engineered with tia portal simatic drive controller... · 2020. 12. 13. · simatic s7-1200...
TRANSCRIPT
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Unrestricted © Siemens 2020
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www.siemens.com/simatic-technologyUnrestricted © Siemens 2020
Engineered with TIA Portal
SIMATIC Drive ControllerMotion control, technology and
SIMATIC S7-1500 PLC in the drive
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SIMATIC Drive Controller
The attractive solution, optimized for production machines
Easy handling
▪ Easy scalability: powerful interfaces, uniform
across all performance classes
▪ Central data storage (one SIMATIC Memory
Card) for controller and drive
▪ Less wiring and installation costs
▪ Efficient engineering in the TIA portal with
SIMATIC STEP 7 and SINAMICS Startdrive
Optimized for production machines
▪ Powerful for demanding applications
▪ Well equipped with interfaces, technology I/Os
and memory
▪ Fail-safe CPU and drive-integrated safety
functions for personal and machine safety
▪ High-speed outputs for ultra-short output delay
times and highest switching accuracy, e.g. for
output cams
Ultra-Compact – Ideal for mechanical
engineering
▪ SIMATIC S7-1500 controller, SINAMICS S120
Control Unit and technology I/Os in one space-
saving device
▪ Small compact design
▪ 2 performance classes
▪ CPU 1504D TF
▪ CPU 1507D TF
▪ SINAMICS Integrated,
based on CU320-2
Technology I/OsS120 Control UnitS7-1500 TF-CPU
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TIA Portal V16
The scalable Motion Control System Portfolio
2nd PROFINET IRT interface
High-performance Motion Control 4)
Gearing 1)
Output cams
Measuring input
Positioning
Speed control
Basic Midrange High-End
Basic
Controller
Standard CPU
Advanced
Controller
Standard CPU
TAdvanced
Controller
T-CPU
Engineered with TIA Portal
SIMOTION
Motion
Controller
Cross-PLC synchronous operation 3)
Camming & Gearing 2)
Kinematic functions
with conveyor tracking 5)
1) Synchronization without specification of the synchronous position 2) Synchronization with specification of the synchronous position 3) In one project 4) Cross-project synchronization; cams with dynamic size;
2 servo for axis groups
5) planned for FW-Update V2.8.x (V16)
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The SIMATIC Controllers Portfolio
Always the right controller – Plus integrated added value!
Efficientengineering
Innovativedesign
Reliablediagnostics
SafetyIntegrated
SecurityIntegrated
CPU 1511T/TF
CPU 1515T/TF
CPU 1516T/TF
CPU 1517T/TF
TechnologyIntegrated
CPU 1515SP PC2 T (TF)Basic Controllers
SIMATIC S7-1200
Advanced Controllers
SIMATIC S7-1500
Distributed Controllers
SIMATIC ET 200 CPU
Sys
tem
pe
rfo
rma
nc
e
Application complexity
Drive Controllers
SIMATIC S7-1500
Engineered with TIA Portal
New
Software Controllers
SIMATIC S7-1500
CPU 1511T/TF
CPU 1515T/TF
CPU 1516T/TF
CPU 1517T/TF
CPU 1515SP PC2 T (TF)
CPU 1504D TF
CPU 1507D TF
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SIMATIC Drive Controller – The ultra-compact and powerful
S7-1500 controller with SINAMICS S120 control unit inside
SIMATIC
Drive
Controller
Co
ntr
oll
er
Infe
ed
Mo
tor
Mo
du
les
DRIVE-CLiQSINAMICS S120
CU320-2
Up to 6
servo drives
Further servo drives with additional
SINAMICS CUs
PROFINET
SINAMICS
S210
Ultra-compact Design• S7-1500 TF-CPU and SINAMICS S120 drive
control in one device• No additional space required for the PLC
Powerful• Powerful TF-CPU with integrated SINAMICS
S120 drive control• Well equipped with memory, interfaces and
technology I/Os
Easy scalable• Uniform interfaces across all performance classes
(CPU 1504D TF / CPU 1507D TF)• Additional drive systems (e.g. SINAMICS S120, S210)
can be connected via PROFINET.
Easy to use• comfortable project planning in the TIA portal with
SIMATIC STEP 7 and SINAMICS Startdrive• Low cabling and installation costs• Central data storage on “one” SIMATIC Memory Card
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Number of axes and performance
Motion control with S7-1500 T-CPU
1517T/TF1516T/TF1515T/TF1511T/TF 1515SP
PC2 T/TF
10 Axes 30 Axes 80 Axes 128 AxesQuantity structure 1)
1517T/TF1515T/TF1511T/TF 1515SP
PC2 T/TF
1516T/TF
30 Axes 3)55 AxesPerformance 1) 2) 5 Axes 7 Axes 70 Axes
Servo/IPO cycle time ≥ 2 ms ≥ 1 ms ≥ 1 ms ≥ 500 µs ≥ 500 µs ≥ 500 µs ≥ 500 µs
160 Axes
1507D TF1504D TF
10 Axes
1504D TF
New
New New
1507D TF
New
1) Positioning axes 2) At 4 ms Servo/IPO cycle time and 35% CPU load due to Motion Control 3) Limitation by quantity structure
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Advanced Controller – SIMATIC S7-1500
CPU Portfolio will be enlarged by the SIMATIC Drive Controller
1 50 MB add. for C/C++ (PLC-RT)+500 MB for C/C++ appl. (RT/appl.) 2 At 4 ms Servo/IPO cycle time and 35 % CPU load due to Motion Control 3 No further TO´s applicable4 Resources for Motion Control technology objects: Speed axis = 40 | Positioning axis = 80 | Synchr. Axis = 160 | Output cam= 20 | Output cam track= 160 | Measuring input= 40
5 Resources for Extended Motion Control technology objects: Cams = 2 | Kinematic objects= 30 | Leading axis proxy = 3
Technology CPU Standard
CPU
Open
Controller
Drive Controller CPU
CPU types 1511TF-1
PN
1515TF-2
PN
1516TF-3
PN/DP
1517TF-3
PN/DP
1518F-4
PN/DP (MFP)11515SP PC2
TF PN1504D TF 1507D TF
Interfaces
Program memory
Data memory
225/225 KB
1 MB
750/750 KB
3 MB
1,5/1,5 MB
5 MB
3/3 MB
8 MB
4/6 MB
20 MB11/1,5 MB
5 MB2 MB
4 MB
6 MB
20 MB
Bit performance 60 ns 30 ns 10 ns 2 ns 1 ns 10 ns Scale with motion control performance
Functions Display, S7-1500 backplane bus SINAMICS S120 Integrated (incl. 12 DI, 8 DI/DQ)
additional PLC technology I/Os (8 DI/DQ)
Positioning axes
▪ Typical2
▪ Maximum35
10
7
30
55
80
70
128
128
128
30
3010
30
55
160
Motion Control Resources4 800 2.400 6.400 10.240 10.240 2.400 2.400 12.800
Extended Motion Control
Resources540 120 192 256 − 120 120 420
PROFINET IO with IRT PROFINET IO with RT PROFINET basic communication (1 Gbit) PROFIBUS1 2 3
1
1
1
1
2 1
1
2 1
1
2 1
1
1
2 3
1
1
1
2 3
NEW
1
1
2
3
1
1
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8 DI/DQ (PLC I/Os)
→ DI, DQ, Timer DI, Timer DQ, …
(High-Speed outputs)12 DI, 8 DI/DQ (DRIVE I/Os, usable by PLC)
→ DI, DQ, up to 8 measuring inputs
4 x DRIVE-CLiQ
PN1: PROFINET IO IRT (3 ports / MRPD)
PROFIBUS (Master) PN2: PROFINET IO RT
PN3: PROFINET (1 Gbit)
Slot for SIMATIC Memory Card
2 x 3 LEDs (3 x PLC / 3 x Drive)
7 segment display (diagnostics)
Function key (diagnostics, …) PLC switch (RUN / STOP / MRES)
Eyelet for access protection
2 x USB 3.0 (currently without function)
fanless
24 V supply
SIMATIC Drive Controller
HW setup
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for up to 6
servo drives
Co
ntr
ol
Un
it
SINAMICS
S120 CU320-2
Infe
ed
Mo
tor
Mo
du
les
SIMATIC Drive Controller
Topology
Motors with/without
DRIVE-CLiQ-
interface
DRIVE-CLiQ
SINAMICS
S120 CU320-2
for up to 6
servo drives
Terminal Modules
Sensor Modules
PROFINET
Industrial Ethernet
1) Functional subset (no EPOS/DCC/…)2) No CX32-2 like SIMOTION D4x5-2
SINAMICS
S210
ET 200MP ET 200SP
HMI
Co
ntr
oller
SIMATIC
Drive
Controller
A drive-based SIMATIC solution comprises the following components:
• SIMATIC Drive Controller (with integrated SINAMICS S120 drive control, based on CU320-2) 1)
• SINAMICS S120 components (infeed, motor modules, etc.)
• DRIVE-CLiQ communication, Terminal Modules, Sensor Modules, …
For more than 6 servo drives the drive quantity can be expanded,
e. g., via SINAMICS S120 CU320-2, SINAMICS S210, … 2)
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SIMATIC Drive Controller
Technology I/Os
Operating mode X142
I/Os (8 channels)
I/Ouse
Functionality New (in comparison to
SIMOTION D)
DI I/O area
TO
Digital input (digital filter: 1 µs / 125 µs)
optional: process alarms for rising and/or falling edges
Process alarms
DQ I/O area
TO
Digital output High-Speed
outputs
Timer DI I/O area
TO
Acquisition of an associated time stamp for an edge at a digital input;
for up to 2 edges per cycle
→ e.g. for measuring inputs
Lost Edge Counter
in TO-DB
Timer DQ I/O area
TO
Time-controlled switching of an output; for up to 2 edges per cycle
→ e.g. for output cam outputs
High-Speed
outputs
Oversampling DI I/O area Acquisition of 32 signal states in regular intervals per cycle
(e.g. OB Servo)
New
Oversampling DQ I/O area Output of 32 signal states in regular intervals per cycle
(e.g. OB Servo)
New
Event / Period duration
measurement
I/O area Measurement of number of edges and period duration (e.g. for a
simple rotation speed measurement with hole mask and photo sensor)
New
Pulse width modulation
PWM
I/O area Output of a selectable time period with a defined pulse-pause ratio New
X142
I/Os
(PLC)
Axis TO, e.g. for HW limit switch
TO Output cam, TO Cam track
TO Measuring input
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SIMOTION D SIMATIC Drive Controller
Booksize Compact
Battery-free / fanless
Failsafe PLC
innovative technology I/Os
Decoupling of PLC and Drive
→ ES + FW separately upgradeable
Drive Engineering: Startdrive
no CX32-2 / no option slot with CBE30-2
Performance CPU 1504D TF D425-2 1)
Performance CPU 1507D TF >D435-2 … D445-2 1)
226 … 270 mm
depth
380 mm
height
3,7 – 4,3 kg
Fan/battery
module
Cooling fins
(≥ D445-2)
2,4 kg
226 mm
depth
300 mm
height
SIMATIC Drive Controller
In comparison to SIMOTION D
Back1) The values depend on the type of load and can only be used for rough orientation.
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12
3
n
Number of axes and performance
The influence of motion control on the CPU
How is my
program influenced?
How many axes can be
processed in which time?
TIA Selection Tool!
SIZER!
Motion
Control OB1
OB Servo
OB IPO
t
OB Servo
OB IPO
OB Servo
OB IPO
MC_
ProgOB1
MC_
Prog
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Available Motion Control Resources
1511T/TF 1515T/TF 1515SP
PC2 T/TF
1504D
TF
1516T/TF 1517T/TF 1507D
TF
800 2400 2400 2400 6400 10240 12800
Number of axes and performance
Number of technology objects/motion control resources
• Motion control resources correspond to the memory
that can be flexibly assigned with technology objects
• Every CPU has a specific number of available
motion control resources (e.g. S7-1515T has 2400)
• Identical quantity structure for S7-1500
and S7-1500 T-CPU
As the number of technology objects increases, the CPU requires more computation
time to process the technology objects → Motion control cycle becomes longer
Technology object Required Motion
Control Resources
Speed axis 40
Positioning axis 80
Synchronous axis 160
External Encoder 80
Measuring input 40
Output Cam 20
Cam track 160
Selection guide –
SIZER and TIA Selection Tool
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Available Extended Motion Control Resources
1511T/TF 1515T/TF 1515SP
PC2 T/TF
1504D
TF
1516T/TF 1517T/TF 1507D
TF
40 120 120 120 192 256 420
Number of axes and performance
Number of technology objects/motion control resources
Technology object Required Extended
Motion Control
Resources
Cam 2
Kinematics 30
Leading axis proxy 3
• Extended Motion Control Resources available
only for S7-1500 T-CPU
• Extended motion control resources correspond to the
memory that can be flexibly assigned with technology
objects
• Every CPU has a specific number of available
extended motion control resources
(e.g. S7-1515T has 120)
Selection guide –
SIZER and TIA Selection Tool
As the number of technology objects increases, the CPU requires more computation
time to process the technology objects → Motion control cycle becomes longer
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Selection tools – SIZER ‒ Selecting and
dimensioning drive systems including SIMATIC S7-1500
SIMATIC S7-1500 integrated in SIZER
Axes-related dimensioning
• S7-1500 CPUs incl. F-/C-CPUs and ET 200SP/pro CPUs incl. open controller
• S7-1500 T-/TF-CPUs
• Interface to the TIA Selection Tool (parts list exchange SIZER TST)
Note: The SIMATIC Drive Controller is only included in the TIA Selection Tool.
• Assignment, SINAMICS drive system
• Graphic display of the CPU utilization level
• Fast selection and dimensioning without
configuring the drive system is possible• The appropriate CPU at a glance
• Filtering/sorting options
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Ordering data
SIMATIC S7-1500 Drive Controller
CPU 1504D TF CPU 1507D TF
SIMATIC Drive Controller
• CPU 1504D TF
Order number: 6ES7615-4DF10-0AB0
• CPU 1507D TF
Order number: 6ES7615-7DF10-0AB0
SIMATIC Memory Card necessary.
When using SINAMICS Integrated, a memory card size of at least 12 Mbyte is recommended.
A memory card size of at least 256 Mbyte is required for firmware updates.
SINAMICS Runtime Licenses
• Safety Integrated Extended Functions
• Order number: 6SL3074-0AA10-0AA0
• Safety Integrated Advanced Functions
Order number: 6SL3074-0AA20-0AA0
• Technology Extension VIBX - Vibration absorber
Order number: 6SL3077-0AA00-5AB0
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Note
A SIMATIC memory card is required to operate
the CPU – and must be ordered separately
Ordering data
SIMATIC Memory Card
• SIMATIC S7 MEMORY CARD, 4 MB
Order number: 6ES7954-8LC02-0AA0
• SIMATIC S7 MEMORY CARD, 12 MB
Order number: 6ES7954-8LE03-0AA0
• SIMATIC S7 MEMORY CARD, 24 MB
Order number: 6ES7954-8LF03-0AA0
• SIMATIC S7 MEMORY CARD, 256 MB
Order number: 6ES7954-8LL03-0AA0
• SIMATIC S7 MEMORY CARD, 2 GB
Order number: 6ES7954-8LP02-0AA0
• SIMATIC S7 MEMORY CARD, 32 GB
Order number: 6ES7954-8LT03-0AA0
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TIP
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TIP
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TIP
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