epc overview
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EPC OVERVIEW
stands for Engineering, procurement and construction
EPC overview
EPC is gaining importance worldwide. It requires good understanding by the EPCC to return a profit
An EPC contract is a complex agreement. In a global context, EPC management is more complex.
EPC contract the contractor designs the installation, procures the necessary materials and builds the project, either directly or by subcontracting part of the work. In some cases, the contractor carries the project risk for schedule as well as budget in return for a fixed price, called lump sum or LSTK depending on the agreed scope of work.[1]
When the scope is restricted to engineering and procurement, this is referred to as an EP, E and P or E+P contract. This is often done in situations where the construction risk is too great for the contractor or when the owner does the construction
Comparison of EPC/EPCM
EPC company is able to manage all levels on site, with Construction as well
EPC contract is more critical and destined to the biggest companies - it is advantage indeed.
EPCM company is only managing build site as a Site Engineer (Supervisor on behalf of final customer.
EPCM contract is smaller type of contract than EPC, but safer for EPCM company
EPCM (engineering, procurement, and construction management
EPC (engineering, procurement, and construction )
IMPORTANCE OF EPC
An owner decides for an EPC contract for reasons that include
Reduced stress for owner easy work and growth of the company. Single point of contact for owner simplifies
communications. Ready availability of post-commissioning services Ensures quality and reduces practical issues faced in
other ways[clarification needed]
Owner protected against changing prices for materials, labor, etc.
Cost is known at the start of the project
Owner defines to the EPC contract :
Scope and the specifications of the plant Quality Project duration Cost The cost (the price to be paid to the
EPCC) is negotiated and finalised and paid in mutually agreed installments.
Functions
Engineering Functions
Initiation Planning Estimating ->
Request for Quote Design
Procurement Functions
Purchasing Expediting Receiving Invoicing
Construction Functions
Construction Schedule On-site Material Handling Building Activities On-site Client Communications Closing
Projects Success by the owner and the EPC contractor
Owner Defines Defines guarantees
well Defines scope and
quality very carefully Defines milestones
meticulously Defines LD/penalty
clauses Makes payment
terms very specific
EPC Contractor improves Adopts similar terms
and conditions as owner regarding quality, guarantee etc., for subcontracts/vendors
Do not keep terms open-ended
Coordinate vigilantly to reduce chances of errors at site.
Global arena
The EPCC must have data and expertise in all the required fields. Some important areas are
Local market conditions for materials and labour availability and capabilities
Local code, statutory etc., requirements
Availability of local supervisory personnel
Availability of local engineering services
Local and global subcontractor experience and performance
Cost Certainity & Owner Responsiblity
Cost certainty One main reason an owner may
prefer an EPC arrangement is "certainty of cost". An EPC contract binds the Contractor to deliver the project at a firm, predetermined price regardless of any increase in costs that the Contractor may incur after the contract is signed. However, changes to specifications initiated by the owner (better finishes for example) may be incorporated through a "change order". Here, the owner and the Contractor negotiate the price to make the changes and these changes/prices are recorded in the change order document
Owner responsibility To ensure quality, the
owner must select an experienced EPC contractor. A third-party or in-house consultant can verify the design of major structures and inspect the main equipment installations.
Changes in scope of work can affect project schedule, cost and risk. Such changes are the responsibility of the owner
EPC PROJECTS OVERVIEW
Oil & energy projects
Oil and Gas Project Categories
Carbon Capture and Storage Facilties (11) Offshore Field Development (Drilling-Subsea) (4
38) Offshore Production Facilities (127) Offshore Storage Facilities (1) Onshore Field Development (Drilling) (146) Onshore Production Facilities (112) Onshore Storage Facilities (7) Petrochemical and Chemical Refineries (128) Pipelines (57) Terminals (51)
Power and Energy Project Categories
Biomass/Energy Recovery Facilities (12) Carbon Capture and Storage Facilities (17) Coal-Fired Power Plants (75) Electrical Transmission and Distribution (21) Gas-Fired Power Plants (81) Geothermal Power Plants (4) Hydro Electric Power Plants (32) Nuclear Power Plants (127) Solar Power Plants (34) Wind Power (102)
Projects types
Alumina Refinery (3) Boiling Water Reactor
(BWR) (7) Coal Export Terminal (
1) Coal Seam Gas (2) Concentrators (2) Condeep (2) Condensate Field (9) Crude Oil Terminals (4
) Drill Rig (11) Drill Ship (1) Fertilizer Plants (1)
FPSO - Floating Production, Storage and Offloading (25)
LNG Terminal (13) Nickel Refinery (3)
FSO - Floating Storage and Offloading (4)
Gas Compression (1) Gas Field (73) Gas Processing (6) Gas To Liquids (GTL) Plants
(1) Heavy Lift Vessel (0) Jack Up Rigs (1) Jackets (9)
Projects Types
Offshore Wind Farms (11) Oil Field (99) Oil Refinery (59) Oil Sands (12) Onshore Wind Farms (13) Open Pit Mine (55) Photovoltaic (12) Pipelay Vessel (5) Pressurised
Water Reactor (PWR) (10) Semi-Submersible (13) Shale Oil and Gas (2 Slurry Pipeline (0)
Solar Thermal (6) Solar Thermal - Dish and Sterli
ng (1) Solar Thermal - Fresnel (0) Solar Thermal - Parabolic (5) Solar Thermal - Tower (3) Solids Handling Facilities (1) Steel Plants (1) SURF Systems (6) Tailings (1) Tension Leg Platform (TLP) (6) Underground Mine (29)