eng_vc 430-vc 510.pdf

High Productivity Vertical Machining Center

VC 430 / VC 510 is designed for high-speed and superior precision

machining in a production environment.

VC430/ VC510's powerful drives, heavy cutting, column-moving,

and unsurpassed rigidity provide exceptional precision and high productivity.

Swivelingoperator's panel

PalletLarge pallet dimensions

Spindle headcooling system

Improved screen filter

std.

Belt driven10000 r/min6000 r/min*

* : VC 510 only

opt.

std.

02

Large capacity coolant tankwith chip pan and box filter

High Productivity Vertical Machining Center

Direct-couple driven12000 r/min

Dual contact spindle(BBT40)

Roller type LMGImproved rapid traversewith roller type LMG.

CAM type ATCISO #40, 7/24 TAPERATC time : 1.3s (T-T-T)- 30 Tools- 40 Tools opt.

Work light for set-upstd.

03

VC 430 model

04

High SpeedHigh speed spindle of high quality and rigidity increases the machine's efficiency and performance.

Spindle Power-Torque Diagram

Belt-Driven Spindle

The spindle is mounted directly to the Fanuc spindle motor for faster acceleration and deceleration, and to reduce vibration during high speed operation. The powerful 18.5kW (24.8Hp) spindle motor drives the 40 taper tools at speeds up to 10000 r/min.

Spindle Head

Belt Driven

10000 r/min

6000 r/min* * : VC 510 only

std.

opt.

Direct-Coupled Driven

12000 r/min opt.

Torque : N·m(ft·lb)

Spindle speed (r/min)

Power : kW(Hp)

95.5 (70.5)

117.7 (86.9)11 (14.8)

7.5 (10.1)

18.5 kW (24.8 Hp) : 30min, S3 60%

(30min, S3 60%)

29.4 N·m17.5 N·m(12.9 ft·lb)11.9 N·m(8.8 ft·lb)

(21.7 ft·lb)23.5 N·m

(17.3 ft·lb)

15 kW (20.1 Hp) : Cont.

0 1500 6000 10000

(Cont.)

10000 r/min : 15/18.5 kW (20.1/24.8 Hp) std.

The dual contact system offers simultaneous dual contact between the machine spindle face and tool holder flange face.

Dual Contact (Big plus) std. Taper contact

Flange contact

The refrigerated spindle cooling system circulates cooling oil to maintain a constant temperature for high accuracy, regardless of the ambient temperature or cutting conditions.

Note) Provided as an standard feature in case of 10000 & 12000 r/min.

Spindle Head Cooling System std.

opt.6000 r/min* : 11/15 kW (14.8/20.1 Hp)


Torque : N·m(ft·lb) Power : kW(Hp)191.1 (141.0)

140.0 (103.3)

23.9 (17.6)

17.5 (12.9)

11 (14.8)

15 (20.1)

30 MinutesContinuous

0 750 6000

Direct-Coupled Driven Spindle

opt.12000 r/min : 15/18.5 kW (20.1/24.8 Hp)


Torque : N·m(ft·lb) Power : kW(Hp)

167.6 (123.7)

117.6 (86.8)95.5 (70.5)

90.7 (66.9)

57.2 (42.2)

35.3 (26.1)28.6 (21.1)17.6 (13.0)

14.3 (10.6)12 (8.9)

8.7 (6.4)

18.5 (24.8)15 (20.1)

11 (14.8)7.5 (10.1)

30 Min.15 Min.

LOW HIGHContinuous

1050 1500 2500 4000 5000 10000 12000

* : VC 510 only

Model VC 430 VC 510

Pallet change time 5 s 5.5 s

Pallet loading capacity 2-300 kg(2-661.4 lb)

2-350 kg(2-771.6 lb)

Pallet size 2-712 × 475 mm(2-28.0 × 18.7 inch)

2-860 × 570 mm(2-33.9 × 22.4 inch)

05

The automatic 180 degree indexing pallet table is an integral part of the VC 430 / VC 510. The table mechanism is mounted directly to the bed of the machine on a horizontal plane to enhance the table rigidity. Because the table is stationary during machining, the non-cutting side of the indexing table can be set-up while the workpiece is being machined on the machine side. As an added feature, rotary table cables and work holding hoses can be run down from the sheet metal wall.

Dual Indexing Pallet (APC)

Tool change time (T-T-T) 1.3 sTool change time (C-T-C) 4.3 s

Sophisticated mechanisms that significantly reduce non-cutting time.Tool-to-tool: 1.3 s, Chip-to-chip: 4.3 s

Automatic Tool Changer

Suitable for high productivity.

Minimized Non Cutting Time

30 station

40 station

std.

opt.

The 30 station, automatic tool changer accepts 40 taper tooling. Its reliable double arm system provides a 1.3 second tool-to-tool times. ATC has a bi-directional magazine that automatically takes the shortest path.

Tool Magazine

Model unit VC 430 VC 510

X-axis m/min (ipm) 40 (1574.8) 40 (1574.8)

Y-axis m/min (ipm) 40 (1574.8) 40 (1574.8)

Z-axis m/min (ipm) 36 (1417.3) 32 (1259.8)

Linear motion guideways and high speed servo motors apply high rapid axis movement. This reduces non-cutting time and machining time for greater productivity.

Rapid Traverse

High RigidityStable bed and column assemblies are designed for high speed and heavy duty machining.

The one piece bed is a rigid, heavily ribbed, Meehanite casting that remains stable under the heaviest cutting conditions. Fine grained Meehanite cast iron is used for its excellent vibration absorbing characteristics. The VC 430 / VC 510 features a superior traveling column design. The table, and therefore the workpieces, remains stationary during machining. This design provides a uniform load to the guideways, ball screws and motors.

Rigid Body

Travel Axes (X/Y/Z)VC 430

560 / 430 / 570 mm

(22.0 / 16.7 / 22.4 inch)

VC 430

Ø170 mm

(6.7 inch)

VC 510

Ø200 mm

(7.9 inch)

VC 510

762 / 516 / 570 mm

(30.0 / 20.3 / 22.4 inch)

Interface for Additional Equipment

• An additional hydraulic unit may be required according to rotary table specifications.

• Recommended rotary table size

Connection Example of Additional Axis Interface Connection Example of Fixture Interface

Pneumauic

Hydraulic

06

Fixture check list (for hydraulic / pneumatic fixtures)

Number of ports

1pair (2-PT 3/8" port)




Pressure source

Hydraulic P/T A/B

Pneumatic P/T A/B

Hydraulic power unit

• Supply scope : User Doosan (Please check the below detail specification, if you want Doosan to supply.)

Use Doosan standard unit

24 L/min (6.3 gal/min) / 50 bar

Special requirement

_______ L/min (gal/min) at _____ MPa (psi)• Contact Doosan for more information

Coolant chiller

Coolant tank

07

Advanced Performance & Units

Operating Panel

The large capacity coolant tank is located on rollers. The coolant tank is isolated from the machine bed to prevent heat transfer and associated thermal distortion. Providing high volume flood coolant as a standard feature.

Coolant System

1. Swivelling operating console An easy-to-use operation panel which can swivel from 0-90°

2. The ATC operating button is accessible from the main panel. This can give much easier operation and maintenance for ATC.

Flood Coolant std.

The large-scale cutting oil pump and tank are located away from the machine's main body to prevent heat transfer. The pump generates 60 HZ power when measured at the pump outlet. The main axis cutting oil device (T-S-C) is available as an option.

Through Spindle Coolant opt.

A lubrication system provides automatic lubrication to all guideways and ball screws. The way oil is delivered by piston distributors which precisely meter the volume. A low level alarm prevents the machine from restarting.

Lubrication

A standard rigid tapping function allows synchronized, high-speed tapping with a standard collet chuck. This eliminates the need for special tap holders. The tapping depth can be accurately controlled.

Rigid Tapping

opt.

The coolant chiller lowers coolant temperature, helping to cool both the workpiece and tool during the machining operation. When using insoluble cutting oils, a coolant chiller is recommended to cool heated oil and preserve machining precision.

Coolant Chiller

Magazine : CW

Magazine : CCW

3. Portable MPG Portable MPG makes a workpiece setting easier for the operator.

08

Machining CapacityProvides high productivity and high accuracy in a variety of machining operations

For increased repeatability and reliability

Machining rate 432 cm3/min (26.4 in3/min)

Spindle speed 1500 r/min

Feedrate 2700 mm/min (106.3 ipm)










Machining rate 1785 cm3/min (109 in3/min)



Tool M30 x P3.5Spindle speed 212 r/min


Face mill Carbon steel (SM45C)

• ø80mm (3.15 in.) Face mill (6Z)

End mill Carbon steel (SM45C)

• ø30mm (1.2 in.) Endmill (6Z)

Face mill Gray casting (GC25)


U-drill Carbon steel (SM45C)

Face mill Aluminum (AL6061)


Tap Carbon steel (SM45C)

64 mm(2.52 in.)

2 mm(0.08 in.)

64 mm(2.52 in.)

3 mm(0.12 in.)

15 mm(0.59 in.)

Ø51 mm(2 in.)

64 mm(2.52 in.)

5 mm(0.2 in.)

64 mm(2.52 in.)

2 mm(0.08 in.)

64 mm(2.52 in.)

3 mm(0.12 in.)

15 mm(0.59 in.)

Ø51 mm(2 in.)

64 mm(2.52 in.)

5 mm(0.2 in.)

64 mm(2.52 in.)

2 mm(0.08 in.)

64 mm(2.52 in.)

3 mm(0.12 in.)

15 mm(0.59 in.)

Ø51 mm(2 in.)

64 mm(2.52 in.)

5 mm(0.2 in.)

64 mm(2.52 in.)

2 mm(0.08 in.)

64 mm(2.52 in.)

3 mm(0.12 in.)

15 mm(0.59 in.)

Ø51 mm(2 in.)

64 mm(2.52 in.)

5 mm(0.2 in.)

64 mm(2.52 in.)

2 mm(0.08 in.)

64 mm(2.52 in.)

3 mm(0.12 in.)

15 mm(0.59 in.)

Ø51 mm(2 in.)

64 mm(2.52 in.)

5 mm(0.2 in.)

64 mm(2.52 in.)

2 mm(0.08 in.)

64 mm(2.52 in.)

3 mm(0.12 in.)

15 mm(0.59 in.)

Ø51 mm(2 in.)

64 mm(2.52 in.)

5 mm(0.2 in.)

Designed for exceptionally high accuracy and minimal thermal displacement and vibration.

Machining Accuracy

Roundness

6.0 μm

• Model : VC 430 / VC 510• Material : A7075F• Tool : Endmill ø12mm

(ø0.5 in.) (4 blades)

Roughness

Ra 0.2 μm

• Spindle speed : 10000 r/min• Feedrate : 1500 mm/min

(59.1 ipm)

• Machining results may differ from those shown here, reflecting differences in environmental and machining conditions.

2890

(113

.8)

1015 (40.0)

365

(14.

4)72

0(2

8.3)

1085

(42.

7)18

05(4

2.7)

1185 (46.7)

R760(29.9)

R400

(15.7)

68 (2.7

)

337(13.3)

1312

(51.

7)

1046 (41.2)91 (3.6) 2200 (86.6)

530

(20.

9)10

7(4

.2)

460(18.1)

Oil cooler

338(13.3)

390 (15.4)

3260

(128

.3)

146

(5.7

)

1100 (43.3)

1312

(51.

7)

2580 (101.6)

1295 (51.0)1285 (50.6)

440

(17.

3)15

0(5

.9)

2002

(78.

8)12

58 (4

9.5)

415

(16.

3)84

3 (3

3.2)

R760(29.9)

R400

(15.7)

2695

(106

.1) [

30 to

ol]

2903

(114

.3) [

40 to

ol]

940

(37.

0)29

39 (1

15.7

)

425

(16.

7)22

70 (8

9.4)

100(3.9)

100(3.9)

100(3.9)

165(6.5)

165(6.5)

100(3.9)

100(3.9)

100(3.9)

100(3.9)

100(3.9)

1180 (46.5)

ø1200 (47.2)

56 (2.2

)10

0(3

.9)

100

(3.9

)10

0(3

.9)

100

(3.9

)10

0(3

.9)

100

(3.9

)56 (2

.2)

365 ±0.05(14.4 ±0.002)

365 ±0.05(14.4 ±0.002)

58-M16 TAP

25(1.0)

100(3.9)

25(1.0)

100(3.9)

712

(28.

0)

2-ø30 F7 58(2.3)

58(2.3)

30 (1.2

)30 (1

.2)

100(3.9)

100(3.9)

100(3.9)

412(16.2)

ø1400 (55.1)

412(16.2)

570(22.4)

2-ø42(1.7)F7

84-M16x2 TAP

570(22.4)

100(3.9)

1340 (52.8)

100(3.9)

100(3.9)

100(3.9)

100(3.9)

100(3.9)

100(3.9)

100

(3.9

)10

0(3

.9)

100

(3.9

)10

0(3

.9)

100

(3.9

)

860

(33.

9)

100

(3.9

)10

0(3

.9)

100

(3.9

)

212(8.3)

212(8.3)

(DIN shape)

ø17

ø7 H

OLE

L

2

65.4

ø23

M16 x P2.015°

ø14

2925

ø17 2

4

23

ø1930

°

22.622.6

16.1

ø44.

45

TAPER GAGE LINE

60°

ø53

16.6

10 7/24 TAPER

M16 x P2.0

ø63

OIL COOLER

2783

(109

.6) [

40 to

ol]

2575

(101

.4) [

30 to

ol]

2150

(84.

6)42

5(1

6.7)

208

(8.2

)[4

0 to

ol]

1125

(44.

3)

910

(35.

8)

430 (16.9)Y-stroke

150

(5.9

)57

0 (2

2.4)

Z-st

roke

450 (17.7) 1565 (61.6) 875 (34.4)

610 (24.0)Door open

100 (3.9)

2738

(107

.8)(

BEL

T D

RIVE

TYP

E)30

30 (1

19.2

)(D

IREC

T D

RIVE

TYP

E)31

10 (1

22.4

)(W

ITH

TO

P CO

VER)

X STROKE

DOOR OPEN

(WITH TOP COVER)

2200 (86.6)

690 (27.2)

560 (22.0)

2150

(84.

6)58

8 (2

3.1)

)2.73( 649)1.49( 193291 (3.6)

710

(28.

0)14

22 (5

6.0)

2270

(89.

4)

700

(27.

6)

1100 (43.3)2580 (101.6)91(3.6)

560

(22.

0)

762 (30.0)

Door open

X Stroke1095 (43.1)

2830

(111

.4)(

BEL

T D

RIVE

TYP

E)31

30 (1

23.2

)(D

IREC

T D

RIVE

TYP

E)

980

(38.

5)

420 (16.5) 1392 (54.8) 768 (30.2)

3250

(127

.9)

(WIT

H T

OP

COVE

R)

TOP COVER(OPTION)

09

External Dimensions

Unit : mm (inch)

Top View

Top View

VC 430 BT40VC 510

VC 430

VC 510

Table Tool Shank

Front View

Front View

Side View

Side View

• Pull Stud installation required with 15 degrees as the standard

10

Machine Specifications

Standard Feature• APC guard for safety

• ATC guard for safety

• Assembly & operation tools

• Coolant tank & chip pan

• Door interlock

• Full enclosure splash guard

• Installation parts

• Signal tower (red, yellow, green)

• Spindle head cooling system

• Rigid tapping

• Work light

• 4th axis preparation

• Automatic front door

• Automatic power off

• Automatic tool measurement

• Automatic workpiece measurement

• Chip conveyor & chip bucket

• Hydraulic line for work fixture system

• Oil skimmer

• Pneumatic line for work fixture system

• Rotary table

• Shower coolant

• Test bar

• Through spindle coolant

Optional Feature

Features Unit VC 430 VC 510

Travels

X-axis (longitudinal movement of table) mm (inch) 560 (22.0) 762 (30.0)

Y-axis (cross movement of saddle) mm (inch) 430 (16.9) 516 (20.3)

Z-axis (vertical movement of spindle head) mm (inch) 570 (22.4)

Distance from spindle nose to table top mm (inch) 150~720 (5.9 ~ 28.3) 210 ~ 780 (8.3 ~ 30.7)

Distance from spindle center to column guideway mm (inch) 495 (19.5) 530 (20.9)

FeedrateRapid traverse rate (X / Y / Z) m/min (ipm) 40 / 40 / 36

(1574.8 / 1574.8 / 1417.3)40 / 40 / 32

(1574.8 / 1574.8 / 1259.8)

Cutting feedrate mm/min (ipm) 18000 (708.7) 16000 (629.9)

Table

Pallet size mm (inch) 2-712 x 475 (2-28.0 x 18.7) 2-860 x 570 (2-33.9 x 22.4)

Pallet loading capacity kg (Ib) 2-300 (2-661.4) 2-350 (2-771.6)

Max. workpiece height mm (inch) 460 (18.1)* 520 (20.5)

Pallet surface - 2-29-M16 x P2.0 42-M16 x P2.0 Taper

Spindle

Max. spindle speed r/min 10000 {12000} 10000 {6000, 12000}

Spindle taper - ISO #40 7/24 Taper

Max. spindle torque N.m (ft.lb) 117.7 {167.6}(86.9 {123.7})

117.7 {191.1, 167.6}(86.9 {141.0, 123.7})

Automatictool changer

Type of tool shank - MAS403 BT40

Tool storage capacity ea 30 {40}

Max. tool diameter mm (inch) 80 {76} (3.2 {3.0})

Max. tool diameter without adjacent tools mm (inch) 125 (4.9)

Max. tool length mm (inch) 220 (8.7)** / 300 (11.8)***

Max. tool weight kg (Ib) 8 (17.6)

Tool change time (tool-to-tool) s 1.3

Tool change time (chip-to-chip) s 4.3

Automaticpallet changer

Number of pallet ea 2

Pallet change time s 5 5.5

MotorSpindle motor (30min.) kW (Hp) 18.5 (24.8) {10000, 12000 r/min} 15 (20.1) {6000 r/min}

Feed motor (X / Y / Z) kW (Hp) 4.0 / 4.0 / 4.0 (5.4 / 5.4 / 5.4)

Powersource

Electric power supply (rated capacity) kVA 40.3 {10000, 12000 r/min} 35.1 {6000 r/min}

Compressed air supply MPa 0.54

Tankcapacity

Coolant tank capacity L (galon) 300 (79.3) 420 (111.0)

Lubrication tank capacity (available) L (galon) 2 (0.53)

Machine Dimensions

Machine dimension (L x W x H) mm (inch) 2960 x 2370 x 3110(116.5 x 93.3 x 122.4)

3260 x 2580 x 3250(128.3 x 101.6 x 127.9)

Machine weight kg (Ib) 7800 (17196) 9200 (20282.2)

* : For large scale structure installation and tool interference, please consult with the technical department of Doosan** : Avaliable in pallet changer, *** : Avaliable in tool magazine,

Note : { } are optional.

• The specifications and information above-mentioned may be changed without prior notice.• For more details, please contact Doosan.

11

AXES CONTROL- Controlled axes 3 (X, Y, Z)- Simultaneous controlled axes

Positioning (G00) / Linear interpolation (G01) : 3 axesCircular interpolation (G02, G03) : 2 axes

- Backlash compensation- Follow up- Least command increment 0.001mm (0.0001 inch)- Least input increment 0.001mm (0.0001 inch)- Machine lock all axes / Z axis- Mirror image Reverse axis movement

(setting screen and M-function)- Stored pitch error compensation

Pitch error offset compensation for each axis- Stored stroke check 1 Overtravel controlled by software- Absolute pulse coder- Position switch

INTERPOLATION & FEED FUNCTION- 2nd reference point return G30- Circular interpolation G02, G03- Cylinderical interpolation G07.1- Dwell G04- Exact stop check G09, G61 (mode)- Feed per minute- Feedrate override (10% increments) 0 - 200 %- Helical interpolation- Jog override (10% increments) 0 - 200 %- Linear interpolation G01- Manual handle feed 1 unit- Manual handle feedrate 0.1 / 0.01 / 0.001 mm- Override cancel M48 / M49- Positioning G00- Rapid traverse override F0 (fine feed), 25 / 50 / 100 %- Reference point return G27, G28, G29- Skip function G31

- Reader / puncher interface RS - 232C- Inch / metric conversion G20 / G21- Label skip- Local / Machine coordinate system G52 / G53- Maximum commandable value

±99,999.999 mm (±9,999.9999 inch)- No. of Registered programs 400 ea- Optional block skip- Optional stop M01- Part program storage 1280m [512 kB]- Palyback- Program number O4-digits- Program protect- Program stop / end M00 / M02,M30- Rigid tapping G84, G74- Sub program Up to 4 nesting- Tape code ISO / EIA Automatic discrimination- Thread cutting- Work coordinate system G54 - G59

OTHERS FUNCTIONS (Operation, Setting & Display, etc)- 3rd / 4th reference return- Additional work coordinate system G54.1 P1 - 48 (48 pairs)- AICC1 (AI Contour Control 1) with Hardware : 40 block preview- Alarm display- Alarm history display- Automatic corner override G62- Clock function- Coordinate rotation G68, G69- Cycle start / Feed hold- Display of PMC alarm message

Message display when PMC alarm occurred- Machine condition selection function- Embeded ethernet- Dry run- Graphic display Tool path drawing- Help function- High speed skip function (only NC function)- Loadmeter display- Look ahead control G08- MDI / DISPLAY unit

8.4" Color TFT LCD, keyboard for data input (small), soft-keys- Memory card interface- Operation functions Tape / Memory / MDI / Manual- Operation history display- Optional angle chamfering / corner R- Polar coordinate command G15 / G16- Programmable data input

Tool offset and work offset are entered by G10, G11- Programmable mirror image G50.1 / G51.1- Run hour and part number display- Scaling G50, G51- Search function Sequence NO. / Program NO.- Self - diagnostic function- Servo setting screen- Single block- Single direction positioning G60- Stored stroke check 2

OPTIONAL SPECIFICATIONS- Additional controlled axes 4 axes in total- AICC II (AI Contour Control II) with Hardware : 200 block preview- Fast Data server- Fast Ethernet

SPINDLE & M-CODE FUNCTION- M- code function M 3 digits- Spindle orientation- Spindle serial output- Spindle speed command S5 digits- Spindle speed override (10% increments) 10 - 150 %

TOOL FUNCTION- Tool nose radius compensation G40, G41, G42- Number of tool offsets 400 ea- Tool length compensation G43, G44, G49- Tool life management- Tool number command T2 digits- Tool offset memory C

Geometry / Wear and Length / Radius offset memory- Tool position offset G45 - G48

PROGRAMMING & EDITING FUNCTION- Absolute / Incremental programming G90/G91- Automatic Coordinate system setting- Background editing- Canned cycle G73, G74, G76, G80 - G89, G99- Circular interpolation by radius programming- Custom macro B- Addition of custom macro common variables

#100 - #199, #500 - #999- Decimal point input- Extended part program editing

DOOSAN Fanuc i series

NC Unit Specifications

Head OfficeDoosan Tower 20th FL., 18-12, Euljiro-6Ga, Jung-Gu, Seoul, Korea 100-730 Tel : ++82-2-3398-8693 / 8671 / 8680 Fax : ++82-2-3398-8699

Doosan Infracore America Corp.19A Chapin Rd. Pine Brook, NJ 07058, U.S.A. Tel : ++1-973-618-2500 Fax : ++1-973-618-2501

Doosan Infracore Germany GmbHEmdener Strasse 24 D-41540 Dormagen Germany Tel : ++49-2133-5067-100 Fax : ++49-2133-5067-001

Doosan Infracore Yantai Co., LTD13 Building, 140 Tianlin Road, Xuhui District, Shanghai, China (200233) Tel : ++86-21-6440-3384 (808, 805) Fax : ++86-21-6440-3389

- The specifications and information above-mentioned may be changed without prior notice.- For more details, please contact Doosan.

EN 140829SU

http://www.doosaninfracore.com/machinetools/

eng_vc 430-vc 510.pdf

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