engineering training catalog 2019€¦ · kohat cement company bestway cement company dewan cement...

IDEA TRAININGS

TRAINING HANDBOOKENGINEERING

@ideatrainings

[email protected] 45 - A, XX, Phase 3, DHA, Lahorewww.ideatrainings.com


IDEA TRAININGSLEARN ANYTHING

@ideatrainings

WELCOME TO IDEA TRAININGS

Once upon a time, a woodcutter asked for a job with a timber merchant, and he got it. The pay was really good & so were the work conditions. For that reason, the woodcutter was deter-mined to do his best.

His boss gave him an axe and showed him the area where he was supposed to work. The first day, the woodcutter brought 21 trees. “Congratulations,” the boss said. “Go on that way!” Very motivated by the boss’ words, the woodcutter tried harder the next day, but he only could bring 17 trees. The third day he tried even harder, but he only could bring 10 trees. Day after day he was bringing less and fewer trees. I must be losing my strength, the woodcutter thought. He went to the boss and apologized, saying that he could not understand what was going on.

“When was the last time you sharpened your axe?” the boss asked. “Sharpen? I had no time to sharpen my axe. I have been very busy trying to cut trees.”

The same way if we do not sharpen our skills it will certainly affect our performance, progress and efficiency at the end of the day. This is the reason that we at Idea Trainings believe that every company should invest in a Skill Development program for its employees. In every domain and every profession, new techniques & skills emerge every day, so even after gradu-ation, one must not stop learning and polishing their skills in professional life.

We thank you & appreciate you for selecting Idea Trainings as your training partner for profes-sional development of your employees.

We wish you happy learning experience at idea trainings!

Training ManagerKhadijah Qadeer



@ideatrainings

To educate, inspire, develop & train professionals.

VISION

To be the LEADER in the human capacity building industry.

MISSION

WHAT WE OFFER



@ideatrainings

BEARING BASIC KNOWLEDGE | SHAFT & HOUSING MAINTENANCE | LUBRICATION MANAGEMENT | BEARING ROOT CAUSE FAILURE ANALYSIS | BEARING MOUNTING & DISMOUNTING | BEARING LIFE CALCULATIONS

Rolling Bearing Technology

BEARING & MACHINE FAILURE ANALYSIS, VIBRA-TION ANALYSIS, CONDITION MONITORING, BEARING MOUNTING SUPERVISION & TROUBLE SHOOTING

Consulting services

APPLICATION ENGINEERING BASIC | AP-PLICATION ENGINEERING ADVANCE

Application engineering

CONDITION MONITORING LEVEL 1 & CON-DITION MONITIRING LEVEL 2 | PRECISION MAINTENANCE CULTURE | PROACTIVE MAINTENANCE APPROACH | ASSET EFFI-CIENCY OPTIMIZATION | ENERGY CON-SERVATION & MANAGEMENT

Condition monitoring

VIBRATION ANALYSIS LEVEL I & LEVEL II. EQUIPMENT BALANCING

Vibration analysis



@ideatrainings

OPEN ENROLEMENT COURSES

Every year we offer more than 50 open enrolment engineering training programs at Idea Train-ings campus in Lahore, designed for engineering professionals to develop them as engineer-ing managers taught by qualified, experienced and internationally certified faculty.

These courses are not only a learning and development opportunity for the professionals but also provide them excellent networking opportunity to all the participants coming from different backgrounds and industrial segments.

FOOD & BEVERAGE CHEMICAL INDUSTRIES MINES AND MINERALS

PEPSICOCOCA COLAINNOVATIVE BISCUITS

ICI SODA ASHOLYMPIA CHEMICALSITTEHAD CHEMICALS LIMITED

BANKS

MEEZAN INVESTMENT BANKMCB BANK LIMITEDBANK ALFALAH LIMITED

TRACTOR | AUTOMOTIVE

MILLAT TRACTORS LIMITEDMILLAT EQUIPMENT LIMITED

REFINERIES | OIL & GAS

PAK ARAB REFINERY LTDPEARL GAS LIMITED

TYRE | PLASTIC | SHOES

SERVIS SHOES

METAL INDUSTRIES

MUGHAL STEEL MILLSSHAFI STEEL MILLS LIMITEDAMRELI STEEL MILLSAISHA STEEL MILLS LIMITED

KOHAT CEMENT COMPANYBESTWAY CEMENT COMPANYDEWAN CEMENT COMPANYPIONEER CEMENT COMPANY

PAPER INDUSTRY

CENTURY PAPER & BOARDPACKAGES LIMITEDSADIQ PAPER MILLS

OTHERS

ICI POLYESTEREVOYL GROUP MULTANNOON GROUPJUBILEE GENERAL INSURANCEMEEZAN INVESTMENT BANKHIGHNOON LABORITORIES

-



@ideatrainings

RETAINED CLIENTS



@ideatrainings

OUR INSTRUCTORS

TEHSEEN ABBASI Tehseen Abbasi is an engineer and MBA with 20 years of corporate professional experience in industrial engineering with SKF & FAG predominantly. He is serving FAG Schaeffler group as Manager Technical - Pakistan. He has attended and delivered number of training programs across Pakistan in all industrial segments for engineering professionals. He holds an authoritative position in roll-ing bearing technology in Pakistan.

Experienced Investor with a demonstrated history of working in the electrical and electronic manufacturing industry. Skilled in Opera-tions Management, Quality Management, Six Sigma, Industrial Engineering, and Root Cause Analysis. Strong business develop-ment professional with a BE & ME focused in Engineering Manage-ment from NED University of Engineering and Technology.

He is an industrial & manufacturing engineer from UET - Lahore & vibra-tion analysis ISO CAT III, certified professional with 15 years of experi-ence in reliability / predictive / precision maintenance. He served Recom, SKF, Arabian Yemen Cement Co., K-Electric & WEIR oil & gas services Dubai. His areas of expertise are diagnoses & reporting of the technical issues of critical equipment. He implemented predictive main-tenance program & OMS on steam turbines, critical equipment.

He is an engineer & MBA with 20 years of engineering manage-ment corporate experience in national/multinational companies across Pakistan & Europe. He has been heading RKB Europe as country manager - Pakistan. He has been teaching engineering & rolling bearing technology courses to all industrial segments in Pakistan & UAE. He has attended many training courses in Singa-pore, Thailand, Malaysia, Switzerland, Germany, Sweden & UAE.

SYED MUNAWAR HASSAN

RAO SHAHBAZ KHAN

KHURRAM SHEHZAD



@ideatrainings

CALENDAR 2019FEB 09, 2019

BEARING BASICSONE DAY TRAINING

15,000.0 PKR / PERSON

FEB 16, 2019

PROJECT MANAGEMENTONE DAY TRAINING


FEB 23, 2019

MACHINE LUBRICATIONONE DAY TRAINING


APR 06, 2019

BEARING MOUNTINGONE DAY TRAINING


APR 13, 2019

BEARING SYSTEM DESIGNONE DAY TRAINING


APR 27, 2019

INFRARED THERMOGRAPHY

ONE DAY TRAINING


JUNE 22, 2019

INDUSTRIAL FANSONE DAY TRAINING


JUNE 29, 2019

PROACTIVE MAINTENANCEONE DAY TRAINING


JULY 06, 2019

ASSET RELIABILITYONE DAY TRAINING


MAR 02, 2019

WHY BEARINGS FAILONE DAY TRAINING


MAR 16, 2019

CONDITION MONITORINGONE DAY TRAINING


MAR 30, 2019

VIBRATION ANALYSISONE DAY TRAINING


APR 30 , 2019

PUMP MANAGEMENTONE DAY TRAINING

22,000. PKR / PERSON

JUNE 15, 2019

MOTOR MANAGEMENTONE DAY TRAINING


JULY 13, 2019



JULY 20, 2019

BEARING | SHAFT | HOUSING

ONE DAY TRAINING


JULY 27, 2019





@ideatrainings

CALENDAR 2019AUG 10, 2019



AUG 24, 2019

CONDITION MONITORINGONE DAY TRAINING


AUG 31, 2019

BEARING RELIABILITYONE DAY TRAINING


SEP 28, 2019

PRECISION MAINTENANCEONE DAY TRAINING


OCT 05, 2019

BEARING SYSTEM DESIGNONE DAY TRAINING


OCT 12, 2019

BEARING LIFE CYCLEONE DAY TRAINING


NOV 02, 2019



NOV 16, 2019

MOTOR MANAGEMENTONE DAY TRAINING


NOV 23, 2019



L

SEP 07, 2019

MACHINE LUBRICATIONONE DAY TRAINING


SEP 14, 2019

MAINTENANCE STRATEGIES

ONE DAY TRAINING


SEP 21, 2019



OCT 19 , 2019



OCT 26, 2019

INFRARED THERMOGRAPHY

ONE DAY TRAINING


NOV 30, 2019



DEC 07, 2019

OIL ANALYSISONE DAY TRAINING


DEC 14, 2019

LASER ALIGNMENTONE DAY TRAINING



TRAINING PROGRAMSCUSTOMIZED

YOUR STAFFYOUR NEEDSYOUR SOLUTIONSOUR TRAINING

BEARING MOUNTING / DISMOUNTINGO N E D A Y T R A I N I N G C O U R S E


ONE DAY | 0900 - 1700 HRSUSD 1,100.0 / SESSION20 PARTICIPANTS

Bearing fundamentalsBearing life cycle managementPreparation & planningShaft / housing fits & tolerancesTypes of mounting methodsMistakes to avoid during mountingTypes of dismounting methodsMounting / dismounting tool selectionPremature bearing failures due to improp-er mounting methods of tools.

Number of bearing failures occur due to the fact the proper mounting procedures are not taken into account. Not only pro-cedures but due to the lack of the right tools mounting procedure becomes criti-cal and complex. Not only we damage the bearing, shaft but also this kind of lack of awareness become the reason of ma-chine stoppage and production loss at the end of the day. This course is designed for front line engineering staff who are responsible for the maintenance of all

kinds of rotating equipment. They are involved in maintenance activities to mount and dismount bearings from the shaft. In this course we will discuss in depth the types and procedures of mounting bearings correctly and using the right tool for proper mounting and dismounting of the bearings from the shaft and housing. After completion of this course participants will be able to confidently select the right tool & method of mounting bearings.

Fitters | Technicians | TurnersSupervisors | Foremen | MechanicsD. A. E | Graduate EngineersCondition Monitoring ProfessionalsVibration Analysts

Professionals involved in maitenance of machines in any industrial segements are also encouraged to attend this course.


@ideatrainings

COURSE OVERVIEW COURSE BENEFITS

COURSE CONTENT WHO SHOULD ATTEND

WHY BEARINGS FAILO N E D A Y T R A I N I N G C O U R S E


ONE DAY | 0900 - 1700 HRSUSD 1,500.0 / SESSION15 PARTICIPANTS

Introduction to the failure modesRaceway examination & analysisISO standards to analyze the damagesVisual inspection & fact finding processMore common failure modes of bearingsLoad path pattern & symptomsRemedies & how to avoid damagesCase-studies & analysis of samplesReport writing of failure analysisGood practices avoiding immature failure

Bearing failure analysis is the most important course designed for engineer-ing professionals working in maintenance department at any industrial processing unit. Participants will learn about common failure modes of the bearings and the remedies to avoid premature failures to avoid unplanned plant downtime.

They will be able to identify the casual mistakes every technical person dealing with bearing maintenance ignores and it

cost them the highest rate of production loss as well higher maintenance cost.

This course is based on ISO standard procedures to learn about failures and avoid them before they occur to improve your machine reliability at the end of the day. Participants will be able to see failed / damaged bearing parts and will go through exercises to learn how to conduct RCFA and generate reports for their management.

Engineers working in reliability & main-tenance departments | Condition moni-toring engineers involved in bearing handling & maintenance | Technical staff including assistant managers, supervisors and technicians involved in bearing maintenance.


@ideatrainings

COURSE OVERVIEW COURSE OVERVIEW



RIGHT LUBRICANT AT THE RIGHT TIME IN

THE RIGHT QUANTITYCAN SAVE YOU A

FORTUNE

BEARING LUBRICATIONO N E D A Y T R A I N I N G C O U R S E


ONE DAY | 0900 - 1700 HRSUSD 1,300.0 / SESSION 15 PARTICIPANTS

Introduction to lubricants & their usesWhat is grease lubrication & it’s benefitsWhat is oil base lubricationViscosity of oils & greasesLubrication temperature rangeConsistency, thickeners & compatibilityRelubrication quantity and frequencyOil lubrication application & methodsMineral oils, EP additives, synthetic oilsLoad carrying ability of lubricantsTypes of lubrication failures & remedies.

Just like the blood in the human body, lubricant is to the bearing to survive and thrive their performance in the machine. If bearing is like the heart of the machine then lubricant is the blood of the bearing. If we take care of the quality, quantity and frequency of the lubricant used in the bearings we can easily enhance the bear-ing life to the maximum level. We will share with the participants knowledge and tools to select the right lubricant in the right quality and at the right time.

Participants will learn the uses of lubricants and how to get maximum performance from the right lubricant in the right application. Starting from the selection of the lubricant to failure analysis of the lubricant; we will try to cover most of the important topics related to the lubrication management in rotating equipment. This topic is important for engineering professionals because more than 30 % bearings are failed due to improper lubrication.

Technical staff working at any plant site in engineering or maintenance depart-ment starting from front line staff to assistant managers. | Engineers work-ing in reliability & maintenance depart-ments | Condition monitoring engineers involved in bearing handling & mainte-nance.


@ideatrainings



INFRARED THERMOGRAPHYO N E D A Y T R A I N I N G C O U R S E


ONE DAY | 0900 - 1700 HRSUSD 900.0 / SESSION 15 PARTICIPANTS

Introduction to infrared technologyIntroduction to thermographyCorrect use of infrared & it’s applicationsInfrared radiation & it’s usagePractical application of infrared cameraOperation, focus & range of infrared camCapabilities and limitations of infraredError free operating procedureAdvanced usage of the cameraEmittance, distance & target size

Fundamentals of infrared thermography course is designed & developed to the new infrared camera users and focuses on how thermography is used for a variety of condition monitoring/predictive mainte-nance applications at any industrial or processing units. Attendees completing all training course requirements and a thermography field assignment will receive an infrared thermography certifi-cation from Idea Trainings to improve their technical skill and profile.

They will be provided comprehensive, hands-on introduction to thermal imaging and measurement systems for predictive maintenance applications. Attendees will be trained to learn how to collect quality data, accurate temperature readings, and account for measurement effects such as distance and emissivity using infrared cameras. Participants will be able to avoid costly mistakes by learning to distinguish between hot spots and reflections, direct vs. indirect readings.

This course is specially for those who are working in maintenance department at any industrial plant site and they are going to use infrared thermography camera or they are already using the tool and need to learn about its advance usage or 100 % performance output without erros.


@ideatrainings



BEARING RELIABILITY IN PUMPSO N E D A Y T R A I N I N G C O U R S E



Types, design and pump applicationsOperation, suction & dischargePump TerminologyBearing selection for pump applicationsLubrication of pump applicationsSealing solutions for pump applicationsAlignment, vibration analysis & CMBearing failure analysis of pumpsTypical cause and effect troubleshootingLife calculation and bearing mountingMaintenance guidelines for pumps

This course will help the participants to learn about pumps, their types, design, functionality and bearing reliability in pumps specially centrifugal pumps. It will also enable the participants to learn about the motor and pump relationship to work at ultimate performance. This is practical knowledge based training pro-gram designed to address most common issued at plant site related to the performance of bearings in pumps at large.

This course will enable the participants to have in depth knowledge of the pump applications and learn how to improve bearing reliability and performance in industrial pumps. It will also help the participants to be able to address pump unplanned downtime and failures modes. They will be able to conduct bearing failure analysis of all types of pump applications and learn how to properly mount and dismount bearings in all types of pumps application correctly.

Service, maintenance, machine repair, and plant / facility engineering staff of an industrial plant, OEM facility, institution, public utility, or commercial building who use rolling bearings and related equip-ment. Managers and technicians at industrial plants and OEM facilities responsible for rolling bearing perfor-mance and reliability. Rotating equip-ment engineers, reliability engineers, mechanics, & maintenance supervisors.


@ideatrainings



BEARING RELIABILITY IN FANSO N E D A Y T R A I N I N G C O U R S E



Bearings & fan application components Common bearings typically seen in fans.Correct bearing mounting/dismounting.Clearance reduction & axial drive-up.Alignment, balancing & vibration analysisFailure analysis of fan applications and their report writingLubrication of bearing & fan componentsLocating & non-locating phenomenaSimply supported and overhung applica-tions

Engineering and maintenance profes-sionals will learn about bearing reliability in fan applications with special focus on industrial segments with fan applications used in cement industry, metal industry, refineries & power plants. In depth knowl-edge of fan application design, types, selection of shaft components, load calculations & reliability of the fan applica-tion will be discussed during the session. This session will help the participants to improve bearing reliability in industrial fans

This course consists of classifications of fans and their components. Different drive arrangements and their advantag-es/ disadvantages. Different components that make up a fan system. Identify the most highly stressed areas. Bearing arrangements on simply supported shafts as well as overhung shafts and their applications. Lubrication methods & con-dition monitoring of fan applications for smooth and low maintenance operation avoiding unplanned downtime.

Application engineer | Condition moni-toring engineer | Technicians | Electrical engineers | Supervisor | Engineering draftsmen | Mechanical maintenance engineer | Lubrication fitter | Operations manager | Planning manager | Quality engineer | Reliability engineer | Vibra-tion inspectors


@ideatrainings



BEARING RELIABILITY IN MOTORSO N E D A Y T R A I N I N G C O U R S E



Motor parts overview | Predictive mainte-nance | Electrical motor tests | Motor bearings | Locating / nonlocating bearing Thermal growth | Horizontal arrangementBearing arrangements: Belt drive motorsVertical electric motors | Variable speed motors | Why bearings fail in motors | Wear path patterns | Dismounting meth-ods | Hydraulic puller | Checking shaft integrity | Seat runout & tolerance | Radial & axial clearance | Lubrication

Since electric motors are used in almost all industrial segments in large numbers and any failure in electric motors will not only cause extra maintenance cost but also will impact the overall production levels at larger scale.

Therefore it is most important for engi-neering and maintenance professionals to learn about electric motors and their repair methodologies to improve their reli-ability at their plant sites.

In this session we will discuss about motor types, mechanisms, applications, components, selection of right bearings with right clearances, correct mounting and dismounting procedures and tools, balancing & vibration analysis, lubrication of the bearings in motors and other com-ponents as well as about failure analysis of the motor bearings and several other parts. This session will help participants to be more skillful in motor maintenance and managing their performance.

Application engineer | Condition moni-toring engineer | Technicians | Electrical engineers | Supervisor | Engineering draftsmen | Mechanical maintenance engineer | Lubrication fitter | Operations manager | Planning manager | Quality engineer | Reliability engineer | Vibra-tion inspectors


@ideatrainings



SPEND HOURSSAVE MILLIONS


PROACTIVE MAINTENANCEO N E D A Y T R A I N I N G C O U R S E



Overview; Maintenance strategiesReactive MaintenancePreventive MaintenancePredictive MaintenanceProactive MaintenanceFundamentals of machine conditionMachinery troubleshootingProactive vs Reactive MaintenanceCondition based maintenance conceptsRCFA & reporting

Maintenance is a tough rather challeng-ing job. Are you under pressure to reduce maintenance costs and plant downtime?Does a constant stream of breakdowns stops you making the improvements you want? Do you find it difficult to always make the best case for investing in new equipment when required?

If yes, then this course is for you as it describes the fundamental principles behind Proactive Maintenance.

This course is designed and developed to address industry need for maintenance personnel to have the knowledge and tools to perform truly proactive and preci-sion maintenance.

Shifting the mindset and culture from run to failure to prevision or proactive mainte-nance culture. Attendees will learn the best practices, calculations, structure, formats & tools/techniques to truly adopt proactive maintenance culture at plant.

Application Engineer, Condition Moni-toring Engineer/Technician, Design Engineer, Maintenance Engineer/Man-ager/Supervisor, Quality Engineer, Reli-ability Engineer/Manager/Supervisor.


@ideatrainings



CONDITION BASED MAINTENANCEO N E D A Y T R A I N I N G C O U R S E



Condition Monitoring Technologies What is Vibration? Setting up for Vibration MeasurementIntroduction to Infrared ThermographyIntroduction to Lubricant AnalysisIntroduction to Motor DiagnosticsIntroduction to Ultrasonics & AcousticsFFT Spectrum | Time waveformPhase | Imbalance | MisalignmentBent shaft | Cocked bearingSoft foot | Resonance

Measuring the condition of your equip-ment and then making an assessment whether or not it will fail in the future allows us to take the appropriate action to avoid the consequences of that failure.

This is called “predictive maintenance” or “Condition Based Maintenance (CBM)”. In this course we will thoroughly discuss the ingredients of the condition based maintenance.

This training course covers principles like Life Cycle, Potential Failure, Functional Failure and important Monitoring Tech-niques like Vibration Monitoring, Ther-mography, Oil and Wear Debris analysis.

In general participants will learn to under-stand behavior of equipment, get the most information to proceed for corrective actions & to be able to conduct testing under steady state operating conditions following predefined procedures.

Application Engineer, Condition Moni-toring Engineer/Technician, Design Engineer, Maintenance Engineer/Man-ager/Supervisor, Quality Engineer, Reli-ability Engineer/Manager/Supervisor.


@ideatrainings



VIBRATION ANALYSISO N E D A Y T R A I N I N G C O U R S E



Principles of vibration | Motion, r.m.s./peak/peak-peak, frequency/period | Displacement, velocity & acceleration | Units and unit conversion | Waveform and spectrum (FFT) | Natural frequencies | Basic forcing frequency | Data acquisition | Transducers & mounting | Fault diagno-sis | Imbalance, misalignment, loose-ness, eccentricity, resonance Defects associated with bearings, gears, belts, electric motors.

This fundamental course is designed and developed for professionals who are new to vibration monitoring and analysis. This course will provide in depth knowledge of why it is important to know the condition of the machine and a quick demonstration of vibration measurements and samples of data that indicate machine faults making it easy to learn about the faults and their remedies. Case studies will be presented using historical graphs to understand the process easily.

Are you ready to get started in vibration analysis and condition monitoring? Then you will enjoy this course. The course focuses on periodic, single channel data collection and analysis for condition based maintenance programs. A founda-tion is established for in-depth under-standing of spectrum and waveform rela-tionships. Learn the vibration fundamen-tals which will demystify the terms and concepts, and you will see how spectrum analysis can be used to diagnose faults.

If you have been performing vibration analysis for less than one year, or if you have been collecting vibration readings and leaving the analysis to another person, then this course is for you. This course is also designed for reliability engineers, PdM program managers, and other maintenance staff who would like to understand condition monitoring with a focus on vibration analysis, and take the ISO or ASNT exam.


@ideatrainings



MAINTENANCE PLANNING & SCHEDULINGO N E D A Y T R A I N I N G C O U R S E



Identifying work & submitting work ordersPrioritize work using equipment criticalityBacklog management | Estimating workEffective job plans | Job kitting | Equip-ment data and history | Work order system | Standard job plans and job libraries | Bill of materials | Technical library | Master schedule | Schedule con-straints | Schedule balance and leveling | Coordination meetings | Develop a com-prehensive “standard” job plan.

Planning & scheduling is one of the most important activities to increase the effi-ciency of maintenance engineers.

Surveys show that planning increases the productivity of work performance by as much as 77%. The service technician needs to communicate and cooperate in the right way with schedulers, work management, and production/opera-tions. You will learn the skills necessary for planning/scheduling in this course.

Maintenance planning & scheduling is one of the fastest & most effective invest-ments an organization can make to improve productivity and availability. Equipment reliability is increased. Waiting times, unnecessary parts and inaccurate information are eliminated. Budgeting is easier and more accurate. Maintenance tasks are as much as 50% more efficient in terms of costs and time. We will discuss proactive work management process, job estimation and prioritization.

People in the following roles should par-ticipate in this training:

Maintenance Planner/SchedulersProduction SupervisorsStoreroom ManagersMaintenance ManagersOperation CoordinatorsMaintenance SupervisorsPlant Engineers


@ideatrainings



BEARING - SHAFT - HOUSING MAINTENANCEO N E D A Y T R A I N I N G C O U R S E



Shaft selection, sizes, tolerance & fitsAlignment & balancing basicsBearing positions in machinesRust protection/fretting corrosionBearing / shaft load calculationsBearing / shaft failure analysisHousing Types & FundamentalsHousing selection, tolerances & fitsMounting & Dismounting TipsInspection & routine maintenance

Bearing, shaft and housing are integral / critical parts of any machine at any indus-trial plant. It is a must for all engineering professionals involved in maintenance to learn; Prepare and design bearings, shafts, sizes, dimensional tolerances & fits, bearing fits [FREE or FIXED], simply supported shafts or over hung shafts, shaft/bearing load calculations, shaft alignment, rust protection, fretting corro-sion, selection of housings, housing sizes, types and dimensions & impact of

vibration on bearing, shaft and housings. Starting from textile industry to cement, power plants, sugar industry, refineries almost every industry professionals are encouraged to attend this course to learn the best practices and be updated with world’s most modern and advance main-tenance techniques.

Fitters | Technicians | TurnersSupervisors | Foremen | MechanicsD. A. E | Graduate EngineersCondition Monitoring ProfessionalsVibration Analysts

Professionals involved in maintenance of machines in any industrial segments are also encouraged to attend this course.


@ideatrainings



6 - S METHODOLOGYO N E D A Y T R A I N I N G C O U R S E



Sort (Get rid of it): Separate what is neededSet in order (Organize): Organize remainingShine (Clean and Solve):Clean and inspectStandardize (Make consistent):StandardizeSustain (Keep it up): Make 5S a way of lifeSafety The 6S technique

6S, a modification of the 5S methodology which includes "Safety" as the 6th S. It is a lean process improvement tool that stands for Sort, Set in Order (aka Straighten or Stabilize), Shine (aka Scrub or Sweep), Standardize, Sustain, Safety. 6S can be the shortened form of Six Sigma. The 6S is a simple method for eliminating all challenges comes in manu-facturing industries in this days. The 6S method full utilizes the all resources in the plant or industry.

The 6S technique helps in increases the work performance of employees in any industry. It is the need of the time to implement this methodology to create safe and more productive workplace. 6S is a philosophy and a way of organizing and managing the workspace and work flow with the intent to improve efficiency by eliminating waste, improving flow and reducing process unreasonableness. The 6S method can be executed in all type of manufacturing industries.


Maintenance Planner/SchedulersProduction SupervisorsStoreroom ManagersMaintenance ManagersOperation CoordinatorsMaintenance SupervisorsPlant Engineers


@ideatrainings



CORRECTIVE TO PRECISION CULTUREO N E D A Y T R A I N I N G C O U R S E



Maintenance system check | Cultural change in maintenance; A. changes in behavior | B. changes in work practices | What precision maintenance delivers? Predictive maintenance reduce Wrench-time | Maintenance change process key Factors; A. Data- a statistical look B. Focus- goal orientation C. Constraints - conflict management D. Causes E. Pro-cess F. Shifting mindset | Denial Syndrome (Hindrance to Maintenance)

This course has been designed for the engineering professionals who are work-ing in maintenance or mechanical depart-ments at any plant involved in the mainte-nance of rotating equipement. In this course we will train them to have better understanding of the maintenance strate-gies and how to implement what mainte-nance strategy at what machine. Partici-pants will learn about transforming the corrective maintenance culture to preci-sion culture at their plant

site so that they not only prevent the failures but to create a culture of modern maintenance. This course will help to improve maintenance culture impact on the overall maintenance cost and reliabili-ty of the machines and plant. This major shift will not only help to improve reliability but directly or indirectly will improve pro-duction and reduce plant downtime at the same time. This is a must attend training programs for professionals working in maintenance department.


Maintenance managersProduction engineersMechanical engineersElectrical EngineersOperation coordinatorsMaintenance supervisorsPlant engineers


@ideatrainings




TRAIN HARDBE TOUGH

TRAIN THE ENGINEERING TRAINERO N E D A Y T R A I N I N G C O U R S E



Understanding training need assessmentLearning / knowing about your audienceKnowing about the needs of the audienceDesigning & engineering training programPlanning & executing training programPre-Post training evaluation - reportFactors to consider when developing others to train into future trainersCommunication skill jorgansUsing tools and programs to design your presentations

The objective of this one day course is to teach engineering professionals/par-ticipants, adult learning, designing, plan-ning and delivering a successful training program.

After the training they will be able to train and develop more staff in their respective departments to present engi-neering complex issues in more profes-sional and easy to understand way.

Often this is said and witnessed that engi-neers are very good in engineering but not good at presenting engineering com-plex solutions to the seniors or juniors in the easy to understand way. This course will cover to improve their communica-tion, body language, using tools to design and present their presentations or work, being engaging & being able to share the most critical knowledge in interesting ways to the audience.


Maintenance managersProduction engineersMechanical engineersElectrical EngineersOperation coordinatorsMaintenance supervisorsPlant engineers


@ideatrainings



CONTACT USI D E A T R A I N I N G S


NATURALLY TRAINED

45 - A, XX, KHAYABAN-E-IQBAL, PHASE 3, DHA, LAHORE, PAKISTAN


@ideatrainings

CAMPUS ADDRESS

+92 333 4343427 | [email protected] | www.ideatrainings.com

CONTACT FOR REGISTRATION

Strategic Partners: Epic Consulting Pvt LtdStrategic Partners: Passion Focus Academy

+92 321 5574951

engineering training catalog 2019€¦ · kohat cement company bestway cement company dewan cement...

Documents