enviplast® starch based biodegradable bioplastic

ENVIPLAST®

STARCH BASED

BIODEGRADABLE BIOPLASTIC

VALUE ADDING THE STARCH INDUSTRY

Dr. Asmuwahyu , PT Intera Lestari Polimer

www.enviplast.com | [email protected] 1

Industrial Term Bioplastic

BIOBASED BIODEGRADABLE

Di 2018


Bioplastic as one of

Alternative


In Land Plastic Waste Problem

• Poor waste management

Marine Plastic waste problem

• island country - large coastal line - 54,710 km -240 million population

• estimated contribution of *12 % to the global marine plastic waste, creating microplastic formation, especially now increased by spreading use of oxodegradable plastic.

*Source http://www.ibtimes.com/china-india-us-among-worlds-worst-marine-polluters-country-country-breakdown-plastics-1813476

The danger of Microplastics

Microplastic are tiny plastic particles up to 5 mm in diameter.

In the last four decades, concentration on these particles appear to have increased significantly in the surface waters of the ocean.

Oxodegradable plastics are suspected as primary contributor of the increased on microplastic in our environment.

Source: - Marine Pollution Bulletin 68 (2013) http//www.abc.net.au/news/2013- Cole M, Lindeque P, Fileman E, Halsband C, Goodhead RM, et al. (2013) Microplastic ingestion by zooplankton. Environmental Science & Technology 47: 6646–6655. doi: 10.1021/es400663f


Cassava Production and its starch in Indonesia

•Cassava (Root) Production 2015 : 23.7 million ton

•Cassava starch 2015 : 5.86 juta ton•For food and Food Industry : 81 %•For non Food Industry : 19 %• Sumber: Statistisk konsumsi pangan, PusStatistik Konsumsi Pangan 2012

Raw Material and Curent Capacity.

• Our capacity now for bioplastic pelet is around 300 ton permonth. For securing the availability of our feed stock with more competitive price, due to increase of cassava starch price , starting last year we tried for the possibility of using corn starch instead of cassava starch in our compounding formulation . The availability of corn in Indonesia is much more improving in the last five years. Berfore 2016 the average corn production is 11 million tons , Then in 2016/2017 adding one million hectares of corn plantations in Indonesia. The government has budgeted IDR 2.5 trillion (approx. USD $187 million) for the purchase of land and IDR 750 billion (approx. USD $56 million) for corn seeds.In 2018 it is reported that total production is 18.5 million tons.


cassava into starch


Amylopectin

Amylose

ENVIPLAST ® as a starch-based

Biodegradable Bioplastic


• Starch : • amylose and amylopectin biopolymers consist of glucose building blocks.

• ratio : amylose 20-30 % and 70-80 % amylopectin.

• This ratio determines the fermentation of starch, its viscosity, gelatinisation, retro-gradation.

• To convert starch into a compostable Bioplastic compound we need a formulation which incorporates a vegetable oil derivative, and other proprietary additives.

www.enviplast.com | [email protected]

Aerobic Biodegradation in Controlled Composting ISO 14855 -1

Biodegradation Measurement

04. Biodegradation of 701F - OWS - 2 Jun 2015.pdf

04. Biodegradation of 701F - OWS - 2 Jun 2015.pdf

Looks like plastic but it is NOT plastic


• ENVIPLAST® is a bio-based polymer compound, made mainly from industrial natural starch, vegetable oil derivatives, and other ingredients.

• ENVIPLAST® is environmental friendly and a potential replacement for conventional PE films

• ENVIPLAST® is safe for plant growth and animals

ENVIPLAST ®

Lifecycle

from nature back to nature


0 day 50 days 53 days

64 days60 days57 days

TAKAKURA COMPOSTING

SYSTEM

Simulation of Biodegradability in Composting Condition

Shopping Bag

Garbage Bag

Laundry Bag

Disposable Apron

Electronic Wrapping Material

Spare Parts Wrapping Material

Multipurpose Disposable Packaging


ENVIPLAST ®

Applications

Enviplast®

Features:

• Non-toxic to the environment, animals and plants

• Contains no conventional plastic

• Has an electric dissipative feature (good for electronic wrapping)

• Also has an antistatic feature, 107.5 - 1010 ohm/cm2will not attract dust

• Good oxygen barrier (0,0235 mL/100in2.day) corrosion prevention

• Good oil and grease resistance

• Dissolves in hot water (80° Celcius)

• Passed Takakura compost test (internal home composting test)


04. VIDEO/04. Animal Eating ENVIPLAST.wmv

04. VIDEO/04. Animal Eating ENVIPLAST.wmv


ENVIPLAST® vs HDPE Film

ENVIPLAST® HDPE

Density (g/cm³) 1.27 – 1.32 0.95

Tensile strength (MPa) 12 - 18 15-25

Elongation at break (%) 225 - 300 200 - 350

Surface resistivity (ohm/cm2) 107.5 - 1010 1014 - 1015

18

Product Qualification


Kandungan Bio-based

Acute Oral Toxicity of ENVIPLAST®Film


TESTED BY :WIL Research Europe B.V.Hambakenwetering 7 - 5231 DD ‘s-Hertogenbosch -The

Netherlands( WIL Research U.S., The Netherlands,)

TEST METHOD : OECD No.423 (2001) "Acute Oral Toxicity”

RESULT : ENVIPLAST® does not have to be classified and has no obligatory labeling requirement for acute oral toxicity according to the Globally Harmonized System of Classification and Labelling of Chemicals (GHS) of the United Nations (2011) and Regulation (EC) No 1272/2008 on classification, labelling and packaging of substances and mixtures.

Base

Material Trade Name Application

Ecolabel

National

Standard

International

StandardWebsite

Dincertco

Biobased Cert.

ISO 14855-1

Starch AvaniBlown Film, shopping

bag

Produced from

Enviplast pellet

www.avanieco.c

om

Starch CassaplastBlown Film, shopping

bag

Produced from

Enviplast pellet

www.cassaplast

.co.id

Starch TelobagBlown Film, shopping

bag

Produced from

Enviplast pellet

www.telobag.co

m

Starch Cosmo GreenBlown Film, shopping

bag

Produced from

Enviplast pellet

www.cosmomak

mur.com

Starch Sain BagBlown Film, shopping

bag

Produced from

Enviplast pellet

www.imnotplastic

bag.com

Starch EcoplasBlown Film, shopping

bagSNI 7188.7

DinCertco

Biobased Cert

www.greenhope.c

o

Seaweed Evoware Sheet, packagingwww.evoware.i

d

Starch Enviplast

Blown Film, shopping

bag, starch based

compound

SNI 7188.7www.enviplast.c

om

COUNTRY COMPANY TECHNOLOG

YCONTACT

Colombia Acelflex S.A.S..Starch Based

Enviplastwww.lasempresas

.com.co

India Regeno Pty.Ltd.Starch Based

Enviplastwww.regeno.in

South AfricaNo More Plastic

Pty.Ltd.Starch Based

Enviplast

www.nomoreplastic.co

Indonesian Technology Innovation of Bioplastic Exported Elsewhere

http://www.lasempresas.com.co/

mailto:[email protected]

http://www.nomoreplastic.co/

Shopping Bag Grade of Polyolefin in Indonesia (in million tons a year )


COUNTRY

CAPACITY

2.66 MT

PRODUCTION

2.31 MT

IMPORT

1.67 MT

RAW

MATERIAL

5.635 MT

RECYCLE

1.655 MT

House hold,

1.127 MT, 20 %

Packaging,

2.254 MT, 40 %

Building,

0.845 MT, 15 %

Shopping Bag,

0.366 MT, 6.5 %

Styrofoam,

0.017 MT, 0.3 %

Others,

1.020 MT, 18.2 %

Finish good, imported,

0.12 MT

Source : Inaplast 2017

Small Notes

•Up to now, market of domestic shopping bag based

on Biodegradable Bioplastic ENVIPLAST® is

•of shopping bag from Conventional Plastic:

•Steady growth is observed compare to last year

less than 0.2 %

approx. 55 ton vs 30.000 ton (monthly)

enviplast® starch based biodegradable bioplastic

Documents