enzyme synergy and cooperation in biomass conversion r. decker, ph.d. 11 october 2012 2 problems in...

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NREL is a national laboratory of the U.S. Department of Energy, Office of Energy Efficiency and Renewable Energy, operated by the Alliance for Sustainable Energy, LLC. Enzyme Synergy and Cooperation in Biomass Conversion Pacific Rim Summit on Industrial Biotechnology & Bioenergy Vancouver, BC Stephen R. Decker, Ph.D. 11 October 2012

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NREL is a national laboratory of the U.S. Department of Energy, Office of Energy Efficiency and Renewable Energy, operated by the Alliance for Sustainable Energy, LLC.

Enzyme Synergy and Cooperation in Biomass Conversion

Pacific Rim Summit on Industrial Biotechnology & Bioenergy

Vancouver, BC

Stephen R. Decker, Ph.D.

11 October 2012

2

Problems in Biomass Enzyme Synergy

• “Real” substrates are highly variableo Different feedstocks, pretreatment chemistries and severities

– Highly heterogenous– Variable particle size, surface area:volume ratios

• Model substrates are also highly variableo Cellulose

– different levels of crystalline, paracrystalline, and amorphous content Different crystalline isoforms

– lignin and hemicellulose residuals– degree of polymerization– processing changes, etc.

o “native” hemicelluloses are likely soluble– Most available xylans have been de-esterified – Hemicellulose varies greatly in structure and chemical composition

• Complex enzyme systemso Endo/exo/b-glucosidase/PMOs for cellulases

– Multiple variants of each

o More than a dozen activities involved in xylan hydrolysis– Endos, exos, debranching, accessory enzymes

• Conflicts in literatureo No standardized assay methods, variable substrate composition determination, wide range of enzyme

purities and sourceso Synergy in biomass conversion has few hard and fast rules; studies should be evaluated primarily as stand-

alone results

3

Types of Synergy

• Recent Reviewo Kostylev and Wilson. 2012. Synergistic interactions

in cellulose hydrolysis. Biofuels. 3(1), 61-70

• Cellulase-cellulase

o Endo-exo synergy

o Exo-exo synergy

o Cellulase-disruptor proteins

o Exo-b-Glucosidase

• Hemicellulase-accessory enzymes

o Solids

o Soluble oligomers

• Cellulase-Hemicellulase

o Cellulase-xylanase mixes

• Enzyme-Pretreatment

o Targeted enzyme cocktails for pretreatment/feedstock combination

o in planta enzyme expression

• Cellulase-cellulase redux

o Fungal cellulase-cellulosomes

Zhang, Y-H. P., M. E. Himmel, J. R. Mielenz. 2006. Outlook for cellulase improvement: Screening and selection strategies. Biotech. Adv. 24 (5), pp. 452–481

Glc Man Man Glc Man Man Man

Gal Ac Ac

Man Man Glc Man

Xyl Xyl Xyl Xyl Xyl Xyl Xyl Xyl

MeGlcA Ara Ara

Ph

Ac

Endoxylanase -Glucuronidase

-Arabinosidaseb-Xylosidase

Esterase

Xyl Xyl

Xyl

Ph

Ara

Xyl

=

=

=

phenolic groups

arabinose

xylose

Ac

MeGlcA

=

=

acetyl

methyl

A

B

Endomannanase b-Mannosidase

b-Glucosidase-Galactosidase

Esterase

Gal

Man

= Galactose

= Mannose

Glc

Ac

= Glucose

= Acetyl

glucuronic acid

Decker, S. R., M. Siika-aho, and L. Viikari. 2008. Enzymatic Depolymerization of Plant Cell Wall Hemicelluloses”. In: M. E. Himmel (ed). Biomass Recalcitrance. Blackwell Publishing, Oxford, UK.

4

Classical Cellulase Synergy

• Endo-Exocellulase synergyo Hinted at by Elwyn Reese et al. 60+ years ago

– Reese E. T., Siu R. G., Levinson H. S. (1950) The biological degradation of soluble cellulose derivatives and its relationship to the mechanism of cellulose hydrolysis. J. Bacteriol. 59, 485–497

– C1/Cx model: C1 releases substrates for Cx

o Classical synergy model- Wood and McCrae– T. M. Wood and S. I McCrae. 1979. Synergism between enzymes involved in the

solubilization of native cellulose. Advances in chemistry. 181:181-209.

Endos (Cx)create new chain ends for exos

» # chain ends is rate-limiting

Exos (C1)disrupt crystalline regions, exposing more sites for endos

o Recently revisted by Jürgen Jalak et al.– J. Jalak, M. Kurasin, H. Teugjas, P. Väljamäe. 2012. Endo-exo Synergism in Cellulose Hydrolysis

Revisited. J Biol Chem. 17:287:28802-15

– Endocellulases increase exocellulase average processivity

koff for cel7A is rate- limiting

Removes amorphous regions which stall exos

Remove single chains from surface

5

Exo-Exo Cellulase Synergy

• Different exocellulases attack different ends

o Proposed by Fagerstam and Pettersson in 1980– Fagerstam, L. and L. Pettersson. 1980. The 1,4-b-glucan cellobiohydrolases of

Trichoderma reesei QM9414. An new type of cellulolytic synergism. FEBS Lett. 119(1),

97-100.

o Demonstrated by Barr et al in 1996– Barr, B. K., Y. L. Hsieh, B. Ganem, D. B. Wilson. 1996. Identification of two functionally

different classes of exocellulases. Biochem. 35(2), 586-592

– Reducing vs. non-reducing ends

GH7s are reducing end specific, GH6s are non-reducing end

specific

o Insight from ultra-high speed AFM – Igarashi, K., T. Uchihashi, A. Koivula, M. Wada, S. Kimura, T. Okamoto, M. Penttilä, T.

Ando, and M. Samejima. 2011. Traffic Jams Reduce Hydrolytic Efficiency of Cellulase on

Cellulose Surface. Science 333 (6047) pp. 1279-1282

– Demonstrated cel7A is processive and peels layers

Gets stuck and stalls on surface

– Cel6A frees stuck cel7A

Supports Jalak et al model

6

Cellulase-b-glucosidase Synergy

• Generally thought to be due to end-product (cellobiose)inhibition of cellulaseo Usually cel7A or bacterial

analog

• Typical experiment shows increased digestiono CelA from Caldicellulosiruptor

bescii– 15 mg/g cellulose

o b-G from Thermotoga maritima– 1 mg/g cellulose

o Similar to many other cellulase/b-G combinations

o 1.5% avicel 0

20

40

60

80

100

120

0 50 100 150 200

% G

lucan c

onvers

ion

Time (h)

Avicel Conversion

CelA

CelABg

7

A New Cellulose Hydrolysis Mechanism

7

7 months later:

10 months later:

Biochemistry 2010, 49, 3305–3316

8

Where does GH61 fit in Cellulose Hydrolysis?

• GH61 likely acts to remove cellulose surface aberrationso Analogues to endos or cel6Ao May initiate new binding sites

for exos

• Many questions remain including:o What is the mechanism of

GH61 action?o What residues are important

for specificity?o What other substrates can

GH61s act on?o How do GH61s behave on

cellulose?o What is the structural diversity

of GH61s?

8

Non-reducing

end exo

M. Wu, G.T. Beckham, A.S. Larsson, S. Horn, B. Westereng, S. Kim, M.F. Crowley, M.E. Himmel, C.M. Payne, V.G.H. Eijsink, J. Ståhlberg, M. Sandgren

Reducing

end exoGH61

Endo

9

Synergy in Hemicellulose Hydrolysis

• Hemicellulose complexity requires a variety of enzyme classes

o Hardwoods vs. softwoods vs. herbaceous

• Native hemicellulose is thought to be “soluble”

o Extracted with ester-links intact, it is

o Side chains prevent intermolecular association and retain water

o Debranching leads to insoluble backbone

– Slower enzyme binding kinetics

• Not really synergy, as enzymes release different products

o Cooperativity is closer

0.00

10.00

20.00

30.00

40.00

50.00

60.00

0 20 40 60 80 100 120 140time (hr)

Xy

los

e R

ele

as

ed

(m

g/m

l)

XynA + XlnD

XynA + XlnD + Axe1

Cel7A + BG + XynA + XlnD + Axe1

10

Digestion of Natively Extracted (DMSO) Xylans

• Cooperativity of accessory enzymes mixes on purified xylanso xynA/xlnD + abfB, glrA, axe1

0.00

0.10

0.20

0.30

0.40

0.50

0.60

0.70

0.80

0.90

1.00

base xynA + xlnD

axe1 abf alphG base + axe1

base + abf base + alphG

base + axe1 +

abf

base + axe1 + alphG

base + abf + alphG

all none

0.66

0.00 0.000.03

0.91

0.72

0.67

0.98

0.93

0.71

1.00

0.00

0.37

0.00 0.00 0.00

0.86

0.410.38

0.910.86

0.41

0.90

0.00

0.47

0.00 0.00 0.00

0.84

0.58

0.47

0.95

0.86

0.59

0.92

0.00

Xyl

ose

Re

leas

ed

g/g

xyl

an

Enzyme Mix

oat hull corn stover switch grass

11

Enzyme Synergy in Pretreatment Solids

0.00

20.00

40.00

60.00

80.00

100.00

120.00

140.00

unpr

etre

ated

cor

n stov

er

low s

ever

ity d

ilute

acid

sulfite

ste

am 1

70C

sulfite

ste

am 1

90C

hot w

ater

- 19

0C 5

min

hot w

ater

- 19

0C 2

0 m

in

hot w

ater

- 20

0C b

atch

hot w

ater

- 200

C flow

thro

ugh

alka

line

pero

xide

AFEX

aque

ous am

mon

ialim

e

glu

co

se (

mg

/g b

iom

ass)

no enzyme

Cel7A + Cellobiase + XlnD

+ endoxylanase (XynA)

+ acetyl xylan esterase (Axe1)

+ XynA + Axe1

Xylanase

enhancement of

digestibility

Xylanase/AXE

synergy

• Xylanase enhances glucose releaseo Xylanase/AXE synergy on SSE/low severity

HW

o No AXE synergy- alkaline de-esterification

• Cellulase enhances xylose releaseo Sulfite steam exploded corn stover-low

severity

• Improvements in xylan and glucan conversion continue over long digestionso Synergism improves rates

o Synergism improves extent of conversion

o Improved accessibility to target structures

• Can lower enzyme loading for given severityo DA-180oC, 40 15 mg prt/g cellulose

Selig, M. J., W. S. Adney, M. E. Himmel and S. R. Decker. (2009). The Impact of Cell Wall Acetylation on Corn Stover Hydrolysis by Cellulolytic and Xylanolytic Enzymes. Cellulose. 16:711-722

12

Enzyme Synergy on Hydrolysate Oligomers

• End product inhibition is significant o enzymes are not capable of

digesting all of the oligomers and solids to completion in SSF.

• Commercial xylanases lack critical activity(s) o -xylosidase, AXE, -

glucuronidase, and/or -L-arabinofuranosidase.

o Even high-xylose yield pretreatments can benefit from additional enzyme activities

• Endoxylanase and -xylosidase can be as effective as a commercial enzyme prep. o Some xylanases are deficient in

debranching/accessory enzymes

0.0

20.0

40.0

60.0

80.0

100.0

120.0

Xyl

ose

mg/

mL

hyd

roly

sate

Hydrolysate Oligomer Digestions at 1:10 Dilution

Undigested XynA/XlnD MF Xyl Augmented Mix Max Theor

13

“Other” Enzyme Enhancements

• Plant expression of cellulaseo Old idea

– enzyme production– Post-harvest digestion

o New idea– Specifically weaken cell wall

to pretreatment– Lower pretreatment severity

and/or decrease enzyme loading

o Expressed cel5A in corn– Pretreated with dilute acid at

several temperatures– E1-stover was consistently

more digestible than WT

Brunecky, R., M. J. Selig, T. B. Vinzant, M. E. Himmel, D. Lee, M. J. Blaylock and S. R. Decker. (2011). In-Planta Expression of A. cellulolyticus Cel5A Endocellulase Reduces Cell Wall Recalcitrance in Tobacco and Maize. Biotechnology for Biofuels. 4:1-10.

14

Summary

• Endo-exo and exo-exo cellulase synergies are likely due to prevention of cel7A stallingo GH61 may act similarly

• Cellulase - b-glucosidase synergy is likely due to end-product inhibition reliefo Similar effect in xylanase - b-xylosidase

• Hemicellulase – accessory enzyme synergy is in part a function of maintaining backbone chain solubilityo Debranching can lead to insoluble chainso Synergy in oligomer conversion can enhance yield

• Free cellulases and cellulosomes are synergistico Only on cellulose, not biomasso Mechanism is not understood

• Enzyme synergy in biomass conversion is complicated

15

Acknowledgements

• Mike Himmel- our fearless leader• John Baker- enzyme kinetics• Mike Selig- hemicellulase assayer, temporary Canadian• Mike Resch- cellulosome and GH61 biochemistry • Bryon Donohoe- TEM imaging • Todd Vinzant- pretreatment • Gregg Beckham- GH61 research coordinator• Roman Brunecky- bacterial enzyme kinetics