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Assembly Technologies

http://www.StanleyAssembly.com

Error Proofing MethodsError Proofing Methods

Stanley Assembly Technologies

KSEC

ATC QPM


Corporate Past, Present, and Future

Founded in 1843 by Frederick StanleyOriginal Vision: “Offer Products that would become the first choice of the professional around the world.”

ATC QPM


Fiat Auto

•RENAULT

•BEIJING JEEP CORP.

ANDROIDLear

CATERPILLAR

Company Past, Present, and Future

http://smotor.com/

ATC QPM


The Future is GlobalThe Future is GlobalWe are already there . . .We are already there . . .

The Fastening Systems Technology LeaderMotor Vehicle Industry Passenger cars and trucksHeavy trucks, agricultural, recreational

One of the most global product groups in SWK>40% annual sales outside the United States

Direct Sales and Tech Support around the WorldUnited States: Cleveland, DetroitEurope: Paris, Frankfurt, Milan, BirminghamAsia: Wuhan ChinaKSEC Korea

Long Term Distributors in Key Geographic AreasStak Industries has three generations of service to StanleyKSEC in Korea

Expanding Systems and Field Service SolutionsCobotics Acquisition, Prod. Spec. added, Regional tech support

Company Past, Present, and Future

ATC QPM


Worldwide Leader in Assembly Technologies

Stanley Assembly Technologies Facilities

ATC QPM


Error Proofing methodsError Proofing methodsOperator FeedbackLine StopBolt CountingAutomated OperationsSemi-Autonomous Operations

ATC QPM


Error Proofing ComponentsOperatorToolControllerProduct Detection DeviceOperator Feedback Line StopNetworkSupport Equipment

ATC QPM


Alpha networking

ATC QPM


Automatic Parameter SelectAutomatic Parameter SelectSocket TrayRemote select switchTool switchBarcode Reader (w/sigma)Broadcast (w/sigma)

ATC QPM


Operator Feed backOperator Feed backLights on tool and remote

Green for PassRed for FailureYellow for LowRed and Yellow for Replace

Sound on tool and remote

ATC QPM


Product Enters StationOkay Rundowns CountedProduct Exits Station

Bolt CountingBolt Counting

ATC QPM


Product Detection Methods

Limit SwitchLimit SwitchPhoto EyePhoto EyeUltrasonicUltrasonicLaserLaserCameraCameraOperatorOperator

Types of product detection

ATC QPM


Limit Switch

Hard to locateHard to locateInexpensiveInexpensiveReliableReliable

ATC QPM


Ultrasonic DetectorUltrasonic Detector

Reliable Reliable Wide field of viewWide field of viewEasy to locateEasy to locateMidMid--range costrange cost

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LASER

Exact pinpoint detectionExact pinpoint detectionExpensive Expensive Some color detection problemsSome color detection problems

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ReliableReliableEnhanced informationEnhanced informationExpensiveExpensiveExact positionExact positionEasy to locate Easy to locate

Video Camera

Video product detection

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Easy to locateEasy to locateMidMid--range pricerange price

Operator DependantOperator Dependant

Operator

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Software Methods of Error Proofing

Controller SoftwareController SoftwareAlpha ATCSigma Ladder Logic

Fastening Tool BoxFastening Tool BoxDiagnosticsStatistics

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Error proof setup of parameters.

High Torque Reject LimitHigh Torque Reject Limit

Low Torque Reject LimitLow Torque Reject Limit

Cycle Start TorqueCycle Start Torque

Fastener Replace LimitFastener Replace Limit

Cycle Stop TorqueCycle Stop Torque

Minimum Valid TorqueMinimum Valid Torque

Torque CONTROL TargetTorque CONTROL Target

Low A

ngle Reject Lim

itLow

Angle R

eject Limit

High A

ngle Reject Lim

itH

igh Angle R

eject Limit0 0 Degrees Degrees --

Parts SnugParts Snug

Start Angle Snug TorqueStart Angle Snug Torque

Angle C

ON

TRO

L TargetA

ngle CO

NTR

OL Target

Torque BAILOUT TargetTorque BAILOUT Target

Angle B

AILO

UT Target

Angle B

AILO

UT Target

TorqueTorque

AngleAngle

ATC QPM


Fastening Toolbox

Statistics

ATC QPM


A Adaptive

T Tightening

C ControlGives precise target torque

ATC QPM


Networking for plant notification and line control

Networking

ATC QPM


Engineered Systems for fastening process control using automated and semi-autonomous operation.

ATC QPM


Calibration systems for tool calibration and validation

CALIBRATION

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error proofing methods - jountool.com

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