engineering management in offshore projects uten film 4
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Engineering Management in largeOffshore projectsOslo May 2013
Geir Bjrke Engineering Manager Aibel Asker
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Me
Geir Bjrke
47 years
20+ years experience from the Oil
and Gas industry
Engineering Manager in several
larger projects as main contractor
Currently line manager in Aibel
Asker for 300 staff and 200
contract Engineers
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Topics
Aibel
Offshore new built projects
Engineering Execution
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Topics
Aibel
Offshore new built projects
Engineering Execution
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Aibel
Industry pioneer with a 100 year old
history
Eight locations in Norway and four
internationally
Staff of 5000 worldwide
Annual turnover of approximately eight
billion NOK (2011)
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Aibel
2011:Employees: 5000Hired in and subcontractors: 3000(Ex EMC)
Headquarter inStavanger
Haugesund yard
Thailand yard
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Topics
Aibel
Offshore new built projects
Engineering Execution
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This is what we do
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This is what we do
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Some typical figures
Contract values 2 4 billion NOK
Project duration: 30 35 months
Engineering duration 18 -20 months + follow-
on
Engineering peak manning 200 400 men
Fabrication peak manning 1000 + men
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Overall plan
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Engineering plan
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Engineering Plan Disciplines
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1 600 Structural Steel Drawings - Volve project
3 600 Manual Valves - Vincent project
6 800 Isometric Fabrication Drawings - Alvheim project
160 000 Meter Instrument Cables - Kvitebjrn project
440 000 Engineering Manhours - Troll A TPK project
Some figures
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Topics
Aibel
Offshore new built projects
Engineering Execution
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Managing Engineering
How to get 300 engineers
mobilised in a few months in atemporary organisation to work
together?
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Managing Engineering
You need a method.
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proVision our Engineering Method
What is it about?
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proVision
Its about
Manging theInterdisciplineCommunication
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proVision
Its about
Communicatingthe quality of theinformationavailable at anygiven time
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proVision
Its about
Project control
progress isdirectly given
from designstatus
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proVision
Planning andcontrolling theinformation flow
Its all about:
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Planning and Control of informationflow
Control Objects
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Planning and Control of informationflow
Pump
Structuralplatform
PipeControlObjects are
Informationelements
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Planning and Control of informationflow
Progress Reporting
Prioritising
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Planning and Control of informationflow
The status
of thecontrol object reflects the
designdevelopment
of the Control Object
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Planning and Control of informationflow
Status definitions
A Started
B Approved for
design
C Approved forconstruction
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Control Object Matrix Sample
Extracting,
Checking
and
Issuing
Fabrication
ISO's.
Review
comments
incorporated.
Frozen
model ready
for ISO
extraction.
Yellow line
check
performed.
Visual Clash
Check
Design re-
view perform-
ed.
Stress com-
ments im-
plemented.
Piping Design
Model comple-
te for MTO
according to
system B2
status.
Discipline int-
ernal check.
Frozen size &
spec. imple-
mented in
model.
Piping basic
routing modeled in
3D CAD
based on
system B1
info.
Identified/
Started
Lines /
HVAC
ducting
C2 C1 B2 B1 A2 A1
AREA
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Planning and Control of informationflow
The priority of the control objectshall ensure optimum sequenceof the work.
Priority is decided by:
Internal design dependencies Lead time for equipment Need for vendor information Fabrication & installation plans
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Planning and Control of informationflow
Priority levels
0 - Conceptualobjects
1 - Global objects2 - Area design
objects3 - Minor disciplineobjects
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The status of the control object is linked to the
planning system providing the progress figures
Real-time project management
Planning, Milestones and Wave Model
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Piping Pri 1 Proj ect activity
Milestone Milestone Milestone
Plan activityPiping Pri 1 Status A
Plan activityPiping Pri 1 Status B
Plan activityPiping Pri 1 Status C
Progress %
15
70
100
Planning, Milestones and Wave Model
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1stBFAR
BFD
1st Dwgpack. IFC
C
B
A
0
BFGR BFAD
BFQ
TIME
S T A T U S
Area execution
Fab.&Comm/Innst E&PCI
Global execution Pre-contract CA
System pri 1
Eng for Proc Pri 1Area Pri 1
GLOBALSYSTEMFREEZE
GLOBALAREAFREEZE
Change Control!
Planning, Milestones and Wave Model
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Control Object status Sample
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Staff Function Business Unit Resource Unit Process Owner
Engineering Manager
PED/Design ControlCoordinator
System Eng Team lead Area Team lead Eng for Proc Team Lead
Installation Method Eng HSE Design Coordinator
Discipline Team lead
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proVision Training Training modules are available on Inside:
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