equipment technology matrik report__04062013

36
UNIT BISNIS PEMBANGKITAN KAMOJANG PD NO EQP-ID NAMA PERALATAN 1 KJ01PAC02AP001-001 CIRCULATING WATER PUMPS B UNIT 1 2 KJ01BAT01GT001-001 MAIN TRANSFORMER T1 UNIT 1 3 KJ01BAC01GT001-001 GENERATOR CIRCUIT BREAKER (52 G1) UNIT 1 4 KJ01MAC34HA101-001 TURBIN UNIT 1 5 KJ01MKA33HA001-001 GENERATOR UNIT 1 6 KJ01PAC01AP001-001 CIRCULATING WATER PUMPS A UNIT 1 7 KJ01BBT01GT001-001 AUXILIARY TRANSFORMER T2 UNIT 1 8 KJ01BFT01GT001-001 UNIT SERVICE TRANSFORMER T3 UNIT 1 9 KJ01AEA01GQ001-001 BREAKER 150 KV (52 T1) UNIT 1 10 KJ00BCT02GT001-001 AUXILIARY TRANSFORMER (TRAFO COMMON 20 KV TO 6,3 KV-T4) UNIT 1 11 KJ00BHT01GT001-001 AUXILIARY TRANSFORMER A(TRAFO COMMON 6,3 KV TO 380 V-T5) UNIT 1 12 KJ00BHT02GT001-001 AUXILIARY TRANSFORMER B(TRAFO COMMON 6,3 KV TO 380 V-T6) UNIT 1 13 KJ00BCT01GT001-001 AUXILIARY TRANSFORMER (TRAFO COMMON 150 KV TO 6,3 KV-T8) UNIT 1 14 KJ01MAV34AH010-001 MAIN OIL TANK UNIT 1 15 KJ01BCA10GD001-001 FEEDER FOR ELECTRICAL INSTRUMENTS AND CONTROL (6,3 kV Station) UNIT 1 16 KJ01BFA10GE001-001 FEEDER FOR ELEC. INSTRUMENTS AND CONTROL (380 V Unit Running A & B) UNIT 1 17 KJ01BTM01GR001-001 RECTIFIER UNIT 1 18 KJ01URA01AC001-001 COOLING TOWER CELL A UNIT 1 19 KJ01URA02AC001-001 COOLING TOWER CELL B UNIT 1 20 KJ01URA03AC001-001 COOLING TOWER CELL C UNIT 1 21 KJ01PCC01AP001-001 PRIMARY COOLING WATER PUMPS A UNIT 1 22 KJ01PCC02AP001-001 PRIMARY COOLING WATER PUMPS B UNIT 1 23 KJ01PGC01AP001-001 SECONDARY INTERCOOLER PUMPS A UNIT 1 24 KJ01PGC02AP001-001 SECONDARY INTERCOOLER PUMPS B UNIT 1 25 KJ01QFA01HA001-001 COMPRESSOR A UNIT 1 26 KJ01QFA02HA001-001 COMPRESSOR B UNIT 1 Catatan:

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Page 1: Equipment Technology Matrik Report__04062013

UNIT BISNIS PEMBANGKITAN KAMOJANG

PDM EQUIPMENT CONDITION INDICATORS KAMOJANG UNIT - 1

PERIODE : APRIL S/D JUNI 2013

NO EQP-ID NAMA PERALATAN

1 KJ01PAC02AP001-001 CIRCULATING WATER PUMPS B UNIT 12 KJ01BAT01GT001-001 MAIN TRANSFORMER T1 UNIT 13 KJ01BAC01GT001-001 GENERATOR CIRCUIT BREAKER (52 G1) UNIT 1

4 KJ01MAC34HA101-001 TURBIN UNIT 1

5 KJ01MKA33HA001-001 GENERATOR UNIT 16 KJ01PAC01AP001-001 CIRCULATING WATER PUMPS A UNIT 1

7 KJ01BBT01GT001-001 AUXILIARY TRANSFORMER T2 UNIT 1

8 KJ01BFT01GT001-001 UNIT SERVICE TRANSFORMER T3 UNIT 1

9 KJ01AEA01GQ001-001 BREAKER 150 KV (52 T1) UNIT 110 KJ00BCT02GT001-001 AUXILIARY TRANSFORMER (TRAFO COMMON 20 KV TO 6,3 KV-T4) UNIT 1

11 KJ00BHT01GT001-001 AUXILIARY TRANSFORMER A(TRAFO COMMON 6,3 KV TO 380 V-T5) UNIT 1

12 KJ00BHT02GT001-001 AUXILIARY TRANSFORMER B(TRAFO COMMON 6,3 KV TO 380 V-T6) UNIT 113 KJ00BCT01GT001-001 AUXILIARY TRANSFORMER (TRAFO COMMON 150 KV TO 6,3 KV-T8) UNIT 114 KJ01MAV34AH010-001 MAIN OIL TANK UNIT 1

15 KJ01BCA10GD001-001 FEEDER FOR ELECTRICAL INSTRUMENTS AND CONTROL (6,3 kV Station) UNIT 116 KJ01BFA10GE001-001 FEEDER FOR ELEC. INSTRUMENTS AND CONTROL (380 V Unit Running A & B) UNIT 1

17 KJ01BTM01GR001-001 RECTIFIER UNIT 1

18 KJ01URA01AC001-001 COOLING TOWER CELL A UNIT 1

19 KJ01URA02AC001-001 COOLING TOWER CELL B UNIT 120 KJ01URA03AC001-001 COOLING TOWER CELL C UNIT 1

21 KJ01PCC01AP001-001 PRIMARY COOLING WATER PUMPS A UNIT 1

22 KJ01PCC02AP001-001 PRIMARY COOLING WATER PUMPS B UNIT 1

23 KJ01PGC01AP001-001 SECONDARY INTERCOOLER PUMPS A UNIT 1

24 KJ01PGC02AP001-001 SECONDARY INTERCOOLER PUMPS B UNIT 1

25 KJ01QFA01HA001-001 COMPRESSOR A UNIT 1

26 KJ01QFA02HA001-001 COMPRESSOR B UNIT 1

Catatan:

Page 2: Equipment Technology Matrik Report__04062013
Page 3: Equipment Technology Matrik Report__04062013

PDM EQUIPMENT CONDITION INDICATORS KAMOJANG UNIT - 1

PERIODE : APRIL S/D JUNI 2013

APLIKASI TEKNOLOGI PDM KONDISI LAIN

s/d 29 Mei Update 5 Juni VIB IRT OIL PD DGA PM - Rutin PM - OH

10-04-2013 02-05-2013 14-02-2013 14-02-2013

15-05-2013 13-02-2013 15-05-2013 14-05-2013 15-04-2013

13-02-2013 14-02-2013

10-04-2013 02-05-2013 13-02-2013 14-02-2013

10-04-2013 02-05-2013 13-02-2013 14-02-2013

10-04-2013 02-05-2013 14-02-2013

20-02-2013 13-02-2013 19-12-2012

29-05-2013 04-06-2013 13-02-2013 23-05-2013 23-05-2013

20-02-2013 13-02-2013

20-02-2013 13-02-2013 23-05-2013 23-05-2013

20-02-2013 13-02-2013 20-12-2012

20-02-2013 13-02-2013 20-12-2012

20-02-2013 13-02-2013 19-12-2012

14-02-2013 30-04-2013

10-04-2013 02-05-2013 14-02-2013 21-02-2013

10-04-2013 02-05-2013 14-02-2013 21-02-2013

10-04-2013 02-05-2013 14-02-2013 21-02-2013

02-05-2013 Standby

10-04-2013 19-03-2013 14-02-2013

13-02-2013 02-05-2013 Standby

10-04-2013 19-03-2013 14-02-2013

20-02-2013 21-02-2013 Standby 21-02-2013

10-04-2013 02-05-2013 14-02-2013

Kamojang, 4 Juni 2013

Yusuf Janwar

SO Equipment Condition Report

J14
CBM-PdM: H2O = 43 ppm
M14
CBM-PdM: Ada Rembesan minyak di sekitar cover man hole dekat bushing
E20
CBM-PdM: Menunggu hasil pengukuran tegangan tembus
G20
CBM-PdM: Belum ada informasi hasil pengukuran tegangan tembus
J20
CBM-PdM: H2O= 27 ppm
L20
CBM-PdM: CO2= 4760 ppm
J22
CBM-PdM: H2O= 44 ppm
L22
CBM-PdM: H2= 725 ppm CO2= 4637 ppm
I28
Temperatur tinggi: - Breaker FCT-3 - Breaker PIP-B - Breaker PIP-A - Breaker SIP-A
M30
CBM-PdM: Sensor Vibrasi penunjukannya tidak akurat, penambahan transmitter indikator pressure pelumas untuk keandalan operasi gear box
E31
CBM-PdM: Vibrasi motor
H31
CBM-PdM: 2V : 5,19 mm/s rms 2A : 3,2 mm/s rms
M31
CBM-PdM: Sensor Vibrasi penunjukannya tidak akurat
M32
CBM-PdM: Sensor Vibrasi penunjukannya tidak akurat
Page 4: Equipment Technology Matrik Report__04062013

SpS Condition Based Maintenance

Jml % VIB IRT OILHijau 19 86.36Kuning 2 9.09 3Merah 1 4.55 1 1

Page 5: Equipment Technology Matrik Report__04062013

PDM EQUIPMENT CONDITION INDICATORS KAMOJANG UNIT - 1

PERIODE : APRIL S/D JUNI 2013

KONDISI LAIN ACUAN STANDARTKeterangan

Opr. Info Lain PROCD.NO. PROCED. SUMMARY

Kontaktor PIP-B sudah dilakukan perbaikan tapi statusnya masih merah karena temperatur masih tinggi di 112,5 °C dengan ΔT fasa

Page 6: Equipment Technology Matrik Report__04062013

PD DGA

2

Page 7: Equipment Technology Matrik Report__04062013

UNIT BISNIS PEMBANGKITAN KAMOJANG

PDM EQUIPMENT CONDITION INDICATORS KAMOJANG UNIT - 2

PERIODE : APRIL S/D JUNI 2013

NO EQP-ID NAMA PERALATAN

KJ02BAT01GT001-001 MAIN TRANSFORMER T21 UNIT 2

KJ02MAC34HA101-001 TURBIN UNIT 2

KJ02MKA33HA001-001 GENERATOR UNIT 2

KJ02BBT01GT001-001 AUXILIARY TRANSFORMER T22 UNIT 2

KJ02BFT01GT001-001 UNIT SERVICE TRANSFORMER T23 UNIT 2

KJ02MAV34AH010-001 MAIN OIL TANK UNIT 2

KJ02PAC01AP001-001 CIRCULATING WATER PUMPS A UNIT 2

KJ01PAC02AP001-001 CIRCULATING WATER PUMPS B UNIT 2

KJ02AEA01GQ001-001 BREAKER 150 KV (52 T21) UNIT 2

KJ02BCA10GD001-001 FEEDER FOR ELECTRICAL INSTRUMENTS AND CONTROL (6,3 kV Station) UNIT 2

KJ02BFA10GE001-001 FEEDER FOR ELECTRICAL INSTRUMENTS AND CONTROL (380 V Unit Running A & B) UNIT 2

KJ02BTM01GR001-001 RECTIFIER UNIT 2

KJ02URA01AC001-001 COOLING TOWER CELL A UNIT 2

KJ02URA02AC001-001 COOLING TOWER CELL B UNIT 2

KJ02URA03AC001-001 COOLING TOWER CELL C UNIT 2

KJ02URA04AC001-001 COOLING TOWER CELL D UNIT 2

KJ02URA05AC001-001 COOLING TOWER CELL E UNIT 2

KJ02PGC01AP001-001 SECONDARY INTERCOOLER PUMPS A UNIT 2

KJ02PGC02AP001-001 SECONDARY INTERCOOLER PUMPS B UNIT 2

KJ02PCC01AP001-001 PRIMARY COOLING WATER PUMPS A UNIT 2

KJ02PCC02AP001-001 PRIMARY COOLING WATER PUMPS B UNIT 2

Catatan:

Page 8: Equipment Technology Matrik Report__04062013

PDM EQUIPMENT CONDITION INDICATORS KAMOJANG UNIT - 2

PERIODE : APRIL S/D JUNI 2013

APLIKASI TEKNOLOGI PDM KONDISI LAIN

s/d 29 Mei Update 5 Juni VIB IRT OIL PD DGA PM - Rutin PM - OH

20-02-2013 13-02-2013 27-11-2012 14-02-2013

10-04-2013 02-05-2013 13-02-2013 14-02-2013

10-04-2013 02-05-2013 13-02-2013 14-02-2013

20-02-2013 13-02-2013 20-12-2012 14-02-2013

20-02-2013 13-02-2013 20-12-2012 14-02-2013

20-02-2013 14-02-2013

10-04-2013 02-05-2013 14-02-2013 14-02-2013

10-04-2013 02-05-2013 14-02-2013 14-02-2013

20-02-2013 14-02-2013

14-02-2013

30-04-2013 30-04-2013 14-02-2013

10-04-2013 02-05-2013 14-02-2013 21-02-2013

10-04-2013 02-05-2013 14-02-2013 21-02-2013

10-04-2013 02-05-2013 14-02-2013 21-02-2013

10-04-2013 02-05-2013 14-02-2013 21-02-2013

10-04-2013 02-05-2013 14-02-2013 21-02-2013

13-02-2013 22-01-2013 Standby 14-02-2013

10-04-2013 02-05-2013 14-02-2013 14-02-2013

13-02-2013 02-05-2013 Standby 14-02-2013

10-04-2013 19-03-2013 14-02-2013 14-02-2013

Kamojang, 4 Juni 2013

Yusuf Janwar

SpS Condition Based Maintenance

Jml % VIB IRT OILHijau 17 89.47Kuning 1 5.26Merah 1 5.26 1

SO Equipment Condition Report

E23
- Kabel grip contact FCT-3 - Breaker FCT-3 - Kabel grip contact FCT-4 - Breaker FCT-4 - Breaker FCT-5 - Breaker PIP-B - Breaker PIP-A - Breaker SIP-B - Breaker SIP-A
I23
- Kabel grip contact FCT-3 - Breaker FCT-3 - Kabel grip contact FCT-4 - Breaker FCT-4 - Breaker FCT-5 - Breaker PIP-B - Breaker PIP-A - Breaker SIP-B - Breaker SIP-A
E25
CBM-PdM: motor open-phase saat posisi high
H25
CBM-PdM: Masih pada posisi low. Sedang dilakukan penggantian Motor, hasil test No Load Motor Spare (pengganti) u/ posisi Low & High Normal
M25
CBM-PdM: - Bila diposisikan high l langsung trip - Sensor Vibrasi penunjukannya tidak akurat
M26
CBM-PdM: Sensor Vibrasi penunjukannya tidak akurat
M27
CBM-PdM: Sensor Vibrasi penunjukannya tidak akurat
M28
CBM-PdM: Sensor Vibrasi penunjukannya tidak akurat
M29
CBM-PdM: Sensor Vibrasi penunjukannya tidak akurat
Page 9: Equipment Technology Matrik Report__04062013

PDM EQUIPMENT CONDITION INDICATORS KAMOJANG UNIT - 2

PERIODE : APRIL S/D JUNI 2013

KONDISI LAIN ACUAN STANDART

Opr. Info Lain PROCD.NO. PROCED. SUMMARY

21-03-2013

11-03-2013 18-03-2013

PD DGA

O20
CBM-PdM: Vibrasi (Control Room) terbaca 100 µm. Vibrasi (Vibrocord) terbaca 1,3 mm/s
P25
CBM-PdM: Getaran Struktur/Pondasi lebih tinggi dibanding yang lain.
Page 10: Equipment Technology Matrik Report__04062013

UNIT BISNIS PEMBANGKITAN KAMOJANG

PDM EQUIPMENT CONDITION INDICATORS KAMOJANG UNIT - 3

PERIODE : APRIL S/D JUNI 2013

NO EQP-ID NAMA PERALATAN

1 KJ03BAT01GT001-001 MAIN TRANSFORMER T31 UNIT 32 KJ03MKA33HA001-001 GENERATOR UNIT 33 KJ03MAC34HA101-001 TURBIN UNIT 3

4 KJ03BBT01GT001-001 AUXILIARY TRANSFORMER T32 UNIT 3

5 KJ03BFT01GT001-001 UNIT SERVICE TRANSFORMER T33 UNIT 36 KJ03AEA01GQ001-001 BREAKER 150 KV (52 T31) UNIT 3

7 KJ03PAC01AP001-001 CIRCULATING WATER PUMPS A UNIT 3

8 KJ03PAC02AP001-001 CIRCULATING WATER PUMPS B UNIT 3

9 KJ03MAV34AH010-001 MAIN OIL TANK UNIT 310 KJ03URA01AC001-001 COOLING TOWER CELL A UNIT 3

11 KJ03URA02AC001-001 COOLING TOWER CELL B UNIT 3

12 KJ03URA03AC001-001 COOLING TOWER CELL C UNIT 313 KJ03URA04AC001-001 COOLING TOWER CELL D UNIT 314 KJ03URA05AC001-001 COOLING TOWER CELL E UNIT 3

15 KJ03BCA10GD001-001 FEEDER FOR ELECTRICAL INSTRUMENTS AND CONTROL (6,3 kV Station) UNIT 316 KJ03BFA10GE001-001 FEEDER FOR ELECTRICAL INSTRUMENTS AND CONTROL (380 V Unit Running A & B) UNIT 317 KJ03PGC01AP001-001 SECONDARY INTERCOOLER PUMPS A UNIT 3

18 KJ03PGC02AP001-001 SECONDARY INTERCOOLER PUMPS B UNIT 3

19 KJ03QFA01HA001-001 COMPRESSOR A UNIT 320 KJ03QFA02HA001-001 COMPRESSOR B UNIT 3

21 KJ03PCC01AP001-001 PRIMARY COOLING WATER PUMPS A UNIT 3

22 KJ03PCC02AP001-001 PRIMARY COOLING WATER PUMPS B UNIT 3

Catatan:

Page 11: Equipment Technology Matrik Report__04062013

PDM EQUIPMENT CONDITION INDICATORS KAMOJANG UNIT - 3

PERIODE : APRIL S/D JUNI 2013

APLIKASI TEKNOLOGI PDM KONDISI LAIN

s/d 29 Mei Update 5 Juni VIB IRT OIL PD DGA PM - Rutin PM - OH Opr.

20-02-2013 13-02-2013 11-12-2012 14-02-2013

10-04-2013 02-05-2013 13-02-2013 14-02-2013

10-04-2013 02-05-2013 13-02-2013 14-02-2013

20-02-2013 13-02-2013 20-12-2012 14-02-2013

20-02-2013 13-02-2013 11-12-2012 14-02-2013

20-02-2013 14-02-2013

10-04-2013 19-03-2013 14-02-2013

10-04-2013 19-03-2013 14-02-2013

10-04-2013 02-05-2013 14-02-2013 21-02-2013

10-04-2013 02-05-2013 14-02-2013 21-02-2013

10-04-2013 02-05-2013 14-02-2013 21-02-2013

10-04-2013 02-05-2013 14-02-2013 21-02-2013

10-04-2013 02-05-2013 14-02-2013 21-02-2013

30-04-2013 14-02-2013

13-02-2013 21-01-2013 Standby

10-04-2013 02-05-2013 14-02-2013

10-04-2013 19-03-2013 14-02-2013

13-02-2013 21-01-2013 Standby

10-04-2013 19-03-2013 Standby

20-02-2013 02-05-2013 14-02-2013

Kamojang, 4 Juni 2013

Yusuf Janwar

SpS Condition Based Maintenance

Jml % VIB IRT OIL PDHijau 16 80.00Kuning 3 15.00 2Merah 1 5.00 1 1

SO Equipment Condition Report

E14
CBM-PdM: Generator bearing no.4
H14
CBM-PdM: 4A : 8,84 mm/s rms
M22
CBM-PdM: Sensor Vibrasi penunjukannya tidak akurat
M23
CBM-PdM: Sensor Vibrasi penunjukannya tidak akurat
M24
CBM-PdM: Sensor Vibrasi penunjukannya tidak akurat
M25
CBM-PdM: Sensor Vibrasi penunjukannya tidak akurat
M26
CBM-PdM: Sensor Vibrasi penunjukannya tidak akurat
I28
Temperatur tinggi: - Kabel grip contact FCT-3 - Kabel grip contact FCT-4
E31
CBM-PdM: Motor dan Compressor
H31
CBM-PdM: 2H: 4 mm/s rms 2V: 3,1 mm/s rms 3H: 4,1 mm/s rms 3A: 5 mm/s rms
E32
CBM-PdM: Motor dan Compressor
H32
CBM-PdM: Vibrasi compressor 5,3 mm/s rms
Page 12: Equipment Technology Matrik Report__04062013

PDM EQUIPMENT CONDITION INDICATORS KAMOJANG UNIT - 3

PERIODE : APRIL S/D JUNI 2013

KONDISI LAIN ACUAN STANDART

Info Lain PROCD.NO. PROCED. SUMMARY

Pengukuran vibrasi belum dilakukan karena kandungan H2S di area CWP sangat tinggi

Pengukuran vibrasi belum dilakukan karena kandungan H2S di area CWP sangat tinggi

DGA

STATUS MAXIMO

Page 13: Equipment Technology Matrik Report__04062013

UNIT BISNIS PEMBANGKITAN KAMOJANG

PDM EQUIPMENT CONDITION INDICATORS DARAJAT UNIT - 1

PERIODE : APRIL S/D JUNI 2013

NO EQP-ID NAMA PERALATAN

1 DR01MAJ50AP001-001 LIQUID RING VACUUM PUMPS-A UNIT 12 DR01BAT01GT001-001 MAIN TRANSFORMER(T11) UNIT 13 DR01BBT01GT001-001 AUXILIARY TRANSFORMER(T12) UNIT 1

4 DR01BFT01GT001-001 UNIT SERVICE TRANSFORMER(T13) UNIT 1

5 DR01PAC01AP001-001 CIRCULATING WATER PUMPS A UNIT 16 DR01PAC02AP001-001 CIRCULATING WATER PUMPS B UNIT 1

7 DR01AEA01GQ001-001 CIRCUIT BREAKER 150 KV(52T11) UNIT 1

8 DR01URA01AC001-001 COOLING TOWER CELL A UNIT 1

9 DR01URA02AC001-001 COOLING TOWER CELL B UNIT 110 DR01URA03AC001-001 COOLING TOWER CELL C UNIT 1

11 DR01URA04AC001-001 COOLING TOWER CELL D UNIT 1

12 DR01MAJ60AP002-001 LIQUID RING VACUUM PUMPS-B UNIT 113 DR01QFA01HA001-001 COMPRESSOR A UNIT 114 DR01QFA02HA001-001 COMPRESSOR B UNIT 1

15 DR01BFA10GE001-001 FEEDER FOR ELECTRICAL INSTRUMENTS AND CONTROL (380V MAIN DISTRIBUTION BOARD UN

16DR01BRU01GU001-001

INVERTER UNIT 1

17 DR01MAC34HA101-001 TURBINE UNIT 118 DR01MKA33HA001-001 GENERATOR UNIT 119 DR01PGC01AP001-001 SECONDARY INTERCOOLER PUMPS A UNIT 1

20 DR01PGC02AP001-001 SECONDARY INTERCOOLER PUMPS B UNIT 1

21 DR01PCC01AP001-001 PRIMARY COOLING WATER PUMPS A UNIT 122 DR01PCC02AP001-001 PRIMARY COOLING WATER PUMPS B UNIT 123 DR01BAC01GT001-001 GENERATOR CIRCUIT BREAKER UNIT 1

24 DR01BBA10GD001-001 FEEDER FOR ELECTRICAL INSTRUMENTS AND CONTROL (6,3 KV UNIT SERVICE SWITCHBOARD)25 DR01BTM01GR001-001 RECTIFIER UNIT 126 DR01MAV34AH010-001 MAIN OIL TANK UNIT 1

27 DR00BHT01GT001-001 STATION SERVICE TRANSFORMER(TRAFO COMMON 6,3 KV TO 380 V-T3) UNIT 1

Catatan:

C39
aset no tidak cocok di maximo dan tidak ditemukan
Page 14: Equipment Technology Matrik Report__04062013
Page 15: Equipment Technology Matrik Report__04062013

PDM EQUIPMENT CONDITION INDICATORS DARAJAT UNIT - 1

PERIODE : APRIL S/D JUNI 2013

APLIKASI TEKNOLOGI PDM KONDISI LAIN

s/d 29 Mei Update 5 Juni VIB IRT OIL PD DGA PM - Rutin PM - OH

10-04-2013 06-05-2013 15-02-2013

13-03-2013 15-02-2013 04-01-2013

13-03-2013 15-02-2013 04-01-2013

13-03-2013 15-02-2013 04-01-2013

10-04-2013 06-05-2013 15-02-2013

10-04-2013 06-05-2013 15-02-2013

13-03-2013 15-02-2013

10-04-2013 06-05-2013 15-02-2013

10-04-2013 06-05-2013 15-02-2013

10-04-2013 06-05-2013 15-02-2013

10-04-2013 06-05-2013 15-02-2013

10-04-2013 06-05-2013 15-02-2013

10-04-2013 18-02-2013 15-02-2013

10-04-2013 06-05-2013 15-02-2013

10-04-2013 05-04-2013

08-05-2013 07-05-2013

10-04-2013 06-05-2013 15-02-2013

10-04-2013 06-05-2013 15-02-2013 04-01-2013

10-04-2013 18-02-2013 15-02-2013

10-04-2013 06-05-2013 15-02-2013

10-04-2013 18-02-2013 15-02-2013

10-04-2013 06-05-2013 15-02-2013

13-03-2013 15-02-2013

13-03-2013 15-02-2013

13-03-2013 15-02-2013

13-03-2013 15-02-2013

Kamojang, 4 Juni 2013

SO Equipment Condition Report

H20
CBM-PdM: Motor
I20
CBM-PdM: Motor
H21
CBM-PdM: Motor
I21
CBM-PdM: Motor
H22
CBM-PdM: Motor
I22
CBM-PdM: Motor
H23
CBM-PdM: Motor
I23
CBM-PdM: Motor
I27
CBM-PdM: Terminal Kontaktor FCT-B 96 °C
E28
CBM-PdM: lakukan monitoring
I28
CBM-PdM: Incoming DC (Common) 82 °C, pengukuran pada titik fokus sudut 45° jarak 15 cm
Page 16: Equipment Technology Matrik Report__04062013

Yusuf Janwar

SpS Condition Based Maintenance

Jml % VIB IRT OILHijau 24 92.31Kuning 2 7.69 1Merah 0 0.00 1

Page 17: Equipment Technology Matrik Report__04062013

PDM EQUIPMENT CONDITION INDICATORS DARAJAT UNIT - 1

PERIODE : APRIL S/D JUNI 2013

KONDISI LAIN ACUAN STANDARTKeterangan

Opr. Info Lain PROCD.NO. PROCED. SUMMARY

15-02-2013

15-02-2013

15-02-2013

15-02-2013

Kondisi temperatur sudah dilakukan pengukuran ulang tanggal 07 Mei 2013

O20
CBM-PdM Sensor vibrasi rusak
O21
CBM-PdM Sensor vibrasi rusak
O22
CBM-PdM Sensor vibrasi rusak
O23
CBM-PdM Sensor vibrasi rusak
Page 18: Equipment Technology Matrik Report__04062013

PD DGA

Page 19: Equipment Technology Matrik Report__04062013

UNIT BISNIS PEMBANGKITAN KAMOJANG

PDM EQUIPMENT CONDITION INDICATORS GUNUNG SALAK UNIT - 1PERIODE : APRIL S/D JUNI 2013

NO EQP-ID NAMA PERALATAN

1 GS01MKA33HA001-001 GENERATOR UNIT 12 GS01PAC01AP001-001 CIRCULATING WATER PUMPS A UNIT 13 GS01PAC02AP001-001 CIRCULATING WATER PUMPS B UNIT 1

4 GS01BFT01GT001-001 AUXILIARY TRANSFORMER(1BFT01) UNIT 1

5 GS01BRU01GU001-001 INVERTER UNIT 16 GS01URA01AC001-001 COOLING TOWER CELL A UNIT 1

7 GS01URA02AC001-001 COOLING TOWER CELL B UNIT 1

8 GS01URA03AC001-001 COOLING TOWER CELL C UNIT 1

9 GS01URA04AC001-001 COOLING TOWER CELL D UNIT 110 GS01URA05AC001-001 COOLING TOWER CELL E UNIT 1

11 GS01BFA10GE001-001 FEEDER FOR ELECTRICAL INSTRUMENTS AND CONTROL UNIT 1

12 GS01BAT01GT001-001 MAIN TRANSFORMER(1BAT01) UNIT 113 GS01BAC01GT001-001 GAS CIRCUIT BREAKER UNIT 114 GS01MAC34HA101-001 TURBINE UNIT 1

15 GS01BBT01GT001-001 AUXILIARY TRANSFORMER(1BBT01) UNIT 116 GS01PCC01AP001-001 PRIMARY COOLING WATER PUMPS A UNIT 117 GS01PCC02AP001-001 PRIMARY COOLING WATER PUMPS B UNIT 1

18 GS01MAX11AP001-001 EHC PUMP NO.1 UNIT 1

19 GS01MAX11AP002-001 EHC PUMP NO.2 UNIT 120 GS01BCA10GD001-001 FEEDER FOR ELECTRICAL INSTRUMENTS AND CONTROL UNIT 1

21 GS01PGC01AP001-001 SECONDARY INTERCOOLER PUMPS A UNIT 1

22 GS01PGC02AP001-001 SECONDARY INTERCOOLER PUMPS B UNIT 1

23 GS01MAV34AH010-001 MAIN OIL TANK UNIT 1

Catatan:

Page 20: Equipment Technology Matrik Report__04062013
Page 21: Equipment Technology Matrik Report__04062013

PDM EQUIPMENT CONDITION INDICATORS GUNUNG SALAK UNIT - 1PERIODE : APRIL S/D JUNI 2013

APLIKASI TEKNOLOGI PDM KONDISI LAIN

s/d 29 Mei Update 5 Juni VIB IRT OIL PD DGA PM - Rutin PM - OH

01-05-2013 18-04-2013 27-02-2013

01-05-2013 19-04-2013 27-02-2013

01-05-2013 19-04-2013 27-02-2013

20-03-2013 17-01-2013 25-02-2013

20-03-2013 27-02-2013 22-05-2012

01-05-2013 19-04-2013 27-02-2013

01-05-2013 19-04-2013 27-02-2013

01-05-2013 19-04-2013 27-02-2013

01-05-2013 19-04-2013 27-02-2013

20-03-2013 27-02-2013 31-01-2013

20-03-2013 27-02-2013

10-04-2013 17-01-2013 25-02-2013 22-05-2012

20-03-2013 27-02-2013

01-05-2013 18-04-2013 27-02-2013

20-03-2013 17-01-2013 25-02-2013

01-05-2013 19-04-2013 27-02-2013

10-04-2013 20-03-2013 Standby

01-05-2013 19-04-2013 27-02-2013

10-04-2013 20-03-2013 Standby

01-05-2013 19-04-2013 27-02-2013

10-04-2013 19-03-2013 Standby

Kamojang, 4 Juni 2013

SO Equipment Condition Report

E17
CBM-PdM: Inverter tidak bisa sinkron, power supply ke DCS dari emergency line (akan dipasang pd saat OH 2013)
M17
CBM-PdM: Inverter tidak bisa sinkron, power supply ke DCS dari emergency line
M22
CBM-PdM: Gearbox dipinjamkan ke Unit 3 Cell 4
E24
CBM-PdM: Ada rembesan minyak pada flendes sirip2 pendingin
M24
CBM-PdM: Ada rembesan minyak pada flendes sirip2 pendingin
H34
CBM-PdM: Vibrasi Motor 3 mm/s rms
Page 22: Equipment Technology Matrik Report__04062013

Yusuf Janwar

SpS Condition Based Maintenance

Jml % VIB IRT OILHijau 18 85.71Kuning 1 4.76 1Merah 2 9.52 1

Page 23: Equipment Technology Matrik Report__04062013

PDM EQUIPMENT CONDITION INDICATORS GUNUNG SALAK UNIT - 1PERIODE : APRIL S/D JUNI 2013

KONDISI LAIN ACUAN STANDART

Opr. Info Lain PROCD.NO. PROCED. SUMMARY

Page 24: Equipment Technology Matrik Report__04062013

PD DGA

Page 25: Equipment Technology Matrik Report__04062013

UNIT BISNIS PEMBANGKITAN KAMOJANG

PDM EQUIPMENT CONDITION INDICATORS GUNUNG SALAK UNIT - 2PERIODE : APRIL S/D JUNI 2013

NO EQP-ID NAMA PERALATAN

s/d 29 Mei

1 GS02MKA33HA001-001 GENERATOR UNIT 2 01-05-20132 GS02BRU01GU001-001 INVERTER UNIT 2 20-03-2013

3 GS02PAC01AP001-001 CIRCULATING WATER PUMPS A UNIT 2 01-05-2013

4 GS02PAC02AP001-001 CIRCULATING WATER PUMPS B UNIT 2 01-05-2013

5 GS02BFA10GE001-001 FEEDER FOR ELECTRICAL INSTRUMENTS AND CONTROL UNIT 2 20-03-2013

6 GS02PCC01AP001-001 PRIMARY COOLING WATER PUMPS A UNIT 2 01-05-2013

7 GS02PCC02AP001-001 PRIMARY COOLING WATER PUMPS B UNIT 2 10-04-2013

8 GS02BAT01GT001-001 MAIN TRANSFORMER(2BAT01) UNIT 2 20-03-2013

9 GS02URA01AC001-001 COOLING TOWER CELL A UNIT 2 01-05-2013

10 GS02URA02AC001-001 COOLING TOWER CELL B UNIT 2 01-05-2013

11 GS02URA03AC001-001 COOLING TOWER CELL C UNIT 2 01-05-2013

12 GS02URA04AC001-001 COOLING TOWER CELL D UNIT 2 01-05-2013

13 GS02URA05AC001-001 COOLING TOWER CELL E UNIT 2 01-05-2013

14 GS02BAC01GT001-001 GAS CIRCUIT BREAKER UNIT 2 20-03-2013

15 GS02MAC34HA101-001 TURBINE UNIT 2 01-05-2013

16 GS02BBT01GT001-001 AUXILIARY TRANSFORMER(2BBT01) UNIT 2 20-03-2013

17 GS02BFT01GT001-001 AUXILIARY TRANSFORMER(2BFT01) UNIT 2 20-03-2013

18 GS02PGC01AP001-001 SECONDARY INTERCOOLER PUMPS A UNIT 2 01-05-2013

19 GS02PGC02AP001-001 SECONDARY INTERCOOLER PUMPS B UNIT 2 10-04-2013

20 GS02MAX11AP001-001 EHAC PUMP NO.1 UNIT 2 01-05-2013

21 GS02MAX11AP002-001 EHAC PUMP NO.2 UNIT 2 20-03-2013

22 GS02BCA10GD001-001 FEEDER FOR ELECTRICAL INSTRUMENTS AND CONTROL UNIT 2

23 GS02MAV34AH010-001 MAIN OIL TANK UNIT 2

Catatan:

SO Equipment Condition Report

E14
CBM-PdM: Inverter tidak bisa sinkron, power supply ke DCS dari emergency line
E20
CBM-PdM: Ada rembesan minyak pada flendes sirip2 pendingin
E21
CBM-PdM: 4 Cell Drive Eliminator lepas, 35 dari 40 blade erosi
E22
CBM-PdM: 4 Cell Drive Eliminator lepas, 35 dari 40 blade erosi
E23
CBM-PdM: 4 Cell Drive Eliminator lepas, 35 dari 40 blade erosi
E24
CBM-PdM: 4 Cell Drive Eliminator lepas, 35 dari 40 blade erosi
E25
CBM-PdM: 4 Cell Drive Eliminator lepas, 35 dari 40 blade erosi
Page 26: Equipment Technology Matrik Report__04062013

PDM EQUIPMENT CONDITION INDICATORS GUNUNG SALAK UNIT - 2PERIODE : APRIL S/D JUNI 2013

APLIKASI TEKNOLOGI PDM KONDISI LAIN

Update 5 Juni VIB IRT OIL PD DGA PM - Rutin PM - OH Opr.

18-04-2013 27-02-2013

27-02-2013 22-05-2012

19-04-2013 27-02-2013

19-04-2013 27-02-2013

27-02-2013

19-04-2013 27-02-2013

20-03-2013 Standby

17-01-2013 26-02-2013 22-05-2012

19-04-2013 27-02-2013 22-05-2012

19-04-2013 27-02-2013 22-05-2012

19-04-2013 27-02-2013 22-05-2012

19-04-2013 27-02-2013 22-05-2012

19-04-2013 27-02-2013 22-05-2012

27-02-2013

18-04-2013 27-02-2013

17-01-2013 26-02-2013

17-01-2013 26-02-2013

19-04-2013 27-02-2013

19-03-2013 Standby

19-04-2013 Standby

21-02-2013 27-02-2013

Kamojang, 4 Juni 2013

Yusuf Janwar

SpS Condition Based Maintenance

Jml % VIB IRT OIL PDHijau 14 66.67Kuning 6 28.57Merah 1 4.76

M14
CBM-PdM: Inverter tidak bisa sinkron, power supply ke DCS dari emergency line
I18
CBM-PdM: Bearing Motor = 81,7 °C (Monitoring)
M20
CBM-PdM: Ada rembesan minyak pada flendes sirip2 pendingin
M21
CBM-PdM: 4 Cell Drift Eliminator lepas, 35 dari 40 blade erosi
M22
CBM-PdM: 4 Cell Drift Eliminator lepas, 35 dari 40 blade erosi
M23
CBM-PdM: 4 Cell Drift Eliminator lepas, 35 dari 40 blade erosi
M24
CBM-PdM: 4 Cell Drift Eliminator lepas, 35 dari 40 blade erosi
M25
CBM-PdM: 4 Cell Drift Eliminator lepas, 35 dari 40 blade erosi
I30
CBM-PdM: Bearing Motor = 77,4 °C (Monitoring)
Page 27: Equipment Technology Matrik Report__04062013

PDM EQUIPMENT CONDITION INDICATORS GUNUNG SALAK UNIT - 2PERIODE : APRIL S/D JUNI 2013

KONDISI LAIN ACUAN STANDART

Info Lain PROCD.NO. PROCED. SUMMARY

DGA

Page 28: Equipment Technology Matrik Report__04062013

UNIT BISNIS PEMBANGKITAN KAMOJANG

PDM EQUIPMENT CONDITION INDICATORS GUNUNG SALAK UNIT - 3PERIODE : APRIL S/D JUNI 2013

NO EQP-ID NAMA PERALATAN

s/d 29 Mei

1 GS03MKA33HA001-001 GENERATOR UNIT 3 01-05-20132 GS03PAC01AP001-001 CIRCULATING WATER PUMPS A UNIT 3 01-05-20133 GS03PAC02AP001-001 CIRCULATING WATER PUMPS B UNIT 3 01-05-2013

4 GS03BRU01GU001-001 INVERTER UNIT 3 20-03-2013

5 GS03PCC01AP001-001 PRIMARY COOLING WATER PUMPS A UNIT 3 01-05-20136 GS03PCC02AP001-001 PRIMARY COOLING WATER PUMPS B UNIT 3 10-04-2013

7 GS03BAT01GT001-001 MAIN TRANSFORMER (3BAT01) UNIT 3 20-03-2013

8 GS03URA01AC001-001 COOLING TOWER CELL A UNIT 3 01-05-2013

9 GS03URA02AC001-001 COOLING TOWER CELL B UNIT 3 01-05-2013

10 GS03URA03AC001-001 COOLING TOWER CELL C UNIT 3 01-05-2013

11 GS03URA04AC001-001 COOLING TOWER CELL D UNIT 3 01-05-2013

12 GS03BAC01GT001-001 GAS CIRCUIT BREAKER UNIT 3 20-03-2013

13 GS03MAC34HA101-001 TURBINE UNIT 3 01-05-2013

14 GS03BBT01GT001-001 AUXILIARY TRANSFORMER (3BBT01) UNIT 3 20-03-2013

15 GS03BFT01GT001-001 AUXILIARY TRANSFORMER (3BFT01) UNIT 3 20-03-2013

16 GS03BTD01GR001-001 BATTERIES UNIT 3

17 GS03PGC01AP001-001 SECONDARY INTERCOOLER PUMPS A UNIT 3 01-05-2013

18 GS03PGC02AP001-001 SECONDARY INTERCOOLER PUMPS B UNIT 3 10-04-2013

19 GS03MAX11AP001-001 EHAC PUMP NO.1 UNIT 3 01-05-2013

20 GS03MAX11AP002-001 EHAC PUMP NO.2 UNIT 3 10-04-2013

21 GS03BCA10GD001-001 FEEDER FOR ELECTRICAL INSTRUMENTS AND CONTROL UNIT 3 20-03-2013

22 GS03BFA10GE001-001 FEEDER FOR ELECTRICAL INSTRUMENTS AND CONTROL UNIT 3

23 GS03MAV34AH010-001 MAIN OIL TANK UNIT 3

Catatan:

SO Equipment Condition Report

E13
CBM-PdM: Generator bearing no.3
Page 29: Equipment Technology Matrik Report__04062013

PDM EQUIPMENT CONDITION INDICATORS GUNUNG SALAK UNIT - 3PERIODE : APRIL S/D JUNI 2013

APLIKASI TEKNOLOGI PDM KONDISI LAIN

Update 5 Juni VIB IRT OIL PD DGA PM - Rutin PM - OH Opr. Info Lain

18-04-2013 27-02-2013

19-04-2013 27-02-2013 13-03-2013

19-04-2013 27-02-2013 13-03-2013

27-02-2013 25-02-2013

19-04-2013 27-02-2013

20-03-2013 Standby

17-01-2013 17-01-2013

19-04-2013 27-02-2013

19-04-2013 27-02-2013

19-04-2013 27-02-2013

19-04-2013 27-02-2013

27-02-2013

18-04-2013 27-02-2013

17-01-2013 17-01-2013

17-01-2013 06-09-2012

19-04-2013 27-02-2013

19-03-2013 Standby

19-04-2013 27-02-2013

20-03-2013 Standby

27-02-2013

Kamojang, 4 Juni 2013

Yusuf Janwar

SpS Condition Based Maintenance

St.Eq. Jml % VIB IRT OIL PD DGAHijau 15 75.00

H13
CBM-PdM: 10,93 mm/s2
N14
CBM-PdM: Tan delta dibawah standar menurut UBH (klarifikasi pengukuran tan delta saat OH oleh UBH)
N15
CBM-PdM: Tan delta dibawah standar menurut UBH (klarifikasi pengukuran tan delta saat OH oleh UBH)
H17
CBM-PdM: 2H = 4 mm/s2
H18
CBM-PdM: Vibrasi pompa 5,5 mm/s rms
H23
CBM-PdM Gearbox dari unit 1 Cell 5
I29
CBM-PdM: Bearing Motor = 76 °C (Monitoring)
Page 30: Equipment Technology Matrik Report__04062013

Kuning 5 25.00 3Merah 0 0.00

Page 31: Equipment Technology Matrik Report__04062013

PDM EQUIPMENT CONDITION INDICATORS GUNUNG SALAK UNIT - 3PERIODE : APRIL S/D JUNI 2013

ACUAN STANDART

PROCD.NO. PROCED. SUMMARY

Page 32: Equipment Technology Matrik Report__04062013

Unit 1-3 KMJ UBP KMJStatus Eqipment Jumlah Prosentase (%) Status EqipmentHijau 52 85.25 HijauKuning 6 9.84 KuningMerah 3 4.92 Merah

Total

Unit 1 DRJStatus Eqipment Jumlah Prosentase (%)Hijau 24 92.31Kuning 2 7.69Merah 0 0.00

Unit 1-3 GSLStatus Eqipment Jumlah Prosentase (%)Hijau 47 75.81Kuning 12 19.35Merah 3 4.84

VIB IRT OIL PD DGA

6 1 3 0 23 4 0 0 0

Total 9 5 3 0 2

82.55%

13.42%4.03%

Prosentase Status Equipment UBP KMJBerdasarkan CBM

Page 33: Equipment Technology Matrik Report__04062013

Jumlah Prosentase (%)123 82.55

20 13.426 4.03

149 100.00

82.55%

13.42%4.03%

Prosentase Status Equipment UBP KMJBerdasarkan CBM

VIB IRT OIL PD DGA0

1

2

3

4

5

6

6

1

3

0

2

3

4

0 0 0

Status Equipment (Kuning & Merah) Berdasarkan Teknologi PdM

Page 34: Equipment Technology Matrik Report__04062013

VIB IRT OIL PD DGA0

1

2

3

4

5

6

6

1

3

0

2

3

4

0 0 0

Status Equipment (Kuning & Merah) Berdasarkan Teknologi PdM