ES-16 ES-16D

EXTREMA MACHINERY COMPANY, INC. P.O. BOX 1450, ALBANY, LOUISIANA 70711

(877) 398-7362 FAX (25) 567-2966

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TABLE OF CONTENTS General Safety Rules 2 Shipping & Receiving Instructions 3 Unpacking & Checking Contents 4 Cleaning the Machine 5 Specifications 5 Important Notice 5 Lifting the Machine 6 Electrical Safety Rules 7 Starting & Stopping the Machine 8 Installation Diagram 8 Electrical Connection /Disconnection for 3 Phase 9 Electrical Components Parts List 10 Electrical Drawing 11 Air Control System 12 Operation Instructions 13 Before Operation 13 During Operation 13 Maintenance 16 Troubleshooting 17 Parts List 18

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GENERAL SAFETY RULES There is a certain amount of hazard involved with the use of woodworking machinery. Using the machine with the respect and caution demanded as far as safety precautions are concerned will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, severe personal injury to the operator or to persons standing near the machine can occur. 1. Read the operation manual before operating this machine. 2. If you are not thoroughly familiar with the machine operation, obtain advice from a

supervisor or other qualified person. 3. The machine should be disconnected from the power source before performing

maintenance or adjustments to the internal mechanisms, or when making repairs. 4. After maintenance job is finished, check to see if there are any tools or objects left on the

machine. Close all safety guards. 5. Before leaving the machine, make sure the work area is clean. 6. Check timber for loose knots, nails, or other items, which may cause a hazard or affect the

machine’s performance. 7. Learn the machine’s applications and limitations, as well as the specific potential hazards

peculiar to it. Keep the machine in top condition for best and safest performance. 8. Keep all guards in place and in working order. 9. Do not force the machine. It will do the job better and be safer working at the rate for which

it was designed. 10. All children and visitors should be kept a safe distance from the working area. 11. The operator should keep proper footing and balance at all times. 12. Do not operate the machine while under the influence of drugs, alcohol, or any other

medication. 13. Avoid awkward operations and hand positions where a sudden slip could cause your hand

to move into the machine. 14. Never leave the machine until it comes to a complete stop, and never leave the machine

running unattended. 15. The employer is responsible for selecting competent and qualified employees. 16. The employer must make sure that employees study and utilize this safety information. 17. Supervisors must alert personnel of any unsafe practices they observe. 18. All employees should be aware of first aid facilities and be encouraged to use them,

regardless of the severity of the injury. 19. Fire prevention must be practiced and must be available to prevent loss of life, personal

injury, and property damage. 20. Safety shoes should be worn to provide protection against rolling objects, falling objects,

and sharp edges in the workplace. 21. Eye protection should be worn and such devices should be carefully selected, fitted and

used. Compulsory wearing of glasses with impact resistant lenses and side shields is a good safety policy. All eye protection should conform to ANSI 87 standards.

22. Wear hearing protection when operating the machine. 23. Do not wear rings, necklaces or jewelry around moving machinery. 24. Do not wear loose fitting clothes. Clothing should be comfortable, but long sleeves,

neckties, etc. should not be worn. 25. Do not wear gloves or other hand covering articles around moving machinery.

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26. Cover long hair with a hair net or cap. 27. Protective guards and shields must be in place at all times unless they must be removed

for specific service or maintenance. They should be immediately replaced when service or maintenance is completed.

28. Make sure that operator clearly knows how to stop the machine before starting work. 29. Never clean or remove chips while the machine is running. 30. Maintain the machine in good operating condition. Report unusual conditions or machine

malfunctions immediately. 31. Do not alter or remove guards or warning labels. 32. Keep the immediate area clean. Do not allow the floor to become slippery, or covered with

dust or obstacles. Dust that accumulates in the work area is a hazard that can cause you to fall or slip against the machine or its controls.

33. Employees should be required to report to their supervisors any hazardous condition of the machine or in the immediate area.

34. Be careful with your hands on the following spots when operating the sander.

SHIPPING & RECEIVING INSTRUCTIONS This machine has been carefully inspected and tested before packing. It was delivered in good condition and was shipped in one wooden pallet. When receiving this machine, inspect the wooden pallet and check to see if there is any damage. Then check the machine model and all items as according to the packing list. If there is any damage on the machine or any missing parts, report it to your local distributor or the machine manufacturer immediately.

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UNPACKING & CHECKING CONTENTS The machine has been well packed at the manufacturer’s factory and shipped in good condition. The machine is shipped in one wooden pallet. Upon receiving the machine, carefully unpack it and check all items as according to the packing list. If you find any part is missed or damaged, contact your local distributor or the manufacturer of the machine immediately. Do not attempt to operate the machine until the missing parts are obtained and are installed correctly.

Parts No Specifications Qty T7-0001 1 T7-0002 W12-14 1 T7-0003 W30-37 1 T7-0004 1 T7-0005 2 T7-0006 W17-19 1 T7-0007 W11-13 1 T7-0008 W8-10 1 T7-0009 MM 1 T7-0010 1

180# 1 T7-0011 240# 1

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CLEANING THE MACHINE The machine is coated with rust preventative oil before shipment. When the machine has been moved to the proper work site, wipe the oil from the machine using a soft cloth soaked in kerosene. Do not use gasoline, lacquer thinner, or any other volatile solvent, as these may damage the paint surface of the machine. SPECIFICATIONS

Model ES-16 ES-16D Max. Working Width 15” x 2 Min. Working Length 12” 8” Max. Working Height 5-3/4”

5 HP (1 Phase) Main Motor 7.5 HP (3 Phase)

5 HP (1 Phase)

Feed Motor ¼ HP Feed Speed 15-19 Ft/min Size of Sanding Belt 16” x 48” Contact Roller Diameter 4” 8” Net Weight 924 Lbs. 836 Lbs. Gross Weight 1056 Lbs. 968 Lbs. Packing Size (L x W x H) 3 Ft. x 3 Ft. x 6 Ft.

IMPORTANT NOTICE A. Noise Lever

1. The noise level of this machine is about 80 DBS (A) during operation. 2. While taking provisions for the risk of noise, the noise level of the working

environment should also be allowed for.

B. Handling of Machine 1. The total weight of the machine must be ensured before handling. 2. Handle the machine according to the method shown in the figures listed in the Lifting

Machine section.

C. Environment & Anchorage for Installation 1. Be sure to provide sufficient light for operation according to the codes or regulations

published for your local area. If you do not have the local information about lighting, a light intensity of 300 Lux is the minimum value to be supplied.

2. The area where the machine is to be installed must be flat and big enough for the operation.

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LIFTING THE MACHINE The machine should be moved to the work site with a forklift. Make sure that the forklift’s loading capacity is adequate for the machine’s weight. The forks must protrude from the far side of the machine bottom when moving. Pay careful attention to the machine balance while it is being moved, and make sure it does not strike the floor when being placed at the work site.

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ELECTRICAL SAFETY RULES 1. Do not alter or bypass any protective interlock. 2. Before starting the machine, read and observe all warning labels and markings such as

nameplates and identification plates. 3. Only personnel who are properly trained and have adequate knowledge and skill should

undertake all electrical/electronic troubleshooting and repair. 4. Use extra precautions in damp areas to prevent yourself from accidental grounding. 5. Make sure your body and your tools are clear of electrical grounding. 6. The control panel doors should be opened only when it is necessary to check the electrical

equipment or electrical wiring. 7. Before applying power to any equipment, establish without a doubt that all persons are

clear. 8. Be alert and be sure you can work with no outside distractions. 9. Avoid wearing metal frame glasses or wearing a metallic necklace or chain, and never work

on electrical equipment while wearing rings, watches, or bracelets. 10. When replacing conductors, make sure they conform to the manufacturer’s specifications,

including proper color-coding. 11. Do not alter the electrical circuits. If machine damage is caused by an unauthorized

alteration, the user is responsible, not the manufacturer. 12. Always assume the electrical power is ON and treat circuit as live. This caution develops a

habit that may prevent an accident. 13. Give capacitors time to discharge. Otherwise, it should be done manually with care. 14. Use proper test equipment to make certain you have an open circuit. Test equipment must

be checked and calibrated at regular intervals. 15. Open the control panel doors only when it is necessary to check the electrical equipment or

wiring. After closing the door, make sure the disconnecting handle mechanism is its proper position.

16. All covers on junction boxes must be closed before leaving any job.

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STARTING & STOPPING THE MACHINE 1. START: Push the button marked “1”. 2. STOP: Push the button marked “0”. 3. EMERGENCY STOP: Push the red mushroom button

with yellow base in emergency situation. WARNING: Do not stop the machine with the emergency stop in normal operation.

01—Amp Meter 02—Power (HL1) 03—Conveyor Belt (ON) (HL3, SB5) 04—Conveyor Belt (OFF) (SB4) 05—Sanding Belt (ON) (HL2, SB3) 06—Sanding Belt (OFF) (SB2) 07—Emergency Stop (SB1) INSTALLATION DIAGRAM Supply 3 Supply 400V, 50HZ Recommended fuse is at least 32.0 A (type ES-16D 1 Phase, ES-16 1 Phase)

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ELECTRICAL CONNECTION/DISCONNECTION FOR 3 PHASE 1. Electrical Connection:

A. A cable with four wires is equipped to connect your machine into the 3 phase power supply. Please connect your machine into the power supply with the hand-operated disconnecting device, which is in compliance with subclause 5.3 of EN60204, such as no fuse breaker or plug/socket combination, if your machine is not equipped with this optional device on the door of the control box.

B. Machine is equipped with main power fuse. For the protection of the electrical device, we recommend the operator to supply a fuse with at least 32.0 A current rating for 7.5 HP machine (type ES-16 3 Phase)

C. The power supply system is TN system. D. The exact power source voltage, frequency, and phase number should be checked

according to the installa5tion diagram and circuit diagram. E. The correct direction of the sanding belt should be checked after the power is

connected.

2. Electrical Disconnection: A. The disconnection is carried out with the hand-operated disconnecting device, which

is on the door of the control box as an option or connected before the power source. B. Be sure to disconnect the machine from the power source before performing

maintenance or adjustments, and when leaving the machine.

3. Grounding: The grounding of this model is carried out by connecting the yellow/green terminal supply cable to the grounding terminal of the power source. Always ground the machine before connecting it to a power source. WARNING: Do not disconnect the grounding terminal before disconnecting power

source.

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ELECTRICAL COMPONENTS PARTS LIST

Item Designation Description & Function Technical Data Supply cable for three phase ES-16D, ES-16

4x5.5mm² KM1 Magnetic contact for sanding

belt motor ES-16D, ES-16 Ui=660 Vac, AC3, Ith =50A

KM2 Magnetic contact for conveyor belt motor

Ui=660 Vac, AC3, Ith=25A

FR Overload relay ES-16D, ES-16 Ui=660 Vac, Ith=6.0A 12-17/12A for 3x400V 16-23/17A for 3x230V

TC Transformer AC, IP 2x 400V/200V 230V/200V

Current indicator 30A/5A, 0~15A SQ1 SQ4 SQ2 SQ5 SQ3

Limit switch of brake Limit switch of sander protection

Ui=300 Vac, 10A

FU1 FU2 FU3

Fuse of main power 500 Vac, gL type breaking power 120 kA ES-16D, ES-16

FU4 FU5 FU6

Fuse of transformer 250 Vac, 1.0A

SB1 SB2 SB3 SB4 SB5

Push-button Emergency stop Sanding belt off Sanding belt on Conveying belt off Conveying belt on

1<<a>>+1<<b>> 250 Vac, 10A

HL1 HL2 HL3

Indicator light 250 Vac, 1.2W

YV Solenoid valve 220 Vac, 9VA

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ELECTRICAL DRAWING

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AIR CONTROL SYSTEM 1. The air pressure that flows to the filter can be adjusted. Normal working air pressure is set

at 5kg/cm² (75PSI), which can be read on the pressure gauge (A). 2. The braking device (B) is controlled by the solenoid valve (C). 3. The height of the vertical (D) cylinder is controlled by the switching valve (E). 4. The sanding belt runs between the air eye forks (F). The air flow rate can be adjusted by

the speed controller (G). 5. The sanding belt oscillation can be controlled from the air inlet and outlet on the air eye

fork. The inlet air delivered to the motion air control (H) through the diagram can actuate the switching valve (I). The outlet air through the motion piston control (J), and oscillation square (K) controls the eccentric shaft (L), which allows the top roller (M) oscillation to actuate the oscillation of the sanding belt.

6. The oscillation stroke and position of the sanding belt can be adjusted by the oscillation adjustment lever (N) on the eccentric shaft. Tighten it up securely after the sanding belt oscillation has been properly adjusted.

7. The sanding belt oscillation can be adjusted through speed control valves (O, G). 8. After the machine has been operated for a long period of time, there will be dust deposited

in the filter cup (P). Keep the filter cup clean to prevent the motion air control from being damaged.

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OPERATION INSTRUCTIONS Before Operation 1. Connect the 5/16” (8mm) flexible hose. 2. Check to see if the pressure gauge on the filter indicates 5 kg/cm². 3. Connect power source wires. Refer to the power source wiring instructions. When the

power indication lamp on the electrical control panel lights up, press the conveyor belt start switch to start the conveyor belt. Check to see if the conveyor belt runs in the same direction as the arrowhead. If not, change the connection points of R. T. Then check the running direction again.

4. Select the proper grit of sanding belt, and fit it on the machine. 5. Fit the dust suction flexible pipe diameter 5” (127mm). During Operation 1. Check the following points:

A. Air is supplied to the machine. B. The pressure gauge indicates 5 kg/cm². C. The sanding belt is fitted. D. The sanding belt is tensioned. E. The desired working size. F. Sanding thickness is properly adjusted (0.5mm

for one time sanding is suggested for best sanding quality. (See Fig. 1)

2. Press the switches to start one by one. When the sanding belt starts and oscillates normally, start the conveyor belt.

3. If the sanding belt fails to start, check the following items: A. Is sanding belt properly tensioned? B. Are the micro switches at both ends of the sanding belt touched? C. Is the emergency stop switch released? D. Is the brake plate at the front of the machine locked? Release it if necessary.

4. The conveyor belt should run in a central position. If not, adjust its track by turning the adjustment screws on both sides of the conveyor belt.

5. The conveyor belt tension should be properly adjusted so that no slippage of work piece occurs during sanding.

6. During operation, always note the machine load on the Ammeter in order to prevent overload sanding.

7. During operation, if the sanding belt moves out of the oscillation track to the right or left, and touches the brake lever, then all motions of the machine stop automatically.

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8. If the sanding belt comes out of the normal track due to unstable motions, triggering the automatic emergency brake, or when installing a new sanding belt on which there may be a length tolerance at both sides, then the sanding belt tracking needs to be adjusted to achieve proper tracking. Below are the adjustment instructions:

A. Loosen the adjustment lever (a) and move it right and left so that the sanding belt can move on a proper track. Tighten the adjustment lever securely after adjustment. (See Fig. 2)

B. To adjust the sanding belt oscillation and speed. • Loosen (c) before adjustment. • Adjust (a) for increasing, and adjust (b) for reducing. • Adjust (a) for reducing, and adjust (b) for increasing. • Tighten (c) securely after adjustment. (See Fig. 3)

9. The pressure rollers have been properly adjusted before shipment, and need no further

adjustment. The pressure rollers should be adjusted only if a height difference develops between the ends.

10. To adjust the pressure rollers: A. Loosen the nut (b). B. Turn it clockwise to raise the pressure roller (a). C. Turn it counterclockwise to lower the pressure roller (a). D. Once the pressure roller has been properly adjusted, tighten nut (b). (See Fig. 4)

11. Prevent the small hole (a) on the air control bracket from being choked with dust. If it becomes choked, the sanding belt can’t oscillate normally, and may run out of its track. Clean the small hole when it becomes clogged. (See Fig. 5)

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12. Loose tension of the belt may cause slippage on the belt pulley, and cause more wear on the belt. Make sure belt tension is proper at all times. (See Fig. 6)

13. The conveyor belt provides two speed changes—4 and 5 m/min. When changing the conveyor belt speed, open the guard cover. Loosen the nut that tightens the conveyor motor. Move the chain to the other side. Properly adjust belt tension. Tighten the nut securely. Fit the guard cover to its position. (See Fig. 7)

14. The proper sanding belt (a) oscillation stroke is 10-15mm. Normally its position should be

off the conveyor belt (b). Once the sanding belt position has been properly adjusted, then adjust the position of the micro switch. 5mm of position adjustment is suggested. The position is adjusted by loosening screw (c). Move the switch holder (d). Tighten it up after the position is adjusted. (See Fig. 8)

15. When sanding narrow pieces, it is suggested to feed the pieces at various positions, which

may avoid wear on contact drum or graphite. 16. After the job is finished, clean the machine interior to ensure normal operation performance

of each part of the machine. Remove the sanding belt before cleaning the interior, and replace when finished.

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Maintenance 1. Work piece scratched after sanding

A. Single or multiple longitudinal, straight line, or concave scratching on the sanded surface means that the contact drum is damaged, or felt and graphite on platen head is too rough to use. Replace with a new felt or graphite. Test the machine separately to see if the problem is occurring on the contact drum or platen head.

B. If the platen and contact drum are not damaged, but the sanded work piece is not smooth, pull out the felt and graphite. Thoroughly clean them of dust. This can improve the sanding quality.

C. If there are many cross wavy lines on the sanded surface, it is due to the joint position of the sanding belt. Especially when the sanding belt with a concave joint position is fitted on the front contact drum, wavy lines will easily occur.

2. Troubleshooting for wavy lines A. Replace worn sanding belt. B. Poor joint of sanding belt. C. Poor dust suction. D. Rubber loose on contact drum.

The above problems may cause cross wavy lines. Usually a hard contact drum can cause wavy lines. This can be eliminated by using a soft contact drum or sanding off by the platen head. If wavy lines still exist after sanding by a soft contact drum or platen head, lower the position of the soft contact drum or platen, and increase the sanding load. If the wavy lines still exist, it is due to the sanding belt on the soft contact drum or platen head. Replace the sanding belt accordingly.

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TROUBLESHOOTING

Trouble Probable Causes The grit of the sanding belt is too fine Too much material is being sanded off The wood is too dirty or oily The suction is insufficient

The sanding belt clogs too quickly

The sanding belt is wet Too much rounding occurs on the edges when solid wood is sanded

Too much material is being removed

The conveyor table is not parallel to the contact roller

Difference in thickness between the left and right side of the work piece

Worn out felt and graphite on platen head Feed speed is too fast Too much material is being removed Sanding belt grit is too fine

Difference in thickness between the front and back side of work piece

The pressure plate is not level Too much or too low pressure of pressure plate Too much dust accumulated on conveyor belt

Work piece slips on the conveyor belt

No holding force caused by worn belt Dirty pressure roller Rubber roller scratched

Straight notch grooves on the work piece

Worn out lining and graphite on platen head Sanding belt partially damaged Snake-marks on work piece Sanding grit loose Sanding belt joint is too thick or grit loose Sanding belt is worn

Straight parallel stripes across the work piece

Too little material removal. Should be no less than 0.1mm

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ES-16D, ES-16 Parts 8-0000

No Part Description Qty Part No

0001 Magnetic Contactor CN-25 (31A) 1 8-000-0001 0002 Magnetic Contactor CN-1 (2.1A) 1 8-000-0002 0003 Magnetic contactor CN-11 1 8-000-0003 0004 Current Transformer IC-35 1 8-000-0004 0005 Power Source Terminal Board 50A 1 8-000-0005 0006 Terminal Board 10A 1 8-000-0006 0007 Fuse Seat 1 8-000-0007 0008 Fuse 2 8-000-0008 0009 Spring Washer 6mm 4 8-000-0009 0010 Nut M6 4 8-000-0010

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ES-16D, ES-16 Parts 1-0000

No Part Description Qty Part No

0001 Machine Base 1 1-0000-0001 0002 Quill Base 1 1-0000-0002 0003 Cap Screw M10x25mmL 4 1-0000-0003 0004 Spring Washer 10mm 4 1-0000-0004 0005 Locking Handle M10 1 1-0000-0005 0006 Worm Gear Shaft 1 1-0000-0006 0007 Bearing 51102 1 BE-51102 0008 Bearing 6203ZZ 1 BE-6203ZZ 0009 Retaining Ring R40 1 1-0000-0009 0010 Hand Wheel A-200 1 1-0000-0010 0011 Cap Screw m10x25mmL 1 1-0000-0011 0012 Handle M10 1 1-0000-0012 0013 Worm Gear 37T 1 1-0000-0013 0014 Busing 2 1-0000-0014 0015 Gear shaft 1 1-0000-0015 0016 Retaining Ring S17 2 1-0000-0016 0017 Quill 1 1-0000-0017 0018 Rack 1 1-0000-0018 0019 Cap Screw M6x18mmL 1 1-0000-0019 0020 Conveyor Support Frame 1 1-0000-0020 0021 Cap Screw M8x40mmL 4 1-0000-0021

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0022 Spring Washer 8mm 4 1-0000-0022 0023 Cap Screw M8x40mmL 4 1-0000-0023 0024 Quill Cover 1 1-0000-0024 0025 Dome Head Screw M6x10mmL 2 1-0000-0025 0026 Washer 6mm 2 1-0000-0026 0027 Machine Base Cover 1 1-0000-0027 0028 Dome Head Screw M6x25mmL 4 1-0000-0028 0029 Motor Base 1 1-0000-0029 0030 Setting Shaft 1 1-0000-0030 0031 Lock Bushing 2 1-0000-0031 0032 Set Screw M8x20mmL 2 1-0000-0032 0033 Washer 10mm 2 1-0000-0033 0034 Cap Screw M10x12mmL 2 1-0000-0034 0035 Adjustable Screw 1 1-0000-0035 0036 Washer 12mm 2 1-0000-0036 0037 Nut M12 2 1-0000-0037 0038 Brake Pin 2 1-0000-0038 0039 Retaining Ring S13 2 1-0000-0039 0040 Spring Washer 10mm 2 1-0000-0040 0041 Nut M10 2 1-0000-0041 1000 Brake Set 1Set 1042 Brake 1 1-0000-1042 1043 Brake Lining 2 1-0000-1043 1044 Cap Screw M6x12mmL 1 1-0000-1044 1045 Spring 1 1-0000-1045 1046 Brake 1 1-0000-1046 1047 Plate 1 1-0000-1047 1048 Screw M6x25mmL 1 1-0000-1048 1049 Diagram 1 1-0000-1049 1050 Top Cover 1 1-0000-1050 1051 Dome Head Screw M5x15mmL 6 1-0000-1051 1052 Plastic Connector L-6-1/8” 1 1-0000-1052 0053 Spring Washer 10mm 4 1-0000-0053 0054 Fixing Screw M10x30mmL 4 1-0000-0054 0055 Spindle Motor 7.5HP 1 1-0000-0055 0056 Brake Pad 1-0000-0056 0057 Spring Washer 10mm 3 1-0000-0057 0058 Cap Screw M10x18mmL 3 1-0000-0058 0059 Motor Pulley 1 1-0000-0059 0060 Set Screw M10x12mmL 2 1-0000-0060 0061 Belt A78 2 1-0000-0061

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ES-16D, ES-16 Parts 2-0000

No Part Description Qty Part No 001 Conveyor Support Frame 1 2-0000-0001 0002 Conveyor Roller Bracket (L) 1 2-0000-0002 0003 Conveyor Roller Bracket (R) 1 2-0000-0003 0004 Spring Washer 8mm 2 2-0000-0004 0005 Fixing Screw M8x25mmL 2 2-0000-0005 0006 Cap Screw M8x35mmL 2 2-0000-0006 0007 Brass Roller 2 2-0000-0007 0008 Spring Washer 8mm 2 2-0000-0008 0009 Nut M8 2 2-0000-0009 0010 Limit Switch Base 1 2-0000-0010 0011 Washer 6mm 2 2-0000-0011 0012 Fixing Screw M6x12mmL 2 2-0000-0012 0013 Limit Switch TZ-5105 1 2-0000-0013 0014 Washer 4mm 4 2-0000-0014 0015 Dome Head Screw M4x50mmL 2 2-0000-0015 0016 Nut M4 4 2-0000-0016 0017 Emergency Brake Panel 1 2-0000-0017 0018 Pin 5x20mmL 2 2-0000-0018 0019 Retaining Ring S25 2 2-0000-0019

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0020 Bearing 6305ZZ 2 BE-6305ZZ 0021 Conveyor Axle 1 2-0000-0021 0022 Set Screw M10x50mmL 2 2-0000-0022 0023 Conveyor Roller 1 2-0000-0023 0024 Conveyor Belt 380x1620mmL 1 2-0000-0024 0025 Bearing Seat 1 2-0000-0025 0026 Spring Washer 8mm 3 2-0000-0026 0027 Fixing Screw M8x20mmL 3 2-0000-0027 0028 Bearing 6204ZZ 1 BE-6204ZZ 0029 Retaining Ring R47 1 2-0000-0029 0030 Main Conveyor Roller 1 2-0000-0030 0031 Key 8x8x15mmL 1 2-0000-0031 0032 Motor Panel 1 2-0000-0032 0033 Bearing 6205ZZ 1 BE-6205ZZ 0034 Retaining Ring S25 1 2-0000-0034 0035 Bearing Cover 1 2-0000-0035 0036 Cap Screw M6x18mmL 3 2-0000-0036 0037 Bushing 1 2-0000-0037 0038 Chain Wheel 19Tx24T 1 2-0000-0038 0039 Set Screw M6x6mmL 1 2-0000-0039 0040 Chain 3/8”x48pc 1 2-0000-0040 0041 Roller Chain Cover 1 2-0000-0041 0042 Cap Screw M6x50mmL 1 2-0000-0042 0043 Feed Motor 1/4HP 1 2-0000-0043 0044 Spring Washer 8mm 4 2-0000-0044 0045 Nut M8 4 2-0000-0045 0046 Washer 8mm 4 2-0000-0046 0047 Fixing Screw M8x30mmL 4 2-0000-0047 0048 Spring Washer 8mm 4 2-0000-0048 0049 Fixing Screw M8x20mmL 4 2-0000-0049 0050 Chain Wheel 14T/50HZ, 12T/60HZ 1 2-0000-0050 0051 Set Screw M6x6mmL 1 2-0000-0051

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ES-16D Parts 3-0000

No Part Description Qty Part No

0001 Contact Roller Base Set 1 3-0000-0001D 0002 Spring Washer 10mm 4 3-0000-0002 0003 Cap Screw M10x30mmL 4 3-0000-0003 0004 Switch Plate 1 3-0000-0004 0005 Washer 10mm 2 3-0000-0005 0006 Spring Washer 10mm 2 3-0000-0006 0007 Cap Screw M10x30mmL 2 3-0000-0007 0008 Cover 1 3-0000-0008 0009 Dome Head Screw M4x12mmL 1 3-0000-0009 0010 Spring Washer 8mm 4 3-0000-0010 0011 Fixing Screw M8x25mmL 4 3-0000-0011 0012 Fork 1 3-0000-0012 0013 Washer 6mm 1 3-0000-0013 0014 Dome Head Screw M6x6mmL 1 3-0000-0014D 0015 Cylinder Roller Frame 1 3-0000-0015 0016 Set Screw M6x18mmL 1 3-0000-0016D 0017 Support Tube 1 3-0000-0017 0018 Spring Washer 8mm 3 3-0000-0018

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0019 Cap Screw M8x18mm 3 3-0000-0019 0020 Top Roller Supporting Frame 1 3-0000-0020 0021 Spring Washer 8mm 4 3-0000-0021 0022 Cap Screw M8x18mmL 4 3-0000-0022 0023 To Roller Eccentric Fame 1 3-0000-0023 0024 Set Screw M6x12mmL 2 3-0000-0024 0025 Oscillation Adjustment M8x55mmL 1 3-0000-0025 0026 Eccentric Shaft 1 3-0000-0026 0027 Retaining Ring S25 2 3-0000-0027 0028 Bearing 6205ZZ 2 BE-6205ZZ 0029 Top Roller 1 3-0000-0029 0030 Top Roller Shaft 1 3-0000-0030 1000 Motion Piston Control 1Set 1031 Top Cover 1 3-0000-1031 1032 Diagram 1 3-0000-1032 1033 Screw M6x12mmL 1 3-0000-1033 1034 Plate 1 3-0000-1034 1035 Shaft 1 3-0000-1035 1036 Spring 1 3-0000-1036 1037 Bottom Cover 1 3-0000-1037 1038 Dome Head Screw M5x20mmL 6 3-0000-1038 1039 Retaining Ring S15 1 3-0000-1039 1040 Nut M10xUNF 1 3-0000-1040 1041 Oscillation Square 1 3-0000-1041 1042 Supporting Roller Base 1 3-0000-1042D 2000 Contact Roller Set 1Set 2043 Contact Roller Cover 1 3-0000-1043D 2044 Cap Screw M8x18mmL 3 3-0000-2044 2045 Bearing 6206ZZ 2 BE2045ZZ 2046 Contact Roller 1 3-0000-2046D 2047 Contact Roller Shaft 1 3-0000-2047D 2048 Drive Pulley 1 3-0000-2048 2049 Cap Screw M8x50mmL 3 3-0000-2049 2050 Sleeve 1 3-0000-2050 2051 Spring Washer 1 3-0000-2051 2052 Nut M24x2.0 1 3-0000-2052

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ES-16 Parts 3-0000

26

No Part Description Qty Part No

0001 Contact Roller Base Set 1 3-0000-0001 0002 SPRING washer 10mm 4 3-0000-0002 0003 Cap Screw M10x30mmL 4 3-0000-0003 0004 Switch Plate 1 3-0000-0004 0005 Washer 10mm 2 3-0000-0005 0006 Spring Washer 10mm 2 3-0000-0006 0007 Cap Screw M10x30mmL 2 3-0000-0007 0008 Cover 1 3-0000-0008 0009 Dome Head Screw M4x12mmL 1 3-0000-0009 0010 Spring Washer 8mm 4 3-0000-0010 0011 Fixing Screw M8x25mmL 4 3-0000-0011 0012 Fork 1 3-0000-0012 0013 Washer 6mm 1 3-0000-0013 0014 Dome Head Screw M6x6mmL 1 3-0000-0014 0015 Cylinder Roller Frame 1 3-0000-0015 0016 Set Screw M6x18mmL 1 3-0000-0016 0017 Support Tube 1 3-0000-0017 0018 Spring Washer 8mm 3 3-0000-0018 0019 Cap Screw M8x18mmL 3 3-0000-0019 0020 Top Roller Support 1 3-0000-0020 0021 Spring Washer 8mm 4 3-0000-0021 0022 Set Screw M8x18mmL 4 3-0000-0022 0023 Top Roller Eccentric Frame 1 3-0000-0023 0024 Cap M6x12mmL 2 3-0000-0024 0025 Oscillation Adjustment M8x55mmL 1 3-0000-0025 0026 Eccentric Shaft 1 3-0000-0026 0027 Retaining Ring S25 1 3-0000-0027 0028 Bearing 6205ZZ 2 BE-6205ZZ 0029 Top Roller 1 3-0000-009 0030 Top Roller Shaft 1 3-0000-0030 1000 Motion Piston Control 1 1031 Top Cover 1 3-0000-1031 1032 Diagram 1 3-0000-1032 1033 Screw M6x12mmL 1 3-0000-1033 1034 Plate 1 3-0000-1034 1035 Shaft 1 3-0000-1035 1036 Spring 1 3-0000-1036 1037 Bottom Cover 1 3-0000-1037 1038 Dome Head Screw M5x20mmL 6 3-0000-1038 1039 Retaining Ring S15 1 3-0000-1039 0040 Nut M10xUNF 1 3-0000-0040 0041 Oscillation Square 1 3-0000-0041 2000 Contact Roller Set 1 2042 Retaining Ring S25 1 3-0000-2042

27

2043 Retaining Ring R47 2 3-0000-2043 2044 Bearing 6005ZZ 2 BE-6005ZZ 2045 Contact Roller 1 3-0000-2045 2046 Contact Roller Shaft 1 3-0000-2046 2047 Sleeve 1 3-0000-2047 2079 Spring Washer 20mm 1 3-0000-2079 2080 Nut M20x1.5UNF 1 3-0000-2080 3000 Support Roller Set 1 3048 Retaining Ring S25 1 3-0000-3048 3049 Retaining Ring R47 2 3-0000-3049 3050 Bearing 6005ZZ 2 BE-6005ZZ 3051 Support Roller 1 3-0000-3051 3052 Supporting Roller Shaft 1 3-0000-3052 3053 Bushing 1 3-0000-3053 3079 Spring Washer 20mm 1 3-0000-3079 3080 Nut M20x1.5UNF 1 3-0000-3080 0054 Supporting Roller Base 1 3-0000-0054 0055 Micrometer Base 1 3-0000-0055 0056 Cap Screw M6x10mmL 2 3-0000-0056 0057 Micrometer 1 3-0000-0057 0058 Set Screw M6x6mmL 1 3-0000-0058 0059 Main Worm Gear Shaft 1 3-0000-0059 0060 Connection Coupling 1 3-0000-0060 0061 Set Screw M6x10mmL 2 3-0000-0061 0062 Supporting Worm Gear Shaft 1 3-0000-0062 0063 Worm Gear Graphite Base (L) 1 3-0000-0063 0064 Worm Gear Graphite Base (R) 1 3-0000-0064 0065 Worm Gear 2 3-0000-0065 0066 Gear Bushing 2 3-0000-0066 0067 Spring Washer 8mm 4 3-0000-0067 0068 Fixing Screw M8x16mmL 4 3-0000-0068 0069 Vertical Micrometer Screw 2 3-0000-0069 0070 Graphite Slide (Female) 1 3-0000-0070 0071 Washer 8mm 1 3-0000-0071 0072 Cap Screw M8x12mmL 1 3-0000-0072 0073 Graphite Slide (Male) 1 3-0000-0073 0074 Carbon Graphite 415mmL 1 X-GRAPHITE0075 Set Plate 1 3-0000-0075 0076 Washer 4mm 5 3-0000-0076 0077 Screw M4x10mmL 5 3-0000-0077 0078 Felt Lining 415mmL 1 Felt 16 0079 Spring Washer 20mm 2 3-0000-0079 0080 Nut M20x1.5UNF 2 3-0000-0080

28

ES-16D, ES-16 Parts 4-0000

No Part Description Qty Part No

0001 Machine Frame 1 4-0000-0001 0002 Machine Frame Door (R) 1 4-0000-0002 0003 Machine Frame Door (L) 1 4-0000-0003 0004 Lock 2 4-0000-0004 0005 Operating Panel 1 4-0000-0005 0006 Ammeter TH-670 1 4-0000-0006 0007 Power Indicator 1 4-0000-0007 0008 Start Button PBL 2 4-0000-0008 0009 Stop Button PB 2 4-0000-0009 0010 Emergency Stop Button (Reset) 1 4-0000-0010 0011 Screw M6x35mmL 1 4-0000-0011 0012 Pressure Roller Frame 4 4-0000-0012 0013 Spring Washer 6mm 8 4-0000-0013 0014 Cap Screw M6x25mmL 5 4-0000-0014 0015 Tilting Arm 4 4-0000-0015 0016 Set Screw M5x6mmL 4 4-0000-0016 0017 Spring 4 4-0000-0017 0018 Spring Hook 4 4-0000-0018 0019 Washer 8mm 4 4-0000-0019 0020 Nut M8 4 4-0000-0020

29

0021 Set Pin 4 4-0000-0021 0022 Retaining Ring S10 8 4-0000-0022 1000 Pressure Roller Set 2 1023 Bearing Cover 4 4-0000-1023 1024 Bearing 6001ZZ 4 BE-6001ZZ 1025 Pressure Roller 2 4-0000-1025 1026 Pressure Shaft 2 4-0000-1026 1027 Set Nut M8 4 4-0000-1027 1028 Set Screw M8x50mmL 4 4-0000-1028 2000 Motion Air Control 1 2029 Plastic Connector L-6-1/8” 1 4-0000-2029 2030 Switching Valve 1/8” 1 4-0000-2030 2031 Silencer 1/8” 1 4-0000-2031 2032 Plastic Connector C-6-1/8” 1 4-0000-2032 2033 Felt Lining 1 Felt16 2034 Screw M3x5mmL 2 4-0000-2034 2036 Dome Head Screw M4x12mmL 2 4-0000-2036 2037 Top Aluminum cover 1 4-0000-2037 2038 Dome Head Screw M5x20mmL 6 4-0000-2038 2039 Plastic Connector M6x1/4”LFS 1 4-0000-2039 2040 Plate 1 4-0000-2040 2041 Diagram 1 4-0000-2041 2042 Bottom Aluminum Cover 1 4-0000-2042 2043 Plastic Connector 1/8”PTx1/8”PT 1 4-0000-2043 2044 Cup ¼” 1 4-0000-2044 2045 Connector ¼” 1 4-0000-2045 2046 Plastic Connector C-6-1/4” 1 4-0000-2046

30

ES-16D, ES-16 Parts 5-0000

No Part Description Qty Part No

0001 Switching Valve 1 5-0000-0001 0002 Screw M3x6mmL 2 5-0000-0002 0003 Screw M3x6mmL 2 5-0000-0003 0005 Silencer 1/8” 1 5-0000-0005 0006 Plastic Connector L-6-1/8” 1 5-0000-0006 0007 Plastic Connector C-6-1/8” 1 5-0000-0007 0008 Sensor Pin 2 5-0000-0008 0009 Limit Switch 8116 2 5-0000-0009 0010 Dome Head Screw M3x25mmL 2 5-0000-0010 0011 Dome Head Screw M3x12mmL 2 5-0000-0011 0012 Air Valve 1/8” 1 5-0000-0012 0013 Plastic Connector C-6-1/8” 1 5-0000-0013 0014 Plastic connector L-6-1/8” 1 5-0000-0014 0015 Dome Head Screw M4x20mmL 2 5-0000-0015 0016 Plastic connector 6-Y 1 5-0000-0016 0017 Plastic connector 6-T 1 5-0000-0017 0018 Plastic Connector C-6-1/8” 1 5-0000-0018 0019 Nut 3/8” UNF 1 5-0000-0019 0020 Air Eyelet (Out) 3/8”-UNF 1 5-0000-0020 0021 Brass Nut 3/8”-UNFx1/4” 1 5-0000-0021 0022 Bushing 10mm 2 5-0000-0022 0023 Plastic connector 1/8”PTx3/8”UNF 1 5-0000-0023 0024 Air Valve 1/8” 1 5-0000-0024 0025 Plastic Connector L-6-1/8” 1 5-0000-0025

31

0026 Solenoid Valve 1/8”x220V 1 5-0000-0026 0027 Plastic Connector B-6-1/8” 1 5-0000-0027 0028 Plastic Connector L-6-1/8” 1 5-0000-0028 0029 Silencer 1/8” 2 5-0000-0029 0030 Connector 1/8” 1 5-0000-0030 0031 Dome Head Screw M4x30mmL 2 5-0000-0031 0032 Nut M4 2 5-0000-0032 0033 Adjustable Pressure Gauge K-1000FR/2 1 5-0000-0033 0034 Plastic Connector L-6-1/4” 1 5-0000-0034 0035 Air Cock ¼”x5/16” 1 5-0000-0035 0036 Washer 6mm 2 5-0000-0036 0037 Dome Head Screw M6x12mmL 2 5-0000-0037 0038 Tension Cylinder 63x40ST 1 5-0000-0038 0039 Plastic Connector C-6-1/8” 1 5-0000-0039 0040 Silencer ¼” 1 5-0000-0040

32

ES-16D, ES-16 Parts 6-0000

No Part Description Qty Part No

0001 Control Box 1 6-0000-0001 0002 Lock 1 6-0000-0002 0003 Control Panel 1 6-0000-0003 0004 Magnetic Contact 1 6-0000-0004 0005 Magnetic Contact 1 6-0000-0005 0006 Magnetic Contact 1 6-0000-0006 0007 Transformer 1 6-0000-0007 0008 Current Transformer 1 6-0000-0008 0009 Fuse Seat 1 6-0000-0009 0010 Fuse 3 6-0000-0010 0011 Terminal Board 1 6-0000-0011 0012 Terminal Board 2 6-0000-0012 0015 Fuse Box 3 6-0000-0015 0016 Fuse 3 6-0000-0016 0017 Ground Wire Panel 1 6-0000-0017 0018 Wire Sleeve 1 6-0000-0018 0019 Wire Sleeve 1 6-0000-0019 0020 Wire Sleeve 1 6-0000-0020 0021 Wire sleeve 1 6-0000-0021 0022 Wire sleeve 1 6-0000-0022 0023 Wire Sleeve 1 6-0000-0023 0024 Wire Connector (In) 1 6-0000-0024 0025 Dome Head Screw M6x10mmL 3 6-0000-0025 0026 Nut M6 4 6-0000-0026

33

ES-16D, ES-16 Parts 7-0000 (Optional Equipment)

No Part Description Qty Part No

1000 Side Extension Bar 1 1001 Plastic Cover 2 7-0000-1001 1002 Nut M8 2 7-0000-1002 1003 Spring Washer 8mm 2 7-0000-1003 1004 Washer 8mm 2 7-0000-1004 1005 Table Support 1 7-0000-1005 1006 Support Lining 1 7-0000-1006 1007 Screw M6x16mmL 2 7-0000-1007 1008 Washer 6mm 2 7-0000-1008 1009 Nut M6 2 7-0000-1009 1010 Retractable Rod 2 7-0000-1010 1011 Set Screw WZ-8087/M10x19mmL 2 7-0000-1011 1012 Nut M10 2 7-0000-1012 2000 Infeed Roller Table 1 2013 Adjustable Eccentric Shaft (L) 1 7-0000-2013 2014 Nut (L) M10 1 7-0000-2014 2015 Spring Washer 10mm 2 7-0000-2015 2016 Adjustable Eccentric Shaft (R) 1 7-0000-2016 2017 Nut M10 1 7-0000-2017 2018 Cap Screw M10x12mmL 2 7-0000-2018 2019 Spring Washer 10mm 2 7-0000-2019 2020 Washer 10mm 2 7-0000-2020 2021 Infeed Table Frame 1 7-0000-2021 2022 Retaining Ring S13 4 7-0000-2022 2023 Roller Bushing 4 7-0000-2023 2024 Roller Shaft 2 7-0000-2024 2025 Conveyor Roller 2 7-0000-2025 2026 Pin 5x40mmL 2 7-0000-2026 2027 Emergency Brake Panel 1 7-0000-2027 2028 Knob 2 7-0000-2028 2029 Brake Rod 1 7-0000-2029 2030 Retaining Ring S8 2 7-0000-2030 2031 Spring 1 7-0000-2031