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Equipment for maintenance and repair of quarry machinery EQUIPMENT for quarry machinery repair effective operation of your machinery

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Page 1: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

Equipment for maintenance and repair of quarry machinery

EQUIPMENT for quarry machinery repair

effective operation of your machinery

Page 2: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

Ab

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More than fifteen years of experience, leading positions in the production of HPH andequipment for quarry machinery repair - are making us the most reliable partner for you.

The “Siberian Technologies” company is founded by specialists with fifteen years of experience in engineering, production and implantation of complex solutions of maintenance and repair of large-sized quarry machinery. More than fifteen years we develop equipment which provides the effectiveness and safety of the mining, oil and gas industry. Our integrated solutions are also successfully implemented and used in the natural resources extraction and transport spheres.

Experienced engineers. The quality of work and products of any company are provided, first of all, by experience and knowledge of its employees. We appreciate it, so our design engineers are leading industry experts, well-known to many large industrial enterprises of the country.

Meeting the challenges. It helps us not just offer you a flexible end-product, but solve your particular problem on the basis of our technical solutions.

Installation. Education. Warranty. Service. We always produce the installation,

training, supervision and after-sales service of our equipment.

Feedback. It is important for us to know the opinion of the customer to make timely changes and improvements in our projects.

Who chooses us. We successfully supply the equipment for many major industrial enterprises in Russian Federation – OJSC «Alrosa», OJSC HK «Yakutugol'», JSC «Sahalinugol'», CG «Yantar'» and many more.

Distributor of leading companies - world leaders. Our company is the official distributor of such world famous companies like Parker Hannifin - the global supplier and manufacturer of hydraulics and pneumatics, Uniflex Gmbh - leader in p ro d u c t i o n o f e q u i p m e n t f o r t h e manufacture of HPH, Cormach Correggio Mashinery - italian manufacturer of equipment for the cargo tires repair, I n t e r t r a c o S PA - I t a l i a n f a c t o r y, manufacturer of HPH and fittings.

Head office:Sem'i Shamshinyh Str.,Novosibirsk, Russia, 630099.Tel.: +7(383)325-25-30

Page 3: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

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The main directions

High-pressure hoses

Equipment for the HPH production.

The equipment for the quarry machinery repair.

Production of high-pressure hoses both on the basis of catalog numbers machinery and according to individual specifications. We have an extensive database of catalog numbers of such equipment: Caterpillar, Daewoo, Demag, Dressta, Hitachi, Komatsu, Liebherr, Shantui, Terex, ChTZ, BelAZ etc.

Production and sales of components for HPH, fittings, couplings, all types of non-standard fittings. Fittings with the double lock “interlock” for particularly high pressures.

Equipment for the HPH crimping of the German company UNIFLEX - the world leader in the organization of production lines for manufacturing assembled HPH. Crimping, cutting, stripping, washing machines. The equipment for a full cycle of production of HPH.

We develop trolley jacks, tire changers, equipment for the removal and installation of the wheels, tilting engine stands for BelAZ machinery as well as imported machinery.

The products of “Siberian Technoligies” Ltd has passed all the established technical regulations of the EurAsEC

Customs Union, all the assessment procedures, and has a certificate of compliance with EP.

An official distributor of:

Parker® - a leading supplier of hydraulic, pneumatic and electromechanical systems and components.

Uniflex® - the world leader in HPH production equipment.

CERTIFICATE OF DISTRIBUTOR

Page 4: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

HYUNDAI

Why

choose

us

Why choose us

We stand behind the quality of our product, providing a warranty on HPH for 12 months.Such a long service life is provided by the highly professional and experienced personnel and by the quality of components used in the manufacturing as well.

Experience

The use of high-strength steel of SSAB company

The strength analysis system APM FEM

Experience with various machinery, the production of equipment for any needsfor all machinery

SSAB - swedish steel company, founded in 1978. It specializes in producinghigh-quality high-strength steels.

In the design process all equipment is subjected to strength analysis andsimulation modeling of aging. That is why our equipment is reliable and durable.

Warranty

MONTHS

Page 5: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

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Mobile tire changer series "SHM" - is a professional mining equipment, allowing effectively serve all sizes of large wheels in the range of 18.00-25 to 59/80-63 inches.

Due to the universality of its design, the stand is suitable for both the three-and five composite disks of dump trucks and forklifts with capacity from 30 to 360 tons of the world's leading manufacturers such as BelAZ, Caterpillar, Komatsu-HaulPak, Hitachi-Euclid, Liebherr, Terex, Volvo, Bell, John Deere and others.

Small weight and dimensions of the stands allow to use equipment in service territory without any additional work (don’t need to prepare service areas for repair and service).

* certified as «ШМ»

www.sibirteh.com

Mobile tire changer series «SHM»*

Patent

Page 6: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

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Range serviced tires inch:

Pressing force, tnf

Voltage, V / Power kW

Weight, kg

Dimensions (L x B x H), mm

Parameters

Under crane height (Hc), mm

short base (tippers)broad base (loaders)

Working pressure, bar

SHM70

70

380/1,5

1380

3315 х 3315 х 2720

5000

18.00-25 – 24.00-3523.5-25 – 37.25-35

700

Cylinder stroke, mm 300

Features tire changer series «SHM»

Versatility. Tire equipment made by Siberian Technology allows us to serve all range of OTR tires leading manufacturers, such as Belshina, Goodyear, Michelin, Bridgestone range from 18.00-25 to 59/80-63 inches. Setting the size of the tire can be made within a few minutes and is carried out manually.

Mobility. It is possible to move the tire changer within the service area because of compact dimensions and weight of the tire changer. You don’t need any additional work or capital costs to install the stand. You should place stand in any convenient operation place and attach it to the surface of the anchor bolts (4 pc) through holes in the base of the stand. To work needed only a flat stand surface, lifting gear and availability, to connect the power supply.

Performance. Powerful hydraulic cylinder provides reliable process of dismantling the tire dump. Pressing force is from 70 to 200 tons. It depends on the model of the stand. This equipment is able to dismantle tires which are working in the most severe climatic conditions (-25 to 40), and become attached with rusted wheels. Operation to replace example tires 33.00-51 lasts on average from 30 to 60 minutes. Force one operator.

Delicate relation to tires and disks. Works on dismantling and assembling the tires are very carefully conducted due to the design features of the equipment. Safety of tires, wheels, lock and side ring is guaranteed. This point entails not only the technical benefits, but also economic.

SHM200

200

380/3,7

4200

5368 х 5368 х 4475

7000

24.00-49 – 59/80-6337.25-35 – 70/70-57

700

500

Модель

SHM100

100

380/1,5

2027

3974 х 3974 х 2995

5300

18.00-25 – 36.00-5123.5-25 – 37.5-51

700

SHM150

150

380/2,2

2600

4634 х 4634 х 3773

6000

24.00-35 – 50/90-5735/65-33 – 50/80-57

700

300 500

www.sibirteh.com

Page 7: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

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The package includes:

Pumping station

HPHI with quick coupling

ModelPressure

Stage 2 / Stage 1, Mpa

PST2-M-380

PST3-M-380

PST5-M-380

Performance Stage 2 / Stage 1,

l / min

Power, kW

Dimensions, mm

Weight,kg

72,0/7,0

72,0/7,0

72,0/7,0

1,7/6,6

2,5/10,0

3,5/16,6

1,5

2,2

3,7

300х300х450

350х350х450

350х350х500

55

63

70

Model Inner diameter hose, mm

Outside diameter hose, mm

Workingpressure, Mpa

Breaking pressure, Mpa

HPHI6000 6 16,6 70 210

Reliability. Tire changer design combines superior performance, reliability, excellent performance, safety. Tire changer does not need complicated service.

Self-exciting grapple. Upper grapple tire changer is an integral part of the stand. This part is designed to capture, transport wheels, fixing it on the stand for later execution disassembly and assembly work. стенде для последующего выполнения разборочных и сборочных работ.

www.sibirteh.com

Platform for tire work (optional). The platform is a ladder platform, which is installed near the stand and gives the opportunity to climb the wheel for dismantling and assembling wheel.

Completeness. Standard tire changer is equipped with all necessary tools and equipment. It is possible to start the work on dismantling and assembly of large wheels immediately.

Tool set with increased contact area (optional). If the company uses non-original discs and rings (for example: made in China) with low specifications (properties of the metal and more) tire changer on request can be equipped with a set of specialized tools (for wheel spin elements) with increased contact area.

Page 8: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

Table using mobile tire changer series «SHM»

SHM100SHM70Width tire

inchWeight (tire and rim)

kg

21.00 - 35 82

75

930

1130

27.00 - 49 107

91

2000

1540

36.00 - 51 129

100

3760

1950

48/95 R57 151

121

5620

3620

55/80 R63 153

147

7090

5890

23.5 - 25

33.25 - 29

37.25 - 35

45/65 - 45

67.5/65 - 51

49.5/85 - 57

58/85 - 57

18.00 - 25 66

66

500

680

24.00 - 35 87

83

1090

1180

30.00 - 51 115

95

2670

1810

37.00 R57 136

108

4530

2850

50/90 R57 151

138

5760

5890

59/80 R63 154

154

147

154

156

160

7130

5850

5850

6160

5890

6980

26.5 - 25

35/65 - 33

40/65 - 39

37.5 - 51

50/80 - 57

55/85 R57

70/70 - 57

18.00 - 33 74

71

740

900

24.00 - 49 101

81

1540

1310

33.00 - 51 122

94

3000

1900

40.00 R57 143

113

5210

2000

53/80 R63 149

144

6350

4990

29.5 - 29

33.25 - 35

37.5 - 39

50/65 - 51

55.5/80 - 57

53.5/85 - 57

ШМ150 SHM200Tire sizeOTR

Wide base

Short base

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Page 9: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

«PSHM» series stationary tire changer - is the safest and fastest method of dismantling and mounting of tires of large-sized quarry machinery. The use of this tire changer allows to effectively serve the wheels in the range from 14.00-20 to 59/80-63 inches.

«PSHM» series tire changer helps to avoid any accidents (as possible) and reduce beading costs compared with the old methods of separation the tire from the wheel disk using bead breakers, mounts and sledgehammers.

Due to the versatility of its design, the tire changer is suitable for both threefold and fivefold wheel disks of dump trucks and loaders with carrying capacity from 30 to 360 tons from the world's leading manufacturers such as BelAZ, Caterpillar, Komatsu-HaulPak, Hitachi-Euclid, Liebherr, Terex, Volvo, Bell, John Deere and others.

Stationary tire changer,«PSHM» series

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Page 10: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

200

380

16 000

5700 х 2500 х 3900

18.00-25 – 36.00-5123.5-25 – 37.5-51

320

300

380

19 000

6300 х 2500 х 3900

24.00-35 – 59/80-R6337.25-35 – 50/80-57

320

The features of«PSHM» series tire changers

Versatility. Tire changing equipment allows to service the entire spectrum of large-sized tires of leading manufacturers such as Belshina, Goodyear, Michelin, Bridgestone in the range from 18.00-25 to 59/8063 inches. The tire changer's reconfiguration for particular tire size is remotely controlled by the operator from the control console.

Safety. The tire changer's design provides an unprecedented level of safety and protection of the operator. Due to automation of works on installation the wheel on the changer (rail loading), of works on dismantling and assembling the wheel, the possibility of work-related injuries is eliminated. It also removes the hard manual work. The operational control is performed remotely from the control console.

Gentle attitude to tires and disks. Due to the structural features of the tire changer, all works on dismantling and assembling the wheels are made carefully towards the tires disks, lock rings, upper and lower flanges, it prolongs their life, which entails not only the technical benefits, but also economic.

Productivity. Powerful hydraulic cylinders provide a reliable process of dismantling quarry tires. Pressing force allows to guarantee the dismantling of the tires that work under the harshest climate conditions (from -25 to +40) and become baked and rusted-on.

Reliability. The tire changer design combines superior specifications, reliability, excellent performance, safety, and does not require complex periodic maintenance.

Completeness. Tire changer in its standard version is equipped with all the necessary tools and equipment to immediately begin the work on the dismantling and assembling of large-sized wheels.

The range of serviced tires, inch:short wheelbase (dump trucks) long wheelbase (loaders)

Model

Stationary Stationary

Pressing force, tnf

Changer design

Operating pressure, bar

Power supply, V

Overall dimensions (L х В х Н), mm

Mass, kg

Parameters

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PSHM200 PSHM300

Page 11: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

Safety system. The Tire changer design due to the side fences represents the "safety cage", which helps to perform work on pre-charging tires up to 1.5 bar. Tire changers, that are otherwise constructed cannot provide such safety level. And all this takes place without damaging the expensive tires and elements of the press. Thus, there is no need to use any specialized "pre-charging tires cage.”

Jib crane for lifting and moving tires and wheels (optional). Tire changer may be additionally equipped with a console crane, which allows you to move elements of the wheels (tires, disks, lock rings and rim flap) on it. The standard load capacity is from 2 to 5 tons with manual or electrically driven movement of lifting mechanism along the jibs.

A remote radio control (optional). Tire changer can be operated both manually and with the help of radio remote control panel, which allows the operator to fully control the operation of the changer from any point. Thanks to this, the operator can walk around the changer and adjust the work in the process of dismounting/mounting the tire, during the assembly and disassembly of large-sized tires.

Lighting (optional). In order to ensure comfortable operation in the dark tire changer can be equipped with additional lighting.

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Page 12: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

21.00 - 35 82

75

930

1130

27.00 - 49 107

91

2000

1540

36.00 - 51 129

100

3760

1950

48/95 R57 151

121

5620

3620

55/80 R63 153

147

7090

5890

23.5 - 25

33.25 - 29

37.25 - 35

45/65 - 45

67.5/65 - 51

49.5/85 - 57

58/85 - 57

18.00 - 25 66

66

500

680

24.00 - 35 87

83

1090

1180

30.00 - 51 115

95

2670

1810

37.00 R57 136

108

4530

2850

50/90 R57 151

138

5760

5890

59/80 R63 154

154

147

154

156

160

7130

5850

5850

6160

5890

6980

26.5 - 25

35/65 - 33

40/65 - 39

37.5 - 51

50/80 - 57

55/85 R57

70/70 - 57

18.00 - 33 74

71

740

900

24.00 - 49 101

81

1540

1310

33.00 - 51 122

94

3000

1900

40.00 R57 143

113

5210

2000

53/80 R63 149

144

6350

4990

29.5 - 29

33.25 - 35

37.5 - 39

50/65 - 51

55.5/80 - 57

53.5/85 - 57

Tire sizeOTR

Tire width,inch

Weight (tire and rim),kg

Short wheelbase

Long wheelbase

Table of application «PSHM» series static tire changer

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PSHM300PSHM200

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Page 13: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

Truck tire changer«Cormach»

Truck tire changer «Cormach» - is a professional tire mounting equipment for mounting and dismounting tires of trucks, agricultural, road and industrial machinery with a disk diameter of between 14 and 56 inches.

It is suitable for use at the mining enterprises, operating both cargo machinery such as КамАЗ,

МАЗ, Scania, Volvo, Man, Mersedes-Benz and large-sized dump trucks BelAZ, Caterpillar, Komatsu, Bell, Volvo, Doosan Moxy, John Deere, Terex, Liebherr and others with carrying capacity from 30 to 55 tons.

Truck tire changers equipped with a remote control console that provides the most safe and effective performance of tire changers work.

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Page 14: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

Parameters Model

2 450

380

1 300

3 500

2 300

380

1 200

2 700

1,25-1,8 1,1

1,25-1,8 1,3-1,8

1 220 1 100

14-56 14-46 (up to 56 on request)

3,5-7 3,5-7

0-130 0-130

2731 х 1950 х 2260 2480 х 1780 х 2100

1 120 740

Diameter at rim seat, inch

The maximum wheel diameter, mm

The maximum wheel width, mm

Maximum wheel weight, kg

Maximum pressing force, kg

Power supply, W

Motor reducer capacity, kW

Hydraulic pump engine capacity, kW

Clamping device revolutional rate, rev/min

Operating pressure, bar

Dimensions (L x W x H), mm

Weight, kg

The features oftire changers «Cormach»

The changer is equipped with self-centering four-cam clip, working in two-speed mode in two directions of rotation and giving the opportunity to strengthen the wheels size of up to 56 ".

The cams are equipped with new sliding gear sectors, that allow to clamp any type of disc.

The hydraulic distributor is equipped with a valve that regulates the self-centering clamping operation force, which gives the opportunity to work with entire safety with the most "sensitive" discs.

Safety lever is equipped with a system that allows a quick change of the working operations (mounting and dismounting.

The movable working tool facilitates the work with the most solid tires. Changer is remotely controlled.

Tire changer allows to service large sized wheels 18.00-25; 23.5-25 without using extra equipment.

To service large-sized wheels sizes like 21.00-35; 24.00-35; 26,5-25; 29,5-25; 35 / 65-33 the tire changer must be additionally equipped with a «GR» series manual hydraulic bead-breaker.

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Page 15: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

Tire manipulator series «KG» is special equipment manufactured by Siberian Technology . This equipment is mounted on the wheel loader for the most safe and efficient execution of works on removal, installation, handling and movement of large wheel sizes from 18.00-25 to 59/80.

Priority principle of our company is to ensure maximum safety for technical staff. Engineering service of our company constantly interacts with our customers to identify the preferences and requirements and offers solutions for a more comfortable, safer and more efficient operation

Tire manipulator (wheel-puller) Series «KG»

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Patent

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Page 16: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

Safety. Safety grip and precise hydraulic steering ensure maximum safety at work of tire manipulator. The tire manipulator is able to work at repair facilities and open areas of mining. The operator can the following operations: wheel clamp, transportation, wheel turn from vertical to horizontal and vice versa, the displacement and tilt wheel. Cylinders fitted with grips to prevent hydraulic lock unclamping in case of a pressure system.

Performance. Tire manipulator design combines superior performance, reliability, scalability and safety. Tyre manipulator is able to withstand the toughest conditions, while demonstrating excellent performance.

Versatility. It is possible to install manipulator on loading equipment of all world producers suitable for the required specifications.

Wide model range. Tire manipulators are represented by a wide basic model range capacity from 1500 to 8000 kg and disclosure capture range from 686 to 4160 mm. For additional order it is possible to make revision of tire manipulator according to technical customer requirements.

High quality. When manufacturing tire manipulators used only high quality components: Specialized steel leading European manufacturer Ruukki (Finland) and SSAB (Sweden); hydraulic cylinders made in South Korea; components of the hydraulic lines (hoses pressure, pipe fittings, valves Distribution) production Parker (Germany).

Features tire manipulators series «KG»

Модель

Range serviced tires inch:

Load capacity, kg

Maximum opening, mm

Rotation of the wheel (2), degrees

Lateral displacement (4), mm

Parameters

Slope the manipulator (3), degrees

short base (tippers)broad base (loaders)

Minimum disclosure,mm

KG3800-35

1 500

2374

96

+/- 130

18.00-25 – 24.00-3523.5-25 – 37.25-35

686

KG3800-51

3 500

3326

92

+/- 150

18.00-25 – 36.00-5123.5-25 – 37.5-51

874

KG3800-57

5 500

3804

96

+/- 150

18.00-25 – 50/90-5723.5-25 – 50/80-57

800

KG3800-63

8 000

18.00-25 – 59/80-6323.5-25 – 70/70-57

Weight 1 150 3 500 4 000

+/- 20 +/- 20 +/- 20

800

4160

+/- 150

+/- 20

96

4 500

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Page 17: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

Multifuctionality.Tire manipulator performs the following functions: wheel clamps (1), the rotation of the wheel (2), lift, lateral displacement (4), boom angle forward / backward tilt arm (3). Manipulator can be controlled bus from the cab.

Basic functions of the manipulator

Rotation pawsThe wheel

Running total rocker Lateral offset

1 2

3 4

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Page 18: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

Tire manipulator based on a forklift.Convenient for operation in the repair box on the any area with a firm and level surface. Due to the small dimensions of the forklift tire manipulator has increased maneuverability and ensures more accurate positioning of the wheel.

Tire arm-based front-end loader.Convenient for operation in the open pit at area with a rough surface (soil, rock, stones). Becouse of power front loader tire manipulator has high maneuverability.

Features of different options chassis

Compatibility of the mounted equipment with loading equipment

Tire manipulator is possible to install on forklifts of various models, suitable specifications.

KG3800-35Forklift capacity 5 t. (Hyundai, Doosan, Komatsu)

Front loader operating weight from 11 t. (Dressta, Doosan, Caterpillar, Komatsu, Hyundai and etc.)

Forklift capacity 16 t. (Hyundai, Doosan, Komatsu)

Front loader operating weight from 28 t. (Dressta, Doosan, Caterpillar, Komatsu, Hyundai and etc.)KG3800-57

KG3800-63

Compatible handling equipmentModel

KG3800-51Forklift capacity 12-14 t. (Hyundai, Doosan, Komatsu)

Front loader operating weight from 20 t.(Dressta, Doosan, Caterpillar, Komatsu, Hyundai and etc.)

Forklift capacity 25 t. (Hyundai, Doosan, Komatsu)

Front loader operating weight from 30 t. (Doosan, Caterpillar, Komatsu and etc.)

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Parameters

The range of wheels

Load capacity, kg

Overall dimensions, mm

Weight, kg

18.00-25 - 24.00-35

2200

3240 х 3240 х 1480

300

24.00-35 - 37.00-57

7700

4000 х 4000 х 1650

500

37.00-57 - 55/80-63

16000

4650 х 4650 х 1800

800

The automatic grab formoving the wheels/tires

- strengthened stainless steel construction- automatic grab- wide range of wheels/tires

Automatic grab is designed to move the wheels/tires of large machinery with the help of lifting equipment in the repair center.It is used to set the wheels/tires on the vertical tire changer, storage and loading/unloading.

18

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Page 20: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

Eq

uip

me

nt

for

ma

ch

ine

ry li

ftin

g a

nd

dis

pla

yin

g

«DPAT» series hydraulic trolley jacksfor lifting of quarry mashinery

«DPAT» series hydraulic trolley jacks is a professional lifting equipment, main task is to lift large-sized machinery and equipment. It is used in removing and replacing large sized wheels on the machinery, repair and maintenance work on the running gear of quarry machinery.

Equipment is manufactured electrically driven. Different versions of the stem extension cords allows you to choose the best option for a particular type of lifting work.

The equipment is certified and complies with the requirements of technical regulations on the safety of machinery and equipment.

The availability of this equipment on an enterprise is a requirement of the No.116-ФЗ Federal Law “On industrial safety of hazardous production facilities”, July 21, 1997 (ed. by 04.03.2013 year).

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Page 21: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

70100150200

185195255295

620640710810

1250127013401440

375375375375

255255255255

Eq

uip

me

nt

for

ma

ch

ine

ry li

ftin

g a

nd

dis

pla

yin

g

«DPAT» series hydraulic trolley jackwith inbuilt extension screw.

The inbuilt screwed shaft extension, allows to increase the lifting height without using additional mechanical appliances;

The availability of floating support to reduce the radial load on the shaft;

Remote control (panel, cable length - 6 meters) to maximize the protection of operator;

Steel base of the jack provides durable and reliable design;

Polyurethane, cast-in-block wheels provide high maneuverability, better wear resistance and protect wheels from self-unbeading;

Adjustable, 2-position folding handle provides maximum control and comfort during the use.

Compact design, high agility and low weight allows the use of jacks in tight spaces, accurately placing their lifting position.

Model Lca,tf

Basicheight,

mm

Max.height,

mm

Rod stroke,mm

Extensionscrew stroke,

mm Power Source Control Weight,

kg

Electric drive, 380 VElectric drive, 380 V Electric drive, 380 V Electric drive, 380 V

Console, cable - 6mConsole, cable - 6mConsole, cable - 6mConsole, cable - 6m

20

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Page 22: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

55/25100/50100/50150/75

200/100

195175210270320

270320620635766

510615

130013191655

128+112150+145335+345341+343435+454

Eq

uip

me

nt

for

ma

ch

ine

ry li

ftin

g a

nd

dis

pla

yin

g

«DPAT» series hydraulic trolley jackwith a telescopic rod extension option

The telescopic rod ensures optimal combination of high load capacity and lifting height with comparatively small size;

The presence of floating support for reducing the radial load on the rod;

Remote control (panel, cable length 6 meters) to provide maximum protection of the operator;

The handle provides maximum control and comfort during the use.

Inbuilt protection valve to prevent a spontaneous load lowering at a hose rush, failure of the pump station or a problem with the power supply (electricity, air).

The steel base of the jack provides durability and reliability of the construction;

Polyurethane, cast-in-block wheels provide high maneuverability, better wear resistance and protect wheels from self-unbeading;

Compact design, high agility and low weight allows the use of jacks in tight spaces, accurately placing their lifting position.

Model Lca I/IIstage,

tf

Basicheight,

mm

Max.height,

mm

Rod strokeI + II stage,

mmPower Source Control Weight,

kg

Electric drive, 380 VElectric drive, 380 VElectric drive, 380 VElectric drive, 380 VElectric drive, 380 V

Console, cable - 6mConsole, cable - 6mConsole, cable - 6mConsole, cable - 6mConsole, cable - 6m

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Page 23: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

50100150200

175190250288

610610630680

1390139014401440

150;200;250200;250;300200;250;300200;250;300

300300300300

150 mm. 200 mm. 250 mm. 300 mm.

50 mm. 150 mm.

Eq

uip

me

nt

for

ma

ch

ine

ry li

ftin

g a

nd

dis

pla

yin

g

«DPAT» series hydraulic trolley jackwith lengthening bars, protection modules

Lengthening bars* provide discretely required lifting height;

The protection modules system (Optional) for cargo safety. Provides a secure load retention and prevents spontaneous lowering;

Remote control (panel, cable length 6 meters) to provide maximum protection of the operator;

The adjustable, 2-positioning folding handle provides maximum control and comfort during the use

The steel base of the jack provides durability and reliability of the construction;

Polyurethane, cast-in-block wheels provide high maneuverability, better wear resistance and protect wheels from self-unbeading;

Compact design, high agility and low weight allows the use of jacks in tight spaces, accurately placing their lifting position.

Lengthening bars and protection modules

Model Lca,tf

Basicheight,

mm

Max.height,

mm

Rodstroke,

mm

Additionalextender,

mmPower Source Control Weight,

kg

Hydroelectric driveHydroelectric driveHydroelectric driveHydroelectric drive

*-The base kit has lengthening bars 200 mm by default.

Console, cable - 6mConsole, cable - 6mConsole, cable - 6mConsole, cable - 6m

22

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Page 24: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

Adjustable Stand Series «TP» - is the safest way to maintain the lifted state of large mining equipment (dump trucks, wheel loaders, bulldozers, excavators, drilling rigs, etc.). The lifted state is important for the repair and maintenance of the chassis.

The standard range is represented by two types stands with different variants of the working height adjustment: hydraulic and mechanical. Stands kept supporting load of 30 to 150 tons, depending on the model. On request it is possible to produce stands, taking into account the technical requirements and customer requirements.

Adjustable stand «TP» for hanging mining equipment

Eq

uip

me

nt

for

ma

ch

ine

ry li

ftin

g a

nd

dis

pla

yin

g

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Page 25: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

2 options of regulation of the working height adjustment stand:

Hydraulic (adjustable height is regulated due to the hydraulic cylinder built in the corpus of the stand).

Mechanical (adjustable height is regulated due to screw-extender built in the corpus of the stand).

On the stand with a hydraulic drive required working height is fixed by fingers. As soon as the stroke is fixed at the correct height it is needed to relieve pressure in the hydraulic cylinder.

For effective and safety lifting of career machines it is important to use even quantity of adjustable stands. (2, 4)

It is very convenient to use special mechanical cart TTP-200 for more comfortable transportation of adjustable stands to repairing place

The body of stands have special handles for forks and eye bolts for attaching by a chain or codline. It is important for transportation of adjustable stands by using front and forklifts.

ModelCapacity,

tonCareer machines capacity,

tonWorking height,

mmWeight,

kg

TPG-55

TPG-130

TPG-240

TPG-360

30

70

80

120

30-55

30-136

30-240

30-360

Stroke, mm

685-1370

685-1370

685-1370

685-1370

285

285

285

285

160

170

220

255

TPM-55

TPM-130

TPM-240

TPM-360

30

50

100

150

30-55

30-136

30-240

30-360

662-1002

662-1002

662-1002

662-1002

340

340

340

340

161

Hydraulic adjustable stands

Mechanical adjustable stands

The characteristics of adjustable stands «TP»

Eq

uip

me

nt

for

ma

ch

ine

ry li

ftin

g a

nd

dis

pla

yin

g

24

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Page 26: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

500

1790 х 940 х 10551 010226

500

1646 х 982 х 10001 225245

Parameters

Eq

uip

me

nt

for

ma

ch

ine

ry li

ftin

g a

nd

dis

pla

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g

The device for dismounting themain transmission gearbox (rear axle) ofdump trucks “BelAZ” LCa 30-55 tons

The mechanized device is intended for removing, installation, and movement the main transmission gearbox (rear axle) of dump trucks “BelAZ” 7540, 7545, 7547, 7555 of various modifications.

For dismounting the main transmission gearbox (rear axle) the device is rolled up to the rear axle of a dump truck, using the inbuilt hydraulic jack roll up the grab to the main transmission gearbox and fix with the gripping collet.

The fastened gearbox is to be detached from the rear axle and transported to the tilting engine stand for repairs.

The availability of this equipment on an enterprise is a requirement of the No.116-ФЗ Federal Law “On industrial safety of hazardous production facilities”, July 21, 1997 (ed. by 04.03.2013 year).

Model

Load capacity, kg

List of serviced equipment

Overall dimensions, mmThe maximum height of gripping, mmWeight, kg

The PGP-55 Deviceduring an operation

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Page 27: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

305

1230 х 1550 х 1170

––

305

1230 х 1550 х 1170

315

1230 х 1550 х 1320

––

0,75380

Об

оруд

овани

е д

ля п

од

ъём

а и

вы

веш

ивани

я т

ехн

ики

23

Th

e r

ea

r a

xle

an

d H

PT

re

pa

ir a

nd

ma

inte

na

nc

e e

qu

ipm

en

t

Tilting engine stand for dismantling and assemblage the main transmission gearbox(rear axle) of dump trucks BelAZ LCa 30-55 tons with a device for the differential gear train repair.

The stand is intended to facilitate works on maintenance and repair the main transmission gearbox (rear axle) of dump trucks “BelAZ” 7540, 7545, 7547, 7555 of various modifications.

The gear unit with manual and electric drives allows to rotate the fixed gearbox for 360 Degrees, thereby greatly facilitating the works of dismantling and assembling.

The availability of the locking mechanism provides the most safe and effective way of the main transmission gearbox repair.

At the base of the stand there are bores for anchor bolts fixing for permanent installation in a required place.

The availability of this equipment on an enterprise is a requirement of the No.116-ФЗ Federal Law “On industrial safety of hazardous production facilities”, July 21, 1997 (ed. by 04.03.2013 year).

The Tilting engine standSKGP during an operation

Parameters Model

Stationary Stationary Stationary

Manual Manual Electric

Design

List of serviced equipment

Rotation driveIntake power, kWVoltage, VDimensions (L x W x H), mm

Weight, kg

BelAZ 7555 BelAZ 7555BelAZ 7540BelAZ 7545BelAZ 7547

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Page 28: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

––

1550 х 720 х 1030

315

0,75380

1550 х 720 х 1030

325E

qu

ipm

en

t fo

r m

ac

hin

ery

lift

ing

an

d d

isp

layi

ng

BelAZ 7540; BelAZ 7545;BelAZ 7547; BelAZ 7555;

BelAZ 7540; BelAZ 7545;BelAZ 7547; BelAZ 7555;

The tilting engine stand for dismantling andassembling HMT of dump trucksBelAZ LCa 30-55 tons

The stand is intended to facilitate works on maintenance and repair of hydromechanical transmissions (HMT) 3+1, 5+2, 6+1 dump trucks BelAZ 7540, 7545, 7547, 7555 of various modifications.

The gear unit with manual and electric drives allows to rotate the fixed HMT for 360 Degrees, thereby greatly easing the works of rear axle gearbox repair and service .

The availability of the locking mechanism provides the most safe and effective way of the hydromechanical transmission repair.

At the base of the stand there are bores for anchor bolts fixing for permanent installation in a required place.

The availability of this equipment on an enterprise is a requirement of the No.116-ФЗ Federal Law “On industrial safety of hazardous production facilities”, July 21, 1997 (ed. by 04.03.2013 year).

Parameters Model

StationaryDesign

List of serviced equipment

Rotation driveIntake power, kWVoltage, V

Dimensions (L x W x H), mm

Weight, kg

Stationary

Manual Electric

The Tilting engine standSKGM during an operation

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Page 29: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

1050-900

87020

26

3039,3

Eq

uip

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nt

for

the

re

pa

ir a

nd

ma

inte

na

nc

e o

f th

e r

ea

r a

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an

d H

MT

Parameters Model

Parameters Model

Parameters Model

Device for removing of HMT friction clutches

Device for assembling and disassembling ofHMT friction clutches

Device for removing the input shaft of HMT

The device is intended for the dismantling of gearbox friction clutches and a small-scale mechanization mean, during various repair and maintenance works on the parts, planted with an interference fit. It has hydraulic drive.

The availability of this equipment on an enterprise is a requirement of the No.116-ФЗ Federal Law “On industrial safety of hazardous production facilities”, July 21, 1997 (ed. by 04.03.2013 year).

The device is intended for mechanization of works on assembling and disassembling of HMT friction clutches.

The availability of this equipment on an enterprise is a requirement of the No.116-ФЗ Federal Law “On industrial safety of hazardous production facilities”, July 21, 1997 (ed. by 04.03.2013 year).

The device is intended for the dismantling of the input shaft of HMT. It has hydraulic drive.

The availability of this equipment on an enterprise is a requirement of the No.116-ФЗ Federal Law “On industrial safety of hazardous production facilities”, July 21, 1997 (ed. by 04.03.2013 year).

Force, tfGripping range, mmMaximum gripping depth, mmWeight, kg

Force, tfWeight, kg

Force, tfWeight, kg

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Page 30: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

30-55

275

200

+/- 20

90-136

280

350

+/- 20

130-240

465

600

+/- 20

Eq

uip

me

nt

for

the

re

pa

ir a

nd

ma

inte

na

nc

e o

f D

MC

an

d s

usp

en

de

rs

«PC» Series device for removing and installingDMC and suspenders of dump trucks.

The device is intended for gripping, removal, installation and moving dumping mechanism cylinders and pneumatic-hydraulic suspenders of dump trucks with the load capacity from 30 to 240 tons of the world's leading manufacturers such as BelAZ, Caterpillar, Komatsu-HaulPak, Hitachi-Euclid, Terex, Liebherr and others.

It is to be installed on the arm of a forklift loader with the help of the runway for loader's forks.

The device made in the form of the slip hook type.

The gripping clutches are driven by an inbuilt hydraulic cylinder, which provides a rigid fixation of the cylinder.

The hydraulic system is autonomous and driven by a manual hydraulic pump.

The availability of this equipment on an enterprise is a requirement of the No.116-ФЗ Federal Law “On industrial safety of hazardous production facilities”, July 21, 1997 (ed. by 04.03.2013 year).

Parameters Model

Type of equipment

Load capacity, kg

Serving equipment load capacity, t

Gripper tilt angle, degrees

Weight, kg

Hinged, quick-release

PC-240 device duringan operation

PC-130 device

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Page 31: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

The stand is intended to facilitate works on maintenance and repair of suspenders and dumping mechanism cylinders of dump trucks with load capacity from 55 to 240 tons, depending on the model.

The availability of the locking mechanism provides the most safe and effective way of dumping mechanism cylinders and suspenders repair.

Serving machinery load capacity, t

DriveIntake power, kW Voltage, V

Dimensions (L x W x H), mm

Weight, kg

Electric0,75380

55-136

Serving equipment load capacity, t

Weight, kg

Equipment type

Drive

Dimensions (L x W x H), mm

120

Stationary

Manual

836 х 550 х 1109

30-55

1385 х 1015 х 1540

540

136-240

Electric Electric0,75380

-

-

55-360

-380

Eq

uip

me

nt

for

the

re

pa

ir a

nd

ma

inte

na

nc

e o

f D

MC

an

d s

usp

en

de

rs o

f d

um

p t

ruc

ks

The inbuilt gear unit with manual and electric drives allows to rotate the fixed cylinder, thereby greatly facilitating the works of repair and maintenance of DMC and suspenders.

At the base of the stand there are bores for anchor bolts fixing for permanent installation in a required place.

The tilting stand for disassembling andassembling DMC and suspenders.

Parameters Model

Parameters Model

30

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15000

3555 х 1826 х 7943230

2,2

20000

4400 х 2170 х 7975200

150+/– 6° +/– 6°+/– 8°+/– 5°

+/– 8°+/– 7°

4,25

+/– 58°

150

Eq

uip

me

nt

for

rep

air

an

d m

ain

ten

an

ce

DM

C a

nd

su

spe

nd

ers

The self-propelled device for dump truckmotor-wheel gearbox removal and installation.

Self-propelled hydraulic module allows an exact positioning of equipment for dump trucks such as motor-wheel gearbox, suspension cylinders, DMC, hydro-pneumatic accumulator etc.

On the table working surface there are bores for attaching additional equipment.

The steering wheel is equipped with a diesel engine (Ecological class IV), actuating the hydraulic pump.

Additional hydraulic ports allow to attach additional hydraulic equipment.

Remote radio control, allows the operator to control the module operation from any location.

Parameters Model

Load capacity, kgLifting height, mmDesk rotation, degreesLongitudinal tilt, degreesTransverse tilt, degrees

The steering system Drive Turning radius, mRotational angle, degreesDrive wheelDimensions, mm

Weight, kg

HydraulicHydraulic

Supersize with polyurethane tread

The manufacturer reserves the right to make any changes and improvements to the design of the product.

Universal devices for a self-propelled module

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Page 33: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

Th

e e

qu

ipm

en

t fo

r re

pa

ir a

nd

ma

inte

na

nc

e o

f m

oto

r-w

he

el g

ea

rbo

x

The advantages HATZ engine in comparison with theCummins in a self-propelled device «TSMK».The progress does not stand still and, as an innovative company, we keep pace with the times. We are pleased to let you know about the modern HATZ diesel engine, that is used in our new projects. Until now we have been using engines of the «Cummins» company, but they did not respond all the requirements for operations in enclosed spaces.

Engine HATZ, L-Series

Engine Cummins QSB 3.3

Two essential qualities determine the economic efficiency of HATZ diesel enginesLow fuel consumption and incomparable long service life (up to 18000 running hours)

HATZ diesel engines are designed for a long service life. The high quality of used materials guarantees it. Maintenance and service of the HATZ engine would not be a problem even for nonspecialists. Noise protection performance of the HATZ «Silent Pack» engine is the most quiet standard engine in its class. HATZ world's first industrial diesel engine with the inbuilt automatic protection. Equipped with additional heating device with an automatic heating timer. Distinctive features: gear wheels for driving camshafts, extra hydraulic pumps, that are driven directly from the crankshaft, fan drive with mechanical automatic shutdown, automation of engine protection, reducing startup fuming.

Under extreme climatic conditions HATZ engines show an especially high reliability. This is largely conditioned by air cooling. Air is everywhere, it does not freeze or evaporate.

For many years, HATZ is a leader in eco-friendly diesel engines production. It has international environmental certification, meeting the requirements of UNECE Regulation No.24-03. HATZ studies have reached particular success in decreasing noise and reducing the emission of harmful substances in exhaust gases.

Economy

Durability and an endurance

Reliability & dependability

Environmental friendliness

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Page 34: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

Eq

uip

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nt

for

rep

air

an

d m

ain

ten

an

ce

of

DM

C a

nd

su

spe

nd

ers

3500

2823 х 1400 х 1880

700

570-1800

Universal clamping device for removal/+installation of the front assembled wheel hubs

Designed to facilitate the safe and efficient removal and replacement of components, such as high mounted drives in “Cat” bulldozers, Cat 797 differentials and front assembled hubs in majority of dump trucks models BelAZ, Cat, Komatsu, Terex, Liebherr, Kress и Hitachi.

Adjusted in accordance with the various components.

The device is connected to the additional hydraulic ports of the loader or to the hand pump.

Parameters Model

Load capacity, kg

Dimensions (L x W x H), mm

Weight, kg

Operating weight of the loader, t

Gripping diameter, mm

not less than 5, depending on dismantled aggregates

TSMK-PZS device during an operation

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Page 35: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

1850 - 2500

830

Th

e e

qu

ipm

en

t fo

r re

pa

ir a

nd

ma

inte

na

nc

e o

f m

oto

r-w

he

el g

ea

rbo

x

Universal clamping device for removal/installationof the cylinders, suspenders, struts, DMC,hydro-pneumatic accumulators.

Universal clamping device is intended for gripping, removing, installation and moving of the suspender's cylinders, struts, DMC, hydro-pneumatic accumulators, used in conjunction with TSMK-PNU. Could be combined with TSMK-PNU and bolted to TSMK-PNU.

Telescopic outreach adjustment.

Adjustable wire cables for gripping cylinders of different diameters.

Secure load capacity is 1850 kg at maximum outreach.

Parameters Model

Load capacity, kg

Outreach, mm

TSMK-PZU deviceduring an operation

TSMK-PZU device

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Page 36: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

1060-2605

+/– 20°

3000

Th

e e

qu

ipm

en

t fo

r re

pa

ir a

nd

ma

inte

na

nc

e D

MC

an

d s

tru

ts

Universal inclinable clamping device forremoval/installation of the cylinders, suspenders,struts, DMC, hydro-pneumatic accumulators.

Universal inclinable clamping device is intended for gripping, removing, installation and moving of the suspender's cylinders, struts, DMC, hydro-pneumatic accumulators.

The device is bolted to a self-propelled module and connected to additional hydraulic ports TSMK.

It can also be attached to a forklift loader with a connection to its hydraulic system.

Secure load capacity is 3000 kg at maximum outreach.

Parameters Model

Load capacity, kg

Gripping height, mm

Gripping rotational angle, degrees

PNU device duringan operation

PNU device

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Page 37: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

Adjustment range of stops, mm

Dimensions (L x B x H), mm

Weight, kg

TSMK-PDE

2066 х 1908 х 341

390

12500

1130 - 1680

Th

e e

qu

ipm

en

t fo

r re

pa

ir a

nd

ma

inte

na

nc

e o

f m

oto

r-w

he

el g

ea

rbo

x

Universal clamping device for electric wheel-type engines is intended for removing and installation of wheel engines on trucks and loaders.

The clamping device is bolted to a self-propelled hydraulic module

The clamping device comes complete with chains and stretching screws for an electric wheel motors secure fit.

Designed for AC and DC wheel motors of GE series (GE776, GE788, GE787).

Parameters Model

Universal clamping device for DumpTruck electric wheel-type engines

Load capacity, kg

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Page 38: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

Parameters110-136

1630 х 1405 х 950no less 20

9220-240

1800 х 1550 х 1050no less 25

12,5

1100 1300 Th

e e

qu

ipm

en

t fo

r re

pa

ir a

nd

ma

inte

na

nc

e o

f D

MC

an

d s

tru

ts

The device for removing and installationof the motor-wheel gearbox of dump trucks

It is intended for mechanization of labor-intensive processes of the removing and installing the motor-wheel gearbox of a dump truck.The device is a hinged equipment, which is installed on the front loader lift arm.

Rolls and reels provide the free rotation of the rear wheel hub and motor-wheel gearbox housing for easy assembling and disassembling of the electric motor-wheels

Load capacity of serviced equipment, tLoad capacity, tDimensions L x H x W, mmOperation weight of a loader, tWeight, kg

PSMK device duringan operation

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Page 39: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

130-136700 х 630 х 545

176

Parameters

130-1361550 х 1025 х 570

114

Parameters 220-240

1700 х 1025 х 570123

Manual––

1320 х 1030 х 1548266

Electric0,75380

2771320 х 1030 х 1548

Eq

uip

me

nt

for

rep

air

an

d m

ain

ten

an

ce

of

mo

tor-

wh

ee

l ge

arb

ox

The device for removing and installationof the traction electric motor-wheel gearbox

The device for removing and installing the first-rowcarrier of a motor-wheel gearbox

The Tilting engine stand for dismantling andassembling of the main transmission differential

It is intended for mechanization of labor-intensive processes of the removing and installing the electric motor-wheel gearbox of a dump truck.The device is a hinged equipment, which is installed on the loader's forks.

It is intended for mechanization of labor-intensive processes of the removing and installing of the first-row carrier of a motor-wheel gearbox of a dump truck.The device is a hinged equipment, which is installed on the loader's forks.

The stand is designed to facilitate works on maintenance and repair of the main transmission differential of dump trucks BelAZAt the base of the stand there are bores for anchor bolts fixing for permanent installation in a required place.

Parameters Model

Load capacity of serviced equipment, tDimensions L x H x W, mmWeight, kg

Load capacity of serviced equipment, tDimensions L x H x W, mmWeight, kg

Design

List of serviced equipment

Rotation driveIntake power, kWVoltage, V

Dimensions, mmWeight, kg

StationaryBelAZ 7540, BelAZ 7545BelAZ 7547, BelAZ 7555

BelAZ 7540, BelAZ 7545BelAZ 7547, BelAZ 7555

Stationary

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ParametersModel*

736

2500

1700

6500 3500

1800 2200

6500

380

2500

ЯМЗ-240

Th

e e

qu

ipm

en

t fo

r IC

E r

ep

air

2200

6500

The tilting engine stand for engines dismantlingand assembling

The stands are intended for assembling and dismantling the ICE of dump trucks and front loaders during the overhaul.

Stands are made in the fixed version with horizontal rotating frame with mountings for the ICE.

The rotating frame turning carried out by means of gear reducers which, in their turn, are driven by a powerful electric engine.

The rotating frame is fixed by means of the lock bars in 12 possible positions for certain works at an angle in the range of 180 degrees.

At the base of the stand there are bores for anchor bolts fixing for permanent installation in a required place.

Type/model of ICE

Load capacity, kg

Characteristics

Type of equipment

Weight, kg

The electric motor with an electromagnetic brakeManual

Stationary with the bores for an anchor fastening

* Manufacturing stand under the mounting dimensions of the customer is possible

The tilting engine stand for dismantling and assembling of engines of dump truck Komatsu HD785-5 during the operation

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Oth

er

de

vic

es

ВПТЦ50

50176 х 964 х 384

285

ВПТЦ100 ВПТЦ150 ВПТЦ250 ВПТЦ400

100340 х 1015 х 460

2160

150360 х 1050 х 500

2290

250500 х 2000 х 600

41100

400–4–

NRG-8 hand pump for field repairs /PST1-M-380 /PST3-M-380 pump stations with electric drive for workshop

ВПТЦ400

ВПТЦ100

Parameters Model

The track pin ejector

The track pin ejector is a specialized equipment for replacing worn-out pins, bushings, track seals with a force of 50, 100, 150, 250, 400 tons;

Decreases the complexity of the process, without any mechanical damage of units and parts, without the use of welding, gas cutting devices;

The equipment can also be used as a press for pressing in and out the details with an interference fit in the joints.

Drive

Applied force, tfOverall dimensions, mmThe number of props, piecesWeight, kg

Extension lead

Pins and bushings pressing-in adapter

Pins ejection adapter

Complete sets of pins areavailable on request for aspecific machinery

ВПТЦ50 device duringan operation, T170

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24,5

5465 х 790 х 100

24,5

5465 х 790 х 100

32,5

5500 х 890 х 100

5500 х 1200 х 100

42

201025-51

825-49

7

Oth

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PSB-11000

750 x 2035265 - 1260

-340

The hydraulic device for wheelhubs of dump trucks removing

The device for beading the tire off the disc

The device for removal/installationof bulldozer armor

The device is intended to remove dump trucks “BelAZ” wheel hubs. The device is attached to the stud pins of the hub with screws or bolts. It has hydraulic drive.

It is intended for preliminary separation of large-sized tire bead off the disc. It is additional equipment to the cargo tire changer Cormach.

It is used for all tires of quarry machinery with 5-composite rims with bore sizes ranging from 25 "to 49" dump trucks with load capacity from 30 to 90. Particularly relevant at operation of tubeless tires (23,5-25; 29,5-25; 35/65-33).

Designed for the safe removal/installation of bulldozer armor. It has a 360° rotating table for the exact location of the armor. Easily operated by one person.

Parameters Model

Parameters Model

Parameters Model

ListOf serviced equipmentApplied force, tfDimensions, mmWeight, kg

BelAZ 7540BelAZ 7545BelAZ 7547 BelAZ 7555 BelAZ 7513

Applied force, tfThe serviced wheels range, inchWeight, kg

Load capacity, kgPlatform size mmPlatform height, mmDimensions, mmWeight, kg

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23/1095/85

20

–––

50–

106

35770 х 172 х 300

42

50––

Oth

er

eq

uip

me

nt

The device for ejecting the steering knucklekingpin of front axle of dump trucks BelAZ

The device for ejecting pins from middle andrear hydro-pneumatic suspender bracket.

The device is intended for ejecting the steering knuckle kingpin of front axle of dump trucks BelAZ with load capacity from 30 to 240 tons

The device is mounted on the front axle using a frame crane or forklift.

The availability of this equipment on an enterprise is a requirement of the No.116-ФЗ Federal Law “On industrial safety of hazardous production facilities”, July 21, 1997 (ed. by 04.03.2013 year).

The availability of this equipment on an enterprise is a requirement of the No.116-ФЗ Federal Law “On industrial safety of hazardous production facilities”, July 21, 1997 (ed. by 04.03.2013 year).

Parameters Model

List of serviced equipment BelAZ 7540; BelAZ 7545;BelAZ 7547

BelAZ 7555

BelAZ 7513

BelAZ 7540BelAZ 7545BelAZ 7547

BelAZ 7530

Applied force, tfDimensions, mmWeight, kg

Serviced equipmentApplied force, tfDimensions, mmWeight, kg

Serviced equipment

Applied force, 1/2, tfThe stroke 1/2, mmWeight, kg

Parameters Model

Parameters Model

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Multifunctional reboring-fusingsystems AVANTECHNO 411/611

The reboring-fusing system Avantechno is a high-tech multi-functional equipment for performing coaxial boring and restoring cylindrical parts and openings in the range of 22 to 600 mm.Due to its small size and weight, all maintenance work can be performed directly at the location of the machinery and equipment in any position without affecting performances, thereby saving time and money that would be needed for the dismantling, transportation and attracting additional labor.

Scope of application of boring, reboring-fusing system:• cylindrical apertures repair;• restoration of bearing cages landing places;• Simultaneous coaxial boring of spaced apart holes at a distance of 2.5 meters;• cutoff turning lug bosses and lobes;• grooving for unclasping circlips;• drilling, thread cutting;• restoration of landing places for gear bearings, pivots etc.;• recovery saddles of crankshafts and camshafts;• restoring the engine cylinder;• interior and exterior fusing;• trimming surfaces and grooving channels for circlips;• exterior handling;

The equipment is ready for immediate use, as is equipped with everything necessary to perform the processing, and is compatible with almost all the welding machines MIG / MAG systems with euro connections.

Made in Bulgaria Declaration of conformity

This equipment is produced in Bulgaria by "Dynamo Sliven" company, using high-quality components, which enables us to provide 24 months warranty.

Products of "Avantehno" CJSC has passed all the established technical regulations of the EurAsEC Customs Union, the assessment procedures, and has a certificate of conformity EP

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Page 45: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

836 - 1121

362

296 Ø10

0

650328

371

0-450

0-0,5

250

0,01/H7

3000

-30 до +40

40

2000

170/300

Ø 42 - Ø 400

Ø 42 - Ø 400

max Ø 45

Ø 20

2000

Ø 40

1800+2200

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AVANTECHNO 411Mobile reboring-fusing system (Ø 42 mm - Ø 400 mm*)

Main characteristicsReboring and fusing-up: Ø 42 mm - Ø 400 mmOptions:Reboring: Ø 22 mm - Ø 50 mmCutoff turning: Ø 50 mm - Ø 380 mm

Boring barOperating stroke: 250 mmRotation speed: 0-450 rev/minInput: 0-0,5 mm/rev

Temperature mode-30 °C to +40 °C

PowerVoltage: 220 VMax. power consumption: 3.0 kW

Features- DC motor with permanent magnets- Upgradeable boring bar- The depth of reboring/fusing is limited by boring bar length only- Caliper is mounted by 3-points-welding- Blind bores repair- The use of cutting tools of all manufacturers

Standard setElectromechanical aggregateAggregate remote controlNetwork cable 220VAggregate transportation standCentering deviceBoring bar Ø40 mm component, length 1800 mmBoring bar Ø40 mm component, length 2200 mmBoring bar Ø20 mm one-piece, length 2000 mmGrips 40/20 mmPlugs for caliperRotation drive plugTransmission drive plugCutter holder Ø8 mm (for cutter rhombus 6 mm)Centering plugs Ø20 mmIndicator bracket Ø8 mmStopper screw with the flat end M5x5Main caliper assembledAdditional caliper assembledCaliper mounting clutch 3Plug to adjust the position of caliperDial gauge 0,01 mmIndicator bracket Pin gage assembly Incisive plate (rhombus 6 mm) holder Ø10 mmIncisive plate (rhombus 6 mm)Cutter support assembly Ø105 mm to Ø230mm Cutter support assembly Ø200 mm to Ø400mm Telescopic fusing shaft, length 1800 mmCurrent-supplying tipNozzle Extension lead for fusingGas nozzleCable-hose for connection to semiautomatic welder 3m

setset

Full specificationsDiametersBoring bar diameter, mm

Boring bar length, mm

Internal rebore, mm

Internal fuse, mm

Drill diameter, mmProcessing parameters

Boring bar rotation speed rev/min

Boring bar input, mm/rev

Continuous input stroke, mm

Boring depth

Processing accuracy, mm/tolerance zone

Rotation drive, W

Drive supply, W

DC motor with permanent magnets

GeneralMaximum intake power, W

Temperature mode, ° C

Weight, kg

OptionsBores reboring

Ø Ø22 mm - 50 mmTrimming, groovingfrom 50 to 380 mm

* Standard kit

Set 4020

End D40

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844 - 1219

377

316 Ø13

0

698331

389

0-300

0-0,5

60

300

2500

-30 до +40

50

250

2000

300

Ø 62 - Ø 600

Ø 62 - Ø 600

Ø 60

2,0+2,0+1,0

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Main characteristicsReboring and fusing-up: Ø 62 mm - Ø 600 mmOptions:Reboring: Ø 35 mm - Ø 70 mmCutoff turning: Ø 40 mm - Ø 450 mm

Boring barOperating stroke: 300 mmRotation speed: 0-300 rev/minInput: 0-0,5 mm/rev

Temperature mode-30 °C to +40 °C

PowerVoltage: 220 VMax. power consumption: 2.5 kW

AVANTECHNO 611Mobile reboring-fusing system (Ø 62 mm - Ø 600 mm*)

Features- DC motor with permanent magnets- Upgradeable boring bar- The depth of reboring/fusing is limited by boring bar length only- Caliper is mounted by 3-points-welding- Blind bores repair- The use of cutting tools of all manufacturers

Standard setElectromechanical aggregateAggregate remote controlNetwork cable 220VAggregate transportation standCentering deviceBoring bar Ø60 mm component, length 1000 mmBoring bar Ø60 mm component, length 2000 mmMain caliper assembledAdditional caliper assembledCaliper mounting clutch 3Flange reinforcing the caliper (star) Ø350mm - Ø600mmPlug to adjust the position of caliperDial gauge 0,01 mmIndicator bracketPin gage assemblyIncisive plate (rhombus 6 mm) holder Ø10 mmIncisive plate (rhombus 6 mm)Cutter support assembly Ø130 mm to Ø250 mm Cutter support assembly Ø200 mm to Ø600 mm Telescopic fusing shaft, length 1800 mmTransient plugs and fusing shaft pullerCurrent-supplying tipNozzle Extension lead for fusingGas nozzleCable-hose for connection to semiautomatic welder 3mSpecial keys

setset

set

set

Full specificationsDiametersBoring bar diameter, mm

Boring bar length, mm

Internal rebore, mm

Internal fuse, mm

Drill diameter, mmProcessing parameters

Boring bar rotation speed rev/min

Boring bar input, mm/rev

Boring bar input (Max.) mm/min

Continuous input stroke, mm

Boring depth

Rotation drive, W

Drive supply, W

DC motor with permanent magnets

GeneralMaximum intake power, W

Temperature mode, ° C

Weight, kg

Full set weight, kg

OptionsBores reboring

Ø Ø35 mm - 70 mmTrimming, groovingfrom 75 to 450 mm

* Standard kit

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Brief description of technological process

The main advantage of this technology is the ability to work directly on the production location of the repaired unit. The technology involves removing only the defective unit - to provide access to the recovered bore.

1. Fixing of the centering set by welding or in any other possible way. Centering set, depending on the type of the repaired part, installed on both sides of the bore, or (when reboring bores, that are spaced apart) at the end faces of these bores. Due to its design the centering kit allows you to change the position of a boring bar, that is passing along the entire length of the restored surface.

2. Alignment of the boring bar is carried out by with the measuring tool on the least worn-out bore (opening side) or any other basic surfaces.

3. Calipers are fixed to the already centered boring bar, and after adjusting the position and length of the lugs, a bearing surface is fixed by welding, whereupon the centering set is deleted.The unit is rigidly fixed on one of the calipers and its weight does not affect on the accuracy of technological operations.

4. Setting the Cutter in the boring bar.

5. Reboring of an opening to eliminate ovality or to the desired diameter.

6. Fusing-up. For fusing the boring bar is replaced with a dielectric shaft with fusing head, which is connected to the semi-automatic welding device with a special adapter cable. The used gas mixture consists of 80% argon and 20% carbon dioxide. For semi-automatic welding device the mixture is supplied directly through the gearbox or through the mixer from two tanks containing separately argon and carbon dioxide. The process of required amount of metal layers deposition is performed automatically with the welding semiautomatic device, and the facility provides rotation and longitudinal movement of the fusing head. The hardness of the resulting layer is 20-30 HRC, depending on the strength of the welding current, the fusing head rotation speed and welding wire feed.

7. The reboring. After the fusing process the boring bar is installed again and rough hole boring is performed. After rough boring the current diameter of the hole is determined by the measuring instrument and, using a dial gauge, the cutter adjusted to the desired final diameter of the bore.

8. Measurement. At last we need to perform a control measurement of the diameter of the hole, dismantle the boring bar, and a support unit, and then cleanup the workpiece surface from welding residue.

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Photo of the actual operation

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Page 49: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

Mo

bile

oil

dis

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nse

r

MOD - Mobile oil dispenser

One of the model projects on the basis of the container 20 feet

Field repairs is a necessity for construction, mining, logging, and many other enterprises. For this task there are mobile workshops on the chassis of different cars and workshops on the basis of the containers 10, 20 or 40 feet.

The container is placed in close proximity to the place of work of special equipment and performs the pumping/filling oil and antifreeze. The container can be connected to the electrical and pneumatic networks on site, or it can be made completely autonomous.For this purpose it is equipped with a compressor and a generator. The oil distribution is produced from 200 l barrels or container can be equipped with fixed tanks at will of the customer. If the container is equipped with stationary tanks - POL supply can be carried by tank trucks.

The dealer certificate

Company

«Siberian Technologies»Ltd is the official dealer of«Pressol» Ltd

Auto repair shops and containers are manufactured according to your needs and desires using only high qualitymaterials and equipment.

®Our oil dispensing system uses the Pressol company equipment, made in Germany.

®Pressol Products took all the established technical regulations of the Customs Union of the EurAsEC assessment procedures, and has a certificate of compliance with EP

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rPossible complete setThe piston-type pump for motor oil dispensingThe piston-type pump for transmission fluid dispensingThe piston-type pump for hydraulic oil dispensingThe double-diaphragm transporting pump for antifreeze dispensingThe double-diaphragm transporting pump for discharged liquidsThe piston-type pump for consistent grease dispensingInertia reel for transmission fluid dispensingInertial reel for motor oil dispensingInertial reel for hydraulic oil dispensingInertial reel for consistent grease dispensingInertial reel for antifreeze dispensingInertial reel for airInertial reel for discharged liquids pumping outInertial reel for pumping out discharged liquids in the containerThe dispensing gun with flowmeter for transmission fluidThe dispensing gun with flowmeter motor oilThe dispensing gun with flowmeter hydraulic oilThe dispensing gun without flowmeter consistent greaseThe dispensing gun without flowmeter antifreezeFilter unit for hydraulic oilFilter unit for motor oilHand chain hoist with trolley 500 kgStandard beam (monorail) 18m for hand chain hoistScrew-type compressorContainer decorationTechnical door (for access to the production chamber)Common doorFire point standBox for an absorbentBox for the ragsContainer for collecting spillage and waste clothStage heater for a barrelAntifreeze dispensing systemThe grease lubricant dispensing system for containers 20 kg

Pressol equipment

The piston-type pump. The Pressol are most reliable industrial piston pumps. They are designed for long and uninterrupted operations. The large diameter of the air pump port provides an efficient air supply for prolonged operations without icing.

Coils. Strengthened coil are designed to be used in difficult conditions, double metal frame, strong hermetically sealed spring, that is not affected by external factors.

Diaphragm pump. The double diaphragm pumps with pneumatic drive are high-performance and unpretentious, they are intended for pumping discharged hydraulic liquids from quarry machinery systems.

Dispensing guns. Dispensing guns with electronic flowmeter are intended for use in difficult conditions. Fluid flow control allows to perform works better and more thriftily.

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5050

100100100200200

7272727272

130130

2529,747,153,770,2122148

150200100150250150250

1177157015402309384847127854

289340278328435383483

130130178178180247247

505050

100100150150200200300

26,130,443,063,786,778,0113127169284

100150300150300150300150300300

502754

15071426285126515302301660329425

7272727272

130130130130160

263313463357507310460385535530

Po

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Unilateral action cargo cylinder

Bilateral action cargo cylinder

Intended for lifting loads at mounting and dismantling and repair work.

Unilateral action, spring-returning rod.

Possibility of using in any spatial position.

Basic models can be equipped with 3 types of supports:

Type A - high stationary support;

Type B - stationary support with the increased area of the working surface;

Type C - floating support, allowing to reduce the radial load on the rod.

Intended for mounting/dismantling, repair and other works, including those in simultaneous systems of lifting and lowering objects in a variety of industries.

Possibility of using in any spatial position.

Model with load capacity of 100 tf and more are equipped with a safety valve.

Basic models can be equipped with 2 types of supports:

Type B - standard stationary support

Type C - floating support, allowing to reduce the radial load on the rod.

Model Force, tf

Rod stroke,mm

Working oil3volume, cm

Cylinderheight, mm

Cylinder externaldiameter, mm

Supportdiameter, mm

Weight,kg

Model Force,tf

Rod stroke,mm

Working oil3volume, cm

Cylinderheight, mm

Cylinder externaldiameter, mm

Weight,kg

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50100100150150200

157024093848562747127854

33,066,682,9109140170

200150250250150250

727272-

130130

130170170210245245

95130130130160190

505050

100100100

78511781963143121453575

9,010,014,019,022,027,0

100150250100150250

606060707070

250300400279329429

140140140195195195

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Unilateral cylinder with the locking nut

The thread along the entire length of the rod and nuts for mechanical fixing of the rod in the raised position

the load fixing is possible within the stroke length. Unilateral action, spring-returning rod.

Intended for vertical lifting only.

Basic models can be equipped with 2 types of supports:

Type B - standard stationary support

Type C - floating support set

Designed for lifting and holding the load in an elevated position for a long time, providing safe operation.

The load fixing is possible within the stroke length.

Unilateral action, spring-returning rod.

Aluminium сylinders is significantly lighter than steel cylinders of the same capacity

High corrosion resistant.

Permitted for use in the gassy areas of high fire risk.

Model Force, tf

Rod stroke,mm

Weight,kg

Cylinder externaldiameter, mm

Rod diameter,mm

Platformdiameter, mm

Oil volume,3cm

Aluminum cylinder with the locking nut.

ModelForce,

tf Rod stroke,

mm Cylinder

height, mm Cylinder external

diameter, mm Rod diameter,

mmOil volume,

3cm Weight,

kg

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303030505050

100100100

5,06,07,07,09,0

10,015,01922

5010015050

10015050

100150

220442662393758

1175770

15422308

110110110140140140195195195

148198248150200250173223273

5,611,322,235,856

109,8143,5400

1,11,83,35,07,4

14,019,0

113,0

1515151515151515

12244775

118231302736

426080

100137180200408

52576066707988

192

Po

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Unilateral aluminum cylinder

Low unilateral-acting cylinder

Aluminium сylinders is significantly lighter than steel cylinders of the same capacity.

Powerful lifting equipment

Unilateral action, spring-returning rod.

The corrugated surface of the rod prevents the cargo sliding.

Indispensable for working in confined spaces, when there is no possibility to use cargo lifting devices, for working at height or underwater, and when there is need to move the equipment for long distances.

High corrosion resistant.

Permitted for use in the gassy areas of high fire risk.

Perfect for use in cases where extremely low height and maximal possible shaft output are particularly important.

Extensively used for maintenance, constructional welding components positioning, mounting/dismantling and repair works. Unilateral action, spring-returning rod.

The corrugated surface of the rod prevents the cargo sliding.

Possibility of using in any spatial position. Low dimensions and weight

ModelForce,

tf Rod stroke,

mm Operating

3 volume, cmCylinder

height, mmCylinder external

diameter, mmWeight,

kg

ModelForce,

tf Rod stroke,

mm Operating

3 volume, cmCylinder

height, mmCylinder external

diameter, mmWeight,

kg

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15,715,721,358,5

105,9

173229162235235

5,76,37,8

27,949,0

50100507575

808098

218275

112224150615

1113

8,931,456,9

105,9105,9

308378410335435

5,76,37,8

27,949,0

150250250150250

70176218275275

133584

108911311885

Oth

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ModelForce,

tf Rod stroke,

mm Operating

3 volume, cmCylinder external

diameter, mmCylinder

height, mmWeight,

kg

ModelForce,

tf Rod stroke,

mm Operating

3 volume, cmCylinder external

diameter, mmCylinder

height, mmWeight,

kg

The unilateral-acting hollow rod cylinder

The bilateral-acting hollow rod cylinder

The hollow rod allows to use the cylinder as a power element in a variety of mechanical devices for armatures and cables tensioning, pressing in/out of parts that are set with an interference fit on long shafts and for lifting and moving of cargoes, etc.

Model line GCP Unilateral action, spring-returning rod.

Considerably increases the speed and efficiency.

Possibility of use in any spatial position.

The hollow rod allows to use the cylinder as a power element in a variety of mechanical devices for armatures and cables tensioning, pressing in/out of parts that are set with an interference fit on long shafts and for lifting and moving of cargoes, etc.

Model line GCP-W - bilateral action, hydraulic-returning rod. Considerably increases the speed and efficiency.

In operating mode the rod achieves a significant pulling force during the return stroke.

Possibility of use in any spatial position.

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5

10

12

15

20

25

30

50

4,5

6,6

7,8

8,6

11,7

18

19,5

27

127

150

154

150

145

150

150

180

70

80

60

60

60

104

259

289

460

460

804

829

1040

120 х 114 х 194

135 х 122 х 220

135 х 122 х 236

150 х 127 х 250

150 х 127 х 250

175 х 175 х 270

175 х 175 х 280

210 х 185 х 270

5 / 3,5

10 / 7

16 / 11,2

20 / 14

28

46

65

95

345

390

320

300

140 х 170 х 740

140 х 170 х 800

195 х 225 х 900

240 х 260 х 860

Po

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Autonomous jack

Rack jack

Integrated pump with a removable handle allows you to quickly and efficiently work on heavy loads lifting

Equipped with handles for carrying and installing for operations.

Intended to lift loads during mounting and alignment of heavy equipment, machines, car maintenance and repair etc.

The mechanical action principle - ratchet - ensures complete autonomy and safety in operation, providing a load fixing during and after the lift.

Possibility of lifting loads with the upper support, that has a corrugated surface, or low intercepting, allowing to lift the cargo, even if there is only a small gap is available.

Ratchet gears are protected from dirt and water with a metal casing.

Equipped with two handles for carrying.

Model Force, tf

Rodstroke,

mm

Screwstroke,

mm

Operatingvolume,

3cm

Dimensions,kg

Weight,kg

Modelload capacity on support/

on intercepting,tf

Liftingheight,

mm

Dimensions,kg

Weight,kg

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2

3

2

3

2

3

2

2

5

5

10

10

0,9

1,3

3,1

3,7

6,7

8,8

17-120

17-120

25-250

25-250

30-380

30-380

80

80

160

160

230

230

2/3

2/3

2/3

2/3

2/3

2

3

5

8

10

1,6

2,3

4,3

6,1

9,6

17-120

140

270

300

380

80

120

160

210

250

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Self-centering mechanical puller

Self-centering mechanical puller

Screw-driven pullers intended for dismantling and disassembling of equipment components with an interference fit and in a limited space.

There are 2 construction types: twin-claw for operations in limited spaces; triple-claw - to provide a reliable gripping.

Self-aligning leverage system provides quick installation, a hard grip and safe operation. It also helps to avoid possible distortions during the dismounting works.

Made of light-alloy metals, which reduces the device weight and dimensions.

Screw-driven pullers intended for dismantling and disassembling of equipment components with an interference fit and in a limited space.

There are 2 set types: twin-claw for operations in limited spaces; triple-claw - to provide a reliable gripping.

Self-aligning leverage system provides quick installation, a hard grip and safe operation. It also helps to avoid possible distortions during the dismounting works.

Strong forged grips ensure a long service life.

Model Amountof grips

Externalgripping

diameter, mm

Grippingdepth, mm

Weight,kg

Force,tf

Model Amountof grips

Externalgripping

diameter, mm

Grippingdepth, mm

Weight,kg

Force,tf

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Page 57: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

10

20

35

50

100

150

150

150

150

150

180

280

280

360

650

240

400

420

520

1000

13,5

36,8

46,7

85,3

104

5

5

15

15

23

30

100

100

250

250

360

200

220

220

250

250

300

550

15-160

15-160

35-380

35-380

66-460

190-890

6,2

5,2

23,3

26

39

87

2

3

2

3

3

3

Me

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Hydraulic pullers

Self-centering pullers Self-centering pullers

Powerful hydraulic pullers are intended for the dismantling of various parts and components (pulleys, gears, bushings and etc), with an interference fit with diameter up to 1000 mm.

There are 2 construction types: twin-claw for operations in limited spaces, triple-claw

External hydraulic drive for maximum operation safety.

Equipped with tips that allows to work with shafts of various shapes and pivot openings.

Grips have two openings for fixing of the traverses, which allow to change the depth and diameter of the puller gripping.

Hydraulic pullers are intended for the dismantling of various parts and components (pulleys, gears, bushings and etc), with an interference fit

Self-centering construction

External hydraulic drive for maximum operation safety.

Fixable grips positions over the whole operating range of diameters.

SGC3-15/250 Model has hooks on both sides of grips that allows to pull the parts with the gripper using the outer or inner diameter.

Model Force, tf

Rod stroke,mm

Grippingdepth, mm

Swing,mm

Weight,kg

Recommendedpump

Model Force,tf

Amount ofgrips

Rod stroke,mm

Externaldiameter, mm

Grippingdepth, mm

Weight,kg

Recommendedpump

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Page 58: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

8

12

270

381

95-220

120-290

85

85

122

118

50

60

25

28

6,5

8

6

8

12

20

30

55-220

57-230

103-270

190-360

190-360

90-330

100-350

90-375

210-520

225-550

70

85

85

111

111

94

122

118

160

155

45

50

60

80

98

23

25

28

40

50

13

11

14

20

20

10

10

10

27

27

22

25

29

33

38

7,4

8,2

10,9

34,7

46,7

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Pullers with integrated drive

Collar puller with integrated drive

Integrated pump with removable foldable handle, rotating at 360 °, allows to perform dismantling works quickly and efficiently.

Self-centering construction

There are 2 construction types: twin-claw for operations in limited spaces and triple-claw

To compensate the distance between the rod and the part, power unit can be moved along the axis with stopper fixing.

There is an integrated safety valve in the internal cavity of the puller power element for overload protection.

The parts are covered in anti-corrosion coating.

Spring-returning rod

The pullers with integrated drive are supplied in ergonomic and durable plastic cases.

The multifunctional pullers with integrated drive allow application of traction directly, to the bearing inner ring, so the load is not transmitted through the rolling elements, thereby minimizing the risk of damaging the bearing.

Collar design provides secure grip in the case where the shape of the part does not allow to use the ordinary puller.

There is an integrated safety valve in the internal cavity of the puller power element for overload protection.

Integrated pump with removable handle, rotating at 360 °, allows to perform efficient dismantling works.

There are two build possibilities: with a collar or with 2-3 grippers.

To compensate the distance between the rod and the part, power unit can be moved along the axis with stopper fixing.

The parts are covered in anti-corrosion coating.

Spring-returning rod

The pullers with integrated drive are supplied in ergonomic and durable plastic cases.

А В СModel Force,

tf

Grippingdepth,

mm

Externalgripping

diameter, mm

Rodstroke,

mm

Drive characteristics, mm Grippin characteristics, mm Weight,

kg Screwstroke

Screwdiameter

Roddiameter

Model Force,tf

Grippingdepth,

mm

Externalgripping

diameter, mm

Rodstroke,

mm

Drive characteristics

Screwstroke, mm

Screwdiameter, mm

Rod diameter,mm

Weight,kg

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Page 59: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

А,mm

В,mm

С,mm

D,mm

E,mm

F,mm

30

30

30

19,5

17,5

10,5

8

12

8

8

12

8

6

8

6

44-280

85-300

110-210

44-280

85-300

110-210

70-206

29-186

52-150

140

140

140

140

720

720

34

270

260

130-150

270

260

130-150

240

230

130-150

Me

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Puller-presser

The unique "3 in 1" design of puller-presser allows to use a single instrument for pressing the parts on and removing parts (internal as well as external gripping) quickly and safely.

The puller-presser is perfect for installation and removal of a wide range of parts including bushings, wheels, bearings, gears and rollers.

Double acting pump module provides a force for both pressing on and removing the parts planted with an interference fit;

The unique clutches design allows to perform operations on removal and pressing-on parts without their dismounting and replacement;

Triple-claw construction provides secure gripping

Puller centering mechanism with an internal gripping provides uniform load distribution, eliminating slipping grips off the removed part;

Integrated Safety valve provides security and protects the operating mechanisms against damage; provides a permanent operation at the nominal pressure, which extends the service life of the device.

Model Operation type Force,tf

Weight,kg

pressing-on

pulling(external grip)

pulling(internal grip)

pressing-on

pulling(external grip)

pulling(internal grip)

pressing-on

pulling(external grip)

pulling(internal grip)

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Page 60: Equipment for quarry machinery repair 2016 EN Experience The use of high-strength steel of SSAB company The strength analysis system APM FEM Experience with various machinery, the

50

100

69/1150

381/1219

651/559

1066/863

450-1120

305-915

2590

3015

550

580

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Transportable pullers

Powerful hydraulic puller with high-strength steel grips are intended for dismounting large-sized (up to 1219 mm diameter) parts

The frame on wheels with a puller and a pumping station mounted thereon can be easily moved to the workplace, and electric (SGP-100 Model) or hydraulic (SGP-50 Model) lifting mechanism provides puller elevation to the required height.

SGP-100 Model has a twin-claw construction and is equipped with a safety chain. The grips height adjusting is performed with the help of inbuilt electric motor.

SGP-50 Model is a self-centering puller with a hydraulic returning rod and quickly reinstallable grips.

Model Force,

tfExternal gripping

diameter min./max., mmGripping depth at min./max.

part's diameter, mmCenter

height, mm Length,

mm Weight,

kg

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6,97

11,5122638

600007

16003000

007214000

2/702/702/702/702/702/70

13/2,813/2,813/2,813/2,890/1590/15

108х432х135160х715х155130х585х170106х608х170245х650х320258х838х282

7001000200035008000

16000

11,5122640

160030007200

14000

2/702/702/702/70

13/2,813/2,890/1590/15

130х585х170106х608х170245х650х320285х838х282

200035008000

16000

2,357,3257

1,11,11,11,11,11,1

700700700700700700

757575757575

6,31418,36

1417

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Manually driven pumps

Pneumatic pumping stations

Models of hydraulic pumps with the letter «V» are intended to be used with double acting cylinders.

Manually driven hydraulic pump should be bought in a case when the fully independent portable source of high pressure for hydrotool work is needed. Manually driven pumps have a robust construction, easy to be moved, small effort on the handle - all this contributes to comfortable work.

Intended for use as a hydraulic power source for hydraulic tools and equipment with precise regulation and control of the pressure and fluid supply at small dimensions and weight of the pump station: for driving tools and vehicle maintenance equipment, rail transport, on flammable and explosive industries, wherever the application of the electric drive is prohibited.

Each model is made with an integrated replaceable air filter and safety valve.

Oil hose connection port - 3/8" NPTF, air hose connection port — G1/4"

Model Nominal tank

volume,3cm

Effective tankvolume,

3cm

Pressure Stage1/Stage 2,

mPa

Output Stage 1/3Stage 2, cm /

double stroke

Overalldimensions (ВхLxH),

mm

Weight,Kg

Model Tank volume,l

Nominal input,l/min

Electric motorcharacteristics

Noise level,db

Weight,kg

Manual pump with 3-position hydraulic distributor

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5050555563636868

7070707070707070

0,60,61,21,22,42,433

1010202040406060

720720720720720720720720

4,54,56,56,59999

0,750,751,51,52,22,23,73,7

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Electric pumping stations

Electrical pumping stations are double-stage pumping stations for hydraulic tools with unilateral and bilateral operations provide cargo lifting and holding and return of the rod.“Manual” electric pumping stations model is equipped with three-position manual distributor. “Solenoid” electric pumping stations model is equipped with three-position electromagnetic distributor. The tank volume of the electric pumping stations can be increased by request (10, 20, 40, 60).

Model Pressure,

bar Output,l/min

Electric motorcharacteristics Effective

tank volume,l

Weight,Kg

1 Stage 2 Stage 1 Stage 2 Stage kW rev./min

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www.sibirteh.com

Address:Sem'i Shamshinyh Str.,Novosibirsk, Russia, 630099.Tel.: +7(383)[email protected]

The contents of this publication are under copyright of “Siberian Technologies” Ltd and it cannot be reproduced, even partially, on any print or electronic publications without the conforming permission. “Siberian Technologies” Ltd reserves the right to make any changes and improvements in product design without the prior notice.