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Enhancement of Heat Transfer P M V Subbarao Associate Professor Mechanical Engineering Department IIT Delhi Invention of Compact Heat Transfer Devices……

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Page 1: Enhancement of Heat Transfer P M V Subbarao Associate Professor Mechanical Engineering Department IIT Delhi Invention of Compact Heat Transfer Devices……

Enhancement of Heat Transfer

P M V Subbarao

Associate Professor

Mechanical Engineering Department

IIT Delhi

Invention of Compact Heat Transfer Devices……

Page 2: Enhancement of Heat Transfer P M V Subbarao Associate Professor Mechanical Engineering Department IIT Delhi Invention of Compact Heat Transfer Devices……

Heat transfer enhancement

• Enhancement• Increase the convection coefficientIntroduce surface roughness to enhance turbulence. Induce swirl.• Increase the convection surface areaLongitudinal fins, spiral fins or ribs.

Page 3: Enhancement of Heat Transfer P M V Subbarao Associate Professor Mechanical Engineering Department IIT Delhi Invention of Compact Heat Transfer Devices……

Heat Transfer Enhancement using Inserts

Page 4: Enhancement of Heat Transfer P M V Subbarao Associate Professor Mechanical Engineering Department IIT Delhi Invention of Compact Heat Transfer Devices……

Heat Transfer Enhancement using Inserts

Page 5: Enhancement of Heat Transfer P M V Subbarao Associate Professor Mechanical Engineering Department IIT Delhi Invention of Compact Heat Transfer Devices……

Heat transfer enhancement :Coiling

• Helically coiled tube

• Without inducing turbulence or additional heat transfer surface area.

• Secondary flow

Page 6: Enhancement of Heat Transfer P M V Subbarao Associate Professor Mechanical Engineering Department IIT Delhi Invention of Compact Heat Transfer Devices……

FREE CONVECTION

P M V Subbarao

Associate Professor

Mechanical Engineering Department

IIT Delhi

Its free, No operating cost!……..Its Natural …..

Page 7: Enhancement of Heat Transfer P M V Subbarao Associate Professor Mechanical Engineering Department IIT Delhi Invention of Compact Heat Transfer Devices……

Natural Convection

Where we’ve been ……

• Up to now, have considered forced convection, that is an external driving force causes the flow.

Where we’re going:

• Consider the case where fluid movement is by buoyancy effects caused by temperature differential

Page 8: Enhancement of Heat Transfer P M V Subbarao Associate Professor Mechanical Engineering Department IIT Delhi Invention of Compact Heat Transfer Devices……

Events due to natural convection

• Weather events such as a thunderstorm

• Glider planes

• Radiator heaters

• Hot air balloon

• Heat flow through and on outside of a double pane window

• Oceanic and atmospheric motions

• Coffee cup example ….

Small velocity

Page 9: Enhancement of Heat Transfer P M V Subbarao Associate Professor Mechanical Engineering Department IIT Delhi Invention of Compact Heat Transfer Devices……

Natural Convection

• New terms

– Volumetric thermal expansion coefficient

– Grashof number

– Rayleigh number

• Buoyancy is the driving force

– Stable versus unstable conditions

• Nusselt number relationship for laminar free convection on hot or cold surface

• Boundary layer impacts: laminar turbulent

Page 10: Enhancement of Heat Transfer P M V Subbarao Associate Professor Mechanical Engineering Department IIT Delhi Invention of Compact Heat Transfer Devices……

Buoyancy is the driving force

• Buoyancy is due to combination of

– Differences in fluid density

– Body force proportional to density

– Body forces namely, gravity, also Coriolis force in atmosphere and oceans

• Convection flow is driven by buoyancy in unstable conditions

• Fluid motion may be (no constraining surface) or along a surface

Page 11: Enhancement of Heat Transfer P M V Subbarao Associate Professor Mechanical Engineering Department IIT Delhi Invention of Compact Heat Transfer Devices……

Buoyancy is the driving force

• Free boundary layer flow

Heated wire or hot pipe

Page 12: Enhancement of Heat Transfer P M V Subbarao Associate Professor Mechanical Engineering Department IIT Delhi Invention of Compact Heat Transfer Devices……

A heated vertical plate

• We focus on free convection flows bounded by a surface. • The classic example is

TTs

u(x,y)

y

g

sT

T

x

v

u

Extensive, quiescent fluid

Page 13: Enhancement of Heat Transfer P M V Subbarao Associate Professor Mechanical Engineering Department IIT Delhi Invention of Compact Heat Transfer Devices……

Governing Equations

• The difference between the two flows (forced flow and free flow) is that, in free convection, a major role is played by buoyancy forces.

gX Very important

2

2

g 1

y

u

x

P

y

uv

x

uu

•Consider the x-momentum equation.

•As we know, , hence the x-pressure gradient in the boundary layer must equal that in the quiescent region outside the boundary layer.

0/ yp

Page 14: Enhancement of Heat Transfer P M V Subbarao Associate Professor Mechanical Engineering Department IIT Delhi Invention of Compact Heat Transfer Devices……

g-x

P

2

2

g y

u

y

uv

x

uu

Buoyancy force

2

2

g 1

y

ug

y

uv

x

uu

Pascal Law :

Page 15: Enhancement of Heat Transfer P M V Subbarao Associate Professor Mechanical Engineering Department IIT Delhi Invention of Compact Heat Transfer Devices……

Governing Equations

• Define , the volumetric thermal expansion coefficient.

TThus

RT

PRTP

T P

1 :

:gas idealan For

1

Not for liquids and non-ideal gases

TTT

11

)( TTDensity gradient is due to the temperature gradient

Page 16: Enhancement of Heat Transfer P M V Subbarao Associate Professor Mechanical Engineering Department IIT Delhi Invention of Compact Heat Transfer Devices……

Governing Equations (cont’d)

• Now, we can see buoyancy effects replace pressure gradient in the momentum equation.

2

2

)( y

uvTTg

y

uv

x

uu

0

y

v

x

u

2

2

2

y

u

cy

T

y

Tv

x

Tu

p

Strongly coupled and must be solved simultaneously

•The buoyancy effects are confined to the momentum equation, so the mass and energy equations are the same.

Page 17: Enhancement of Heat Transfer P M V Subbarao Associate Professor Mechanical Engineering Department IIT Delhi Invention of Compact Heat Transfer Devices……

Dimensionless Similarity Parameter

• The x-momentum and energy equations are

velocityreferencearbitrary an is u

and length, sticcharacteri a is L where

T

TT

0

*

00

sTT

u

vvand

u

uu

L

yyand

L

xx

2*

*2*

20

*

**

*

**

Re

1 T

)(

y

u

u

LTTg

y

uv

x

uu

L

s

PrRe

1 2*

*2

*

**

*

**

y

T

y

Tv

x

Tu

L

Page 18: Enhancement of Heat Transfer P M V Subbarao Associate Professor Mechanical Engineering Department IIT Delhi Invention of Compact Heat Transfer Devices……

Dimensionless Similarity Parameter (cont’d)

• Define new dimensionless parameter,

1Re2

L

LGr1

Re2

L

LGr

2

32

020

)()(

LTTgLu

u

LTTgGr ss

L

forced natural

•Grashof number in natural convection is analogous to the Reynolds number in forced convection.

•Grashof number indicates the ratio of the buoyancy force to the viscous force.

•Higher Gr number means increased natural convection flow

Page 19: Enhancement of Heat Transfer P M V Subbarao Associate Professor Mechanical Engineering Department IIT Delhi Invention of Compact Heat Transfer Devices……

TTs

u(x,y)

y

g

sT

T

x

v

u

Laminar Free Convection on Vertical Surface

• As y : u = 0, T = T

• As y 0 : u = 0, T = Ts

• With little or no external driving flow, Re 0 and forced convection effects can be safely neglects

Pr),( LL GrfNu

1Re2

L

LGr

Page 20: Enhancement of Heat Transfer P M V Subbarao Associate Professor Mechanical Engineering Department IIT Delhi Invention of Compact Heat Transfer Devices……

Analytical similarity solution for the local Nusselt number in laminar free convection

(Pr)4

4/1

fGr

k

hxNu L

x

4/1Pr238.1Pr 1.2210.609

Pr 75.0Pr

f

(Pr)43

4

4/1

fGr

k

LhNu L

L

Average Nusselt # =

Where

Page 21: Enhancement of Heat Transfer P M V Subbarao Associate Professor Mechanical Engineering Department IIT Delhi Invention of Compact Heat Transfer Devices……

Effects of Turbulence

• Just like in forced convection flow, hydrodynamic instabilities may result in the flow.

• For example, illustrated for a heated vertical surface:

• Define the Rayleigh number for relativemagnitude of buoyancy and viscous forces

TTs

3

,,

)(

Pr

xTTg

GrRa

s

cxcx

Page 22: Enhancement of Heat Transfer P M V Subbarao Associate Professor Mechanical Engineering Department IIT Delhi Invention of Compact Heat Transfer Devices……

Effects of Turbulence

• Transition to turbulent flow greatly effects heat transfer rate.

Page 23: Enhancement of Heat Transfer P M V Subbarao Associate Professor Mechanical Engineering Department IIT Delhi Invention of Compact Heat Transfer Devices……

Empirical Correlations

Typical correlations for heat transfer coefficient developed from experimental data are expressed as:

3 Pr

LTTg GrRa s

LL

nLL CRa

k

LhNu

3/1

4/1

n

n For Turbulent

For Laminar

Page 24: Enhancement of Heat Transfer P M V Subbarao Associate Professor Mechanical Engineering Department IIT Delhi Invention of Compact Heat Transfer Devices……

Vertical Plate at constant Ts

LNuLog10

LRaLog10

Page 25: Enhancement of Heat Transfer P M V Subbarao Associate Professor Mechanical Engineering Department IIT Delhi Invention of Compact Heat Transfer Devices……

•Alternative applicable to entire Rayleigh number range (for constant Ts)

2

27/816/9

6/1

Pr)/492.0(1

387.0825.0

L

LRa

Nu

Vertical Cylinders

•Use same correlations for vertical flat plate if:

4/1

35 ~

LGrL

D

Page 26: Enhancement of Heat Transfer P M V Subbarao Associate Professor Mechanical Engineering Department IIT Delhi Invention of Compact Heat Transfer Devices……

Inclined Plate

Page 27: Enhancement of Heat Transfer P M V Subbarao Associate Professor Mechanical Engineering Department IIT Delhi Invention of Compact Heat Transfer Devices……

Horizontal Plate

Cold Plate (Ts < T)

Hot Plate (Ts > T)

Page 28: Enhancement of Heat Transfer P M V Subbarao Associate Professor Mechanical Engineering Department IIT Delhi Invention of Compact Heat Transfer Devices……

Empirical Correlations : Horizontal Plate

•Define the characteristic length, L asP

AL s

•Upper surface of heated plate, or Lower surface of cooled plate :

1173/1

744/1

1010 15.0

1010 54.0

LLL

LLL

RaRaNu

RaRaNu

•Lower surface of heated plate, or Upper surface of cooled plate :

1054/1 1010 27.0 LLL RaRaNu

Note: Use fluid properties at the film temperature2

TTT s

f

Page 29: Enhancement of Heat Transfer P M V Subbarao Associate Professor Mechanical Engineering Department IIT Delhi Invention of Compact Heat Transfer Devices……

Empirical Correlations : Long Horizontal Cylinder

•Very common geometry (pipes, wires)

•For isothermal cylinder surface, use general form equation for computing Nusselt #

nDD CRa

k

DhNu

Page 30: Enhancement of Heat Transfer P M V Subbarao Associate Professor Mechanical Engineering Department IIT Delhi Invention of Compact Heat Transfer Devices……

RaD C n

0.333 0.125 10 - 10

0.250 0.480 10 - 10

0.188 0.850 10 - 10

0.148 1.02 10 - 10

0.058 0.675 10 - 10

127

74

42

22

210

Constants for general Nusselt number Equation