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Volkswagen Environmental Report 2001/2002 Mobility and Sustainability

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  • Volkswagen

    Environmental Report 2001/2002Mobility and Sustainability

  • 2346

    7

    81011121315161820

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    5152586263646668

    69707173747690

    97

    9899

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    Contents

    EditorialIntroductionForewordsAt a Glance

    Sustainability & Social ResponsibilityChallengesCharacteristicsBusiness StrategiesAdded ValueEconomic Facts and FiguresSocial CompetenceCorporate Social ResponsibilityCooperative Conflict ManagementCorporate Sustainability Verification

    Environmental Policy & ManagementEnvironmental PolicyClimate Protection and Fuel ConsumptionLife Cycle InventoriesEnvironmental CostsEco-AuditEmployeesEnvironmental HistoryGoals and Measures

    ProductsProduct PolicyFSIOur ModelsExperience with the Lupo 3L TDI

    Research & DevelopmentFuel StrategyThe Car and the EnvironmentTechnical Development The One-Litre CarMobile NetworkingElectric Hybrid VehiclesRecycling

    Production & PlantsA Worldwide NetworkLogisticsSuppliersInternational Material Data SystemReports and ExamplesEnvironmental Data

    Partners & ProjectsEnvironmental Protection in the Service SectorA Profile of the Stipschitz DealershipImplementing the ELV DirectiveMobility ProjectsThe VCD Cars and Environment TableThe EcoTopTen ProjectPartnership with NABUThe Global Reporting InitiativeThe Sustainable Mobility ProjectDrive Carefully Save Fuel

    Conclusion & AppendixThe Environmental Report 1999/2000 Auditing the ReportAuditors AttestationGlossary of TermsHow to Contact Us

    2

    Local Agendas

    p. 76

    p. 52

    The people at Volkswagens production plants are never short of good ideaswhen it comes to demonstrating their responsiblity for local residents andthe environment from finding ways of saving water to acting out plays.

    Hydrogen will doubtless power most cars in the future. But until thathappens, natural gas, SynFuels and fuels derived from regenerative rawmaterials are the main alternatives to conventional petrol and diesel.

    Fuel Strategy

    Partners & Projects

  • 01

    United We Stand

    p. 40

    p. 97

    p. 15

    p. 30

    Sustainability and Social Responsibility

    Environmental Policy and Management

    Production & Plants

    Meeting todays needs without denyingfuture generations the opportunity tomake progress. This is the challengeVolkswagen faces as it strives tocombine social responsibility withentrepreneurial drive.

    Apprentices at Volkswagen learn about environmentalprotection in all its many forms. Protecting our climate is thekey environmental task of the future.

    Volkswagen is not only a partner to its customersbut also to its dealerships and service outlets.The companys commitment to the environmentand sustainability takes on many different formsat national and international level.

    FSI stands for a future with lower fuel consumption andless emissions. With the advent of direct fuel injection, thepetrol engine has become a good deal more eco-friendly.

    Prevention is Better than Cure

    FSIResearch & Development

    Working for Future Generations

    Products

  • Dear Reader,

    For the first time our Environmental Report has a sub-

    heading: Mobility and Sustainability. There are good

    reasons for this innovation. The scope of the environ-

    mental debate is constantly being widened to include

    additional aspects of corporate sustainability, ultimate-

    ly embracing the full ecological, economic and social

    dimensions of entrepreneurial activity. Meanwhile the

    debate over what a sustainability report should cover

    continues. Volkswagen is actively involved in the

    national and international dialogue on meaningful

    guidelines and indicators for sustainability reporting

    and two years from now, we intend to publish a

    sustainability report which will match up to your high

    expectations and our own.

    The complex relationship between sustainability and

    mobility is of key significance for us. The Mankind and

    Mobility photos in this Report are designed to draw

    attention to how, in an ever more interwoven and

    densely populated world, mobility is often a value of

    truly existential importance. On the one hand, making

    mobility possible in an environmentally acceptable way

    demands every ounce of our creative resources. On the

    other hand, mobility is our everyday business, and so

    the Report focuses mainly on the efforts we have made

    over the last two years and the goals we are pursuing in

    the interests of progress. In these efforts and in this

    Report FSI technology has a central part to play.

    Of course our readers are not just interested in our top

    performers but in the environmental impact of all

    Volkswagen models. In our first ever Environmental

    Report we set a benchmark for the industry by present-

    ing the full portfolio of Volkswagen vehicles. Today,

    information technology provides us all with a fast track

    to the latest data, and at

    we can now provide you with regular and practical

    updates on model-specific data. As a result, in the

    printed Report we have restricted ourselves more

    to the fundamentals, and refer to our web site in the

    appropriate places. That leaves more space

    for a strategic discussion of the long-term

    development of personal mobility symbol-

    ised by the car. Accordingly, we have made

    Volkswagens drive systems and fuel strategy

    one of the focal points of this Report.

    Globalisation has brought a further increase

    in the number of Volkswagen plants around

    the world. In this Report we have concentrat-

    ed on four plants from three different

    continents and refer anyone interested in

    further details of all other plants to our web

    site at

    www.volkswagen-environment.de/on-the-ground

    As always, our Environmental Report is also

    an open invitation to talk to us about mobility.

    In recent years we have benefited greatly from

    this dialogue and we hope that you have too.

    Finally, my thanks go to our dedicated

    editorial team and to all the colleagues whose

    expert input laid the foundations for this

    Report.

    I hope you enjoy reading it!

    Dr. Horst Minte

    Product, Environment and Traffic Systems

    Editorial

    www.volkswagen-environment.de

  • Introduction

    1

  • Volkswagens corporate policy is geared to the long term.

    Safeguarding protability and adding value to our

    products are factors which contribute to our success, as

    indeed do the introduction of exible working-hour

    models and the development of cars with outstanding

    fuel economy. Volkswagens heritage and operating envi-

    ronment make for an approach to sustainable manage-

    ment that is specic to the company an approach

    symbolised not least by the Lupo 3L TDI and the four-day

    week. Today, FSI technology and the 5000x5000 project

    are important milestones along this route.

    In future, in a logical expansion of its product portfolio,

    Volkswagen will also be bringing luxury cars to market. In

    this segment, too, we are aiming to demonstrate the tech-

    nology leadership we have established in the other classes

    of vehicle. In recent years we have extended our range of

    economical cars with low fuel consumption. The three-

    litre Lupo which was launched in 1999 is our Formula 1

    performer in this category. For the third year in succession

    it heads up the Cars and the Environment table compiled

    by the German Association for Transport and the Environ-

    ment. That said, we have set our sights higher still. Our

    uppermost goal in this respect is a 1-litre car which will

    cover 100 km on one litre of fuel. We are currently

    developing one such model which will set new standards.

    For Volkswagen, sustainable mobility is not centred on

    individual models. This is illustrated to good effect by the

    TDI engine at present our most economical drive

    technology. In the long term, the increase in the proportion

    of diesel-engined models in the Volkswagen eet to more

    than 40 percent will make a tangible contribution to

    protecting our climate. In our petrol engines, too, we are

    consistently banking on direct injection.

    The next few years will see a substantial increase

    in the range of Volkswagen models available

    with FSI engines. This way, we aim to achieve a

    further cut in average fuel consumption across

    our eet and to full the Voluntary Agreement

    entered into by the European automobile

    industry whereby CO2 emissions in the EU are to

    be reduced to 140 grams per kilometre by 2008.

    Until alternative propulsion systems like the fuel

    cell make their breakthrough, we need well

    thought-out interim strategies. Volkswagen has

    drawn up a fuel strategy to bridge this gap. This

    includes improving the overall efciency of our

    engines, drawing on alternative energy

    resources in the fuel production process and

    developing ways of operating vehicles that result

    in a neutral CO2 balance sheet. FSI and our fuel

    strategy will safeguard Volkswagens success in

    the long term, just as the diesel engine launched

    at Volkswagen 25 years ago has done.

    Success on the stock markets, however, is

    often decided by shorter-term factors. But as

    developments in the international financial

    markets show, sustainable success and

    shareholder value need not be contradictory.

    Indexes such as the Dow Jones Sustainability

    World Index (DJSI World) on the New York

    Stock Exchange or the FTSE4Good index on

    the London Stock Exchange, both of which

    rate companies in line with sustainability

    criteria, are beginning to gain ground. We take

    it as confirmation of our corporate strategy

    that Volkswagen is now included in both of

    these indexes.

    Wolfsburg, December 2001

    Dr. techn. h. c. Dipl.-Ing. ETH Ferdinand Pich

    Chairman of the Board of Management

    Forewords

    Sustainable Corporate Success and

    Sustainable Mobility

  • 45

    1Forewords Introduction

    Words which are used frequently in public debate often

    risk being devalued in meaning. Sustainability is a

    case in point. If no clear-cut definition is provided,

    sustainability is understood to mean little more than

    permanence or persistence. Neither, however,

    comes close to the original meaning of the word. As

    used at the Earth Summit at Rio de Janeiro in 1992,

    sustainability was supposed to stand for a principle of

    social development a principle which demands that

    each generation leave as good if not better foundations

    for development to the next generation. As such,

    sustainability refers expressly to the way in which we

    shape the fields of ecology, economics and social

    conditions. The big step forward is in drawing attention

    to the fact that these three dimensions can only be

    shaped together, as an integral whole, and not in

    isolation.

    The General Works Council naturally feels that its

    obligations lie above all in the social dimension of

    sustainability and consequently has drawn up central

    strategies and initiated agreements and projects with a

    focus on these aspects. The following remarkable

    examples provide some illustration of the Councils

    efforts:

    Through the introduction of the four-day week

    during an acute job-market crisis in 1994, we avoided

    mass redundancies. Instead of people losing their jobs,

    employment capacity for future generations, too, was

    assured.

    Through the Time Asset Bond scheme, a phased

    retirement plan and the recruitment and permanent

    employment of apprentices, we have put in place a

    cross-generation job-creation system at Volkswagen,

    similar to an inter-generation social contract.

    With its One Hour for the Future

    campaign, the General Works Council is out to

    underline the global social responsibility of

    transnational companies beyond their own

    corporate boundaries and point out that

    attempting to distinguish between peoples

    existential interests by geographical regions is

    a thing of the past.

    The principle of preventing plant closures

    and mass redundancies across the worldwide

    Volkswagen Group reflects our understanding

    that global social responsibility neither is nor

    can be divided.

    As these four examples illustrate, in any

    approach to social responsibility, sustainabili-

    ty is a must. One of its principal targets is the

    creation of equilibrium equilibrium

    between social obligations and economic

    performance, between the vested interests of

    the various generations and between the

    development needs of the companys plants

    in different parts of the world. As a result, the

    waste or even destruction of resources is

    avoided and new development opportunities

    are created. So, in effect, sustainability and

    social responsibility are related like an

    operating principle and its objective. Each

    requires the other and together they can

    transform requirements into reality. Conse-

    quently, we shall be continuing along our

    chosen route.

    Klaus Volkert

    Chairman of the General and Group Works

    Council

    Social Responsibility Calls for

    Sustainability

  • At a Glance

    Workforce000 (on Dec. 31)

    992

    12.923

    17.756

    Production000units

    Sales000units

    Sales million

    Pre-taxprots* millionVolkswagen Passenger Cars

    VolkswagenCommercialVehicles

    1,999

    1,981

    + 0.9

    2,396

    2,382

    + 0.6

    46,544

    43,546

    + 6.9

    1,671

    1,348

    + 24.0

    2000

    1999

    +/- (percent)

    18.0

    17.5

    + 2.8

    247

    238

    + 3.7

    289

    284

    + 1.5

    4,562

    4,348

    + 4.9

    258

    249

    + 3.5

    2000

    1999

    +/- (percent)

    125.6

    122.7

    + 2.3

    The Marques Volkswagen Passenger Cars and Commercial Vehicles in gures

    Petrol DI*

    Diesel DI*

    1995 2000 2005 2010 2015

    20 %

    40 %

    60 %

    80 %

    100 %

    PetrolAlternative drive systems

    Diesel

    *DI = direct injection.

    Drive system trends, 1995 - 2015Future market shares

    Source: Aachen Technical University

    Initial certication

    Volkswagen Plant Date

    Eco-audit status (EMAS)

    09/95

    03/96

    06/96

    07/96

    12/96

    12/97

    12/97

    11/98

    11/98

    07/99

    03/01

    09/98

    09/01

    05/99

    06/99

    11/99

    11/99

    11/00

    01/01

    12/01

    12/01

    04/02

    04/02

    04/02

    03/03

    Emden

    Zwickau/Mosel

    Brunswick

    VWK Wolfsburg

    Salzgitter

    Wolfsburg

    Navarra

    Kassel

    VWK Kassel

    Chemnitz

    Hanover

    Initial certication

    planned:

    Brussels

    Poznan

    Re-certication completed:

    Emden

    Zwickau/Mosel

    Brunswick

    Salzgitter

    Wolfsburg

    Navarra

    Wolfsburg

    Re-certication planned:

    Kassel

    VWK Kassel

    Chemnitz

    Zwickau/Mosel

    Source: VOLKSWAGEN AG

    1995

    -40

    -30

    -20

    -10

    0ACEA CO2 Agreement

    ACEA current status

    Volkswagen

    2000 2005 2010

    %

    Drop in CO2 emissions due to falling average eet consumption

    Volkswagens contribution to meeting the ACEAs Voluntary Agreement on CO2(0 % = CO2 emissions based on 1995 corporate average fuel economy)Source: VOLKSWAGEN AG

    67

    *Excluding extraordinary expenses (relating to the EU End of Life Vehicle Directive).Source: VOLKSWAGEN AG

  • 56

    Sustainability & Social Responsibility

    2

  • Since the notion of sustainable development was first

    formulated in the Brundtland Commissions 1987 report

    and tabled at the 1992 UN Conference on Environment

    and Development in Rio de Janeiro, the concept has

    become a global political model. For all the frequency,

    however, with which the term figures in political

    debates, its precise meaning has nevertheless remained

    remarkably open. So before sustainable development

    can be adopted as a corporate guideline, the underlying

    concept must first be clearly defined.

    As set out by the Brundtland Commission, the concept of

    sustainable development primarily targets a just and

    equitable state of affairs between present and future

    generations, that is to say it means development that

    meets the needs of the present without compromising the

    ability of future generations to meet their own needs. In

    Volkswagens view, this is a call to pursue a corporate

    policy geared to the long term and designed to respond

    not only to economic challenges but at the same time to

    ecological and social challenges, as well. To that extent,

    sustainable development ranks among the new chal-

    lenges which companies now face in the policy sector.

    In their efforts to shape sustainable development,

    companies are governed by legislative frameworks and in

    addition to being responsible for their own activities, they

    must work in partnership with other institu-

    tions and organisations.

    For Volkswagen sustainability is made up of

    three core elements:

    maintaining a balance within the economic,

    ecological and social system and pursuing

    the long-term reconciliation of divergent

    interests

    taking responsibility for ones own activities

    at regional, national and global level

    practising transparent communication and

    fair cooperation.

    Sustainable development meansnetworked thinkingThe process of sustainable development

    involves all sectors of society the general

    public and the state, companies and their

    customers, associations and political parties.

    Sustainability means no longer considering

    ones own interests in isolation but against a

    backdrop of economic, ecological and social

    aspects.

    Direct responsibility

    GuidelinesVoluntary agreements

    Legal framework

    Stakeholder requirements

    Market requirements

    Legal requirements

    Companies, NGOs, employees,investors, consumers

    International organisations,associations

    EU, nation states

    cd

    cd

    cd

    cd

    Changing political processes pose new challenges

    Sustainability A Challenge

    for Business Practices

    Source: VOLKSWAGEN AG

  • 2Challenges

    89

    Companies in particular are expected to shoulder a

    proactive role. In economic terms, companies and their

    workforces are the generators of social prosperity. In

    technical terms they are the locomotives of progress. In

    the production of goods and services they draw upon

    natural resources. At the same time they also create and

    safeguard jobs and social security, and offer their

    employees a means of personal fulfilment. In ecological

    terms, companies make demands upon the load-

    bearing capacity of the biosphere. Thus, companies are

    economic, ecological, technological and social players

    who can contribute to sustainable development across

    the board.

    As a corporate citizen, Volkswagen forms an integral

    part of society. As a global player, we are confronted

    with different social structures and expectations in

    different countries and cultural environments and in

    each case play our part in local societal development.

    As an active participant in the 1992 UN

    Conference on Environment and Develop-

    ment in Rio de Janeiro and as a founding

    member of the World Business Council for

    Sustainable Development (WBCSD), we have

    been giving thought to the subject of

    sustainable development and the challenges

    it poses for the corporate sector for a long

    time now. For Volkswagen, the concept of

    sustainable development is not to be

    considered solely against the backdrop of

    societys ethical expectations of the corporate

    sector but also as a key contributory factor in

    consolidating and enhancing the global

    competitiveness of the Group as a whole. To

    an increasing extent, economic success is

    achieved not least through the long-term

    integration of ecological and social goals.

    Ten years after what became known as the Earth Summit (the 1992

    United Nations Conference on Environment and Development in

    Rio de Janeiro) the World Summit on Sustainable Development

    (WSSD) will be held in Johannesburg in September 2002. There, the

    UN will draw up a balance-sheet setting out the agreements reached

    in Rio and the subsequent outcome of those agreements. The most

    urgent task on the agenda will be to give fresh impetus to global

    environmental policymaking and drive forward efforts towards sus-

    tainable development. Governments and business enterprises alike

    will give an account of the contribution they have made over the

    past decade to fighting poverty, conserving natural resources and

    shaping our lives in such a way that future generations will inherit a

    world worth living in.

    At the 1992 conference in Rio de Janeiro, Volkswagen was represented

    by, among others, the then Chairman of the Board of Management,

    Dr. Carl Hahn. In preparation for the forthcoming follow-up confer-

    ence, management and plants are taking stock of progress. At the same

    time, above all at the companys production plants in newly industri-

    alising countries, new initiatives are getting under way. At many

    plants, involvement in working groups for a Local Agenda 21 provides

    a means of working together with the authorities and local residents

    to help safeguard the future of the plants concerned.

    As part of Volkswagens commitment to the Mobility

    Forum of the United Nations Environmental

    Programme (UNEP), the company has joined forces

    with other international automobile manufacturers to

    prepare a status report for the WSSD in Johannesburg

    covering all activities implemented since the conference

    in Rio, and is planning other initiatives. In addition,

    as part of the German governments Rio+10

    Transparency Initiative, together with other German

    companies, ministries, associations and interest groups

    Volkswagen is analysing the contribution made by the

    German business sectors foreign investments to

    improving the living conditions of people in developing

    and newly industrialising countries. This study is also

    designed to trigger a learning process, the outcome of

    which will be presented within the framework of the

    conference in South Africa.

    www.johannesburgsummit.org

    World Summit on Sustainable Development 2002 Rio+10

    Sustainability & Social Responsibility

  • Characteristics of sustainable corporate development In our view, sustainability is a process of ongoing

    learning, distinguished by the following characteristics:

    Evolution: The sustainable development of each company

    draws on its own particular history, culture and operating

    environment, leading to a company-specic approach.

    Volkswagens approach to sustainability is founded on four

    factors: a cooperative style of resolving conicts; our

    employees co-determination rights; our strong regional

    roots and deriving from our post-war experience our

    frugal approach to precious natural resources.

    Integration: Instead of improving the economic, social

    and ecological aspects of the company in isolation, we

    try to take a holistic view. One example here is the

    AutoVision project (see page 17). Here, the principal

    aim of halving the level of unemployment in Wolfsburg

    by means of economic measures which foster new

    business start-ups and technical innovations,

    is combined with qualitative ecological

    objectives.

    Communication: Members of society must

    communicate and coordinate their respective

    contributions to sustainable development.

    This calls for a will to communicate, learn and

    cooperate. Our environmental reports, envi-

    ronmental statements and Life Cycle Assess-

    ments all document the fact that, for

    Volkswagen, the need for transparent com-

    munication goes without saying. The company

    demonstrates its commitment to sustainable

    development topics at a number of external

    forums: One key project in which we are involv-

    ed in conjunction with the WBCSD goes by the

    name of Sustainable Mobility (see page 109).

    Volkswagen is also an active participant in the

    Mobility Forum set up by the United Nations

    Innovative environmental policy group-wide environmental

    goals environmental management

    system ecological product innovations open environmental

    communications external collaboration

    Enhancing labour flexibility four-day week Time-Asset bond pension fund training personnel services agency 5000x5000 project

    Safeguarding the corporate future module strategy in production sector efficient engine technology lightweight design mobility servicesEconomic promotion Innovation Campus "Promotion" start-up competition supplier establishment

    SocietyEcology

    Economy

    Increase in company value

    SynergiesIntegration

    Strategic contributions to sustainable development at Volkswagen

    Source: VOLKSWAGEN AG

  • 1011

    Environmental Programme (UNEP). In the eld of corpo-

    rate social responsibility, we are collaborating with other

    European rms under the auspices of CSR Europe.

    Volkswagen is a founding member of the Sustainable

    Development econsense forum of the Confederation of

    German Industry (BDI). In the eld of environmental

    protection, Volkswagen collaborates with the Institute

    of Applied Ecology in Freiburg, Germany, (see page 106)

    and with NABU the German Society for Nature

    Conservation (see page 107).

    Innovation: Our integral perspective of sustainability

    leads us to undertake an ongoing critical review of what

    we have already achieved, thereby opening up new

    scope for innovation. The results of this way of thinking

    include the factory that breathes for example (see

    page 17), the Time Asset bond (see page 17) and the first

    3-litre car (see page 50).

    Business strategies and sustainability Strategies designed to safeguard long-term corporate

    success must take account not only of technical and

    market developments but also of social and environ-

    mental challenges. Under the heading of sustainable

    development and its ecological, economic and social

    dimensions, Volkswagen can point to the strategic

    approaches and achievements of many corporate divi-

    sions, all of which help to ensure that the company is

    managed for sustainability and plays its part in a society

    geared to sustainable development. However, these

    contributions must also be integrated into an overall

    sustainability strategy. The basic principles which guide

    us in this process of integration are set out earlier in this

    chapter.

    Ecology lies at the heart of this Report and it is to ecologi-

    cal concerns that the chapters which follow are dedicated.

    Hence, this is still the Volkswagen Environmental Report

    rather than a sustainability report. That said, in this

    chapter on sustainability we have set out to open a win-

    dow for you on the economic and social dimensions of

    Volkswagen. At present, the economic pillar of sustainabil-

    ity is made up of marque and product strategy, module

    strategy and fuel strategy.

    Marque and product strategyThrough its multi-marque strategy and

    product development strategy, Volkswagen is

    constantly expanding its portfolio by adding

    high quality technological products including

    highly ecologically efficient and economical

    vehicles and thereby helping to increase the

    value of the marque and exploit existing

    market and earnings potentials.

    Module strategyThe module strategy is a product-develop-

    ment and production concept which enables

    a number of selected modules to be used as

    components in several different classes of

    models. The resultant synergy effects lead to

    savings not least on the development and

    procurement fronts. The module concept also

    reflects Volkswagens cross-facility integrated

    development process which calls for a

    comparable level of technology at all of the

    Groups facilities and thus provides a strong

    impulse for technology transfer.

    Fuel strategyThrough its fuel strategy, Volkswagen is

    preparing for the anticipated long-term

    shortage of conventional energy resources.

    This is a transitional strategy, as new drive

    technologies are not developed overnight.

    The fuel strategy demonstrates a three-

    pronged approach, involving the constant

    pursuit of more efficient engines, the

    inclusion of alternative energy resources in

    the fuel production process and the develop-

    ment of drive concepts with a neutral carbon-

    dioxide balance-sheet. The introduction of

    FSI technology is just one module in this

    comprehensive strategy (see page 52).

    www.volkswagen-environment.de/knowledge/partners-projects

    2Characteristics/Business Strategies Sustainability & Social Responsibility

  • 2000 1999 1999 Year-on-yearchange

    Year-on-yearchange

    Added value and sustainable growthFor several years now, the Volkswagen Annual Report has

    documented the value added by the Group. The

    introduction of added value accounting was an

    important step forward in our accounting practices

    since it enables the company to set out in its annual

    nancial statements the value generated not only for the

    shareholders but also for other important stakeholders,

    such as our employees and the state. This in turn brings

    about a substantial improvement in the transparency of

    the social dimension of Volkswagens performance. The

    ecological dimension, however, is not yet included in

    the added value accounts.

    The term added value stands quite literally

    for the value which a company adds through its

    own efforts to the goods or services provided to

    society. The market value of these products,

    and thus the revenue posted by the company is

    determined by the most important stakeholder

    group for any business enterprise: the cus-

    tomers. The resultant earnings are distributed

    among the various other stakeholders in the

    company, such as its employees, shareholders,

    creditors or the state. In the context of

    43,447

    3,612

    37,980

    9,079

    2000 1999 Year-on-yearchange

    40,094

    3,063

    34,711

    8,446

    + 3,353

    + 549

    + 3,269

    + 633

    Year-on-yearchange

    + 8.4

    + 17.9

    + 9.4

    + 7.5

    507

    6,608

    1,278

    369

    317

    9,079

    2000

    5.6

    72.8

    14.1

    4.0

    3.5

    100.0

    327

    6,327

    1,283

    184

    325

    8,446

    3.9

    74.9

    15.2

    2.2

    3.8

    100.0

    + 180

    + 281

    - 5

    + 185

    - 8

    + 633

    + 54.8

    + 4.4

    - 0.4

    + 100.2

    - 2.3

    + 7.5

    Sources and allocation of funds of VOLKSWAGEN AG

    Source: VOLKSWAGEN AG

    Sources in million in million in million in percent

    Sales

    plus other income

    less expenditures

    Added value

    Appropriation in million in percent in million in percent in million in percent

    to stockholders (dividend)

    to employees (wages, salaries, fringe benets)

    to the state (taxes, levies)

    to creditors (interest)

    to the company (reserves)

    Added value

  • sustainable growth, this distribution endeavours to take

    due and equitable account of the contributions of the

    various stakeholder groups.

    The added value accounts of VOLKSWAGEN AG as part

    of the added value accounting of the Group show a sum

    of approximately EUR 9 billion. The distribution pattern

    of the resultant earnings reveals that the employees

    play a major part in the creation of added value and

    therefore harvest the lions share (72.8 percent) of the

    returns. Payments to the state in the form of taxes and

    duties are also high in the automotive industry. These

    represent that part of the companys contribution to

    society the ultimate use of which is determined not by

    the company itself as is the case in sponsoring

    activities, for example but by the elected representa-

    tives of the people at the companys various locations

    around the world. For their part, the shareholders have

    benefited from a substantial increase in dividend on

    account of the positive development of our business

    and the increase in annual income. Finally, the com-

    panys high reserves stand for Volkswagens efforts to

    underpin the substance of the enterprise and thereby

    safeguard its long-term future.

    Added value cannot be geared unilaterally either to the

    prot margin or to the shareholders dividend. Sustain-

    able commercial success is a long-term consideration,

    founded upon the quality and high rate of investment in

    a companys people, processes and plant, that is to say

    in its principal assets. In a transparent market economy,

    these assets also include the trust and condence of the

    companys customers, the general public and the state

    institutions of the countries in which it operates.

    1213

    In this sense, Volkswagen is striving for

    sustainable growth. In the process, share-

    holder value, stakeholder value and work-

    holder value are not mutually exclusive but

    all part of the practice of value-based

    management which takes due account of

    the contributions of the various stakeholder

    groups and provides each with its

    commensurate reward.

    Economic facts and gures for the Volkswagen MarqueIn terms of the number of vehicles built and

    sold, Volkswagen is Europes largest automak-

    er. Although Volkswagen was founded in 1938,

    it was only after the Second World War that the

    company began production of the rst ever

    Volkswagen (peoples car) which was to

    make automotive history as the Beetle. Since

    1950, Volkswagen has also built vans. Over the

    six decades of the companys history, the range

    of different models has seen strong growth, not

    only in the commercial vehicle sector

    (Transporter, Caravelle, Multivan, LT) but also

    on the passenger car front (Lupo, Polo, Golf,

    Bora, New Beetle, Passat and Sharan).

    Along with its main plant in Wolfsburg and

    many production facilities in Europe,

    Volkswagen maintains production and assem-

    bly plants all over the world, including fac-

    tories in Brazil, Mexico, South Africa and China.

    2Added Value/Economic Facts and Figures Sustainability & Social Responsibility

  • 992

    12.923

    17.756

    Workforce000(at Dec. 31)

    Output000 units

    Sales000 units

    Sales million

    Pre-taxprot millionNorth America Region

    South America/Africa Region

    Asia Pacic Region

    *including nancial services a positive result was reported.

    x: change of more than 100 percent

    Source: VOLKSWAGEN AG

    18.0

    17.5

    + 2.8

    426

    410

    + 3.8

    728

    649

    + 12.2

    15,459

    11,561

    + 33.7

    684

    372

    + 83.9

    2000

    1999

    +/- (percent)

    36.8

    37.3

    - 1.3

    628

    523

    + 20.1

    643

    552

    + 16.5

    7,029

    5,088

    + 38.1

    - 4*

    - 363

    x

    2000

    1999

    +/- (percent)

    2000

    1999

    +/- (percent)

    17.0

    15.9

    + 6.7

    332

    314

    + 5.8

    394

    367

    + 7.5

    4,297

    3,139

    + 36.9

    320

    243

    + 31.6

    Workforce000(at Dec. 31)

    Production000 units

    Sales000 units

    Sales million

    Pre-taxprot* millionVolkswagen Passenger Cars

    VolkswagenCommercialVehicles

    *Excluding extraordinary expenses (relating to the EU End of Life Vehicle Directive).

    1,999

    1,981

    + 0.9

    2,396

    2,382

    + 0.6

    46,544

    43,546

    + 6.9

    1,671

    1,348

    + 24.0

    2000

    1999

    +/- (percent)

    18.0

    17.5

    + 2.8

    247

    238

    + 3.7

    289

    284

    + 1.5

    4,562

    4,348

    + 4.9

    258

    249

    + 3.5

    2000

    1999

    +/- (percent)

    125.6

    122.7

    + 2.3

    The Marques Volkswagen Passenger Cars and Commercial Vehicles in gures

  • 1415

    When it comes to demonstrating a commitment to social

    responsibility, the German people expect more of

    Volkswagen than of virtually any other company in Ger-

    many. According to a representative survey conducted by

    the Munich-based IMAS Institute in 2001, Volkswagen

    enjoys a very positive social image among the German

    population. The high regard in which we are held is both

    a reward and a challenge a challenge to maintain the

    companys social performance in an increasingly

    competitive global arena and drive it forwards through

    new, innovative solutions and projects. For Volkswagen,

    social responsibility is both a source of competence and

    an integral part of successful entrepreneurial activity.

    Our employees are the driving force behind the

    commercial development of the company. So fostering

    the social security of Volkswagens people and their

    families is not only a moral obligation but also in the

    companys own best interest. In generating motivation

    and commitment among employees, a healthy

    atmosphere at the workplace is essential. Consequently,

    the individual rights and dignity of our employees

    regardless of gender, religion, nationality or race are

    central to our corporate culture. They are also anchored

    in a factory agreement entitled Partnership-Based

    Conduct at Work.

    As a global player, Volkswagen operates at

    locations in various countries where different

    cultural and political circumstances may

    prevail. We see ourselves as a partner to the

    regions in which our facilities are located and,

    through a number of projects, are actively

    involved in shaping the wider social picture

    there.

    When a company considers itself part of a

    society it must also be prepared to promote

    institutions and organisations in the cultural

    sector or which help the socially underprivi-

    leged, for example. In 2000, Volkswagen

    bundled its diverse sponsorship activities in

    the arts and culture sector under the wing of

    the Volkswagen Art Foundation. Major

    sponsorship activities in recent years have

    included backing the dokumenta X

    contemporary art exhibition in Kassel (1997)

    and supporting Weimar as the Cultural

    Capital of Europe (1999). Since 1997, the

    Volkswagen Sound Foundation has been

    dedicated to fostering young rock and pop

    musicians, aiming to help talented youngsters

    get off to a good start in their careers.

    One Hour for the Future is the name of an initiative

    triggered by Volkswagens General and Group Works

    Council to help streetchildren. Since 1999, the project

    has brought in EUR 2 million in donations. The aim

    is to provide long-term support for local project man-

    agement organisations in cities where Volkswagen is

    based in Brazil, South Africa, Mexico and Germany.

    The initiative has drawn broad-based support not

    only from within the company but also from

    Volkswagen suppliers and customer clubs.

    Social Competence

    A Success Factor for Volkswagen

    www.volkswagen-environment.de/magazine

    Employee Initiative: Giving Streetchildren a Future

    2Economic Facts and Figures/Social Competence Sustainability & Social Responsibility

  • CSR the social dimension of sustainabilityThe social performance of corporate enterprises is

    increasingly being subsumed under the heading of

    corporate social responsibility (CSR). The loose deni-

    tion of CSR has come to take in not only a companys

    social responsibilities but its economic and ecological

    responsibilities as well. As a result, CSR is now en-

    croaching on the territory of the established concept

    of sustainable development.

    For Volkswagen, CSR solely covers the social dimension

    of sustainable development. This comprises the

    willingness of an enterprise to invest its capabilities in

    nding innovative solutions to social problems both

    within and beyond the bounds of the company, thereby

    increasing its commercial success. In this sense,

    corporate social responsibility means far more than

    doing good deeds in a social context and becomes a

    conceptual approach to business. Volkswagens social

    competence is reected in a number of different projects.

    Since 1995, Volkswagen has been actively involved in

    the European business initiative CSR Europe

    formerly the European Business Network for Social

    Cohesion (EBNSC). The aim of CSR Europe is to support

    companies on their way to greater profitability,

    sustainable growth and social progress. In the first

    European survey to assess the status quo of

    socially responsible corporate activities,

    commissioned by CSR Europe, independent

    research institutes studied the contributions

    made by 46 companies to enhancing the

    employability of the unemployed and school

    leavers (Employability); how these companies

    helped to promote start-ups (Entrepreneur-

    ship); how they demonstrated their adaptabil-

    ity in dynamic markets (Adaptability) and

    what they did to foster equal opportunities for

    men and women (Equal Opportunities).

    Volkswagen emerged from this appraisal of

    socially responsible performance with flying

    colours.

    Volkswagen has caught the public eye with a

    number of social innovations. One such eye-

    catcher is the concept of the factory that

    breathes. Given the uctuating nature of

    market developments in the automobile

    industry, the degree to which the companys

    capacity is taken up is not always the same.

    Volkswagen can react to these uctuations fast

    and exibly thanks to a working-time model

    based on a four-day week which enables the

    company to adapt to market developments

    Social responsibility is an

    important value which European

    society can contribute to a

    process of globalisation which is

    otherwise primarily marked by

    economic criteria alone.

    Dr. Peter Hartz,

    Member of the Board

    of Management of

    VOLKSWAGEN AG responsible

    for Human Resources

    www.volkswagen-environment.de/knowledge/sustainability-social-responsibility

  • 1617

    without having to recruit or dismiss permanent staff. This

    not only permits Volkswagen to safeguard jobs and retain

    the intellectual capital vested in its employees, it also

    means, for example, that the transaction costs associated

    with a corporate policy oriented solely to the short term

    are not incurred.

    Providing for the futureVolkswagen has now transposed the concept of the

    factory that breathes to the working lives of its

    employees in what is called the Time Asset bond

    scheme. During their employment with the company,

    employees can choose to save up long-term Time Assets

    which then enable them to shape their personal working

    lives more exibly in line with their individual wishes. In

    contrast to conventional exitime accounts, employees

    can choose to invest both working-hour credits and

    portions of their gross pay in the scheme and earn

    interest on their investments. Taxes and duties only

    become payable when the Time Assets are actually used.

    The savings are invested on the capital market in a

    special fund which is professionally managed in order to

    achieve maximum asset growth. The Time Assets saved

    are then used to enable employees to take early

    retirement or to fund an increase in their company

    pensions.

    Large companies are often the prime movers of

    economic development for a whole region and as such

    have a responsible part to play in regional decision-

    making. The exceptional importance of Volkswagen for

    the City of Wolfsburg led the company to take a

    remarkable step: together with the City of Wolfsburg,

    we have set ourselves the goal of creating a dynamic

    and self-sufficient entrepreneurial environment in the

    region, thereby halving the number of people out of

    work. Since the AutoVision project was initiated in

    1998, 3,700 new jobs have been created. The project

    comprises supporting start-ups, attracting suppliers,

    training the unemployed and redeveloping Wolfsburg

    city centre. One key element of the start-up support

    scheme is the InnovationsCampus where start-up

    entrepreneurs can find office space, advice and

    services. There is also a supraregional start-up competi-

    tion by the name of promotion in which experts with

    a brilliant idea for a new business related to

    the subject of mobility can obtain funding.

    At the same time, Volkswagen is also helping

    to attract new employers (mainly automotive

    suppliers) to the region. This targeted

    relocation scheme includes the provision of

    development sites and buildings as well as a

    range of service offerings. In order to fill the

    newly created jobs, a personnel agency which

    was created as part of the AutoVision project

    offers services including temporary and

    permanent staff recruitment, employee

    training and human resources consultancy.

    In future, the AutoVision concept is to be

    introduced at the Kassel and Emden plants,

    as well.

    Creating jobsThe 5000x5000 project will enable some 3,500

    job seekers to find work in Wolfsburg where

    an innovative labour scheme has been

    developed for the production of a new multi-

    purpose vehicle under the aegis of the newly

    founded company, Auto 5000 GmbH. It was

    only thanks to this scheme that the new

    model could be built in Wolfsburg. Another

    1,500 unemployed people will be taken on if

    production of the Microbus in Hanover gets

    the go-ahead. The cornerstones of the scheme

    are a remuneration program which varies

    according to working hours and in which the

    end of the working day depends on meeting

    production targets. Regular, value-adding

    working hours average out over the year as a

    whole at 35 hours a week. Each week, every

    employee receives an average of three hours

    customised training, half of which is paid at

    training-time rates. The monthly wage

    amounts to DEM 4,500 plus a minimum

    bonus of DEM 500 a month. Employees also

    get to participate in profits. Thus, the

    5000x5000 project not only helps safeguard

    Germanys future as an industrial location but

    also helps to cut unemployment.

    2Corporate Social Responsiblity Sustainability & Social Responsibility

  • Cooperative conict management andsocial securityFounded on Volkswagens German and European

    heritage, personal development, social security and

    employee participation in the corporate decision-

    making process all form important aspects of the

    companys human resources policy.

    In accordance with German legislation (Works

    Constitution Act) Volkswagens employees participate

    in the corporate decision-making process via the

    companys Supervisory Board and the Works Councils

    at the various plants and subsidiaries. This involvement

    is an expression of the internal democratic process and

    cooperative conflict management practised at

    Volkswagen. Employee and employer representatives

    have an equal number of seats on the companys

    Supervisory Board. The Chairman of the Supervisory

    Board representing the employer has two votes, so

    that in the event of a tied vote, a decision can always be

    reached. The Works Council is elected by the employees

    for a four-year term. The role of the Works Council is to

    monitor compliance with laws and regulations,

    collective bargaining agreements and factory agree-

    ments. It also has co-determination and participatory

    rights and can formally object to management deci-

    sions. The practice of involving the employees in the

    decision-making process at Volkswagen has shown that

    responsible employee participation is an important

    success factor for the company.

    Pioneering the World Works Council When Volkswagen founded its European Works Council

    in 1990 it was one of the first global players to have its

    own transnational employee representative body. Since

    then, the Group companies and plants in Central and

    Eastern Europe which are not yet members of the

    European Union have become fully fledged members of

    the European Works Council. In 1999, Volkswagen

    became the first company in the automotive industry to

    set up its own Group World Works Council in which the

    Groups companies and plants outside

    Europe are also represented. The core

    objective is to ensure ongoing global dialogue

    among the various employee representative

    bodies and with the company.

    Socially responsible behaviourCooperation between Works Council and

    management has led to various agreements,

    including those governing Environmental

    Protection (see page 22), the Principles of

    Advancement for Women, and Partnership-

    Based Conduct at Work. The aim of the Factory

    Agreement on the Principles of Advancement

    for Women, concluded in 1989, is to increase

    the proportion of women in the workforce and

    to ensure that women are also trained for

    management positions. The Factory Agree-

    ment on Partnership-Based Conduct at Work,

    which dates from 1996, makes it clear that

    sexual harassment, mobbing and other forms

    of discrimination on grounds of gender, race

    or religion, will not be tolerated at Volkswagen.

    A declaration of social standards at

    Volkswagen, to be drawn up by the end of this

    year, will provide comprehensive regulation of

    social rights and labour relations at the Group.

    Employee social security ranks high among

    Europes political priorities and is widely

    regulated by law. It forms a central pillar of

    what is meant by the term social market

    economy. To this extent, Volkswagen

    considers itself a European company. In

    Germany, the hub of the companys world-

    wide activities, the scope of employee social

    security prescribed by law includes the

    following benefits:

  • 1819

    Health insurance: provides the insured with

    benets such as medical treatment, medicines,

    hospital treatment and sickness benet.

    Long-term nursing care insurance: provides

    benets in the event that the insured requires

    long-term nursing care.

    Annuity insurance: in addition to disability and

    retirement pensions, this also assures employees of

    medical or work-related benets such as rehabilitation.

    Industrial accident insurance: provides cover in the

    event of accidents at work.

    Unemployment insurance: in the event of the insured

    becoming unemployed, this provides financial

    support over a period of at least four months and at

    most two years, in order to help the insured through

    the transition period before other employment is

    found.

    The contributions to the legally prescribed health,

    nursing care, pension and unemployment insurance are

    met in equal parts by the employer and the employee.

    In the field of voluntary company pension plans,

    Volkswagen is breaking new ground. For more than 50

    years, the company has granted its employees voluntary

    social benefits in the form of a company

    pension. In 2000, 10.6 percent of labour costs

    were accounted for by company pensions. In

    2001, this additional form of provision for old-

    age was converted to an in-company pension

    fund. As a result of the associated financing

    via the capital market, only one percent of the

    cost of wages and salaries is now required to

    safeguard our company pensions. All invest-

    ment income is allocated directly to the capi-

    tal stock, thereby increasing employees

    company pensions.

    In the autumn of 1998, uniform minimum

    standards and procedures were laid down for

    all plants across the Group in order to protect

    and promote health and safety at work. In

    2000, the production plants of VOLKSWAGEN

    AG reported an average attendance level of

    95.9 percent. Our long-term efforts to improve

    industrial health and safety helped to reduce

    the number of industrial accidents in 2000 to

    a total of 724.

    Number of industrial accidents(German plants)

    1997 1998 1999 2000

    300

    600

    900

    1,200

    Industrial accidents at VOLKSWAGEN AG

    Source: VOLKSWAGEN AG

    2Cooperative Conflict Management Sustainability & Social Responsibility

  • www.volkswagen-environment.de/knowledge/sustainability-social-responsibility

    Corporate sustainability vericationThe growing importance of sustainability for the inter-

    national financial markets provides clear indication

    that sustainable corporate policies are built around

    a core of profitability.

    When it comes to evaluating companies, no matter

    where they are based, economic aspects are increasing-

    ly being joined by ecological and social metrics.

    Volkswagen was quick to identify this trend and has

    supported it by applying for a number of validations. In

    sustainability-oriented financial markets, a companys

    sustainability performance joins the appraisal of other

    stakeholder parameters to provide an important exter-

    nal measure of its past performance and a basis for

    confidence in its ability to master future challenges in

    sustainable fashion.

    The Dow Jones Sustainability World Index (DJSI World)

    was established in 1999, and the European Dow Jones

    Stoxx Sustainability Index in 2001. From the outset,

    Volkswagen has been among the listed companies in

    both these indexes. In 2000, Volkswagen was also named

    Sustainability Leader in the Auto Manufacturers

    category by the Zurich-based rating agency SAM

    Sustainability Group and has since retained this status.

    The DJSI is the first global index to reflect the perfor-

    mance of companies which meet the criteria laid down

    by SAM. Among the aspects verified are technology

    leadership, social and environmental compatibility and

    productivity. Based on this comprehensive

    analysis and a comparison between the DJSI

    and the conventional Dow Jones Index, for

    the first time the success of managing for

    sustainability has become evident.

    Since 2001, Volkswagen has also been

    included in the FTSE4Good index, a major

    index on the London Stock Exchange. The

    FTSE4Good index lists companies which, to a

    special extent, work towards environmental

    sustainability, uphold and support universal

    human rights, take account of social consid-

    erations and develop positive relationships

    with stakeholders. Volkswagens shares are

    included in many socially responsible and

    sustainability-oriented funds, ensuring the

    companys presence in this growth sector.

    In 2000, the company returned the best results

    in its corporate history. In conjunction with

    its exceptional sustainability ratings, this is an

    indicator for Volkswagen that shareholder

    value is not diametrically opposed to the

    notion of stakeholder value, but that the two

    actually complement one another in a

    meaningful way.

    Contact:

    VOLKSWAGEN AG

    Environment, Industrial Safety and Traffic Systems

    Rudolf Stobbe

    Letter box 1896

    38436 Wolfsburg, Germany

    Tel. +49 5361 923248

    VOLKSWAGEN AG

    Reinhold Kopp

    Head of Corporate Government Relations

    Letter box 1882

    38436 Wolfsburg, Germany

    Tel. +49 5361 978622

    2021

  • 56

    Environmental Policy & Management

    3

  • Volkswagen Environmental Management System

    STEP* Environmental Marque Committee (EMC)

    Chief Environmental Ofcer of theVolkswagen Marque

    EnvironmentalManagement Ofcer,Product

    EnvironmentalManagement Ofcer,Production

    EnvironmentalManagement Ofcer,Sales

    Environmental Policy and Management

    for the Volkswagen Marque

    Boa

    rd M

    emb

    er, R

    esea

    rch

    and

    Dev

    elop

    men

    t

    Hea

    d o

    f R

    esea

    rch,

    Env

    iron

    men

    t and

    Tra

    nsp

    orta

    tion

    Product, Environmentand Trafc Systems

    Environment, IndustrialSafety and Trafc Systems

    EnvironmentTechnology

    Lupo Polo Golf NewBeetle

    Passat OtherModels

    Wolfsburg Emden Hanover Mosel Pamplona OtherPlants

    VehicleRecycling

    TrafcSystems

    Life CycleAssessment

    SustainabilityStrategy

    Environmental Project Supervision

    UmweltpprojektverfolgungPlant Environment Ofcers

    Distributors Dealers Importers

    UmweltpprojektverfolgungEnvironmental and Consumer Protection

    *STEP, the Strategic Task Force for Environmental Protection, is a Group-wide body responsible for coordinating environmental policy amongst theindividual companies and regions within the Volkswagen Group

    Source: VOLKSWAGEN AG

    Environmental Planning

    Industrial Safety (Work Environment)

  • It is the declared aim of Volkswagen in

    all its activities to restrict the

    environmental impact to a minimum

    and to make its own contribution to

    resolving environmental problems at

    regional and global level.

    It is Volkswagens aim to offer high-

    quality automobiles which take equal

    account of the expectations of its

    customers with regard to environmental

    compatibility, economy, safety, quality

    and comfort.

    In order to safeguard the long term

    future of the company and enhance its

    competitive position, Volkswagen is

    researching into and developing

    ecologically efficient products, processes

    and concepts for personal mobility.

    Providing frank and clear information

    and entering into dialogue with

    customers, dealers and the public is a

    matter of course for Volkswagen.

    Cooperation with policy-makers and

    the authorities is based on a fundamen-

    tally proactive approach founded on

    mutual trust and includes provision for

    emergencies at each production site.

    In keeping with their duties, all

    Volkswagen employees are informed,

    trained and motivated in respect of

    environmental protection. They are

    under obligation to implement these

    principles and to comply with statutory

    provisions and official regulations as

    these apply to their respective activities.

    Those responsible for environmental

    management at Volkswagen shall, on

    the basis of the companys environmen-

    tal policy, ensure that in conjunction

    with suppliers, service providers,

    retailers and recycling companies, the

    environmental compatibility of its

    vehicles and production plants is sub-

    ject to a process of continuous improve-

    ment.

    The Volkswagen Board of Management

    shall, at regular intervals, check that

    the companys environmental policy

    and objectives are being observed and

    that the Environmental Management

    System is working properly. This shall

    include evaluation of the recorded

    environmentally relevant data.

    2223

    3Environmental Policy Environmental Policy & Management

    In 1995, Volkswagen replaced its Environmental

    Guidelines with a Corporate Environmental Policy. As

    practical implementation of this policy can only be

    achieved through ongoing dialogue with the workforce

    and its representatives, a Factory Agreement on

    Environmental Protection was also concluded with the

    Company Works Council.

    Our efforts in the direction of the widely

    debated concept of sustainability are based

    on our Corporate Environmental Policy. Right

    now, in what is a fascinating process for us all,

    we are considering how to make better use in

    this context of the particular expertise and

    experience developed at Volkswagen in the

    fields of work and social responsibility.

    1

    3

    5

    7

    4 6

    Basic Principles

    Contact:

    VOLKSWAGEN AG

    Environment, Industrial Safety and

    Traffic Systems

    Rudolf Stobbe

    Letter box 1896

    38436 Wolfsburg, Germany

    Tel. +49 5361 923248

    2

    Preamble to Volkswagens Environmental Policy

    Volkswagen develops, manufactures and markets motor vehicles worldwide with the aim of safeguarding personal mobility.

    The company accepts responsibility for the continuous improvement of the environmental compatibility of its products and

    for the increasingly conservative use of natural resources, with due regard to economic aspects. Accordingly, the company

    makes environmentally efficient, advanced technology available worldwide and brings this technology to bear over the full

    life cycle of its products. At all its corporate locations, Volkswagen works hand-in-hand with society and policy-makers to

    shape a development process that will bring sustainable social and ecological benefits.

  • The international community has set itself the goal of

    reducing worldwide anthropogenic emissions of

    greenhouse gases (i.e. those caused by human activity).

    In December 1997, it was decided at the United Nations

    Conference on Climate Change in Kyoto to reduce

    emissions of the six greenhouse gases

    carbon dioxide (CO2)

    methane

    dinitrogen monoxide (laughing gas)

    fully halogenated chlorofluorocarbons (CFCs)

    partially halogenated CFCs

    sulphur hexafluoride

    over the period 2008 to 2012 by at least five percent with

    reference to 1990 levels. The European Union commit-

    ted itself to a reduction of at least eight percent and

    Germany 21 percent. Following the meeting of the

    signatories in July 2001 in Bonn, ratification of what is

    known as the Kyoto Protocol came closer to becoming a

    reality.

    CO2 is the main cause of climate change. Twelve

    percent of total anthropogenic emissions of this gas

    come from road traffic, with cars accounting for 5.5

    percent. But with the steady growth in mobility

    requirements throughout the world, this proportion is

    likely to increase. In industrialised countries, the main

    reason for higher emissions is the fact that more and

    more people prefer to live in the country and commute

    to and from work, and leisure activities are becoming

    ever more popular. In newly industrialising countries,

    the growth in emissions from road traffic is largely due

    to greater prosperity bringing higher levels of car

    ownership. Both developments indicate that the

    automobile is set to remain a central element in

    transport systems throughout the world. Consequently,

    reducing fuel consumption and with it CO2 emissions

    is now a major development objective for automakers.

    Volkswagens drive systems and fuel strategy (see page

    52) reflects this focus.

    Efforts to develop vehicles and drive systems

    for the future are, however, subject to a com-

    bination of ecological and economic con-

    straints. Technological innovations have to be

    scrutinised for environmental compatibility,

    and their cost/benefit ratio and practical

    value must be assessed. Yet it is becoming

    increasingly clear that some of the demands

    made of development processes are poten-

    tially incompatible. Car design has to take into

    account customers wishes for higher levels of

    equipment and comfort in terms of ergono-

    mic interior design, ride quality and interior

    acoustics, for example along with attractive

    design and high performance. On the other

    hand, engine and vehicle developers have to

    fulfil increasingly strict active and passive

    safety criteria, while at the same time ensur-

    ing a further improvement in environmental

    compatibility by respecting more rigorous

    exhaust emission standards and taking

    account of the introduction of recycling

    systems. These conflicting goals can only be

    met by achieving a proper balance between

    environmental measures which increase

    direct costs and the tangible cost savings

    which result from improved consumption,

    without compromising on performance.

    In 1993, the German Association of the

    Automotive Industry (VDA) undertook to

    reduce the average fuel consumption of its

    new cars by 25 percent by the year 2005,

    compared with 1990 levels.

    At European level, in 1995 the Association of

    European Automobile Manufacturers, ACEA,

    gave an undertaking that it would reduce

    average CO2 emissions from new vehicles to

    140 g/km by 2008. This, too, represents a 25

    Climate Protection and Fuel Consumption

  • 1995

    -40

    -30

    -20

    -10

    0ACEA CO2 Agreement

    ACEA current status

    Volkswagen

    2000 2005 2010

    %

    2425

    3

    percent reduction and thus complements the undertak-

    ing made by the VDA. Progress so far indicates that,

    between 1995 and 2000, Volkswagen succeeded in

    reducing corporate average fuel consumption by some

    twelve percent. Apart from improved engine and vehicle

    design, one contributory factor here has been the

    increase in sales of new vehicles with diesel engines in

    recent years. Given the current state of the art, we can

    now define four key development factors which will

    help to achieve these highly ambitious fuel consump-

    tion and CO2 goals.

    The Lupo 3L TDI and Lupo FSI are the first

    mass-produced vehicles in which a combina-

    tion of various technical measures has

    reduced fuel consumption per hundred

    kilometres to three and five litres respectively.

    Moreover for the first time ever in a diesel

    vehicle exhaust emissions have been

    reduced below the limits laid down by the

    Euro 4 regulation due to become law in 2005.

    It is now up to Volkswagens engineers to

    transfer these innovative technologies to

    other models. Each model will require a

    specific blend of modifications to the vehicle

    itself and its engine to compensate for the

    individual factors responsible for increasing

    consumption levels. Direct injection

    technology is likely to play a key role in

    fulfilling the undertakings made for 2005 and

    2008. But to operate efficiently, direct

    injection requires sulphur-free fuels.

    Drop in CO2 emissions due to falling average eet consumption

    Key development factors for fuel-efcient vehicles

    Volkswagens contribution to meeting the ACEAs Voluntary Agreement on CO2(0 % = CO2 emissions based on 1995 corporate average fuel economy)Source: VOLKSWAGEN AG

    Improvedcombustion

    Reduzierung derReibung und des Luftwiederstandes

    4

    Lightweight design

    1

    3 4

    Source: VOLKSWAGEN AG

    Reduced friction and drag

    Gearboxmodications

    2

    Climate Protection and Fuel Consumption Environmental Policy & Management

  • Vehicle life cycle inventoriesSince the first life cycle inventory for an entire vehicle

    was published in 1996 (for the Golf A3), Volkswagen has

    drawn up three further inventories: for the Lupo 3L TDI,

    the petrol-engined Golf A4 (55 kW) and the diesel-

    engined Golf A4 TDI (66 kW).

    Drawing up life cycle inventories has now become a

    routine matter for Volkswagen. Between the rst and

    fourth inventories, the cost and effort involved were

    reduced by more than 50 percent ample demonstration

    of the technical progress made on this front. The data

    acquisition process is becoming more and more

    comprehensive and the system for deriving the input

    data for production operations from the development

    specications has proved highly effective. Moreover, the

    program which evaluates the vast collection of data

    leaves little to be desired.

    Given our thorough knowledge of the

    individual stages in the manufacture of a car it

    is their weighting in the overall balance sheet

    which constitutes by far the most complex

    part of a life cycle inventory. The initial

    production of materials reflected in the

    inventory process in vast volumes of data for

    steel, plastic, aluminium, etc. is of greater

    environmental relevance than the actual

    process of transforming them into a car.

    By contrast, drawing up a life cycle inventory

    for the service life of a vehicle (driving,

    refuelling, servicing) is relatively simple. As

    the basis for this part of the assessment,

    Volkswagen assumes a driving pattern based

    on the statutory New European Driving Cycle

    (NEDC) for measuring consumption and

    emissions. All the required data for this cycle

    is available for each vehicle. Analysis clearly

    shows that with the exception of nitrogen

    oxides in diesel exhaust emissions of

    hydrocarbons, sulphur oxides and particu-

    lates account for only a tiny proportion of the

    respective total emissions. The majority in

    terms of volume is accounted for by carbon

    dioxide (CO2).

    Curriculum Vitae

    www.volkswagen-environment.de/knowledge/environmental-management

    As the rst stage in a life cycle assessment, a life cycle inventory

    involves an overall environmental assessment of products, pro-

    duction processes and services across their entire life cycle. This

    begins with the extraction of the raw materials and continues

    all the way to completion of the nished product, including its

    packaging. The inventory identies the total raw material

    requirements and includes data on their processing, not least the

    quantities of energy required and resultant emissions to air and

    water. In the case of consumer goods, the life cycle then continues

    via the retailer and the consumer right down to disposal or post-

    consumer recycling. All transport processes involved are also

    analysed. Life cycle inventories are drawn up in line with the

    international standard ISO 14040/41.

    Life cycle inventories supply environmental management sys-

    tems with important data that can help improve the environ-

    mental characteristics of a product throughout its life cycle.

    What Is a Life Cycle Inventory?

    Why Draw Up a Life Cycle Inventory?

  • 2627

    3

    It is relatively difficult to compare the four models for

    which life cycle inventories have been drawn up to date

    because the Lupo belongs to a different category than

    the Golf. The most similar inventory results are those

    for the Golf A4 petrol and diesel models. A comparison

    here shows that, over its entire life cycle, the TDI Golf

    (diesel) emits three tonnes less CO2 than its petrol-

    engined counterpart. In addition, on the fuel front, the

    production and distribution of petrol for the Golf A4

    generates 40 kilograms more hydrocarbons than in the

    case of diesel. However, these advantages of the diesel

    engine are offset by higher NOx and particulate

    emissions.

    The business of drawing up an inventory for

    the manufacturing stage of the vehicles life

    cycle takes up too much time and effort for it

    to be feasible for each and every model.

    Instead, the scope of the existing Internation-

    al Material Data System for cars (see page 74)

    is to be extended in future by adding further

    environmental data. This will lead to

    optimised data acquisition for the car

    production phase.

    Comparative life cycle inventory

    Primaryenergy

    545 GJ

    10

    20

    30

    40

    50

    60

    70

    80

    90

    100

    %

    Steel

    722 kg

    Plastics

    253 kg

    Lightmetals

    132 kg

    CO2

    36 t

    NM VOC

    162 kg

    SO2

    34 kg

    NOx

    77 kg

    PM

    15 kg

    Car production

    Service life, recycling

    Petrol and dieselproduction

    Materials production

    Columns from left to right: Golf A3 (petrol), Golf A4 (petrol), Golf A4 TDI, Lupo 3L TDI(100 % = values at foot of diagram)PM: particulate massNM VOC: non-methane organic compounds (incl. propane, butane and benzene)Source: VOLKSWAGEN AG

    Life Cycle Inventories Environmental Policy & Management

  • Innovative environmental protection cuts costsThe cost of end-of-pipe environmental technology

    which treats pollution rather than preventing it, can be

    clearly defined. Today, though, such technology is

    progressively being replaced by fully integrated

    measures which aim to ensure that pollution is kept to a

    minimum from the outset by tackling root causes. On

    the financial side, this makes it increasingly difficult to

    specifically identify and report environmental costs. As

    a result, such details of costs as are published provide

    only a limited and increasingly inadequate picture of

    Volkswagens efforts to protect the environment.

    Investment in environmental protectionIn the year 2000, Volkswagen invested EUR 27.1 million

    in environmental technology. In one current example of

    the companys integrated approach to environmental

    protection, dry machining is being introduced in the

    mechanical engineering sector in Wolfsburg to replace

    some of the existing metal-cutting machines. This does

    away with the need for cost-intensive cutting com-

    pound reprocessors, chip centrifuges and demulsifiers,

    and thereby frees up floor space. This particular

    integrated environmental protection measure will make

    it possible to operate near-dry mechanical manufactur-

    ing processes in future. In addition, replacing the

    machines and components that use cooling lubricants

    will create a more pleasant working environment for our

    employees.

    Environmental protection operating costsIn 2000, the introduction of a new system of

    parameters for recording the operating costs

    of environmental protection measures was

    completed at Volkswagens six German plants.

    The system records the percentage of total

    operating costs accounted for by environ-

    mental protection in a specic area or for a

    particular cost centre. When changes take

    place in structures or processes, the para-

    meters can be adjusted accordingly.

    Expenditure was assessed at EUR 190.3 million

    for 2000 a signicant rise, largely explained

    by the use of the more precise method of data

    acquisition. With the new system, costs can be

    calculated much more easily than in the past.

    In 2001, the system was also introduced at

    Volkswagens other European plants.

    Product-related environmental costsAs part of a long-term research project to

    record product-related environmental costs

    we have carried out two pilot studies to

    analyse process-related environmental costs,

    the costs of material residues and external

    recycling costs in respect of a plastic fuel tank

    in one case and a painted vehicle body in the

    other. Because of the high cost and effort

    involved in separate environmental cost

    accounting, we are currently looking into

    alternative methods of incorporating

    environmental cost data into existing systems

    in a way that makes strategic sense.

    Less Is More

    Capital investments and operating costs for environmental protection

    34

    86

    1998 1999 2000

    42

    150

    27

    190

    Capital investments

    Operating costs

    Figures in EUR millions, German plants excl. Zwickau/Mosel and Chemnitz Source: VOLKSWAGEN AG

  • 2829

    3

    Auditing environmental managementThe process of establishing environmental manage-

    ment systems has been completed at most Volkswagen

    plants. In Europe, these systems are largely based on

    the European Unions Environmental Management

    and Audit Scheme (EMAS). Outside Europe, ISO

    standard 14001, which is equivalent to EMAS in many

    key aspects, is used. Our plants in Hanover (Germany),

    Polkowice (Poland), Uitenhage (South Africa), Crdoba

    (Argentina) and Puebla (Mexico). achieved initial

    certification during 2000.

    Some plants are currently being restructured or in the

    process of setting up new production activities and

    have not quite achieved their goals yet but they will

    soon follow suit. We are concentrating our activities on

    the plants in Taubat (Brazil), Changchun (China),

    Martin (Slovakia) and Brussels (Belgium).

    Internal audits are regularly carried out by trained

    personnel in order to check the effectiveness and

    efficiency of our environmental management systems.

    At present no serious inadequacies have been identi-

    fied, but management has received many suggestions

    relating to technical, organisational or financial

    improvements. These have mainly focused on saving

    energy and resources and protecting the soil and

    groundwater.

    Along with training courses in Wolfsburg and

    consultation sessions at other plants, what we

    call international audits are also carried out

    to help plants to set up their own environ-

    mental management systems. These have

    been taking place since 1999, when environ-

    mental experts from Volkswagen Argentina,

    Volkswagen do Brasil, AutoEuropa (Portugal)

    and Volkswagens German headquarters

    investigated the environmental situation in

    Anchieta (Brazil). In addition, colleagues from

    across the Group are frequently involved in

    audits at the companys German plants.

    Today, these audits runs very smoothly and

    offer a number of benefits for all concerned:

    They enable a transfer of know-how to

    take place.

    They ensure a high uniform international

    level of auditing.

    They enable closer personal contacts to be

    established between environmental experts

    from the various plants on different

    continents.

    They provide local colleagues with support

    in the run-up to external environmental

    certification processes.

    Once each plant in Germany has been

    certified at least once, the next task is to

    establish and maintain such environmental

    management systems at all of the Groups

    plants worldwide.

    Passing the Test

    www.volkswagen-environment.de/on-the-ground

    Environmental Costs/Eco-Audit Environmental Policy & Management

  • Volkswagen employees help the environment On the next few pages, we aim to keep you informed about the progress of the programmes and initiatives

    described in our 1999/2000 Environmental Report, as well as reporting on new projects.

    Pulling Together

    Human Resource Development and Environmental Communication Programme

    Management seminarsSince 1997, 205 out of a total of 943

    senior and junior managers have

    received training in 13 half-day semi-

    nars (Volkswagen Marque, Germany)

    Training of supervisorsTraining of 733 out of 2,021 VOLKS-

    WAGEN AG supervisors in 2-day

    workshops.

    Environment specialists Training of 549 specialists from

    VOLKSWAGEN AG as environmental

    specialists in 37 seminars since 1990.

    All participants act as multipliers in

    their capacity as supervisors, special-

    ists or section managers.

    Recycling-friendly design:13 seminars with 128 participants.

    Eco-Centre becomes Environmental Service Centre (ESC): The ESC provides a location for theoret-

    ical instruction and a base for the

    many environmental service activities

    of the apprentices at the Wolfsburg

    plant. An average of 20 to 24 appren-

    tices (industrial/technical or commer-

    cial) attend the Centre at any one time

    making for a total of around 510 a

    year.

    e.g.

    Recycling Initiative (see page 31)

    Internal Environmental Award

    competition (siehe Seite 32)

    Environmental Service Centre

    Company newspaper Autogramm

    Environmental Report

    Environmental statements

    Umweltbrief

    Environment Newsletter

    Poster campaigns

    Factory meetings

    Open days

    Green factory tour

    Intranet

    Internet

    Suggestions scheme

    Green factory rally for apprentices

    HR development Initiatives/projects Information/motivation

    Measuring noise levels in the production sector: (from left) Patrik During, Sandra Hackel, Fabian Haufe,Klaus Krolik (ESC trainer), Christian Camehl, Jens Klinner

  • 3031

    Recycling-friendly designIn the seminar entitled Recycling-friendly Design, our

    design engineers learn how the decisions they make

    when developing new vehicles inuence the nature,

    efciency and economics of the end-of-life-vehicle

    recycling process. They are introduced to the statutory

    regulations on vehicle recycling, material recycling from

    end-of-life vehicles, the goals and basic principles of

    recycling-friendly design and the use of dismantling

    studies as an aid to the design process.

    A workforce initiative becomes aninstitution(as reported in 1997 and 1999)

    Progress and goals

    The scheme has been in existence since 1994

    and involves the collection of packaging mate-

    rial such as plastic caps, plastic film and card-

    board packaging and its resale to the original

    suppliers or recycling companies. The project

    involves employees who, for age or health rea-

    sons, are not able to work in the production

    sector. This way we take some of the strain off

    the environment and at the same time safe-

    guard the jobs of older or disabled colleagues

    in a way that makes economic sense, says

    Norbert Loeper, initiator of the project.

    Results for 2000Cost cutting through resale of recyclable packaging

    or reduction of material requirements

    Plastics EUR 0.72 million

    Cardboard packaging EUR 0.36 million

    Nopa foam EUR 0.12 million

    Total EUR 1.2 million

    Waste reduction

    Cardboard packaging 219,110 kg

    Plastics 117,814 kg

    Nopa foam 37,447 kg

    Total 374,369 kg

    Savings per vehicle

    1996: EUR 0.09

    1997: EUR 0.14

    1998: EUR 1.23

    1999: EUR 2.33

    2000: EUR 1.96

    2001: EUR 2.46 (1st quarter)

    Green Team Recycling Scheme

    The 13 seminars already staged in collabora-

    tion with Volkswagen Coaching GmbH for a

    total of 128 participants have been a resound-

    ing success. The long-term aim is to provide

    training for some 1,000 engineers.

    Employee projects

    3Employees Environmental Policy & Management

  • First internal Volkswagen Environmental AwardThe Environmental Award is intended to

    underline our commitment to the principle of

    sustainability. We have to achieve a balance

    between ecological and economic considera-

    tions and social responsibility if the lives of

    future generations are to be assured. The Envi-

    ronmental Award is a way of rewarding

    achievements, enhancing motivation and

    demonstrating that sustainability represents a

    daily challenge for each and every one of us.

    This was how Uwe Bartels, member of the

    VOLKSWAGEN AG Group Works Council, and

    Rudolf Stobbe, Environment, Industrial Safety

    and Trafc Systems explained the reasoning

    behind the introduction of the Environmental

    Award.

    Three projects have so far been singled out for

    an award: employees at the Brunswick plant

    succeeded in reducing varnish consumption in

    the brake disc paintshop; at the Emden plant

    the use of salt on the roads in winter was mini-

    mised; and at the Wolfsburg plant the use of

    salt-bath hardening techniques in the tool

    hardening bay was drastically reduced and

    replaced by gas heat treatment. In future, the

    award will be presented every two years.

    Environmental pro-

    tection at Volkswagen

    depends to a very

    large extent on the

    willingness of the

    workforce to get in-

    volved. Many of our employees have

    displayed a commitment to protect-

    ing the environment that goes well

    beyond the call of duty. The

    Environmental Award was created to

    help the company to reward that

    commitment.

    Rudolf Stobbe,

    Chief Environmental Officer of the

    Volkswagen Marque

    Volkswagen Environmental Award 2001: (from left) Uwe Bartels, Herbert Engel, Frank Ludewig, Wolfgang Feder, Uwe Hentschel, Oliver Frey, Rudolf Stobbe

  • 3233

    Environmental history projectThe 1950s saw one production record after another

    being broken at the Volkswagen plant in Wolfsburg.

    Demand for the Beetle, the symbol of the German

    economic miracle, was buoyant, and production

    capaci