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Journal of the HKPCA / Issue No. 36 / 2010/ Q2 10 Technical Paper Environmental Legislation Affecting PWB Environmental Legislation Affecting PWB Metallization Chemistries Metallization Chemistries Abstract Introduction Awareness of the need to manage adverse effects of manufacturing activities on the environment has grown rapidly over the past two decades. Both regional and global initiatives including WEEE, RoHS and REACH have been introduced to balance commercial needs with local and global impacts of hazardous materials and many countries are adopting parallel legislative approaches. Appropriate new product stewardship strategies for managing new product introduction are described. These include awareness of new legislative initiatives, understanding of the detailed characteristics of product components and the application processes in which they are used. Recent new product developments are used to illustrate the ways in which environmental profiles can be improved, while simultaneously effectively meeting customer needs. Approaches to management of chemical hazards have changed significantly, as a better understanding of the potential for impacts of chemical substances on human health and the environment has been developed. The changes have been given additional momentum by a variety of factors, ranging from increased public awareness of the impact of manufacturing activities on the environment to better techniques for measurement of low concentrations of residual chemical substances in the environment. Processes used during the manufacture of printed wiring boards (PWBs), like the vast majority of other manufacturing operations, involve the use of a variety of substances, some of which may have potential impacts on either human health or the environment. This article reviews the global development of regulations to reduce these potential impacts, describes approaches to new product development that ensure that formulations comply with both regulatory requirements and corporate product safety requirements / sustainability targets and also provides some examples of specific impacts of new regulations on PWB metallization processes. Awareness of chemical hazards has followed a path that reflects the nature of the impacts that are involved. Characteristics such as corrosivity, acute toxicity, instability or reactivity result in effects that are readily apparent at the time of exposure, while human health impacts such as sensitization or mutagenicity, or environmental effects such as endocrine disruption or stratospheric ozone destruction may take longer periods of time to become apparent, and still longer for the underlying mechanism to be understood. In general, hazards that were more visible and immediate in nature were subject to regulation at earlier dates. Effects that have slow or delayed onsets, or have complex or indirect mechanisms, have often taken longer to detect and understand. Many such phenomena have only become visible in the past 20 years and regulatory responses have Overview of Chemical Hazards and Risk Management Dennis Yee, Martin Bayes and Gregory Dripps Dow Electronic Materials Environmental Legislation Affecting PWB Metallization Chemistries

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Page 1: Environmental Legislation Affecting PWB Environmental … · 2013-04-18 · their use has been completed. In addition to toxic materials such as heavy metals, it is now understood

Journal of the HKPCA / Issue No. 36 / 2010/ Q210

Technical Paper

Environmental Legislation Affecting PWBEnvironmental Legislation Affecting PWBMetallization ChemistriesMetallization Chemistries

Abstract

Introduction

Awareness of the need to manage adverse effects

of manufacturing activities on the environment has

grown rapidly over the past two decades. Both

regional and global initiatives including WEEE,

RoHS and REACH have been introduced to balance

commercial needs with local and global impacts of

hazardous materials and many countries are

adopting parallel legislative approaches.

Appropriate new product stewardship strategies for

managing new product introduction are described.

These include awareness of new legislat ive

i n i t i a t i ve s , unde r s t and ing o f the de ta i l ed

characteristics of product components and the

application processes in which they are used.

Recent new product developments are used to

illustrate the ways in which environmental prof iles

can be improved, while simultaneously effectively

meeting customer needs.

Approaches to management of chemical hazards

h a v e c h a n g e d s i g n i f i c a n t l y, a s a b e t t e r

understanding of the potential for impacts of

chemical substances on human health and the

environment has been developed. The changes

have been given additional momentum by a variety

of factors, ranging from increased public awareness

of the impact of manufacturing activities on the

environment to better techniques for measurement

of low concentrat ions of res idual chemica l

substances in the environment.

Processes used during the manufacture of printed

wiring boards (PWBs), like the vast majority of

other manufacturing operations, involve the use of

a variety of substances, some of which may have

potential impacts on either human health or the

environment.

This article reviews the global development of

regulations to reduce these potential impacts,

describes approaches to new product development

that ensure that formulations comply with both

regulatory requirements and corporate product

safety requirements / sustainability targets and

also provides some examples of specif ic impacts of

new regulations on PWB metallization processes.

Awareness of chemical hazards has followed a path

that reflects the nature of the impacts that are

involved.

Characteristics such as corrosivity, acute toxicity,

instability or reactivity result in effects that are

readily apparent at the time of exposure, while

human health impacts such as sensitization or

mutagenicity, or environmental effects such as

endocr ine disrupt ion or stratospheric ozone

destruction may take longer periods of time to

become apparent , and st i l l longer for the

underlying mechanism to be understood.

In general, hazards that were more visible and

immediate in nature were subject to regulation at

earlier dates. Effects that have slow or delayed

onsets, or have complex or indirect mechanisms,

have often taken longer to detect and understand.

Many such phenomena have only become visible in

the past 20 years and regulatory responses have

Overview of Chemical Hazards

and Risk Management

Dennis Yee, Martin Bayes and Gregory DrippsDow Electronic Materials

Environmental Legislation Affecting PWBMetallization Chemistries

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Technical Paper

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only taken place in recent years.

Traditional approaches to control risk have been

based on analysis of the known hazards of

materials. Figure 1 shows an example of a typical

process flow chart for chemical risk management.

Should substitution of an alternative, safer material

not be possible, exposure control through process

re-design is the preferred approach. Only after

engineering controls have been maximized should

the use of personal protective equipment be

considered as a means to further reduce risk.

Very often those hazards that are more immediate

and severe in nature are easier to manage than

those that are slower or have more subtle

mechanisms. For example, hazards such as those

based on reactivity are no longer present after the

reaction has taken place (for example, once an acid

is neutralized, it is no longer corrosive).

In contrast, the hazards posed by materials that do

not readily degrade continue to exist long after

their use has been completed. In addition to toxic

materials such as heavy metals, i t is now

understood that there are also a number of man-

made chemicals that are highly resistant to

degradation and which will therefore survive in the

environment for extended periods of time. If such

Persistent Organic Pollutants (POPs) have the

add i t i ona l cha ra c t e r i s t i c s o f e i t he r be i ng

b ioaccumula t i ve and tox i c (PBT) or be ing

environmentally hazardous, an obvious potential

exists for increasing levels of hazard while use of

those materials continues.

As the potential impacts of chemicals on human

health and the environment have become better

appreciated, the approaches taken by governments

and international bodies to regulate chemical use

have changed substantially.

Figure 2 illustrates the shifts in focus that have

taken place over the past 40 years.

Evolution of Legislative Approaches

to Chemical Management

Control of Substances withImmediate Impacts

Comprehensive Assessment of

to Justify Usage

Regulation ofEnvironmentally Hazardous

Substances

Registration of Chemicals and

Control of Newly IntroducedMaterials

Control of Substances with

Delayed Impacts

Comprehensive Assessment ofChemical Hazards and Requirement

to Justify Usage

Control of Substances withImmediate Impacts

Regulation ofEnvironmentally Hazardous

Substances

Registration of Chemicals andControl of Newly Introduced

Materials

Control of Substances withDelayed Impacts

Figure 2: Evolution of Legislative Approaches toManagement of Hazardous Chemicals

Figure 1: Risk Management Process Flow

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Journal of the HKPCA / Issue No. 36 / 2010/ Q2

Since the 1970's, many countries (1, 2) have

introduced requirements that a registration process

must be completed before a new chemical may be

introduced for commerc ia l use. Dur ing the

registration process, manufacturers submit readily

available chemical data along with anticipated use,

exposure and environmental release estimates to

agencies for their risk assessment. Test data is not

required by some countries, while in others it is

required, to demonstrate the hazardous prof ile of

new materials. This approach was designed to

prevent the introduction of new materials with

unacceptable levels of toxicity or environmental

impact.

While some of these registration processes also

considered the possibi l i ty of examining the

characteristics of substances that were already in

use, in practice, the very large amount of resources

that would have been required to develop

additional data on the huge number of existing

materials were not available to the government

departments. This made it impractical to carry out a

broad re-examination of existing materials.

Instead, a relatively small number of existing

materials with hazards judged to be particularly

signif icant have been subject to a variety of

additional restrictions, with an overall trend away

from independent national legislation towards

coordinated regional agreements (3, 4, 5) and

global initiatives coordinated by United Nations

organizations (6, 7).

The focus of these restrictions has been on

materials which have a combination of high hazard

and particularly long term and wide ranging

hazards, due to their environmental persistence.

Examples of the classes of materials that have been

under strongest regulatory scrutiny include heavy

metals, persistent toxic organic compounds (for

example, pesticides such as DDT), and ozone

depleting materials such as chlorofluorocarbons

(CFCs).

More recently, a further evolution in the approach

to chemical substance usage has emerged,

particularly aimed at addressing the hazards of

existing chemical substances. Under the European

Un ion REACh (8) regu la t ion (Reg i s t ra t ion ,

Evaluat ion, Author izat ion and Restr ict ion of

Chemica ls ) , manufacturers or importers of

chem i ca l s i n t o the Eu ropean Un i on mus t

demonstrate the safety of those materials, based

on test data for toxicology, descriptions of the end-

use processes and assessments of the safety of

those operations. REACh places special focus on

materials that are environmentally persistent,

particularly PBT or vPvB, with the clear intention of

encouraging reduction in use of such materials.

REACh resolves the problem of chemical testing

costs by requiring manufacturers and importers of

chemicals to share the cost of developing the data

required for registration.

The timeframe for action under this regulation

depends on the volume of use of a material, with

the highest quantity materials being reviewed f irst.

However, by 2018, all materials with European

usages above 1 ton are required to have been

examined under this process.

Similar legislative approaches are being adopted in

other countries. For example, Japan has recently

proposed amendments to their Chemical Substance

C o n t r o l L a w t h a t w o u l d a d d a d d i t i o n a l

requirements on reporting of manufactured or

imported chemicals. Based on the initial submission,

the government would be allowed to request

additional test data from by the manufacturer /

importer (9). The amendments to Japanese law

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would also allow highly regulated usage of

materials as provided for under the Stockholm

Convention for Persistent Organic Pollutants.

Regulations of this type may have a number of

unpredictable consequences on new product

development, inc luding poss ib le commerc ia l

elimination of currently used materials (either due

to hazard characteristics, or lack of commercial

justif ication for developing the required test data)

and increases in the time taken to bring a new

material into commercial use.

Reach also incorporates a shift in the approach

taken to r isk assessment. Rather than the

traditional approach, where a material would be

considered hazardous based on specif ic test data,

the approach shifts to one where even preliminary

or incomplete evidence for a potentially serious

consequence might be suff ic ient to just i fy

restrictions on use.

This new approach is captured in the so-called

Precautionary Principle.

"...where there are threats of serious or

irreversible damage, lack of full scientif ic

certainty shall not be used as a reason for

postponing cost-effective measures to prevent

environmental degradation" (10)

An example of the impact of this approach is a shift

towards severe regulation of materials that are

highly persistent and highly bioaccumulative (vPvB),

even though specif ic evidence of toxicity might not

have been found.

Another important influence on global approaches

to hazardous materials has been the growing

impact of Non-Governmental Organizations (NGO)

env i ronmenta l scorecards and publ i cat ions .

Organizations, such as Greenpeace, now regularly

pub l i sh compar i sons o f the env i ronmenta l

performance of major electronics suppliers, based

on their own metrics, which include use of

hazardous materials and options for end-of-life

product disposal.

Approaches taken by industry to usage and

management of hazardous materials have also

shifted over the past 40 years. It is now well

understood that it is good business practice to

ensure that products are designed to eliminate

negative impacts on the environment and that

development of new processes with improved

env i ronmenta l pro f i l es represent a t t rac t i ve

business opportunities.

The Dow Chemical Company uses the following

guiding def initions:

Sustainability requires making every decision

with the future in mind

Sustainability is the relationship with the world

around us, creating economic prosperity and

soc ia l va lue wh i l e con t r i bu t ing to the

preservation of the planet

There are a number of ways that companies can

convert broad principles of sustainability into more

specif ic action plans. For chemical companies,

improved material and energy eff iciency, reduction

in discharges of hazardous materials during

manu fac tu r i ng ope ra t i ons , i n t r oduc t i on o f

feedstocks based on renewable sources and

development of more environmentally friendly new

products represent key opportunities.

In order to comply with regulations, to protect both

their own employees, their customers and the

Sustainability

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types of restrictions, during manufacture, while in

use at the end customer and through the waste

treatment and disposal of spent materials.

One area of particular diff iculty for formulators is

reclassif ications of a material's hazards based on

new test data, which can shift it into a more

severely restricted category. Commercial databases

that maintain updated information on the global

regulatory status of materials are a valuable tool to

allow such changes to be monitored.

Another challenge is the potential for future

changes in either government regulation or

customer acceptance criteria for materials. This

r e q u i r e s c l o s e c o o p e ra t i o n w i t h i n t e r n a l

environmental safety experts and commercial team

members, to set product objectives that include

those changes that can be reasonably anticipated.

Product objectives must also clearly def ine the

target market, both in terms of geographic regions

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Technical Paper

Journal of the HKPCA / Issue No. 36 / 2010/ Q2

environment, many companies have developed

and published explicit Restricted Materials Lists.

The formats of such lists depends on the nature

of the company, for example, whether it is a

supplier of intermediates materials or products

that are subsequently used in manufacturing

processes by other companies, or whether it sells

f inished products directly to consumers.

Perhaps the most important aspect of such lists

is the need for clear communication within the

supply chain, so that the requirements of

customers are understood completely, allowing

accurate information to be provided to new

product development groups.

An excellent example of this type of list is the one

published by Sony Ericsson (11). The format used

clearly distinguishes between the requirements for

composition of f inished products and associated

packaging materials, and restrictions on the use of

materials within internal processes required to

manufacture products.

Wi th in th i s complex and rap id ly chang ing

environment, the task of product development

groups has become much more diff icult. Figure 3

provides an overview of some of the many factors

that must be taken into account and the stage in

the overall product formulation and customer usage

cycle where those individual factors apply.

In order to develop new products that meet their

customer's demands for performance, whi le

meeting both current and anticipated future

r e g u l a t o r y a n d c u s t o m e r e n v i r o n m e n t a l

requirements, formulators have to understand how

their new product will interact with many different

I m p a c t s o n N e w P r o d u c t

Development Processes

Figure 3: Examples of Regulatory Considerations AffectingNew Product Development

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and specif ic customers, in order to ensure that all

regulations and customer material restrictions that

might affect formulation decisions for a new

product are clear.

Figure 4 illustrates how these factors can be

integrated into an overall process for product

objective setting, formulation development and

validation prior to external product evaluations.

Another aspect of product development that poses

special diff iculties is that of substitution of

alternative products or processes. In an ideal world,

a new process should eliminate completely all

hazards and deliver equivalent or better product

performance than the process it replaces. When a

new process with these characteristics is identif ied,

rapid customer acceptance and introduction is

typical. More often, a new process will eliminate

some issues, while introducing some different ones

and will have some trade-offs in performance that

make the decision to shift more complex. This issue

is of particular importance for PWB metallization

processes, as reduction in hazard must be achieved

while still maintaining performance targets.

The question of how to make an informed decision

about process substitutions in PWB metallization

was addressed during a series of studies carried out

by the US Department of the Environment between

1994 and 2001. Two separate studies, one focusing

on Making Holes Conductive (12) and the other on

Final Finishes, were carried out as part of the

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Figure 4: Product Development Process IncorporatingEnvironmental and Sustainability Factors

Design for the Environment (DfE) program.

The approach adopted in these studies was to

consider the full range of potential health and

environmental hazards and then apply r isk

assessment techniques to compare the available

alternate processes. These studies also developed

comparative data for energy and water usage and

process performance. All aspects were then

integrated to provide overall process comparisons.

Figure 5 illustrates a typical PWB metallization

process flow.

The wide variety of hazard and environmental

regulations that affect PWB metallization processes

can be illustrated by examination of some of the

different chemical substances that are used in

these process steps.

- are used in many of the individual

metallization process steps, for a variety of

purposes including detergency and surface tension

reduction.

The biodegradability of surfactants varies greatly,

depending on their specif ic chemical structure. In

the most extreme cases, surfactants, for example,

those based on perfluoroctanesulfonates (PFOS),

Surfactants

Impacts on Material Selection for

PWB Metallization Processes

Figure 5: PWB Metallization Materials and Process Overview

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Technical Paper

Journal of the HKPCA / Issue No. 36 / 2010/ Q2

are essentially chemically inert and can persist in

the environment essentially indef initely. These

substances are amongst those Persistent Organic

Pollutants subject to use restrictions and phase-

outs under the Stockholm Convention. These

surfactants have been widely used in highly

ox id iz ing env i ronments such as hexava lent

chromium containing solutions (used for hard

chromium plating) and in permanganate baths used

in PWB desmear processes, based on their high

resistance to chemical degradation. Recent work

indicates that appropr iate desmear process

opt im iza t ion a l lows these mater ia l s to be

eliminated without any net negative impact on

process performance.

Impacts of poorly biodegradable surfactants on the

aquatic environment led to the creation in 2005 of

European Detergent Regulations (13). These rules

require the use of surfactants with high degrees of

ultimate biodegradability.

Another very widely used class of non-ionic

surfactants, alkyl phenol ethoxylates (APEs), have

also been widely restricted. While the surfactants

themselves do not pose a direct hazard, their

biodegradation products have been found to

bioaccumulate and behave as environmental

endocrine disruptors (imitating or enhancing the

effects of estrogen hormones). This has led to

members of this chemical class being banned in

many regions.

Global suppliers of products affected by these

issues have had to modify product formulations in

order to comply with the requirements. Fortunately,

there are a wide variety of alternative surfactants

with equivalent performance characteristics and

reformulations have been relatively easy to achieve.

- are primarily used in the solvent swellSolvents

step of the PWB metallization desmear process,

either with or without additional alkaline materials.

Permeation of solvent into the surface of the PWB

dielectric material enhances the dissolution and

surface textur ing act ion of the subsequent

permanganate step.

The major concerns with solvents are physical

hazards (such as volatility and flammability), and

toxicity. While a number of ethylene-based glycol

ether solvents have been long known to possess

reproductive hazards and very recently N-methyl

pyrrolidone (NMP) has also been identif ied as

having similar hazards, solvent swell formulations

based on safer solvents such as glycol ethers based

on propylene glycol are widely available.

are amongst the most important

materials used in PWB metallization processes,

playing cr i t ical roles in both pre-treatment

processes and in all types of metal deposition

processes.

With the exception of the cyanide ion, these

materials do not pose signif icant physical hazards,

but may have a number of adverse environmental

effects.

T h e r e a r e c o n c e r n s t h a t s t r o n g , p o o r l y

biodegradable chelates may increase aquatic

concentrations of toxic metals, either by carrying

them through waste water treatment systems or by

solubilising them from sediments in rivers or lakes

(14). While one specif ic member of this class, EDTA,

has been restricted in some European countries,

due to these concerns, other chelates with similar

properties are not covered by those regulations.

EDTA is widely used in cleaning products and is also

an approved food additive in Europe. In PWB

metallization processes, it is an excellent chelate

for copper and is used in many electroless copper

Chelates / Buffers

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plating systems. While alternative, biodegradable

materials have been developed, their chelation

properties are somewhat inferior to EDTA and

performance of electroless copper products based

on such compounds may not always be equivalent.

Chelates and buffers that provide nutrients for algal

growth are becoming major targets for regulation,

particularly in Eastern China, where a number of

lakes have suffered from degraded water quality.

P h o s p h o r u s ( p r o v i d e d b y p h o s p h a t e o r

pho sphona t e compounds ) , n i t r ogen ( f r om

compounds including nitrates, ammonia and

nitrogen containing chelates), together with carbon

containing compounds, provide the essential

nutrients for algal growth. Recent revisions to

wastewater discharge limits for electroplating

facilities in China have contained sharp reductions

in the permitted levels of nitrogen, phosphorus and

organic compound (measured as BOD / COD) (15).

Achieving the required reductions in phosphorus

and nitrogen discharge, by a combination of

product reformulation and waste treatment process

modif ication, is not expected to face any major

technical barriers.

Driven by the desire to reduce environmental

impacts from use of heavy metals in electronic

equipment, the RoHS direct ive l imi ted the

maximum concentrations of a number of heavy

metals in f inished products.

Of the metals covered by RoHS, only the

restrictions on lead content have impacted PWB

metallization processes, both affecting plated

metal deposits and solder alloys. The changes in

solder alloy compositions and assembly process

conditions have led to changes in base material

Metals

requirements that have influenced dielectr ic

metallization processability.

Within PWB metallization processes, the use of tin-

lead as a metal etch resist had largely been

replaced with the use of pure tin deposits well

before the RoHS restrictions came into force, so

RoHS compliant process options were already

available.

Use of lead as a stabilizing additive in electroless

nickel baths leads to incorporation of lead in the

deposit, but levels of co-deposition safely below

the RoHS limits can be easily maintained. While

alternate electroless nickel product formulations

are available, which do not use lead stabilizers and

which have comparable process and deposit

characteristics, at this stage both classes of

formulation are in use.

Formaldehyde is the most widely used reducing

agent in electroless copper plating baths. In 2009,

IARC f inalized their classif ication of formaldehyde

as a human, the highest hazard level applied by

that organization. Other physical and health

hazards posed by formaldehyde include vapour

flammability and sensitization effects.

In contrast to many of the other materials

discussed in earlier sections of this article,

formaldehyde is highly biodegradable, so while

m a n a g e m e n t o f h a z a r d e x p o s u r e d u r i n g

manufactur ing, hand l ing, usage and waste

treatment is necessary, long term environmental

impacts are of lesser concern.

Formaldehyde is used as a starting material for

many chemical products, including adhesives used

for production of building products such as plywood.

In these applications, the f inal product often

Formaldehyde

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Technical Paper

Journal of the HKPCA / Issue No. 36 / 2010/ Q2

contains residual levels of unreacted formaldehyde,

which can be slowly released while products are in

use by consumers. Concerns about exposure in

these types of settings have driven introduction of

alternative formaldehyde-free adhesive products

and has led to OEMs requirements to eliminate

formaldehyde from materials that will reach their

end-customers.

Given its classif ication as a human carcinogen,

formaldehyde will be subject to review under the

REACh guidelines. As a result of this review, usage

in Europe is likely to be subject, at a minimum, to

additional restrictions and, where acceptable

alternative materials are available, elimination may

be required.

While a number of alternatives to formaldehyde-

based electroless copper have been available for

more than 15 years, these systems, whether based

on alternative reducing agents or on direct plate

approaches, hold only a limited share of the overall

market. This probably reflects the very much wider

process window and process capab i l i ty o f

formaldehyde-based electroless processes.

Use of well designed material handling and process

e q u i p m e n t i s a b s o l u t e l y e s s e n t i a l f o r

formaldehyde-based systems to be operated so as

to safely control exposure hazard. While both

vertical and horizontal process equipment options

are available, use of horizontal equipment, as

illustrated in Figure 6, greatly simplif ies control of

exposure. During the DfE analysis of alternate

Making Holes Conductive processes, formaldehyde-

based electroless copper operated in horizontal

equipment was determined to signif icantly reduce

the potential for exposure.

Environmental considerations have had both direct

and indirect effects on laminate materials and the

processes required to metalize them.

The shift to higher melting point lead-free solder

alloys required by the RoHS directive has led to

increased solder reflow temperatures. In order to

tolerate these more severe assembly conditions,

laminate materials with higher Tg and Td and lower

thermal expansivity are required. These changes in

laminate properties can be achieved by a variety of

approaches, including increases in polymer cross-

l inking and incorporation of inorganic f i l ler

materials.

While the types of brominated flame retardants

used in epoxy-based laminate materials are not

presently directly affected by environmental

regulation, a shift towards halogen-free laminate

materials is being driven by consumer concern

a b o u t t h e p o t e n t i a l f o r e n v i r o n m e n t a l

contamination from improper disposal of electronic

wastes. Addition of inorganic f illers is also one of

the approaches used to improve f ire retardency in

the absence of brominated additives.

The changes to laminate materials driven by these

environmental regulations and concerns make the

subsequent metallization of these materials more

diff icult.

Impacts on Laminate Materials

Figure 6: Horizontal Process Equipment for ElectrolessCopper Pretreatment and Deposition

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Higher degrees of resin cross-linking reduce the

rate of chemical attack, leading to the need for

more aggressive desmear parameters to ensure

removal of drill smear from interconnect surfaces.

Incorporation of f iller materials in laminates can

lead to diff iculties obtaining consistent coverage

and adhesion of plated deposits to hole wall

surfaces, due to the presence of weakly attached

f illers after desmear processing. As illustrated in

Figure 7, f i l ler part ic les may also become

embedded in interconnect surfaces during drilling,

leading to the formation of defects that may serve

as the i n i t i a t i on po i n t s fo r fo rma t i on o f

interconnect defects.

Figure 7: Laminate Materials with Inorganic Filler Materials

a) Laminate Surface

b) Filler Particle Embedded in anInterconnect Surface

c) Interconnect Defect Associated withFiller Material Inclusion

Increased attention to panel agitation solution flow

and f iltration is required to maintain proper process

performance.

Whi le select ion of potent ia l a l ternat ives to

f o r m a l d e h y d e - b a s e d e l e c t r o l e s s c o p p e r

alternatives represents a diff icult and complex

question, meeting the demands posed by other new

environment regulations can sometimes be less

problematic.

Development of new cleaner products provides an

example of this type. A comparison of the

characterist ics and performance of a newly

introduced product, versus several existing product

formulations, is shown in Table 1. Compliance with

regu latory constra ints was ach ieved, whi le

s imu l t a neou s l y imp r ov i ng ove ra l l p r odu c t

performance.

New Product Development

Summary

Successful development of new metall ization

products and processes requires a thorough

understanding of environmental regulations, the

hazard characteristics and regulatory status of

potential product components and the impacts of

formulat ion dec is ions on the manufacture ,

shipment, usage and disposal of the product. In

many cases , a l te rna t i ve fo rmu la t ions w i th

Table 1: Comparison of Performance and Environmental Profile of CleanerFormulations

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20

Technical Paper

Journal of the HKPCA / Issue No. 36 / 2010/ Q2

enhanced environmental prof iles can also provide

equivalent or better performance.

The present trend away from national towards

regional or global regulations is likely to continue,

with REACh style hazard assessment processes

becoming more common.

While both legislative and consumer pressure are

certain to continue to drive elimination of materials

with persistent environmental impacts, impacts of

the REACh initiative on other classes of hazardous

materials are less easy to predict, given the need

to identify acceptable alternative approaches.

In this environment, it is vital for material suppliers

to deve lop products based on a ba lanced

combination of technical performance and product

safety factors. Close cooperation between product

development, marketing and environmental safety

groups, combined with an understanding of the

r e g u l a t o r y e n v i r o n m e n t i n w h i c h P W B

manufacturing companies must operate, allows

successful development of new products capable of

meeting customers evolving needs.

1) Act on the Evaluation of Chemical Substances

and Regulation of Their Manufacture, etc.

Showa Act No. 117 of October 16, 1973.

2) "Toxic Substances Control Act", Title 15

Code, Pts. 2601 - 2671, 1976

3) Convention for the Protection of the Marine

Environment of the North-East At lant ic

(OSPAR Convention), 1998.

4) D i rect ive 2002/96/EC of the European

Parliament and of the Council of 27 January

2003 on waste electrical and electronic

equipment (WEEE). Off icial J. EU: L037:24-38,

European Commission, 2003.

5) D i rect ive 2002/95/EC of the European

Parliament and of the Council of 27 January

2003 on the restriction of the use of certain

U.S.

References

hazardous substances in electr ica l and

electronic equipment (RoHS). Off icial J. EU:

L037:19-23, European Commission, 2003.

6) The Vienna Convention for the Protection of

the Ozone Layer, 1985.

7) Stockholm Convention on Persistent Organic

Pollutants, 2001.

8) Regulation No. 1907/2006 of the European

Parliament and of the Council of 18 December

2 0 0 6 c o n c e r n i n g t h e r e g i s t r a t i o n ,

authorization and restriction of chemicals

(REACH) . O f f i c i a l J . EU : L396 :1 -849 ,

European Commission, 2006.

9) Bill to Amend the Chemical Substances Control

Law, Ministry of the Environment, Japan.

February 2009 (Retrieved November 2009 at

www.meti.go.jp/english/press/data/pdf/0902

24Summary.pdf)

10) Declaration of the United Nations Conference

on Environment and Development (Rio de

Janiero, Brazil), Principle #15, United Nations

Department of Economic and Social Affairs,

1992.

11) The Sony Ericsson Lists of Banned and

Restricted Substances, Document 2/034 01-

LXE 108 239Uen, November 2008

( R e t r i e v e d N o v e m b e r 2 0 0 9 a t

www.sonyericsson.com/cws/.../SEListsofBan

nedandRestricted.pdf)

12) U.S. Env i ronmenta l P ro tec t ion Agency.

(EPA 744-R-98-

002), Washington, 1998.

13) Regulation No. 648/2004 of the European

Parliament and of the Council of 31 March

2004 on detergents. Off icial J. EU: L104:1-35,

European Commission, 2004.

14) "Complexing Agents", K Pirkanniemi, Doctoral

Dissertation, Department of Environmental

Sciences, University of Kuopio, Finland, 2007

15) " " ("Emission Standard of

Pollutants for Electroplating") GB 21900-2008,

2008.

Alternative Technologies for Making Holes

Conductive: Cleaner Technologies for Printed

Wiring Board Manufacturers.