engineering hi-tech machinery remanufacturing services · 2015. 12. 14. · laser cladding a novel...
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Laser Cladding
AKMELOGI
Engineering
Hi-tech Machinery
Remanufacturing Services
Flexible Manufacturing Systems
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Laser Cladding
A welding process, which uses added material inpowder or wire form to build up and restore high-value components to their original dimensions.
It is an interdisciplinary technology utilizing lasertechnology, computer-aided design andmanufacturing, robotics, sensors, control andpowder metallurgy.
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Laser Cladding
Innovative Aspects
Laser cladding Laser hard-facing Laser hardening New part manufacture Component restoration enhanced wear resistance Wear control Corrosion resistance Ceramics
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Laser Cladding
![Page 5: Engineering Hi-tech Machinery Remanufacturing Services · 2015. 12. 14. · Laser Cladding A novel process for coating surfaces using specific materials of high quality The plated](https://reader034.vdocument.in/reader034/viewer/2022051902/5ff163be42b9e10f0f72a8ed/html5/thumbnails/5.jpg)
Laser Cladding
![Page 6: Engineering Hi-tech Machinery Remanufacturing Services · 2015. 12. 14. · Laser Cladding A novel process for coating surfaces using specific materials of high quality The plated](https://reader034.vdocument.in/reader034/viewer/2022051902/5ff163be42b9e10f0f72a8ed/html5/thumbnails/6.jpg)
Laser Cladding
![Page 7: Engineering Hi-tech Machinery Remanufacturing Services · 2015. 12. 14. · Laser Cladding A novel process for coating surfaces using specific materials of high quality The plated](https://reader034.vdocument.in/reader034/viewer/2022051902/5ff163be42b9e10f0f72a8ed/html5/thumbnails/7.jpg)
Laser Cladding
Main Advantages
• Life extender of components (up to 5 times) • Low heat input thus minimal area affected by heat • Low distortion even to heat sensitive components • Rapid solidification • Low dilution (chemical transformation of the base material) • Less post-processing afterwards • Low operating costs • Fast, accurate and easy to automate, thus increases productivity• Reduction in turn-around times
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Laser Cladding
A novel process for coating surfaces using specific materialsof high quality
The plated material has potent metallurgical consistency withthe substrate
The process develops low mixing layer substrate (about 0-2%), enabling thinner coatings with better chemical andphysical properties than the conventional welding processes
Lower material cost up to 50%, processing following theretread up to 25%, time of delivery in 1/3.
Capacity of retreading metals, where other processes cannot
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Applications
In any case of worn high value components, such as:
– Steel rollers
– Engine components
– Excavation tools
– Turbine blades
– Axles & bearings
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Market Applications
Naval engines Aerospace Agriculture
Automotive
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Market Applications
Construction Defense & homeland security
Mining - Mineral Processing
Pulp & Paper
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Market Applications
Pumps & Engines
Oil - Gas Power Production
Textiles Transportation
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Naval Engines
Crankshaft Piston Crown Exhaust Valve Spindle
& Seat Exhaust Valve Housing Cylinder Cover Heat Exchanger Rebabbitting Blisks
Connecting Rods
Piston Rods
Cylinder liners
Cylinder heads / covers
Exhaust Valve Cages
White Metal Bearings & stern tubes
Impellers
Blades
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Aerospace
Landing gear
Gas turbine engines
Propeller hubs
Hydraulics
Aileron Actuators
Pitch roll channel assemblies
Ramp actuator
Propeller components
Barrel and pin assemblies
Lever support
Strut assemblies
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Agriculture
Chisel ploughs
Plough shoes
Cultivator disk
Ridger bodies
Crushers
Blades
Beaters
Flywheel w / knife
Drive shaft
Augers
Ground engaging implements
Cutting edges
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Automotive
Gearshift fork
Door locks
Body parts
Braes
Cylinder liners / sleeves
Wear plates
Camshafts
Piston rings
Valve seats
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Construction
Grader blades
Bulldozer components
Trenchers
Drilling
Augers and casings
Asphalt and concrete pavers
Tunneling and boringequipment
Loader excavator
Drive Sprockets
Snowplow shoes
Backhoe buckets
Blades / teeth
Pivot-point holes
Bulldozer blades/cuttingedges
Scraper blades
Cutting edges
Backhoe and excavator booms
Hydraulic rams
Grousers
Drive rollers
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Defense & homeland security
Blisks
MEMS
Tracked vehicles
Track pins
Hard Chromereplacement
Hydraulic rams
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Mining - Mineral Processing
Crushers
Loaders
Dump truck beds
Conveyors
Chutes
Alpine picks
Grinding rolls
Toothed roll
Cone crusher
Excavator scoop
Conveyor screw
Crusher hammer
Rotary hoppers
Large bells
Pressure rollers
Support rollers
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Pulp & Paper
Grinder bed knife
Grinder shilding
Stone shaft
Chipper knife disk
Pulp bale saw
Disk refiner shaft
Rotary valve rotor
Pump rotor
Pump shaft
Feed screws
Yankee dryers
Doctor blades
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Pumps & Engines
Pump sleeves
Fuller screws
Valve chest
Shafts
Bearings
Needles
Impellers
Kaplan turbines
Francis wheels
Pelton wheels
Needle valves
Wicket gates
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Oil / Gas
Extravators
Rollers
Loaders
Stabilizers
Drill collars
Valve components
Rock bits
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Power Production
Turbine blades and diaphragms
Steam bypass stopvalves
Coal-fired boiler
Pump shafts
Plough blades
Ash pump rotor
Tdust extraction fans
Waterwall panels
Grinder roller
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Textiles
Take-up Rolls
Draw Rolls
Grooved Rolls
Package Drive Rolls
Tow cutter blades
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Transportation
Trimming chisel
Ballast sprocket
Skirt plate
Raid ends
Retarder yoke
Axle box
Railroad frogs
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Results
Life extender of components due to the use
of specific cladding materials
Zero to minimal heat affected components
Optimum metallurgical quality of both the
coating and the substrate
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Cladding Installation
Our first laser cladding machine constructed in 2005:
Diode Laser 1000W
CNC Router with space processing 2x2x3.5m
Robotic arm
Multi-head Laser cutting - welding – cladding
Applicable to all types of machining processes
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The System
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The System
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AKMELOGI
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AKMELOGI
16, Idipodos str.
166 75 - Glyfada, Greece
Phone Number: 210 96 500 36
Fax: 210 96 524 23