enzyme: innovationen und regulatorische situation enzyme: innovationen und regulatorische situation...
TRANSCRIPT
12/04/2012
Enzyme: Innovationen und regulatorische Situation
Thomas Schäfer, PhD
Vice President, Innovation Office
Novozymes R&D
LUNA: 2012-07880-01
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Safe Harbor Statement
This presentation and its related comments contain forward-looking statements, including financial expectations. Forward-looking statements are by their very nature associated with risks and uncertainties that may cause actual results to differ materially from expectations. The uncertainties may include unexpected developments in the international currency exchange and securities markets, market-driven price decreases for Novozymes’ products, and the introduction of competing products in Novozymes’ core areas.
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• Largest market share of all players in Industrial Enzymes (47%)
• More than 60 years legacy in the business
• 2011 sales of DKK 10,510m (+8% in DKK, +10% in LCY, +7% organic)
• 20 years sales growth CAGR of 8%
• EBIT: DKK 2340m (+11 %)
• ~ 14% of sales spent on R&D
• + 6,300 granted and pending patents
• + 5,500 employees
• Global Organisation
• More than 700 products used in 130 countries in over 30 different industries
Novozymes – The World Leader in Bioinnovation
Global enzyme market 2009 value: DKK ~ 16bn
47% 21% 6% 16% 10%
0% 20% 40% 60% 80% 100%
Novozymes Danisco DSM Others Captive
*A+B shares April, 2011
Enzyme Business BioBusiness
Household Care
Food & Beverages
Bioenergy Feed &
other Tech. Micro-
organisms Biopharmaceutical
ingredients
Delivering solutions from nature: Enzymes Active microbial products Proteins & peptides Polymers Fermentation is central
Delivering Tomorrow’s Solutions Today
Helping companies become more efficient: energy efficiency saving raw materials reducing waste replacing petro-chemicals
This unique approach leads to: “more with less” combined with… higher quality lower costs better yields and a better environment
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NOVOZYMES PRESENTATION 12/04/2012 5
Environmental impact of industrial enzymes and biosolutions – in partnership with customers
PAPER
UP TO 600 KG
LEATHER
40 KG
FOOD
200 KG
OIL & FATS
1,300 KG CEREAL
3,800 KG
TEXTILES
100 KG
BIOCATALYSIS
3,400 KG
BIOETHANOL
150 KG
DETERGENT
150 KG
ANIMAL FEED
30 KG
MINUS
CO2 COST PRODUCING 1 KG ENZYME:
PLUS 1-10 KG
CO2 REDUCTION USING 1 KG ENZYME IN DIFFERENT INDUSTRIES :
MINUS
Novozymes products contribute with a GHG emission reduction of ca. 28 Mio t CO2 equivalents
• In 2009, Novozymes helped customers save 27 million tons of CO2 – equal to half of Denmark’s annual CO2 emission
• 2011: 45 Mio tons of CO2
• Goal: 75 Mio tons saved in 2018
Reducing CO2 Emissions Together with Our Customers
Net CO2 saving using 1kg enzyme in different production processes
30 kg
ANIMAL FEED
40 kg
LEATHER
100 kg
TEXTILES
150 kg
BIOETHANOL
150 kg
DETERGENT
200 kg
FOOD
Up to 600 kg
PAPER
1300 kg
OILS & FATS
3400 kg
BIOCATALYSIS
3800 kg
CEREAL FOOD
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Top 1% of Environmental Investment Organization carbon reporting
Best in Class Storebrand SRI
Member of Global100 by Innovest
Member of FTSE4 Good Global and Europe
Member of SB20 by SustainableBusiness.com
Member of Cleantech Index
Member of OMX GES Sustainability Index
Dow Jones Sustainbility index Biotechnology sector leader
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Using Nature’s own Resources Enable Sustainable Solutions and Acknowledgement
NOVOZYMES PRESENTATION 8 12/04/2012
Current business composition
Business area
Main markets
Detergent Starch,
textile, fuel ethanol
Baking, brewing, food
specialities Animal feed
Microorganisms within cleaning, plants, waste
Biopharma-ceutical
ingredients
Market share
55-60% 50-55% 30-35% ~40% 30-40% Not disclosed
% of total NZ sales (2007)
30% 30% 23% 10% 4% 3%
New products, applications, markets to drive sales growth of 8-9%
The effect of Enzymes has been utilized in food production for more than a millenium Enzymes have been used in food applications for
yearthousands
And we can still innovate!
10
Margarine produktion : healthier product
French fries: healthier food
Baking: better utilisation of raw materials in the flour
Mozarella production: higher cheese yields
Soy degumming: better utilisation of raw materials
Enzymes in food production today
Juice: better utilisation of raw materials
Brewing: better utilisation of raw materials
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GMO is offers essential benefits
Quality: Higher purity enzyme product
Economics: Larger amounts can be produced
Innovation: Many more enzymes can be produced
Environment: Less waste, less energy, reduced CO2 footprint
Other benefits: healthy foods, better food value, better utilisation of raw materials
Acrylamide reduction with asparaginase Development of an enzyme for the treatment of heat-treated starchy foods
AcrylawayTM launched in Aug 07
Reports show that there are reasons to be concerned:
Acrylamide is carcinogenic in rats. Johnson et al. Toxicology and applied Pharmacology (1986) 85: 154-168. Friedman et al. Fundamental and Applied Toxicology (1995) 27:95-105
Effects in humans are not yet known. Estimated cancer risk from food exposure: 5-7 incidences of cancer/million people/ year Konings et al. Food and Chemical Toxicology (2003) 41:1569-1579
International Agency for Research on Cancer (IARC) classifies acrylamide as som “probably carcinogenic to humans” based on studies in rats and mice
Assessment
A lot of investigations are initiated but it will take many years before any final conclusions can be made.
Acrylamide: a potential carcinogen
Formation mechanism determined by several groups Mottram D.S. et al., and Stadtler R.H. et al. Nature (2002) 419, 3: 448-449.
Starts with a Maillard reaction between asparagine and reducing sugars
Maillard products resolve to form acrylamide
“Browned” starchy foods are high in acrylamide
Mechanism of acrylamide formation
H2O
O
OH
OHOH
OH
NH2
O
NCO2
glucose asparagine
NH2
O
acrylamide
O
O H
O H O H
O H
N H 2
N H 2
HOOC O
+ O H
O
O H
O H O H
O H
N N H 2
HOOC O
H
Acrylamide content of various foods Data compiled from several published studies
Toast
Tortilla and corn
chips
Cookies/Biscuits/Crackers
Crisp Breads
French Fries
Fabricated chips
All potato chips/crisps
0
1000
2000
3000
4000
5000
Acry
lam
ide,
ppb (
ug/k
g)
Pretzels
Average
Breakfast Cereals
A variety of solutions
Enzymatic reduction of acrylamide formation
NH2
NH2
CO2
O
NH2
OH
CO2
O
O NH2
CO2
O
NH3
H2O
NH3
H2O2
H2O
O2
asparaginase amino acid oxidase
glucose oxidase
O2
H2O2
H
O
OH
OHOH
OOH
OOH
OH
OH
OH
O
Asparaginase most effective in ‘Fabricated Chip’ Model
Enzymes oxidizing glucose
and other reducing sugars
• Glucose oxidase
• Carbohydrate oxidase
• Pyranose oxidase
… have also been evaluated, but with less efficient results. 0
1000
2000
3000
4000
Ac
ryla
mid
e µ
g/k
g
NOVOZYMES PRESENTATION 12/04/2012 19
AcrylawayTM for reduction of acrylamide in foods
AcrylawayTM has a high specificity for asparagine, meaning that all other amino acids are not affected
The Asp oryzae derived asparaginase has a broad pH optimum of 5-8 and works in a wide temperature range 25-60°C, well suited for e.g. biscuit
Asparaginase can substantially reduce acrylamide without changing the taste and appearance of the final product
Reduction Formation
H2O
CO2
glucose asparagine
NH2
O
acrylamide
O
O H
O H O H
O H
N H 2 N H 2
HOOC O
+ O H
N H 2 O H
HOOC O
H2O
NH3
O
OH
OHOH
OH
NH2
O
N
O
O H
O H O H
O H
N N H 2
HOOC O
H
aspartic acid
Acrylaway
0
100
200
300
400
500
600
700
800
900
1000
Acry
lam
ide (
pp
b)
French Fries
Potato crisps
Biscuits
Gingerbread
Crisp bread
Breakfast cereals
Coffee roasted
Acrylamide reduced in several food systems
Food product Acrylamide reduction (%)
Biscuits & cookies 50-90
Crackers 75-85
Crisp bread & toasted bread 50-90
Fabricated potato chips 80-98
French fries 80 vs. a control
50-60 vs. a blank
Prevalence in foods
Reduction by AcrylawayTM
Finding a microbial asparaginase
Extra-cellular asparaginases from bacteria (E. coli, Erwinia chrysanthemi) are commercially available, but expensive
A sequence was available for one fungal extra-celluar asparaginase:
This sequence was used to search our in house sequence databases
AoASP, an asparaginase II homolog from Aspergillus oryzae
from NZ genome project
1 70
Aspergillus (1) MGVNFKVLALSALATISHASPLLYPRATDSNVTYVFTNPNGLNFTQMNTTLPNVTIFATGGTIAGSSADN
S. cerevisiae II (1) -MRSLNTLLLSLFVAMSSGAPLLKIRE------------------EKNSSLPSIKIFGTGGTIASKGSTS
Consensus (1) L LS IS AAPLL R NSSLP I IFATGGTIA A
71 140
Aspergillus (71) TATTGYKAGAVGIQTLIDAVPEMLNVANVAGVQVTNVGSPDITSDILLRLSKQINEVVCNDPTMAGAVVT
S. cerevisiae II (52) ATTAGYSVGLT-VNDLIEAVPSLAEKANLDYLQVSNVGSNSLNYTHLIPLYHGISEALASD-DYAGAVVT
Consensus (71) T GY G IN LIDAVP L ANL LQVSNVGS I LI L I E L D AGAVVT
141 210
Aspergillus (141) HGTDTLEESAFFLDATVNCRKPVVIVGAMRPSTAISADGPLNLLQSVTVAASPKARDRGALIVMNDRIVS
S. cerevisiae II (120) HGTDTMEETAFFLDLTINSEKPVCIAGAMRPATATSADGPMNLYQAVSIAASEKSLGRGTMITLNDRIAS
Consensus (141) HGTDTLEESAFFLD TIN KPV I GAMRPATA SADGPLNL QAVSIAAS KA RG LI LNDRI S
211 280
Aspergillus (211) AFYASKTNANTVDTFKAIEMGNLGEVVSNKPYFFYPPVKPTGKTEVDIRNITS---IPRVDILYSYEDMH
S. cerevisiae II (190) GFWTTKMNANSLDTFRADEQGYLGYFSNDDVEFYYPPVKPNGWQFFDISNLTDPSEIPEVIILYSYQGLN
Consensus (211) AFW SK NANSLDTFKA E G LG FFYPPVKP G DI NIT IP V ILYSY L
281 350
Aspergillus (278) NDTLYSAIDN-GAKGIVIAGSGSGSVSTPFSAAMEDITTKHNIPIVASTRTGNGEVP-SSAESSQIASGY
S. cerevisiae II (260) PELIVKAVKDLGAKGIVLAGSGAGSWTATGSIVNEQLYEEYGIPIVHSRRTADGTVPPDDAPEYAIGSGY
Consensus (281) D I AI GAKGIVIAGSGAGS S S E I H IPIV S RTA G VP A IASGY
351 383
Aspergillus (346) LNPAKSRVLLGLLLAQGKSIEEMRAVFERIGVA
S. cerevisiae II (330) LNPQKSRILLQLCLYSGYGMDQIRSVFSGVYGG
Consensus (351) LNP KSRILL L L G ID IRAVF I A
44% identical
Finding a microbial asparaginase
Cloning and recombinant expression
Method:
• The AoASP was cloned as cDNA from our prefered fungal host, Aspergillus oryzae.
• The AoASP gene was identified and moved to an Aspergillus expression vector by using PCR to place specific restriction sites at the ends of the gene
• The vector contains a very strong artificial promoter develop by Novozymes and a strong terminator as well.
• The vector was then transformed into a strain of Aspergillus oryzae develop for high level expression and with low level of protease and amylase side activities .
E. coli marker
asparaginase
amdS,
Aspergillus selectable marker
Promoter
ColE1 origin
amg terminator
Asparaginase expression construct
Aspergillus oryzae
The performance in fabricated potato chips has been confirmed in partners lab. model
Control
Treated with AoASP
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0
1000
2000
3000
Control Enzyme
Acryla
mid
e u
g/
Kg
3038 Potato flakes
Finished Potato Chip
Potato flakes treated with
AoASP
Acrylamide reduction in Bakery products: semi-sweet biscuits
control
Enzyme treated biscuit
0
50
100
150
200
250
300
350
0 25 50 100 250
Asparaginase U/kg flour
Ac
ryla
mid
e [
pp
b]
Effect of asparaginase in French fries
1700
660
2000
200
400
600
800
1000
1200
1400
1600
1800
Control Blank + Enzyme
pp
b a
cry
lam
ide
Lipases: replacement of chemical emulsifiers in baking Enzyme induced emulsification by in situ building blocks (phospholipids)
• For maximum dough stability, bakers had no other alternative than to use chemical emulsifiers such as DATEM, SSL or CSL
• Due to stricter regulatory guidelines, there will be very few new emulsifiers developed
• Idea: Enzyme can generate natural emulsifiers during baking from natural lipids in the dough
Background
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Modification of flour lipids to improve emulsification
C
O CH
CH
COOH
O
C
O
O
CH 2
CHOH
CH 2
O
O
C
O CH 3
CH 3
O
Emulsifiers Flour based substrates
O
O
O
O
COO- N
a+
Datem
SSL
Modified flour substrates
O
OO
O
O
P
O
O-
O
N+
DGDG
Lecithin
OO
O
O
OH
OH
OH
OHOH
OH
OH
O
OH
ODGMG
LPC
0.4% DATEM
Reference 20ppm LIPASE
40ppm LIPASE
0.4% DATEM Reference 40ppm LIPASE
European flour Xylanase/Amylase included
LIPASE baking trials:
Hearth bread & rolls, straight dough process
Straight Dough 20 - 40 ppm
High Speed Mixing, 30 - 70 ppm
with/without vacuum
Extended/overnight 2 - 10 ppm
fermentation (>15°C)
Sponge Dough 5 - 40 ppm
Note: In the high speed production processes that are typically used in North America, a 50-75% emulsifier replacement may be the most realistic expectation, regardless of the type of emulsifier used.
DOSAGE RANGES are in ppm
A new lipase with a broad substrate specificity towards polar and non-polar lipids
Unlocks the dough strengthening potential of natural lipids in flour
Replaces 50-100% of DATEM, SSL and CSL
Offers bread improver manufacturers and bakeries a competitive edge
Offers process and taste advantages over today’s commonly used emulsifiers
The PRODUCT: Lipopan F, Lipopan Xtra
• Cost Savings
• Lower cost of ingredients
• Lower quantity of emulsifiers
• Reduced material, transportation and storage costs
• Better taste
• No acid smell
• No bitter taste
• No caking
• Easier to handle during production
• Better stability during transportation and storage
• Performance
• equal to or better than traditional emulsifiers
Level of emulsifiers can be reduced by 50-100%
1 kg Lipopan F can replace between 100 to 1000 kg of chemical emulsifier
Without any negative side effects
Lipopan Xtra: no off flavor in high fat recipes
The PRODUCT: Lipopan F, Lipopan Xtra
• Cost Savings
• Lower cost of ingredients
• Lower quantity of emulsifiers
• Reduced material, transportation and storage costs
• Better taste
• No acid smell
• No bitter taste
• No caking
• Easier to handle during production
• Better stability during transportation and storage
• Performance
• equal to or better than traditional emulsifiers
Yieldmax: a Phospho-Lipase to increase Pizza cheese yields
12/04/2012 35
MOZARELLA PRODUCTION with Enzymes
• YieldMAX is a phospholipase which transforms phospholipids to lyso-phospholipids and free fatty acids
• Lyso-phospholipids are better emulsifiers than phospholipids
• YieldMAX can increase yield in e.g. Mozzarella production.
• Improved use of raw material
• Reduced CO2 emission
O
C R2 O CH
CH2O P O X
O-
H2C O C R1
O
Phospholipid
H2C OH C R1
O
C H
CH2
O
P O X
O-
Lysophospholipid
R2 O C
O
O
O
Fatty acid
-O +
H2O
P-Lipase
NOVOZYMES PRESENTATION
YieldMAXTM PL increases yield in pizza cheese production:
Industrial validations (>200 full scale cheese vats):
Yield increase of 1,9% 0,5%.
Cheese vat
Milk YieldMAX
phospholipase
Rennet &
cultures Washing,
Stretching
Cheese (+2%)
Whey and
Lipid losses reduced
Lecitase Ultra: a Phospho-Lipase A1 for degumming of soy bean oils
Enzymatic Interesterification a trouble-free Process for trans-free fats
Healthy Food:
• Fibre Production in situ
• Calcium fortification
Novozymes Ondea Pro
Producing a great tasting beer from barley with current brewing equipment.
Providing improved productivity and bring new beverage branding possibilities.
Reducing the carbon foot print and use local raw materials.
Make great tasting beer from barley – and save money
NOVOZYMES PRESENTATION 41 4/12/2012
Increasing productivity Lower profitability
Leveraged acquisitions
Unpredictable malt cost
CAPEX in growing markets
Improving social responsibility Reduce carbon foot print
Support local communities
Enhancing Branding Pressure from other
beverage options
New consumers expect new experiences
Go directly from barley to beer without passing through the malt house
Save money A 1 million hl brewery will
save up to 15 MDKK/y going from malt to barley
Save the environment A 1 million hl brewery will
save up to 3,000 t CO2/y
Branding opportunities Simple process and platform
for new beverages
LAUNCHED AT DRINKTEC
SEPTEMBER 14TH, 2009
Barley
Malthouse
Brewery
Beer
12/04/2012
FIAP Food Improvement Agents Package A new EU regulation
Novozymes A/S
Overall principles
Food enzymes may not be of any risk problem for the health of the users
There should be significant technological need for the application of food enzymes
Use of enzymes may not mislead/misinform the user
NOVOZYMES PRESENTATION 12/04/2012 43
What is FIAP?
FIAP, the European “Food Improvement Agents Package” is a set of four regulations covering:
Food Enzymes (on concentrate level)
Food Additives
Flavorings
Common authorization procedure
FIAP has been in force since 2009
However details for implementation incl. guidelines are being developed gradually and challenged
Important uncertainties still exist!
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Before FIAP
No harmonized regulation in EU for enzymes used in the manufacture of foods
• The only food enzymes that are regulated at EU level:
– Invertase & Lysozyme (approved additives)
– Enzymes used in Juice & Wine
• National regulations of food enzymes used as processing aids:
– Specific approvals required in Denmark and France
– Rest of EU: general food law (self determined safe use)
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27 Countries 493 Mill. citizens 4.325.897 km2
NOVOZYMES PRESENTATION 12/04/2012
FIAP - a harmonized EU enzyme regulation
With FIAP
One harmonized regulation for food enzymes in EU
Until the first positive list is published (expected by earliest 2019), national rules apply, i.e. approvals needed in DK and FR and safe use in rest of EU
Which enzymes must be approved in EU?
All food enzymes (on conc. Level) sold and used in EU – also when imported
Enzyme treated final food products sold in EU must be produced
only with approved enzymes – also when imported
46
FIAP should provide transparancy and harmonization
Towards consumers – ”safe use” and ”consumers right to know”
Towards companies - ”harmonization, free movement & fair competition”
Why FIAP?
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“provision should be made to ensure that the switchover to a Community list of food enzymes takes place smoothly and does not disturb the existing food enzyme market” [Regulation (EC) 1332/2008, Recital 13]
”Differences between national laws, regulations and administrative provisions concerning the assessment and authorisation of food enzymes may hinder their free movement, creating conditions for unequal and unfair competition. [Regulation (EC) 1332/2008, Recital 3]
” Food enzymes must be safe when used, there must be a technological need for their use and their use must not mislead the consumer” [Regulation (EC) 1332/2008, Recital 6]
FIAP implementation timeframe
Key messages
Novozymes intends to file re-evaluation dossiers covering our complete range of existing food enzymes
Novozymes intends to implement all requirements of FIAP as they come into force ensuring compliance with the regulations
Novozymes is very confident indeed that our food enzymes will be approved in EU
49 NOVOZYMES PRESENTATION 12/04/2012