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Environment and health sensitive solutions
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MEVAG products have been developed with more than 30 years experience aiming at problem free operation in a safe and environmental friendly way.
Our product development policy is based on “ Green Chemistry” which is a philosophy based on designing products and processes that eliminate or reduce the production of dangerous wastes.
Health and Safety and the Environment
All around the world growing economic and social pressures are placing greater responsabilities on lubricant formulators to design non toxic, environmentally friendly products that conform to the latest regulations and directives and yet have sufficient strenght to maximize life span of a product by maintaining physical, biological and chemical parameters at appropriate limits.
Since its establishment health and safety and protection of nature has been in the forefront of MEVAG’s principles.
Synthetic & Neosynthetic grinding / metalworking fluidsSemi synthetic grinding / machining fluidsEmulsion type machining fluidsTube production fluidsNeat cutting oilsForming oilsCorrosion preventivesPart and system cleanersGlass grinding / machining fluidsForging oilsAluminium die casting release agentsEnvironment friendly concrete mould release agents
SENTRA ESTRA
ALUFER TUBESTAR
FORTA FORMET PROMET
CLEANMET GLASSO METFOR
METCAST VETON
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Water miscibleMetalworking Fluids SENTRA, ESTRA, ALUFER
Our goal is to increase your productivity and reduce your total costs by acting as your partner rather than supplier. Improving health and environmental factors is always our top priority.
Our new generation products bring together top level health and environmental factors and high machining performance to create reliable solutions.
We offer products for all type of metals and for all kind of operations ranging from light to heavy duty machining and grinding.
SENTRA Full synthetic grinding fluids
SENTRA Neo synthetic machining / grinding fluids
ESTRA Semi synthetic microemulsion type machining / grinding fluids
ALUFER Emulsion type machining / grinding fluids
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Neat Cutting OilsFORTA
Our neat cutting oils meet the PCA < 3% norm according to IP346 standard.
Low quality mineral oils which do not meet the PCA < 3% norm, contain polycyclic aromatic substances that pose serious health hazards.
In our wide portfolio you can find neat cutting oils for all your needs ranging from honing to grinding, from general machining to deep hole drilling, from gear cutting to broaching.
Our products have high cutting performance and oxidation stability and low smoke/mist formation properties.
Honing / grinding oils
High performance grinding oils
High performance oils for sharpening and grinding of tungsten carbide tools
Deep hole drilling oils
Neat oils for gear cutting, threading and similar operations
High performance vertical and horizontal broaching oils
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Forming OilsFORMETWe serve our customers with a wide range of products developed for various forming applications. Our products have strong film forming ability and can be cleaned easily.
Water miscible forming oils
Neat oil type EP additive containing forming fluids
Pastes
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Tube Production FluidsForming OilsTUBESTAROur new generation neo synthetic fluids which replace conventional semi synthetic fluids in the manufacturing of tubes and profiles are supported with special synthetic lubricants, have strong corrosion control, high operational cleanliness and very long sump life.
Our biostatic fluids are exceptionally resistant to bacteria and fungi formation.
Our neo synthetic fluids can reduce your total costs due to their strong corrosion control, long sump life and low consumption.
Neo synthetic hydrostatic testing fluids
Neo synthetic fluids for welded tube & pipe production
Neo synthetic fluids for heavy duty operations such as sawing, chamfering, gear cutting
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Industrial CleanersCLEANMETWe are at the service of our customers with our wide range of new generation part and system cleaners.
Machine and system cleaners
Spray type part cleaners, with long life and superior foam control
Immersion type degreasers for cold and heated applications
Degreasers for ultrasonic cleaning
Environmentally friendly, zero VOC chlorinated solvent and white spirit alternative cleaners
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Corrosion PreventivesPROMETOur new generation corrosion preventives are ecological and user friendly alternatives to classic solvent based water displacing corrosion preventives.
Our water displacing corrosion preventives are formulated with special hydrocarbons, they have low viscosity and form light oily films. Their performance exceed standard solvent based products.
As they do not form solvent vapour the working environment is improved.
Fire hazards are minimized due to their high flash points.
Water miscible corrosion preventives have a high corrosion control, are cost saving and are easy to clean.
High performance water miscible corrosion preventives
High performace hydrocardon based water displacing corrosion preventives
Mineral oil based corrosion preventives
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Aluminium High Pressure Die Casting Release AgentsMETCASTWe serve the aluminium die casting sector with our release agents for aluminium high pressure die casting, lubricants for piston lubrication and other auxiliary products.
Our water miscible die casting release agents of superior synthetic technology, have excellent release performance, achieve high quality surface finishes. New generation formulations ensures die cleanliness. Our products conform to latest health and safety standards.
Water miscible high performance synthetic aluminium high pressure die casting release agents
Water miscible release agents for big parts and large surfaces
Products for piston lubrication
Other products
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Forging OilsMETFOROur high performance synthetic graphite based products and full synthetic graphite free products form protective films on the surfaces of dies even at extreme temperatures.
Reduces die wear and extends die life.
Water miscible graphite based forging fluids
Full synthetic graphite free forging fluids
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Glass Grinding andMachining FluidsGLASSOOur high performance glass grinding and machining fluids provide good surface finish, long tool life, high operational cleanliness and long sump life.
Our new generation fluids meet the latest health & safety and environmental standards.
Glass grinding and machining fluids
Glass cutting oils
Cleaners
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Concrete Mold Release Agents
VETONOur high performance concrete mold release agents contain new generation special film forming additives and they meet the latest REACH and EU standards for health & safety and environment.
These products form a strong film between the concrete and the mold facilitating easy release.
Good surface finish and long mold life is obtained.
Mold release agents for steel molds
Mold release agents for plywood and wooden molds
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Other Industrial OilsOur high performance industrial oils are manufactured by blending highly refined base oils with new generation additives.
Antiwear type hydraulic oils
Zinc free hydraulic oils
HVI type high viscosity index hydraulic oils
Strong film forming slideway oils
High performance gear and transmission oils
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Products for Special Applications
MTDCan be used neat or by mixing into cutting oils.
Helps to increase tool life by increasing tool performance in difficult cutting operations.
CUTTAPWater miscible heavy operation paste.
Can be used neat or by mixing into waterbased metal working fluids.
Increases tool life. Easily removable from machined parts.
General fields of application :Drilling TappingThreading ReamingDifficult cutting BroachingThread rolling Blind hole drilling
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Filtration MediaPGINon Woven Coolant Liquid Filtration
PGI Industrial Division is a well known European filtering media manufacturer for filtering coolants. Filter media in our range is as below:
100% Viscose filters
Viscose + Polyester mixed filters
100% Polyester filters
100% Polypropylene filters
Standart width and lenght of the filter rolls are as below:
50, 70, 100, 150, 180 cm widths
100, 250, 500 m lenghts
Various material qualities between 15 gr/m2 - 150 gr/m2
All filter rolls have a core diameter of 70 mm and are prepared in different widths and lenghts according to customer needs.
The most suitable filter material is recommended after evaluation of the available filtering equipment, the target particle size and type of the fluid to be filtered.
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Filtration Media Causes of ProblemsEncountered in Water basedMetalworking Fluids
In order to obtain maximum benefit from water based metalworking fluids effective follow up is necessary. General causes of problems are shown in the below graph.
Usage at the appropriate concentration reduces the probability of problems to a great extent. Various tools help operators in coolant follow up.
OTHER REASONSWRONG PRODUCT
TRAMP OILS
INSUFFICIENT MAINTENANCE and
FOLLOW UP
INCORRECT CONCENTRATION
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Technical ServiceandSupportTo ensure our products are used to provide maximum benefit at minimum cost, the support of our experienced technical experts is always at your side, during product selection, before the application process begins and afterwards during follow up.
SUPPORT BEFORE APPLICATION
Determination of materials to be machined Machining processWater analysis Filtration condition
Selection of appropriate fluid
SUPPORT DURING APPLICATION
Laboratory samples Measurement ofparameters in the fieldFluid controls
Laboratory controls ReportingPeriodical fluid follow up
Process of optimisation
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Fluid Monitoring and Service Equipment
BELT TYPE OIL SKIMMER
AUTOMATIC DOSING EQUIPMENT
REFRACTOMETER
REPORTING
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Headoffice: Bankalar Caddesi 27 Karaköy 34420 - İSTANBUL T: +90 212 256 43 60 - F: +90 212 253 50 70
[email protected] - [email protected]
Plant: Kemalpaşa O S B, İzmir-Kemalpaşa Asfaltı 16 Kemalpaşa 35730 - İZMİR T: +90 232 877 07 09 - F: +90 232 877 07 11
www.mevag.com
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