epm activities in dalian university of technology tingju li, tongmin wang, xingguo zhang, zhiqiang...

18
EPM Activities in Dalian University of Technology Tingju Li, Tongmin Wang, Xingguo Zhang, Zhiqiang Cao, Bin Wen, Qi Zhang and Jun-ze Jin School of Materials Science and Engineering Liaoning Key Laboratory of Special Processing of Raw Materials Dalian University of Technology, Dalian 116024, China Presentation Title

Upload: doreen-gardner

Post on 04-Jan-2016

214 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: EPM Activities in Dalian University of Technology Tingju Li, Tongmin Wang, Xingguo Zhang, Zhiqiang Cao, Bin Wen, Qi Zhang and Jun-ze Jin School of Materials

EPM Activities in Dalian University of Technology

Tingju Li, Tongmin Wang, Xingguo Zhang, Zhiqiang Cao, Bin Wen, Qi Zhang and Jun-ze Jin

School of Materials Science and EngineeringLiaoning Key Laboratory of Special Processing of Raw Materials

Dalian University of Technology, Dalian 116024, China

Presentation Title

Page 2: EPM Activities in Dalian University of Technology Tingju Li, Tongmin Wang, Xingguo Zhang, Zhiqiang Cao, Bin Wen, Qi Zhang and Jun-ze Jin School of Materials

Presentation Contents

Horizontal Continuous Casting of Tin-Phosphor Bronze Strip under travelling magnetic field

• Electromagnetic Purification of Aluminum Alloy under high frequency (20,000 Hz) magnetic field

• Synthesis and crystal structure of n-diamond from catalyzed carbon black under high static (10 T) magnetic field

Page 3: EPM Activities in Dalian University of Technology Tingju Li, Tongmin Wang, Xingguo Zhang, Zhiqiang Cao, Bin Wen, Qi Zhang and Jun-ze Jin School of Materials

Schematic view of horizontal continuous casting of bronze strip

Bronze strip

Graphite mold

Water cooling circulation

Magnetic generator

Furnace

Page 4: EPM Activities in Dalian University of Technology Tingju Li, Tongmin Wang, Xingguo Zhang, Zhiqiang Cao, Bin Wen, Qi Zhang and Jun-ze Jin School of Materials

Design of travelling magnetic generator

1. Induction Coils Design with Integer CARAM Method

2. Induction Coils Design with Seperate CARAM Method

Page 5: EPM Activities in Dalian University of Technology Tingju Li, Tongmin Wang, Xingguo Zhang, Zhiqiang Cao, Bin Wen, Qi Zhang and Jun-ze Jin School of Materials

Comparison of Magnetic intensity

1. Magnetic intensity with Integer CARAM Method

2. Magnetic intensity with Seperate CARAM Method

melt

melt

Page 6: EPM Activities in Dalian University of Technology Tingju Li, Tongmin Wang, Xingguo Zhang, Zhiqiang Cao, Bin Wen, Qi Zhang and Jun-ze Jin School of Materials

Comparison of Magnetic intensity

1. Magnetic intensity

with Integer CARAM Method

2. Magnetic intensity

with Seperate CARAM Method

melt

Page 7: EPM Activities in Dalian University of Technology Tingju Li, Tongmin Wang, Xingguo Zhang, Zhiqiang Cao, Bin Wen, Qi Zhang and Jun-ze Jin School of Materials

Comparison of Electromagnetic Force

1. Electromagnetic Force with Integer CARAM Method

2. Electromagnetic Force with Seperate CARAM Method

Page 8: EPM Activities in Dalian University of Technology Tingju Li, Tongmin Wang, Xingguo Zhang, Zhiqiang Cao, Bin Wen, Qi Zhang and Jun-ze Jin School of Materials

Comparison of Stirring Turbulance

1. Stirring Turbulance with Integer CARAM Method

2. Stirring Turbulance with Seperate CARAM Method

Page 9: EPM Activities in Dalian University of Technology Tingju Li, Tongmin Wang, Xingguo Zhang, Zhiqiang Cao, Bin Wen, Qi Zhang and Jun-ze Jin School of Materials

Comparison of Casting Surface

I = 0 A

I = 30 A; Integer CARAM Method

I = 30 A; Seperate CARAM Method

Page 10: EPM Activities in Dalian University of Technology Tingju Li, Tongmin Wang, Xingguo Zhang, Zhiqiang Cao, Bin Wen, Qi Zhang and Jun-ze Jin School of Materials

Comparison of Fracture Appearance

I = 0 A

I = 30 A; Seperate CARAM Method

左边 中心

中心 右边

左边

右边中心

中心

300×

300×

Page 11: EPM Activities in Dalian University of Technology Tingju Li, Tongmin Wang, Xingguo Zhang, Zhiqiang Cao, Bin Wen, Qi Zhang and Jun-ze Jin School of Materials

Comparison of Grain Structure

I = 0 A

I = 30 A; Seperate CARAM Method

Page 12: EPM Activities in Dalian University of Technology Tingju Li, Tongmin Wang, Xingguo Zhang, Zhiqiang Cao, Bin Wen, Qi Zhang and Jun-ze Jin School of Materials

Vertical Continuous Casting under high frequency magnetic field

Joul heat density (W/m^3)

Stirring turbulance Stirring freesurface (Meniscus)

Electromagnetic force (N/ m^3)

Temperature (K)

air

melt

air

melt

meniscus

Page 13: EPM Activities in Dalian University of Technology Tingju Li, Tongmin Wang, Xingguo Zhang, Zhiqiang Cao, Bin Wen, Qi Zhang and Jun-ze Jin School of Materials

Vertical Continuous Casting under high frequency magnetic field

Joul heat density (W/m^3)

Stirring turbulance

Temperature (K)

Page 14: EPM Activities in Dalian University of Technology Tingju Li, Tongmin Wang, Xingguo Zhang, Zhiqiang Cao, Bin Wen, Qi Zhang and Jun-ze Jin School of Materials

Presentation Contents

• Horizontal Continuous Casting of Tin-Phosphor Bronze Strip under travelling magnetic field

Electrimagnetic Purification of Aluminum Alloy under high frequency (20,000 Hz) magnetic field

• Synthesis and crystal structure of n-diamond from catalyzed carbon black under high static (10 T) magnetic field

Page 15: EPM Activities in Dalian University of Technology Tingju Li, Tongmin Wang, Xingguo Zhang, Zhiqiang Cao, Bin Wen, Qi Zhang and Jun-ze Jin School of Materials

Mechanism of Electromagnetic Purification

1. Two phase problem: metallic melt

nonmetallic inclusion

2. Lorenz force driven flow

3. Joule heating

J×Bmetallic melt

nonmetallic inclusion

Page 16: EPM Activities in Dalian University of Technology Tingju Li, Tongmin Wang, Xingguo Zhang, Zhiqiang Cao, Bin Wen, Qi Zhang and Jun-ze Jin School of Materials

Animations of Electromagnetic Purification

Page 17: EPM Activities in Dalian University of Technology Tingju Li, Tongmin Wang, Xingguo Zhang, Zhiqiang Cao, Bin Wen, Qi Zhang and Jun-ze Jin School of Materials

Animations of Electromagnetic Purification

Page 18: EPM Activities in Dalian University of Technology Tingju Li, Tongmin Wang, Xingguo Zhang, Zhiqiang Cao, Bin Wen, Qi Zhang and Jun-ze Jin School of Materials

Presentation Contents

• Horizontal Continuous Casting of Tin-Phosphor Bronze Strip under travelling magnetic field

• Electromagnetic Purification of Aluminum Alloy under high frequency (20,000 Hz) magnetic field

Synthesis and crystal structure of n-diamond from catalyzed carbon black under high static (10 T) magnetic field