environment. strengthen cooperation with denso group and partners eco management development of...
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Environment
Eco Management Eco Products
Eco Friendly Eco Factory
DENSO EcoVision 2015
Environmentally Friendly Products
Preserving Clean Air
• Monolithic Carrier• Air Flow Meter• Fuel Injector• Spark Plug• Stop/Start Starter• High Pressure Fuel Injector• Oil Control Valve• Variable Displacement
Compressor
Promoting Recycling
• HVAC Unit• Starter• Alternator• Power Window Motor
Reducing Hazardous Substances
• Instrument Cluster• Air Conditioning Panel• Cooling Fan Motors• Windshield Wiper System• Power Seat Motor• Radiator Tank
Five Key Evaluations before Mass Production
• Enhance fuel efficiency
• Reduce volume of refrigerants used, and develop substitutes
• Improve recyclables rate
• Reduce environmentally hazardous substances
• Remove pollutants from exhaust gases[ ]
Preserving Clean AirMonolithic CarrierThe monolithic carrier acts to reduce or oxidize harmful emissions such as hydrocarbons, carbon monoxide, and nitrogen oxides.
Air Flow MeterThis air flow meter measures the flow rate of air into the intake manifold, resulting in the correct air-fuel ratio for efficient combustion.
North American Manufactured Eco-Products
Preserving Clean AirHigh-Pressure Fuel InjectorThe high-pressure fuel injector, developed for gasoline direct-injected engines, allows for more precise controlling of combustion and emissions, which translates to improved fuel economy.
Spark PlugTough metal alloys applied to the tip of the plug ensure proper ignition even during idling, with less fuel consumption and less noise.
North American Manufactured Eco-Products
North American Manufactured Eco-Products
Preserving Clean AirStop/Start StarterStop/start systems cut the engine when the vehicle is at a stop or in other idle traffic situations, helping improve fuel efficiency by approximately three to five percent and to reduce CO2 emissions.
North American Manufactured Eco-Products
Preserving Clean AirOil Control ValveThe oil control valve controls the direction of the oil flow and activates the variable camshaft timing valve, providing more fuel savings and power.
Variable Displacement CompressorThe variable displacement compressor can alter refrigerant displacement to control air conditioner cooling capability, making it highly fuel-efficient.
InjectorThis fuel injector’s atomizing capability dispenses fuel in precise quantities and allows for better mixing with air, increasingfuel efficiency.
Preserving Clean Air
North American Manufactured Eco-Products
StarterThe die cast process reuses 90percent of internal scrap aluminum.
Promoting Recycling
North American Manufactured Eco-Products
Promoting RecyclingHVAC UnitThe plastic case on this HVAC (heating, ventilation and air conditioning) unit is molded with 20 percent in-house recycled material. A titanium-based process provides corrosion resistance for the evaporator rather than hexavalent chromium, an environmentally hazardous substance.
Lead solder was eliminated from processing operations by a raw material switch from copper to aluminum.
North American Manufactured Eco-Products
Promoting RecyclingAlternatorA redesigned segment conductor produces a smaller, lighter alternator with higher efficiency and lower noise.
Power Window MotorThe power window motor is engineered to be the most compact, and is available in multiple output torque levels and three versions of control: standard, sensor and smart.
Reducing Hazardous SubstancesNorth American Manufactured Eco-Products
Reducing Hazardous SubstancesInstrument Cluster & Air Conditioning PanelThe instrument cluster and air conditioning panel are manufactured without the anti-corrosive hexavalent chromium, an environmentally hazardous substance that can leak into the underground water table if a product containing the metal is not disposed properly.
North American Manufactured Eco-Products
Reducing Hazardous SubstancesCooling Fan MotorsThe fan motor is manufactured with lead-free electrical brushes.
Power Seat MotorThe power seat motor is engineered to optimize material usage while maintaining performance and size advantages for today’s innovative, lightweight seat system.
North American Manufactured Eco-Products
Reducing Hazardous SubstancesWindshield Wiper SystemThe wiper motor is manufactured with lead-free electrical brushes.
Radiator Tank (plant-derived resin)The plant-derived resin radiator tank, which is made from castor oil, is green all the way around. Compared to conventional products, it releases less CO2 emissions into the environment during its life cycle because it is partially made from material extracted from plants, which absorb CO2 through the photosynthesis process. It also helps conserve oil, a fossil fuel which is being depleted.
CO2 Emission Target – DENSO North America
90.0
80.0
70.0
60.0
50.0
40.0
30.0
20.0
10.0
0.0FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 FY 2010
T-C
O2/M
US
D
83.4
89.2 92.8
79.8
68.965.3
FY 2011 FY 2012 FY 2013 FY 2014
53
48 47 47.5
51.7
Reduce CO2 Emissions
Reduce Water Consumption Target – DENSO North America
400.00
350.00
300.00
250.00
200.00
150.00
100.00
50.00
0.0FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009
M3
/M U
SD
304.7
263.27
199.8 202.15221.1
Reduce Water Consumption
FY 2000 FY 2001 FY 2002 FY 2003
246.5
160.9
206.0190.0
185.0
FY 2010
160.9
FY 2011
160.9
FY 2012
160.9
FY 2013
160.9
FY 2014
160.9
Reduce Landfill Waste Target – DENSO North America
Reduce Landfill Waste
6,000,000
5,000,000
4,000,000
3,000,000
2,000,000
1,000,000
0.0FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 FY 2010
M3
/M U
SD
5,554,439
3,943,084
2,272.893
1,115,807
1,380,726
FY 1999 FY 2000 FY 2001 FY 2002 FY 2003
4,838,626
2,159,469
1,375,302
967.336452,290 452,290
FY 2011
452,290
FY 2012
452,290
FY 2013
452,290
FY 2014
452,290
4,886,536
Reduce Toxic Chemical ReleasesTarget – DENSO North America
45
40
35
30
25
20
15
10
5
0FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009
kgs/
M U
SD
Reduce Toxic Chemical Releases
FY 2000 FY 2001 FY 2002 FY 2003
Color Key
TransferredTo POTW
Landfill
Air