-11G
403D-15G
404D-22G1
404D-22G
P9.5-4
P13.5-6
P18-6
P22-6
403D-11G
403D-15G
404D-22G1
404D-22G
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ENGINEERED TO DELIVER MORE 6.8 - 220kVA DIESEL GENERATORS
24 - 220kVA RANGE
Frequency Engine Standby Prime
50605060506050605060506050605060
Length Width Height WeightGeneratorSet Model
24.0-
24.0-
36.040.036.0
-45.055.050.0
-82.090.082.0
-
26.0-
26.0-
40.045.040.0
-50.060.055.0
-90.099.590.0
-
1540
1540
1925
1925
1925
1925
2089
2089
60.6
60.6
75.8
75.8
75.8
75.8
82.2
82.2
970
970
1120
1120
1120
1120
1120
1120
38.2
38.2
44.1
44.1
44.1
44.1
44.1
44.1
1361
1361
1361
1361
1361
1361
1375
1495
53.6
53.6
53.6
53.6
53.6
53.6
54.1
58.9
840
840
927
879
995
1035
1213
1253
1852
1852
2044
1938
2194
2282
2674
2762
(mm) (in) (mm) (in) (mm) (in) (kg) (lb)(kVA) (kW) (kVA) (kW)(Hz)
SINGLE PHASE
26.0-
26.0-
40.045.040.0
-50.060.055.0
-90.099.590.0
-
24.0-
24.0-
36.040.036.0
-45.055.050.0
-82.090.082.0
-
STANDARD FEATURES
• Extended service coverage• Sound attenuated CAL enclosure
(galvanized)• Sound attenuated CAE enclosure
(galvanized)• CE Certification• PowerWizard 2.1 control panel• Extended capacity dual wall fuel
tank base (minimum 12 hour @75% Prime) (not available with CALenclosure)
• Skid base for open and CALenclosed generator sets
• Residential silencer (25 dBA)• Coolant heater• Permanent magnet generator
(not available with generator setsbelow 50kVA)
OPTIONAL FEATURES
• Low coolant level shutdown• Low fuel level alarm• 4 Pole circuit breaker• Coastal insulation protection• CEE form sockets (available
with CAE enclosure only)• Rental Pack (available
with CAE enclosure only) includes: base feet, threeway fuel valves, racor filter, battery isolator switch andbreaker extension terminals
• Anti-condensation heater• Neutral earth link• Static battery charger• Emergency stop with key• Volt-free contacts
• Engine lubricating oil• Air cleaner with single disposable
element• PowerWizard 1.1+ control panel• Radiator and cooling fan with guards• Coolant drain line with valve• Oil drain line with valve• Base, formed steel with single wall
integral 8-hour fuel tank• 12V Battery with rack & cables• IP23 Protection for generator• 3 Pole circuit breaker• Industrial silencer (10 dBA)
Frequency Engine Standby Prime
50605060506050605060506050605060506050605060506050605060
Length Width Height WeightGeneratorSet Model
30.033.830.0
-45.050.050.056.350.0
-60.068.860.0
-80.090.080.0
-100.0113.0100.0
-135.0150.0150.0168.8200.0
-
33.037.533.0
-50.056.355.062.555.0
-65.075.065.0
-88.0
100.088.0
-110.0125.0110.0
-150.0165.0165.0187.5220.0
-
1540
1540
1925
1925
1925
1925
1925
1925
2089
2089
2089
2500
2500
2500
60.6
60.6
75.8
75.8
75.8
75.8
75.8
75.8
82.2
82.2
82.2
98.4
98.4
98.4
970
970
1120
1120
1120
1120
1120
1120
1120
1120
1120
1120
1120
1320
38.2
38.2
44.1
44.1
44.1
44.1
44.1
44.1
44.1
44.1
44.1
44.1
44.1
52.0
1361
1361
1361
1361
1361
1361
1361
1361
1400
1375
1495
1430
1528
1626
53.6
53.6
53.6
53.6
53.6
53.6
53.6
53.6
55.1
54.1
58.9
56.3
60.2
64.0
840
840
871
876
916
887
927
1071
1129
1147
1237
1533
1631
1718
1852
1852
1920
1931
2019
1956
2044
2361
2489
2529
2727
3380
3596
3788
(mm) (in) (mm) (in) (mm) (in) (kg) (lb)(kVA) (kW) (kVA) (kW)(Hz)
THREE PHASE
26.430.026.4
-40.045.044.050.044.0
-52.060.052.0
-70.480.070.4
-88.0
100.088.0
-120.0132.0132.0150.0176
-
24.027.024.0
-36.040.040.045.040.0
-48.055.048.0
-64.072.064.0
-80.090.480.0
-108.0120.0120.0135.0160.0
-
P26-3S
P26-6S
P40-3S
P40-4S
P50-5S
P55-6S
P90-3S
P90-6S
1103A-33G1
1103D-33G3
1103A-33TG1
1103C-33TG2/3
1103A-33TG2
1104D-44TG2/3
1104C-44TAG2
1104D-E44TAG2
P33-3
P33-6
P50-3
P55-3
P55-4
P65-5
P65-6
P88-3
P88-6
P110-3
P110-6
P150-5
P165-4
P220-3
1103A-33G1
1103D-33G3
1103A-33TG1
1103A-33TG2
1104C-44TG2/3
1103A-33TG2
1104D-44TG2/S
1104A-44TG2
1104D-E44TAG1
1104C-44TAG2
1104D-E44TAG2
1106A-70TG1
1106C-E66TAG3
1106A-70TAG4
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W: www.powerelectrics.com
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