ep series wps600d6 / wps600d6s - ac&cc · wps600d6 / wps600d6s features: ... wps600d6 wps600d6s...

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WPS600D6 / WPS600D6S Features: EP Series M: Mechanical speed governor, E/ECU: Electronic speed governor; NA: Naturally aspirated, TC: Turbocharged, TCA: Turbocharged and air-air aftercooled. TCW: Water-cooled Turbocharged; The weights are approximate and without fuel. Also available in the following voltages: 415/240V-380/220V-220/127V-200/115V; ESP: Standby Power Standby duty, operation under variable load, without over load; PRP: Prime Power-Continuous duty operation, under variable load 24/24h-10% over load permissible 1 hour/12 hours; The data is only for your reference but not for use of sales. Ratings at 0.8 power factor. Generating Set Model Prime Standby WPS600D6/S 683kVA/546kW 751kVA/601kW Output Ratings Ratings and Performance Data Dimensions and Weights Dry = With Lube Oil Wet = With Lube Oil and Coolant Length (L) mm (in) Width (W) mm (in) Height (H) mm (in) Dry kg (lb) Wet kg (lb) Generating Set Model WPS600D6 WPS600D6S 3650 1420 2300 4782 4692 1700 2488 6389 Prime Standby WPS600D6 WPS600D6S WPS600D6 WPS600D6S Engine Make & Model: Alternator Brand: Alternator Model: Frequency & Phase: Control System: Circuit Breaker Type: Noise Level@7m: Engine Speed: RPM Structure Type: Fuel Tank Capacity: L (100% Load) Fuel Consumption: l/hr / / Excitation system: self-excited (AREP and PMG are optional) ATS (automatic transfer switch) receptacle Lockable battery isolator switch Stainless galvanized zinc plates with strong corrosion resistance Vibration isolators between the engine/alternator and base frame Integrated wiring design Base fuel tank for at least 8 hours running Equipped with an industrial muffler Engine oil pump 50radiator Top lifting and steel base frame with forklift holes Drainage for fuel tank Complete protection functions and safety labels IP54 (soundproof sets), IP56 (control system) Water jacket preheater, oil heater and double air cleaner, etc. are available. 2806A-E18TAG3 HCI544E STAMFORD PLC-920 / PLC-7420 / / 60Hz & 3PH 1800 B R 1200 945 / /

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Page 1: EP Series WPS600D6 / WPS600D6S - AC&CC · WPS600D6 / WPS600D6S Features: ... WPS600D6 WPS600D6S 3650 1420 2300 4782 4692 1700 2488 6389 Prime ... 50% clean water with 50% Perkins

WPS600D6 / WPS600D6S

Features:

EP Series

M: Mechanical speed governor, E/ECU: Electronic speed governor;NA: Naturally aspirated, TC: Turbocharged, TCA: Turbocharged and air-air aftercooled. TCW: Water-cooled Turbocharged;The weights are approximate and without fuel.

Also available in the following voltages: 415/240V-380/220V-220/127V-200/115V; ESP: Standby Power Standby duty, operation under variable load, without over load;PRP: Prime Power-Continuous duty operation, under variable load 24/24h-10% over load permissible 1 hour/12 hours;The data is only for your reference but not for use of sales.

Ratings at 0.8 power factor.

Generating Set Model Prime Standby

WPS600D6/S 683kVA/546kW 751kVA/601kW

Output Ratings

Ratings and Performance Data Dimensions and Weights

Dry = With Lube Oil Wet = With Lube Oil and Coolant

Length (L)mm (in)

Width (W)mm (in)

Height (H)mm (in)

Drykg (lb)

Wetkg (lb)

GeneratingSet Model

WPS600D6

WPS600D6S

3650 1420 2300 4782

4692 1700 2488 6389

Prime

Standby

WPS600D6

WPS600D6S

WPS600D6

WPS600D6S

Engine Make & Model:

Alternator Brand:

Alternator Model:

Frequency & Phase:

Control System:

Circuit Breaker Type:

Noise Level@7m:

Engine Speed: RPM

Structure Type:

Fuel Tank Capacity: L

(100% Load)Fuel Consumption: l/hr

/

/

• Excitation system: self-excited (AREP and PMG are optional)

• ATS (automatic transfer switch) receptacle

• Lockable battery isolator switch

• Stainless galvanized zinc plates with strong

corrosion resistance

• Vibration isolators between the engine/alternator

and base frame

• Integrated wiring design

• Base fuel tank for at least 8 hours running

• Equipped with an industrial muffler

• Engine oil pump

• 50℃ radiator

• Top lifting and steel base frame with forklift holes

• Drainage for fuel tank

• Complete protection functions and safety labels

• IP54 (soundproof sets), IP56 (control system)

• Water jacket preheater, oil heater and double air

cleaner, etc. are available.

2806A-E18TAG3

HCI544E

STAMFORD

PLC-920 / PLC-7420

/

/

60Hz & 3PH

1800

B

R

1200

945

/

/

Page 2: EP Series WPS600D6 / WPS600D6S - AC&CC · WPS600D6 / WPS600D6S Features: ... WPS600D6 WPS600D6S 3650 1420 2300 4782 4692 1700 2488 6389 Prime ... 50% clean water with 50% Perkins

WPS600D6 / WPS600D6SEP Series

Engine model:2806A-E18TAG3

Cooling systemRecommended coolant: 50% clean water with 50% Perkins ELC. Where there is no likelihood of ambient temperature below 10 °C, clean ‘soft’ water may be used, treated with 1% by volume of Perkins inhibitor in the cooling system. The inhibitor is available from Perkins.Nominal jacket water pressure in crankcase. ... ... ... ... ... 280 kPaMaximum top tank temperature (standby) ... ... ... ... ... ... .. 103 °CThermostat operating range.. ... ... ... ... ... ... ... ... ... ... .88 - 98 °CAmbient cooling clearance maximum duct allowance and resultant minimum airflow (standby power). Based on air temperature at fan 10 °C above ambient

Radiator-face area.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 1,75 m²-rows and material. ... ... ... ... ... ... ... ... ... ... ... ... ... . 2 Aluminium-fins per inch.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 15

Width and height of matrix-height ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 1260 mm-width. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 1390 mmTotal coolant capacity (radiator and engine) . ... ... ... ... ... .61 litresPressure cap setting . ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 70 kPa

Charge cooler, integral with radiatorFace area.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1,623 m²Rows and material ... ... ... ... ... ... ... ... ... ... ... ... ... . 1 AluminiumFins per inch.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 14

Width and height of matrix-height ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 1390 mm-width. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 1180 mm

Coolant pumpSpeed ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1,08 x e rev/minMethod of drive . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . Gear

FanType .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..PusherDrive ratio.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 0,8:1Diameter ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 965 mmNumber of blades.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 9Material . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...Plastic

Lubrication system

Recommended SAE viscosityA single or multigrade oil must be used which conforms to API CG4 or APEA E5.

Lubricating oil capacityTotal system ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 62,0 litresSump maximum . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 53,0 litresSump minimum . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 45,0 litres

Lubricating oil temperature (sump)Normal ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...95 °CMaximum ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .113 °C

Lubricating oil pressureAt rated speed ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...420 kPaMinimum. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...200 kPaOil relief valve opens .. ... ... ... ... ... ... ... ... ... ... ... ... ... ...610 kPaOil filter spacing.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..30 mSump drain plug tapping size . ... ... ... ... ... ... ... ... ... ... 1 in NTPFOil pump speed and method of drive . .. 1,16 x engine speed, gearOil pump flow 1500/1800 ... ... ... ... ... ... ... ... 2,90 / 3,48 litres/secOil consumption as a percentage of full load fuel-less than ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 0,1%

Normal operating anglesFront and rear. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 7° maximumside tilt ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 7° maximum

Electrical system

Type ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Insulated returnAlternator output. ... ... ... ... ... ... ... ... ... ... ... ...24 volts / 70 ampsStarter motor power ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 9 kWNumber of teeth on flywheel... ... ... ... ... ... ... ... ... ... ... ... ... ..136Number of teeth on starter motor ... ... ... ... ... ... ... ... ... ... ... ... 11Minimum cranking speed ... ... ... ... ... ... ... ... ... ... ... . 115 rev/minPull-in current of starter motor solenoid . ... ... ... ... ... ... .. 49 ampsHold-in current of starter motor solenoid ... ... ... ... ... ... ... 6 amps

Engine management systemFull electronic engine management system controlling:

Speed governingAir / Fuel ratioStart sequenceEngine Protection and diagnostics.

Duct allowance

kPa

Ambient clearance

°C

Min airflow m³/min

Ambient clearance

°C

Min airflow m³/min

1500 rev/min 1800 rev/min0 49 702 54 852

13 46 660 52 80419 42 630 52 79225 37 606 51 762

Induction systemAir intake restriction:.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 3,7 kPaMaximum restriction (dirty filter) ... ... ... ... ... ... ... ... ... ... 6,35 kPaAir filter type .. ... ... ... ... ... ... ... Paper element 457 mm Diameter

Exhaust systemExhaust outlet size (internal). ... ... ... ... ... ... ... ... ... ... ... 202 mmMaximum exhaust back pressure for total system ... ... ... . 6,9 kPaFor recommended pipe sizes, see installation manual.

Fuel system

Type of injection system. ... ... ... ... ... ... ... ... ... ... ... ... ... ...MEUIFuel injector pressure. ... ... ... ... ... ... ... ... ... ... ... ... ... . 200 MPa

Fuel lift pump-output per hour at 1500/1800 rev/min ... ... ... 413 / 457 litres/hour-delivery pressure... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 600 kPA-maximum suction head . ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 3 m-maximum pressure head... ... ... ... ... ... ... ... ... ... ... ... ... ... ..4 m

Fuel filtration levelPrimary .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..10 mSecondary . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 2 m

Page 3: EP Series WPS600D6 / WPS600D6S - AC&CC · WPS600D6 / WPS600D6S Features: ... WPS600D6 WPS600D6S 3650 1420 2300 4782 4692 1700 2488 6389 Prime ... 50% clean water with 50% Perkins

WPS600D6 / WPS600D6SEP Series

Alternator model: HCI544ECONTROL SYSTEM SEPARATELY EXCITED BY P.M.G.

143XM123XM.R.V.A

VOLTAGE REGULATION ± 0.5 % ± 1.0 % With 4% ENGINE GOVERNING

SUSTAINED SHORT CIRCUITCONTROL SYSTEM SELF EXCITED

044SA.R.V.A

VOLTAGE REGULATION ± 1.0 % With 4% ENGINE GOVERNING

SUSTAINED SHORT CIRCUIT SERIES 4 CONTROL DOES NOT SUSTAIN A SHORT CIRCUIT CURRENT

H SSALCMETSYS NOITALUSNI

PROTECTION

RATED POWER FACTOR

STATOR WINDING

WINDING PITCH

WINDING LEADS

STATOR WDG. RESISTANCE

ROTOR WDG. RESISTANCE

EXCITER STATOR RESISTANCE

EXCITER ROTOR RESISTANCE

srehto rof yrotcaf ot refer .N5780 EDV ,G5780 EDV,4-6-00016 NE SB & 2-6-00016 NE SBNOISSERPPUS .I.F.R

%0.5 < DAOL RAENIL DECNALAB GNITROTSID-NON %5.1 < DAOL ONNOITROTSID MROFEVAW

MAXIMUM OVERSPEED

BEARING DRIVE END

BEARING NON-DRIVE END

WEIGHT COMP. GENERATORWEIGHT WOUND STATORWEIGHT WOUND ROTORWR² INERTIASHIPPING WEIGHTS in a cratePACKING CRATE SIZE

TELEPHONE INTERFERENCECOOLING AIRVOLTAGE SERIES STAR 380/220 400/231 415/240 440/254 416/240 440/254 460/266 480/277VOLTAGE PARALLEL STAR 190/110 200/115 208/120 220/127 208/120 220/127 230/133 240/138VOLTAGE SERIES DELTA 220/110 230/115 240/120 254/127 240/120 254/127 266/133 277/138kVA BASE RATING FOR REACTANCE VALUES 600 610 600 600 681 713 731 750

Xd DIR. AXIS SYNCHRONOUS 3.14 2.88 2.63 2.34 3.53 3.30 3.10 2.92X'd DIR. AXIS TRANSIENT 0.17 0.15 0.14 0.12 0.17 0.16 0.15 0.14X''d DIR. AXIS SUBTRANSIENT 0.12 0.11 0.10 0.09 0.12 0.11 0.11 0.10Xq QUAD. AXIS REACTANCE 2.45 2.25 2.05 1.82 2.82 2.64 2.48 2.33X''q QUAD. AXIS SUBTRANSIENT 0.26 0.24 0.22 0.20 0.34 0.32 0.30 0.28XL LEAKAGE REACTANCE 0.06 0.05 0.05 0.04 0.06 0.06 0.05 0.05X2 NEGATIVE SEQUENCE 0.18 0.16 0.15 0.13 0.23 0.22 0.20 0.19X0 80.090.090.001.060.070.080.080.0ECNEUQES OREZ

REACTANCES ARE SATURATED VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATEDT'd TRANSIENT TIME CONST.T''d SUB-TRANSTIME CONST.T'do O.C. FIELD TIME CONST.Ta ARMATURE TIME CONST.SHORT CIRCUIT RATIO

17 Ohms at 22°C

0.092 Ohms PER PHASE AT 22°C

REFER TO SHORT CIRCUIT DECREMENT CURVES (page 7)

BALL. 6314 (ISO)

1.96 Ohms at 22°C

0.0043 Ohms PER PHASE AT 22°C SERIES STAR CONNECTED

BALL. 6220 (ISO)

1/Xd

0.08s0.012s2.5s

0.019s

617 kg8.9828 kgm2

IP23

0.8

DOUBLE LAYER LAP

TWO THIRDS

12

1535 kg1543 kg722 kg

mfc 0872 ces/³m 213.1mfc 2022 ces/³m 530.1

50 HzTHF<2%

60 HzTIF<50

588 kg8.7049 kgm2

GNIRAEB 2GNIRAEB 1

2250 Rev/Min

722 kg

1625 kg 166 x 87 x 124(cm)

1635 kg 166 x 87 x 124(cm)

Page 4: EP Series WPS600D6 / WPS600D6S - AC&CC · WPS600D6 / WPS600D6S Features: ... WPS600D6 WPS600D6S 3650 1420 2300 4782 4692 1700 2488 6389 Prime ... 50% clean water with 50% Perkins

Control System

PowerLink PLC-920 generator controllers integrating digital, intelligent and network techniques are used as the automatic control systems for diesel generators. It can carry out functions including pre-alarm, warning & electrical trip, fail monitoring and controls etc.

PLC-920 (Optional)

FEATURES

FUNCTION

Pre-AlarmEngine temperatureOil pressureOver/under voltageOver/under frequencyOver/under speedWarning & Electrical tripOver currentShort circuitErrorOver/under speedSpeed lossBattery lowBattery highMaintenanceOver currentShort circuitEngine stopCan busCharge alternator

Fail monitoringEmergency stopMultiple engage failFailed to startLow oil pressureHigh temperatureSpeed failureVoltageCharging failShutdownWarningControlsFuel and stop solenoidECU power and stopStarter motorAutomatic generator startPreheatExternal alarm hornEngine coolingIdle mode

SPECIFICATION

Parameter configuration via RS-232 serial communication; Log last 50 events & alarm information with measured values;Statistics records;Remote start/stop; Speed sensing from alternator voltage or magnetic pickup;Configurable 3 inputs and 6 outputs; ECU powers, ECU stop, STOP or fuel solenoid selection;Automatic transfer switching control and engine control; Adjustable start, load and stop timers.

Dimensions: 111mm*81mm*61mm Protection: IP65 at front panelOperating temperature: -20℃to 70℃Max. Operating current is 360mASender measurement: 0 to 1300 ohm

Panel cut-out: 81mm*70mmWeight: approximately 0.3kgDC battery supply voltage: 8 to 32VdcCT secondary: 5AAccuracy: 1%FS, resolution: 1 ohm

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AVRElectronic GoverningGlow plug controlCycle Cranking(MODBUS)NetworkingFault Historymanual start/stopAuto/remote startRegular TestAuto operation LEDManual operation LEDCommon Shutdown LEDCommon warning LEDFail to start LEDEmergency stop(local)Alphanumeric screenRemote start input active LEDAlarm reset Oil pressure Water Temperture Engine Speed Hours Run Number of Starts Battery Voltage Coolant Temperature 3PhaseL-L Voltage&Frequency 3phase Current Frequency kWh Apparent Power Active Power and Reactive Power Power Factor Per PhasekW, kWr Per Phase kVA Phase Voltage Output Power Grid Line Voltage Grid Phase Voltage Grid Frequency

Low Fuel Level High Fuel Level Low Oil Pressure High Water Temperature Failure to Stop Failure to Start Controlable start circles/times Overspeed Under&Over Voltage Under&Over Frequency Overcurrent Earth Leakage Reverse Power Reverse kWrLow Oil PressureLow Water TemperatureHigh Water TemperatureLow Water LevelLow/High Battery VoltageFailure to ChargeOvercurrentOverloadGenset Under/Over VoltageGenset Under/Over Frequencyunder/over SpeedHigh Engine TemperatureEarth LeakageSynchroscope(Independent Bus) Active and Reactive Power Control Synchroscope(Shared Bus) Synchronization Dector Peak Lopping

Automatic Transfer Hard Closed Transition Soft Closed Transtion Gen/Mains Breaker Gen/Mains Breaker Status Protection Speed/Voltage Control Power Indication Fuel&solenoid Valve Control Startor Control Preheating Mains Transfer Switch (Standard) Mains Transfer Switch (Emergency)Operating Temperature (-40℃-70℃) Ambient Temperature (-25℃-45℃) Humidity≤80%

Grid Over/Under Voltage Control Grid Over/Under Frequency Control Remote Start Output(Load/No-load) Optional Relay Output Remote Telecom Control with All Functions Engine Instrument Monitoring Altemator Output Instrument Monitoring Connection Point with All-around Setting For 6 Users 3 Users Input Connection Point LCD Light Control of Low Light Operation Environment Safe PIN CodeRS232/485 Interface Language Selection Multi-Language Function

MODEL

Standard Optional Impossible

PLC-920 PLC-7420

Control System function list

EP Series

WPS600D6 / WPS600D6S

Page 5: EP Series WPS600D6 / WPS600D6S - AC&CC · WPS600D6 / WPS600D6S Features: ... WPS600D6 WPS600D6S 3650 1420 2300 4782 4692 1700 2488 6389 Prime ... 50% clean water with 50% Perkins

WPS600D6 / WPS600D6SEP Series

Control System

PLC-7420

Digital, intelligent controlsystem allows easier operation.

FEATURES

Microprocessor control, with high stability and credibilityMonitoring and measuring operational parameters of themains supply and gensetIndicating operation status, fault conditions, all parame-ters and alarmsMultiple protections; multiple parameters display, likepressure, temp. etc.Manual, automatic and remote work mode selectable

Real time clock for time and date display, overall runtimedisplay, 250 log entries

Overall power output display

Integral speed/frequency detecting, telling status ofstart, rated operation, overspeed etc.Communication with PC via RS485 OR RS232 interface,using MODBUS protocol

PLC-7420 is an advanced control module based on micro-processor, containing all necessary functions for protection of the genset and the breaker control. It can monitor the mains supply, breaker control. and automatically start the engine when the mains is abnormal. Accurately measure various operational parameters and display all values and alarms information on the LCD. In addition, the control module can automaticallyshut down the engine and indicate the engine failure.

Page 6: EP Series WPS600D6 / WPS600D6S - AC&CC · WPS600D6 / WPS600D6S Features: ... WPS600D6 WPS600D6S 3650 1420 2300 4782 4692 1700 2488 6389 Prime ... 50% clean water with 50% Perkins

WPS600D6 / WPS600D6SEP Series

Engine Alternator Generator Set Fuel System Canopy

Exhaust System Cooling System Control Panel Voltages

● Water Jacket Preheater● Oil Preheater

Optional

● Winding Temperature Measuring Instrument● Alternator Preheater● PMG ● Anti-damp and anti-corrosion treatment● Anti-condensation heater

● Tools with the machine ● Low fuel level alarm● Automatic fuel feeding system● Fuel T-valves

● Trailer

● Oil with the machine ● Protection board from hotness

● Front heat protection● Coolant (-30°C)

● Remote control panel● PLC-920● PLC-7420● ATS

● 415/240V● 400/230V● 380/220V● 220/127V● 200-115V

Lubricating System

www.powerlinkworld.com

PowerLink reserves the right to make changes in model, technical sepcification, color, configuration and accessories without prior notice. Please contact the salesman before ordering.

EP Series / May.2013