equipment - ionbond · large portfolio of materials multilayer coatings innovative etching...
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THE SURFACE ENGINEERS™
EQU IPMENT
The broadest offering in Coating Equipment
PVD PACVD
cutting
forming
components
PVD Technology
The RoadRunner – a versatile high-volume machine
The RoadRunner is Ionbond´s response to the tool manufacturer´s continuous demand for higher productivity and innovation. The design is based on years of experience and best practice in the operation of coating equipment in Ionbond´s own coating centres.
The RoadRunner is the most flexible plat-form, ideally suited for full-scale develop-ment of new coatings. It can be configured with round or planar cathodes or a mix thereof and additional sputter sources.
Best system for high-volume manufacturing
milling inserts, round shank tools and hobs
Molds and dies Large portfolio of materials Multilayer coatings Innovative etching technology
L4 and M4 series –the tooling workhorse
The L4 and M4 series of PVD coaters have been established for years as the most robust high-throughput planar cathode sys-tems for round shank tools, hobs, inserts, molds and dies. The ease of use and low maintenance requirement make them the ideal platforms for smaller coating centres.
Large coating portfolio Quick process and material change Smooth coating surface Robust design for 24 /7 utilization Ultra-small footprint
RoadRunner
L4 and M4
State of the art PVD, CVD, and PACVD Technology
CVDPACVD
cutting
forming
components
CVD Technology
PACVD Technology
Bernex™ BPXpro CVD
Bernex™ CVD systems are used by all major manufacturers of cemented carbide inserts. They are increasingly used for forming and molding dies. Since their introduction in the 1970s they have proven their reliability in hundreds of installations worldwide. Full computer control, process integration, and safe handling make the Bernex™ series the most modern and reliable CVD machine on the market.
Industry standard system 3-D process for complex geometries and
difficult to reach surfaces Large portfolio of coating materials Several chamber sizes for optimal
load conditions High productivity, low maintenance
PACVD 650
The PACVD process produces low-tempera-ture DLC coatings for multiple purposes such as low-friction coatings for components, wear protection on cutting tools used for exotic metallic and composite materials, molds for plastic injection and decorative coatings on luxury goods.
Extremely smooth surface Hard and scratch resistant Tunable hardness Resistant to chemicals and corrosion
Bernex™ BPXpro CVD
PACVD 650
Engineering and process support
Ionbond equipment comes with ready-to-use process recipes for standard processes. Custom processes, hardware opti-mizations and custom-designed systems are developed together with the customer to exactly meet requirements for the application. Even years after the installation Ionbond´s engineers are there to support the investment.
The broadest offering in coating equipment
Ionbond´s equipment division offers the largest coating technology portfolio. Dedicated CVD and CVA process equipment as well as PVD and PACVD equipment is used in several industries to enhance the wear, friction and temperature properties of tools and components.
Used by numerous customers as well as in Ionbond´s 40 coating centres the systems prove reliability every day. They are engineered for highest productivity and low maintenance while offering the flexibility of fast material and process changes to accommodate mixed portfolios of coatings.
Fully automated process control Modular systems Upgradeable
Quality and after-sales service assured
Ionbond holds ISO 9001 certification and is an approved supplier to a number of world-leading companies in many industries. Ionbond constantly works on improving its equipments to enhance productivity and lower-the-unit cost of coated products.
CVA Technology
Bernex™ CVA ALUVAP
As a further development of the CVD plat-form the CVA system is dedicated for the diffusion coating of super-alloy components that are subject to hot corrosion. The Ber-nex™ CVA system is used for the alu min-izing of such components like hot-section turbine blades of aircraft engines and land- based gas turbines.
3-D process reaches cooling channels Environmentally friendly process Low waste disposal cost Bernex™ CVA ALUVAP
THE SURFACE ENGINEERS™
You make it first, we make it last
Models
Mat. sources
Volume
Max. load
Dep. temp
Typ. coating
Applications
Models
Volume
Max. load
Dep. temp
Typ. coating
Applications
Models
Volume
Max. load
Dep. temp
Typ. coating
Applications
Models
Volume
Max. load
Dep. temp
Typ. coating
Applications
RoadRunner
4 Planar Arc ¹
or
12 Round Arc ¹
plus
2 Magnetron
ø 710 × H 600
500 kg
AlCrN ² plus
BPXpro 750L
ø 650 × H 1000
600 kg
ALUVAP 1100BL
ø 1050 × H 950
800 kg
PACVD - 650
ø 800 × H 650
400 kg
< 200 °C
L4
4 Planar Arc
ø 700 × H 1000
500 kg
BPXpro 750S
ø 600 × H 725
600 kg
ALUVAP 440BL
ø 750 × H 1000
600 kg
M4
4 Planar Arc
ø 650 × H 600
500 kg
BPXpro 530L
ø 390 × H 925
400 kg
ALUVAP 190BL
ø 470 × H 950
400 kg
M2
2 Planar Arc
ø 460 × H 600
300 kg
BPXpro 530S
ø 390 × H 725
340 kg
780
9 Round Arc
ø 780 × H 710
1000 kg
BPXpro 325L
ø 260 × H 925
270 kg
350
6 Round Arc
ø 460 × H 520
350 kg
BPXpro 325S
ø 260 × H 725
200 kg
350-TB
2 Round Arc
2 Round -TB
ø 460 × H 520
350 kg
< 150 °C
Ta - C
Ionbond Equipment Portfolio
For a complete coating listing please see www.ionbond.com
TiN, CrN, ZrN, TiCN, AlTiN, TiAlN, AlTiCrN, AlTiSiN, AlTiSiCrN ²
200– 550 °C
TiC/TiN, TiCN, αAl²O³ – κAl²O³, HfN, ZrN, ZrC, TaC, Zr(CN), TiZr(CN), ZrO², Ti(CBN),TiB²
700–1050 °C
Aluminium diffusion coating
900–1075 °C
a-C:H
Hot-section turbine blades Components
Cutting tools
Forms, Dies
Cutting tools, Inserts, Forms, Dies, Components
Forms, Dies Inserts, Forms, Dies
Cutting tools
and
Components
Cutting tools
Inserts
Forms, Dies
Components
Forms, Dies
¹ or a mix of planar and round, ² and multilayers, other coatings on request
PVD
CVD Bernex™
CVA Bernex™ PACVD
Ionbond is a global leader in surface enhancement technology and has been dedicated to serving high-demanding industries such as tool making, automotive, industrial, aerospace, racing, medical and many others with its coating equipment for the past 40 years. This has enabled a deep understanding of the materials requirements and future trends facing these industries.
Ionbond also has a global presence with 40 coating centres in strategic locations ready to work in partnership with manufacturers and their suppliers to provide cost-effective solutions to the most pressing needs facing the industry.
With ISO 9001 and specific certifications for individual industries and numerous manufacturer approvals Ionbond is the partner for equipment as well as coating services.
03.2011
Competence and innovation – worldwide
THE SURFACE ENGINEERS™
See our website for a full list of our coating centres. www.ionbond.com
EUROPE HEADQUARTERSIonbond AGIndustriestrasse 211CH-4600 OltenPhone: + 41 62 287 86 86Fax: + 41 62 287 85 [email protected]
NORTH AMERICAIonbond LLC1823 East WhitcombMadison Heights, MI 48071 USAPhone: + 1 949 706 7581Fax + 1 949 706 [email protected]
CHINA Asia Consult CorporationRoom 511-513, Office BuildingMinihang International Logistic CenterNo. 2588 South Lianhua Road201109 Shanghai, ChinaPhone: + 86 21 3430 4557Fax + 86 21 3430 [email protected]
KOREA J.G. TechRoom 221 Dae Cheong Tower13-3Gae Po Dong, Kang Nam GuSeoul 135-989 R. O. KoreaPhone: + 82 2 3413 5582Fax + 82 2 3413 [email protected]
SINGAPORE Jebsen & Jessen Technology (S) Pte Ltd (Process Engineering Division) 33, Gul Circle, Singapore 629570 Phone: + 65 6862 7667Fax + 65 6862 [email protected]
TAIWAN Pan-Folks International Corporation6F., No. 348, Chengteh RoadSec. 7, Taipei, Taiwan R.O.C.Phone: +886 2 2828 2750 Fax +886 2 2828 3269 [email protected]
JAPAN DKSH Japan K.K.Business Unit Technology3-4-19 Mita Minato-KuJapan Tokyo 108-8360Phone: + 81 3 5730 7617Fax + 81 3 5730 [email protected]