esab parts list supplement 4-1-03 equipment... · 2015. 11. 17. · 500877 0560988561 45 ft. (13.7...

32
Parts List Supplement FineLine 100PC User’s Manual 1 (F-15-803) ESAB Parts List Supplement 4-1-03 Replacement parts may be ordered from your ESAB Distributor or from: ESAB Welding and Cutting Products ATTN: Customer Service Department PO Box 100545 Ebenezer Road Florence, SC USA 29501-0545 Phone (843) 664-4405 (800) ESAB-123 (372-3123) ESAB Cutting Systems - Canada 6010 Tomken Road Mississauga, Ontario, Canada L5T 1X9 Phone (905) 670-0220 Fax (905) 670-4879 ESAB Cutting Systems GMBH Robert-Bosch-Strasse 20 Postfach 1128 D-61184 Karben 1 Phone 011-49-6039-400 Fax 011-49-6039-403-02 http://www.esab.de Be sure to indicate any special shipping instructions when ordering replacement parts.

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Page 1: ESAB Parts List Supplement 4-1-03 equipment... · 2015. 11. 17. · 500877 0560988561 45 ft. (13.7 m) 500878 0560988562 50 ft. (15.2 m) 500879 0560988563 55 ft. (16.8 m) 500880 0560988564

Parts List Supplement FineLine 100PC User’s Manual

1

(F-15-803) ESAB Parts List Supplement 4-1-03

Replacement parts may be ordered from your ESAB Distributor or from: ESAB Welding and Cutting Products ATTN: Customer Service Department PO Box 100545 Ebenezer Road Florence, SC USA 29501-0545 Phone (843) 664-4405 (800) ESAB-123 (372-3123) ESAB Cutting Systems - Canada 6010 Tomken Road Mississauga, Ontario, Canada L5T 1X9 Phone (905) 670-0220 Fax (905) 670-4879 ESAB Cutting Systems GMBH Robert-Bosch-Strasse 20 Postfach 1128 D-61184 Karben 1 Phone 011-49-6039-400 Fax 011-49-6039-403-02 http://www.esab.de Be sure to indicate any special shipping instructions when ordering replacement parts.

Page 2: ESAB Parts List Supplement 4-1-03 equipment... · 2015. 11. 17. · 500877 0560988561 45 ft. (13.7 m) 500878 0560988562 50 ft. (15.2 m) 500879 0560988563 55 ft. (16.8 m) 500880 0560988564

Parts List Supplement FineLine 100PC User’s Manual

2

Power Supply

Note: See Figures 8-1 to 8-4.

Item Number InnerLogic

Part Number

ESAB Part

Number Quantity Description

1 708088 Call ESAB 1 Off switch, red 2 708111 Call ESAB 1 Off actuator, red 3 708090 Call ESAB 1 On switch, green 4 708089 Call ESAB 1 On actuator, green / illuminated 5 501163 Call ESAB 2 Light housing 6 501164 Call ESAB 2 Bulb 7 501162 Call ESAB 1 White lens 8 501161 Call ESAB 1 Red lens 12 707004 Call ESAB 2 L1, L2 inductor 13 500557

500553 500559

Call ESAB 1

TR2 control transformer, 208/230/460 V / 60 Hz TR2 control transformer, 575 V / 60 Hz TR2 control transformer, 380/415 V / 50 Hz

14 500523 500550 500551 500552 500554

Call ESAB 1 TR1 main transformer, 208 V / 60 Hz / 3Ø TR1 main transformer, 230/460 V / 60 Hz / 3Ø TR1 main transformer, 220/380 V / 50 Hz / 3Ø TR1 main transformer, 415 V / 60 Hz / 3Ø TR1 main transformer, 575 V / 60 Hz / 3Ø

15 709086 Call ESAB 4 TB1 – TB4 terminal block marker strip, 14 position16 709007 Call ESAB 4 TB1 – TB4 terminal block, 14 position 17 709058 Call ESAB 10 F2-F10 fuse holder 18 709012 Call ESAB 2 F10 fuse, AGC 3A fuse 19 20

709011 709059

Call ESAB Call ESAB

2 1

F2/F4 fuse, AGC 5A F3 fuse, AGC 2A

21 709076 Call ESAB 4 F6/F7/F9 fuse, AGC 1/2 A 22 709033 Call ESAB 2 F5/F8 fuse, AGC 1A 23 505025 0560935101 1 Microprocessor p.c. board assembly 24 709002 Call ESAB 2 P8/P12, 14 socket receptacle 25 709001 Call ESAB 1 P7, 4 pin receptacle 26 709124 Call ESAB 1 P16, 9 socket receptacle 27 709061 Call ESAB 1 F1 fuse holder 28 709128 Call ESAB 1 F1 fuse, FNM 6.25A 29 709060 Call ESAB 1 Strain relief 30 500810 Call ESAB 1 A.C. detect p.c. board assembly 31 200092 Call ESAB 1 Coolant reservoir, without fittings or cap

Not shown 200292 Call ESAB 1 Coolant reservoir assembly, with fittings and cap 32 500518 Call ESAB 1 Coolant reservoir cap/level gauge 33 708062 Call ESAB 1 LS1 coolant level switch 34 505024 Call ESAB 1 TS1 Coolant temperature switch 35 500052 Call ESAB 1 Pump motor, 1/3hp-230V-50/60 Hz 36 500513 Call ESAB 1 V-band clamp

ESAB Welding and Cutting Phone (843) 664-4405 (800) ESAB-123 (372-3123)

Page 3: ESAB Parts List Supplement 4-1-03 equipment... · 2015. 11. 17. · 500877 0560988561 45 ft. (13.7 m) 500878 0560988562 50 ft. (15.2 m) 500879 0560988563 55 ft. (16.8 m) 500880 0560988564

Parts List Supplement FineLine 100PC User’s Manual

3

Item Number InnerLogic

Part Number

ESAB Part

Number Quantity Description

37 500511 Call ESAB 1 Coolant pump, 70 gph 38 715083 Call ESAB 1 Check valve, male to female 39 715084 Call ESAB 1 Check valve, female to male 40 708068 Call ESAB 1 CON3 coolant pump relay 41 708059 Call ESAB 1 FS1 coolant flow switch 42 500516 Call ESAB 1 Heat exchanger 43 500514 Call ESAB 1 Heat exchanger 44 500568 Call ESAB 1 I/O P.C. board fan 45 500509 Call ESAB 1 Coolant filter housing 46 500510 0560935102 1 Coolant filter/deionization cartridge 47 708028 Call ESAB 1 CON main contactor 48 500348 0560935103 1 Relay p.c. board assembly 49 702047

702048 Call ESAB Call ESAB

1 1

EMI filter, 415 V units only EMI filter, 220/380 V units only

50 708011 Call ESAB 2 PAR/CR2 relay 51 701115 Call ESAB 3 R4/R5/R6 pilot arc resistor 52 500536 Call ESAB 1 PAT IGBT drive p.c. board assembly 53 705011 Call ESAB 1 PAT IGBT 54 709122 Call ESAB 1 TB5 3Ø power terminal block 55 702054 Call ESAB 1 PAT IGBT filter capacitor 56 500531 0560935104 1 I/O p.c. board assembly 57 Contact

factory Call ESAB 1 Height control voltage divider p.c. board assembly

58 500901 0560935105 1 Chopper assembly 59 709117 Call ESAB 2 I/O terminal block 61 708106 Call ESAB 7 Relay, DPDT 62 709136 Call ESAB 1 TR8 transformer, 241-4-36 63 706041 Call ESAB 2 TR4/TR7 transformer, 241-3-12 64 706042 Call ESAB 1 TR5 transformer, 241-4-12 65 706043 Call ESAB 1 TR3 transformer, 241-6-12 66 706039 Call ESAB 1 TR6 transformer, 241-5-16 67 708103 Call ESAB 1 CR1 relay 68 708104 Call ESAB 1 CR1 relay socket 69 708105 Call ESAB 1 CR1 hold-down clip 72 709190 Call ESAB 1 TB6 terminal block marker strip, 4 position 73 709191 Call ESAB 1 TB6 terminal block, 4 position 74 740106 Call ESAB 1 Bulb, power on switch 75 704050 Call ESAB 6 LED/lens, green 76 200204 Call ESAB 3 Fan, 120V 77 715052 Call ESAB 1 Drain petcock

ESAB Welding and Cutting Phone (843) 664-4405

(800) ESAB-123 (372-3123)

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Parts List Supplement FineLine 100PC User’s Manual

4

Figure 8-1 Power Supply Front View

Page 5: ESAB Parts List Supplement 4-1-03 equipment... · 2015. 11. 17. · 500877 0560988561 45 ft. (13.7 m) 500878 0560988562 50 ft. (15.2 m) 500879 0560988563 55 ft. (16.8 m) 500880 0560988564

Parts List Supplement FineLine 100PC User’s Manual

5

Figure 8-2 Power Supply Rear View

Page 6: ESAB Parts List Supplement 4-1-03 equipment... · 2015. 11. 17. · 500877 0560988561 45 ft. (13.7 m) 500878 0560988562 50 ft. (15.2 m) 500879 0560988563 55 ft. (16.8 m) 500880 0560988564

Parts List Supplement FineLine 100PC User’s Manual

6

Figure 8-3 Power Supply Left Side View

Page 7: ESAB Parts List Supplement 4-1-03 equipment... · 2015. 11. 17. · 500877 0560988561 45 ft. (13.7 m) 500878 0560988562 50 ft. (15.2 m) 500879 0560988563 55 ft. (16.8 m) 500880 0560988564

Parts List Supplement FineLine 100PC User’s Manual

7

Side panel fan not shown (item number 42)

Figure 8-4 Power Supply Right Side View

Page 8: ESAB Parts List Supplement 4-1-03 equipment... · 2015. 11. 17. · 500877 0560988561 45 ft. (13.7 m) 500878 0560988562 50 ft. (15.2 m) 500879 0560988563 55 ft. (16.8 m) 500880 0560988564

Parts List Supplement FineLine 100PC User’s Manual

8

Remote High Frequency Console Assembly P/N 0560935114

Note: See Figure 8-5.

Item Number InnerLogic

Part Number

ESAB Part Number

Quantity Description

1 715051 Call ESAB 2 Coolant return fitting (left hand) 2 715050 Call ESAB 1 Coolant supply fitting (right hand) 3 709114 Call ESAB 1 Strain relief 4 710147 Call ESAB 1 Lock nut 5 709001 Call ESAB 1 4 pin receptacle 6 707001 Call ESAB 1 Line filter 7 706019 Call ESAB 1 Transformer – 5000V, 20 mA 8 702069 Call ESAB 1 Capacitor – 15 kV 9 708057 Call ESAB 1 Door interlock switch

10 500014 Call ESAB 1 Spark gap assembly 11 740039 Call ESAB 3 Spark gap electrode 12 505043 Call ESAB 1 High frequency inductor 13 740072 Call ESAB 1 Standoff 14 800041 Call ESAB 1 Busbar 15 500505 Call ESAB 1 RHF console p.c. board assembly 16 715008 Call ESAB 1 Coolant supply fitting (right hand) 17 500503 Call ESAB 1 Cathode manifold 18 707005 Call ESAB 1 Inductor 19 709126 Call ESAB 1 Terminal block – 2 position 20 709195 Call ESAB 1 Terminal block marker strip – 2 position 21 701080 Call ESAB 1 Resistor 22 500098 Call ESAB 1 Ground cable

Page 9: ESAB Parts List Supplement 4-1-03 equipment... · 2015. 11. 17. · 500877 0560988561 45 ft. (13.7 m) 500878 0560988562 50 ft. (15.2 m) 500879 0560988563 55 ft. (16.8 m) 500880 0560988564

Parts List Supplement FineLine 100PC User’s Manual

9

Figure 8-5 Remote High Frequency Console

Page 10: ESAB Parts List Supplement 4-1-03 equipment... · 2015. 11. 17. · 500877 0560988561 45 ft. (13.7 m) 500878 0560988562 50 ft. (15.2 m) 500879 0560988563 55 ft. (16.8 m) 500880 0560988564

Parts List Supplement FineLine 100PC User’s Manual

10

Torch and Torch Valve Assembly

Item Number InnerLogic

Part Number

ESAB Part Number Quantity Description

1 505050 0560935106 1 Torch valve assembly (includes bracket) 2 500549 Call ESAB 1 Torch valve bracket 3 820134 Call ESAB 1 Torch handle 4 500715 0560935143 1 Torch main body with exchange 056093144 1 Torch main body without exchange 5 500740 Call ESAB 1 Torch solenoid plasma hose 6 820209 0560935148 1 O-ring 7 500024 0560935146 1 O-ring 8 500018 0560935145 1 O-ring

Not shown 716008 0560935147 1 O-ring lubricant Not shown 500591 0560935117 1 Consumable removal tool

Figure 8-6 Torch and Torch Valve Assembly

Page 11: ESAB Parts List Supplement 4-1-03 equipment... · 2015. 11. 17. · 500877 0560988561 45 ft. (13.7 m) 500878 0560988562 50 ft. (15.2 m) 500879 0560988563 55 ft. (16.8 m) 500880 0560988564

Parts List Supplement FineLine 100PC User’s Manual

11

Shielded Torch Leads

InnerLogic Part

Number ESAB Part

Number Length

500744 Call ESAB 3 ft. (0.9 m) 500745 Call ESAB 10 ft. (3.0 m) 500746 Call ESAB 12.5 ft. (3.8 m) 500747 Call ESAB 15 ft. (4.6 m) 500748 Call ESAB 20 ft. (6.1 m) 500749 Call ESAB 25 ft. (7.6 m) 500750 0560935154 30 ft. (9.1 m) 500751 Call ESAB 35 ft. (10.7 m) 500752 Call ESAB 40 ft. (12.2 m) 500753 Call ESAB 45 ft. (13.7 m) 500754 0560935160 50 ft. (15.2 m)

Figure 8-7 Shielded Torch Leads

Page 12: ESAB Parts List Supplement 4-1-03 equipment... · 2015. 11. 17. · 500877 0560988561 45 ft. (13.7 m) 500878 0560988562 50 ft. (15.2 m) 500879 0560988563 55 ft. (16.8 m) 500880 0560988564

Parts List Supplement FineLine 100PC User’s Manual

12

Gas Hose Package

InnerLogic

Part Number ESAB Part

Number Length

500889 Call ESAB 10 ft. (3.1 m) 500890 Call ESAB 15 ft. (4.6 m) 500872 0560988556 20 ft. (6.1 m) 500891 Call ESAB 22.5 ft. (6.9 m) 500873 0560988557 25 ft. (7.6 m) 500874 0560988558 30 ft. (9.1 m) 500875 0560988559 35 ft. (10.7 m) 500876 0560988560 40 ft. (12.2 m) 500877 0560988561 45 ft. (13.7 m) 500878 0560988562 50 ft. (15.2 m) 500879 0560988563 55 ft. (16.8 m) 500880 0560988564 60 ft. (18.3 m) 500881 0560988565 65 ft. (19.8 m) 500882 0560988566 70 ft. (21.3 m) 500883 0560988567 75 ft. (22.9 m) 500884 0560988568 80 ft. (24.4 m) 500885 0560988569 85 ft. (25.9 m) 500886 0560988570 90 ft. (27.4 m) 500887 0560988571 95 ft. (29.0 m) 500888 0560988572 100 ft. (30.5 m)

Figure 8-8 Gas Hose Package

Page 13: ESAB Parts List Supplement 4-1-03 equipment... · 2015. 11. 17. · 500877 0560988561 45 ft. (13.7 m) 500878 0560988562 50 ft. (15.2 m) 500879 0560988563 55 ft. (16.8 m) 500880 0560988564

Parts List Supplement FineLine 100PC User’s Manual

13

Coolant and Power Leads

Inner Logic

Part Number ESAB Part

Number Length

500647 0560988573 5 ft. (1.5 m) 500648 0560988574 10 ft. (3.0 m) 500649 0560988575 15 ft. (4.6 m) 500654 0560988576 20 ft. (6.1 m) 500652 0560988577 25 ft. (7.6 m) 500650 0560988578 30 ft. (9.1 m) 500757 0560988579 35 ft. (10.7 m) 500658 0560988580 40 ft. (12.2 m) 500653 0560988581 45 ft. (13.7 m) 500758 0560988582 50 ft. (15.2 m) 500655 0560988583 55 ft. (16.8 m) 500656 0560988584 60 ft. (18.3 m) 500657 0560988585 65 ft. (19.8 m) 500659 0560988586 70 ft. (21.3 m) 500665 0560988587 75 ft. (22.9 m) 500603 0560988588 80 ft. (24.4 m) 500604 0560988589 85 ft. (25.9 m) 500605 0560988590 90 ft. (27.4 m) 500606 0560988591 95 ft. (29.0 m) 500612 0560988592 100 ft. (30.5 m)

Figure 8-9 Coolant and Power Leads

Page 14: ESAB Parts List Supplement 4-1-03 equipment... · 2015. 11. 17. · 500877 0560988561 45 ft. (13.7 m) 500878 0560988562 50 ft. (15.2 m) 500879 0560988563 55 ft. (16.8 m) 500880 0560988564

Parts List Supplement FineLine 100PC User’s Manual

14

Work Ground Cable

InnerLogic Part Number

ESAB Part Number

Length

500835 0560988593 10 ft. (3.0 m) 500088 0560988594 15 ft. (4.6 m) 500836 0560988595 20 ft. (6.1 m) 500642 0560988596 25 ft. (7.6 m) 500085 0560988597 30 ft. (9.1 m) 500633 0560988598 35 ft. (10.7 m) 500837 0560988599 40 ft. (12.2 m) 500838 0560988600 45 ft. (13.7 m) 500639 0560988601 50 ft. (15.2 m) 500839 0560988602 55 ft. (16.8 m) 500840 0560988603 60 ft. (18.3 m) 500841 0560988604 65 ft. (19.8 m) 500842 0560988605 70 ft. (21.3 m) 500843 0560988606 75 ft. (22.9 m) 500844 0560988607 80 ft. (24.4 m) 500845 0560988608 85 ft. (25.9 m) 500846 0560988609 90 ft. (27.4 m) 500847 0560988610 95 ft. (29.0 m) 500848 0560988611 100 ft. (30.5 m)

Figure 8-10 Work Ground Cable

Page 15: ESAB Parts List Supplement 4-1-03 equipment... · 2015. 11. 17. · 500877 0560988561 45 ft. (13.7 m) 500878 0560988562 50 ft. (15.2 m) 500879 0560988563 55 ft. (16.8 m) 500880 0560988564

Parts List Supplement FineLine 100PC User’s Manual

15

Torch Consumables – Mild Steel Cutting Description 15 AMP 30 AMP 50 AMP 70 AMP 100 AMP

ESAB 0560935143

Torch Main Body

InnerLogic 500715

ESAB 0560935138

ESAB 05609835139

ESAB 0560935140

Electrode InnerLogic

500101 InnerLogic

500131 InnerLogic

500141

ESAB 0560935136 Swirl Ring InnerLogic

500230 ESAB

0560935127 ESAB

0560935131 ESAB

0560935129 ESAB

0560935132 ESAB

0560935135 Nozzle InnerLogic

500301 InnerLogic

500311 InnerLogic

500321 InnerLogic

500331 InnerLogic

500341

ESAB 0560935123

ESAB 0560935124

Retaining Cap

InnerLogic 501210

InnerLogic 501211

ESAB 0560935118

ESAB 0560935119

ESAB 0560935120

Shield Cap InnerLogic

501213 InnerLogic

501214 InnerLogic

501215

ESAB 0560935126

Outer Cap

InnerLogic 500009

15 AMP 30 AMP 50 AMP 70 AMP 100 AMP

Page 16: ESAB Parts List Supplement 4-1-03 equipment... · 2015. 11. 17. · 500877 0560988561 45 ft. (13.7 m) 500878 0560988562 50 ft. (15.2 m) 500879 0560988563 55 ft. (16.8 m) 500880 0560988564

Parts List Supplement FineLine 100PC User’s Manual

16

Torch Consumables – Stainless Steel Cutting Description 30 AMP 50 AMP 70 AMP 100 AMP

ESAB 0560935143

Torch Main Body

InnerLogic 500715

ESAB 0560935141

ESAB 0560935139

ESAB 0560935140

Electrode InnerLogic

500102 InnerLogic

500131 InnerLogic

500141

ESAB 0560935137

ESAB 0560935136 Swirl Ring

InnerLogic 500225

InnerLogic 500230

ESAB 0560935128

ESAB 0560935130

ESAB 0560935133

ESAB 0560935134 Nozzle

InnerLogic 500315

InnerLogic 500325

InnerLogic 500601

InnerLogic 500661

ESAB 0560935125

ESAB 0560935124

Retaining Cap

InnerLogic 501212

InnerLogic 501211

ESAB 0560935121

ESAB 0560935122

ESAB 0560935118

ESAB 0560935120

Shield Cap InnerLogic

501216 InnerLogic

501217 InnerLogic

501213 InnerLogic

501215

ESAB 0560935126

Outer Cap

InnerLogic 500009

30 AMP 50 AMP 70 AMP 100 AMP

Page 17: ESAB Parts List Supplement 4-1-03 equipment... · 2015. 11. 17. · 500877 0560988561 45 ft. (13.7 m) 500878 0560988562 50 ft. (15.2 m) 500879 0560988563 55 ft. (16.8 m) 500880 0560988564

Parts List Supplement FineLine 100PC User’s Manual

17

Torch Consumables – Aluminum Cutting Description 15 AMP 30 AMP 50 AMP 70 AMP 100 AMP

ESAB 0560935143

Torch Main Body

InnerLogic 500715

ESAB 0560935138

ESAB 0560935139

ESAB 0560935140

Electrode InnerLogic

500101 InnerLogic

500131 InnerLogic

500141

ESAB 0560935136 Swirl Ring InnerLogic

500230 ESAB

0560935127 ESAB

0560935131 ESAB

056095129 ESAB

056095133 ESAB

0560935134 Nozzle InnerLogic

500301 InnerLogic

500311 InnerLogic

500321 InnerLogic

500601 InnerLogic

500661

ESAB 0560935123

ESAB 0560935124

Retaining Cap

InnerLogic 501210

InnerLogic 501211

ESAB 0560935118

ESAB 0560935119

ESAB 0560935120

Shield Cap InnerLogic

501213 InnerLogic

501214 InnerLogic

501215

ESAB 0560935126

Outer Cap

InnerLogic 500009

15 AMP 30 AMP 50 AMP 70 AMP 100 AMP

Page 18: ESAB Parts List Supplement 4-1-03 equipment... · 2015. 11. 17. · 500877 0560988561 45 ft. (13.7 m) 500878 0560988562 50 ft. (15.2 m) 500879 0560988563 55 ft. (16.8 m) 500880 0560988564

Parts List Supplement FineLine 100PC User’s Manual

18

Torch Consumables – Marking Description

ESAB 0560935143

Torch Main Body

InnerLogic 500715

ESAB 0560935142

Electrode InnerLogic

500281

ESAB 0560935136

Swirl Ring InnerLogic

500230

ESAB 0560935131

Nozzle InnerLogic

500311

ESAB 0560935124

Retaining Cap

InnerLogic 501211

ESAB 0560935118

Shield Cap InnerLogic

501213

ESAB 0560935126

Outer Cap

InnerLogic 500009

Page 19: ESAB Parts List Supplement 4-1-03 equipment... · 2015. 11. 17. · 500877 0560988561 45 ft. (13.7 m) 500878 0560988562 50 ft. (15.2 m) 500879 0560988563 55 ft. (16.8 m) 500880 0560988564

Parts List Supplement FineLine 100PC User’s Manual

19

Automatic Gas Console P/N 0560988620 (IL Assembly 500865) Note: See Figures 8-15 and 8-16.

Item Number InnerLogic

Part Number

ESAB Part Number Quantity Description

1 500032 Call ESAB 1 AGC decal / membrane switch 2 501146 Call ESAB 1 AGC aluminum display panel 3 500860 Call ESAB 1 AGC display window 4 710199 Call ESAB 4 Aluminum standoff 5 500861 Call ESAB 1 AGC EL display 6 706044 Call ESAB 1 Transformer, 241-7-16 7 500568 Call ESAB 1 Fan 8 501147 Call ESAB 1 Fan guard / filter 9 709003 Call ESAB 1 Receptacle, 9 position

10 700404 Call ESAB 1 Filter bracket 11 702037 Call ESAB 5 Filter 12 709179 Call ESAB 1 Terminal block, 10 position 13 709192 Call ESAB 1 Terminal block marker strip, 10 position 14 505039 Call ESAB 1 Floppy disk drive 15 500021 Call ESAB 1 Floppy disk drive cover

Not shown 505047 Call ESAB 1 Floppy disk drive cable 16 501145 Call ESAB 8 Manifold 17 708097 Call ESAB 4 Pressure switch, 80-200 psi 18 715097 Call ESAB 4 Transducer isolator 19 708095 Call ESAB 2 Solenoid valve 20 500867 0560988622 2 Motorized regulator assembly, 0-125 psi 21 500866 Call ESAB 1 Motorized regulator assembly, 0-125 psi 22 500060 0560988623 1 Motorized regulator assembly, 0-15 psi 23 709007 Call ESAB 1 Terminal block, 14 position 24 709009 Call ESAB 1 Terminal block marker strip, 14 position 25 200082 Call ESAB 1 Solenoid valve assembly, 3 gang 26 500907 Call ESAB 1 Solenoid valve bracket 27 200083 Call ESAB 1 Solenoid valve assembly, 4 gang 28 501170 Call ESAB 1 Power supply 29 505041 Call ESAB 1 Video card (upper p.c. board) 30 505045 Call ESAB 1 CPU (middle p.c. board) 31 505600 0560988618 1 Interface p.c. board assembly (lower p.c. board)

Not shown 501090 0560935111 1 Video card / CPU / Interface p.c. board assembly 33 201080 0560988619 1 I/0 p.c. board assembly 34 708078 0560988624 3 Transducer, 0-150 psi 35 708109 0560988625 1 Transducer, 0-15 psi 36 708091 Call ESAB 1 Transducer, 0-60 psi

ESAB Welding and Cutting Phone (843) 664-4405 (800) ESAB-123 (372-3123)

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Parts List Supplement FineLine 100PC User’s Manual

20

QUICK DATA

Figure 8-15 Gas Console - Exterior

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Parts List Supplement FineLine 100PC User’s Manual

21

Figure 8-16 Gas Console – Interior

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Parts List Supplement FineLine 100PC User’s Manual

22

Power Supply Microprocessor P.C. Board ESAB P/N 0560935101 (InnerLogic Assembly 505025)

Figure 8-17 Power Supply Microprocessor P.C. Board

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Parts List Supplement FineLine 100PC User’s Manual

23

A.C. Detect P.C. Board ESAB P/N Call ESAB (InnerLogic Assembly 500810)

Figure 8-18 A.C. Detect P.C. Board

Page 24: ESAB Parts List Supplement 4-1-03 equipment... · 2015. 11. 17. · 500877 0560988561 45 ft. (13.7 m) 500878 0560988562 50 ft. (15.2 m) 500879 0560988563 55 ft. (16.8 m) 500880 0560988564

Parts List Supplement FineLine 100PC User’s Manual

24

Relay P.C. Board ESAB P/N 0560935103 (InnerLogic Assembly 500348)

Figure 8-19 Relay P.C. Board

Page 25: ESAB Parts List Supplement 4-1-03 equipment... · 2015. 11. 17. · 500877 0560988561 45 ft. (13.7 m) 500878 0560988562 50 ft. (15.2 m) 500879 0560988563 55 ft. (16.8 m) 500880 0560988564

Parts List Supplement FineLine 100PC User’s Manual

25

Power Supply I/O P.C. Board ESAB P/N 0560935104 (InnerLogic Assembly 500531)

Figure 8-20 Power Supply I/O P.C. Board

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Parts List Supplement FineLine 100PC User’s Manual

26

Automatic Gas Console I/O P.C. Board ESAB P/N 0560935112 (InnerLogic Assembly 501080)

Figure 8-21 Automatic Gas Console I/O P.C. Board

Page 27: ESAB Parts List Supplement 4-1-03 equipment... · 2015. 11. 17. · 500877 0560988561 45 ft. (13.7 m) 500878 0560988562 50 ft. (15.2 m) 500879 0560988563 55 ft. (16.8 m) 500880 0560988564

Parts List Supplement FineLine 100PC User’s Manual

27

Automatic Gas Console Interface P.C. Board ESAB P/N 0560988518 (InnerLogic Assembly 505600)

Figure 8-22 Automatic Gas Console Interface P.C. Board

Page 28: ESAB Parts List Supplement 4-1-03 equipment... · 2015. 11. 17. · 500877 0560988561 45 ft. (13.7 m) 500878 0560988562 50 ft. (15.2 m) 500879 0560988563 55 ft. (16.8 m) 500880 0560988564

Parts List Supplement FineLine 100PC User’s Manual

28

Consumable Spare Parts Kit ESAB P/N 0560935116 (InnerLogic Part Number 500850) InnerLogic

Part Number

ESAB Part Number

Quantity Description

500101 0560935138 3 Electrode – 15/30A Mild Steel / Aluminum 500131 0560935139 6 Electrode – 50/70A Mild Steel / Aluminum – 70A Stainless 500141 0560935140 3 Electrode – 100A Mild Steel / Aluminum / Stainless 500301 0560935127 5 Nozzle – 15A Mild Steel / Aluminum 500311 0560935131 5 Nozzle – 30A Mild Steel / Aluminum 500321 0560935129 5 Nozzle – 50A Mild Steel / Aluminum 500331 0560935132 5 Nozzle – 70A Mild Steel 500341 0560935135 5 Nozzle – 100A Mild Steel 501213 0560935118 3 Shield Cap – 15/30A Mild Steel / Aluminum – 70A Stainless 501214 0560935119 3 Shield Cap – 50/70A Mild Steel / Aluminum 501215 0560935120 3 Shield Cap – 100A Mild Steel / Aluminum / Stainless 500230 0560935136 2 Swirl Ring – All except 30A Stainless

501210 0560935123 1 Inner Retaining Cap – 15/30/50A Mild Steel / Aluminum – 70A Mild Steel

501211 0560935124 1 Retaining Cap 500009 0560935126 1 Outer Cap 716012 0560935147 1 O-ring Lubricant 500024 0560935146 1 Torch o-ring – blue, middle 500018 0560935145 1 Torch o-ring – red, lower 820209 0560935148 1 Torch o-ring – black, upper 500013 0560935187 3 Nozzle o-ring, small 500017 0560935188 3 Nozzle o-ring, large 500015 0560935189 3 Electrode o-ring 500591 0560935117 1 Consumable Removal Tool

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Parts List Supplement FineLine 100PC User’s Manual

29

Numerical Index of InnerLogic Parts for ESAB Part Numbers InnerLogic P/N ESAB P/N Description

200000 0560988308 Torch main body 200304-45 0560988554 45 ft. (13.7 m) Shielded Torch Leads 200304-40 0560988553 40 ft. (12.2 m) Shielded Torch Leads 200304-35 0560988552 35 ft. (10.7 m) Shielded Torch Leads 200304-25 0560988550 25 ft. (7.6 m) Shielded Torch Leads 200304-20 0560988549 20 ft. (6.1 m) Shielded Torch Leads 200304-15 0560988548 15 ft. (4.6 m) Shielded Torch Leads 200304-10 0560988547 10 ft. (3.0 m) Shielded Torch Leads

200350 0560988614 Microprocessor p.c. board assembly 200350 0560988614 Power Supply Microprocessor P.C. Board 200361 0560988621 Chopper assembly 200390 0560988312 Consumable removal tool 201080 0560988619 I/0 p.c. board assembly 500018 0560935145 O-ring, blue lower 500024 0560935146 O-ring, red upper 500060 0560988623 Motorized regulator assembly, 0-15 psi 500085 0560988597 30 ft. (9.1 m) Work Ground Cable 500088 0560988594 15 ft. (4.6 m) Work Ground Cable 500348 0560988615 Relay p.c. board assembly 500510 0560988997 Coolant filter/deionization cartridge 500603 0560988588 80 ft. (24.4 m) Coolant and Power Leads 500604 0560988589 85 ft. (25.9 m) Coolant and Power Leads 500605 0560988590 90 ft. (27.4 m) Coolant and Power Leads 500606 0560988591 95 ft. (29.0 m) Coolant and Power Leads 500612 0560988592 100 ft. (30.5 m) Coolant and Power Leads 500633 0560988598 35 ft. (10.7 m) Work Ground Cable 500639 0560988601 50 ft. (15.2 m) Work Ground Cable 500642 0560988596 25 ft. (7.6 m) Work Ground Cable 500647 0560988573 5 ft. (1.5 m) Coolant and Power Leads 500648 0560988574 10 ft. (3.0 m) Coolant and Power Leads 500649 0560988575 15 ft. (4.6 m) Coolant and Power Leads 500650 0560988578 30 ft. (9.1 m) Coolant and Power Leads 500652 0560988577 25 ft. (7.6 m) Coolant and Power Leads 500653 0560988581 45 ft. (13.7 m) Coolant and Power Leads 500654 0560988576 20 ft. (6.1 m) Coolant and Power Leads 500655 0560988583 55 ft. (16.8 m) Coolant and Power Leads 500656 0560988584 60 ft. (18.3 m) Coolant and Power Leads 500657 0560988585 65 ft. (19.8 m) Coolant and Power Leads 500658 0560988580 40 ft. (12.2 m) Coolant and Power Leads 500659 0560988586 70 ft. (21.3 m) Coolant and Power Leads 500665 0560988587 75 ft. (22.9 m) Coolant and Power Leads 500750 0560935154 30 ft. (9.1 m) Shielded Torch Leads 500754 0560935160 50 ft. (15.2 m) Shielded Torch Leads 500757 0560988579 35 ft. (10.7 m) Coolant and Power Leads 500758 0560988582 50 ft. (15.2 m) Coolant and Power Leads 500810 0560988617 A.C. Detect P.C. Board

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Parts List Supplement FineLine 100PC User’s Manual

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InnerLogic P/N ESAB P/N Description

500835 0560988593 10 ft. (3.0 m) Work Ground Cable 500836 0560988595 20 ft. (6.1 m) Work Ground Cable 500837 0560988599 40 ft. (12.2 m) Work Ground Cable 500838 0560988600 45 ft. (13.7 m) Work Ground Cable 500839 0560988602 55 ft. (16.8 m) Work Ground Cable 500840 0560988603 60 ft. (18.3 m) Work Ground Cable 500841 0560988604 65 ft. (19.8 m) Work Ground Cable 500842 0560988605 70 ft. (21.3 m) Work Ground Cable 500843 0560988606 75 ft. (22.9 m) Work Ground Cable 500844 0560988607 80 ft. (24.4 m) Work Ground Cable 500845 0560988608 85 ft. (25.9 m) Work Ground Cable 500846 0560988609 90 ft. (27.4 m) Work Ground Cable 500847 0560988610 95 ft. (29.0 m) Work Ground Cable 500848 0560988611 100 ft. (30.5 m) Work Ground Cable 500867 0560988622 Motorized regulator assembly, 0-125 psi 500872 0560988556 20 ft. (6.1 m) Gas Hose Package 500873 0560988557 25 ft. (7.6 m) Gas Hose Package 500874 0560988558 30 ft. (9.1 m) Gas Hose Package 500875 0560988559 35 ft. (10.7 m) Gas Hose Package 500876 0560988560 40 ft. (12.2 m) Gas Hose Package 500877 0560988561 45 ft. (13.7 m) Gas Hose Package 500878 0560988562 50 ft. (15.2 m) Gas Hose Package 500879 0560988563 55 ft. (16.8 m) Gas Hose Package 500880 0560988564 60 ft. (18.3 m) Gas Hose Package 500881 0560988565 65 ft. (19.8 m) Gas Hose Package 500882 0560988566 70 ft. (21.3 m) Gas Hose Package 500883 0560988567 75 ft. (22.9 m) Gas Hose Package 500884 0560988568 80 ft. (24.4 m) Gas Hose Package 500885 0560988569 85 ft. (25.9 m) Gas Hose Package 500886 0560988570 90 ft. (27.4 m) Gas Hose Package 500887 0560988571 95 ft. (29.0 m) Gas Hose Package 500888 0560988572 100 ft. (30.5 m) Gas Hose Package 501090 0560935111 Video card / CPU / Interface p.c. board assembly 505050 0560988998 Torch valve assembly (includes bracket) 505600 0560988518 Automatic Gas Console Interface P.C. Board 505600 0560988618 Interface p.c. board assembly (lower p.c. board) 708078 0560988624 Transducer, 0-150 psi 708109 0560988625 Transducer, 0-15 psi 716008 0560988311 O-ring lubricant 820209 0560935148 Torch O-ring – black, outer retaining

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Parts List Supplement FineLine 100PC User’s Manual

31

Torch Consumable Cross Reference

Amps Shield Cap Retaining

Cap Nozzle Swirl Ring Electrode

15 0560935127 (IL 500301)

30

0560935118 (IL 501213) 0560935131

(IL 500311)

0560935138 (IL 500101)

50 0560935129 (IL 500321)

70

0560935119 (IL 501214)

0560935123 (IL 501210)

0560935132 (IL 500331)

0560935139 (IL 500131) M

ild S

teel

100 0560935120 (IL 501215)

0560935124 (IL 501211)

0560935135 (IL 500341)

0560935136 (IL 500230)

0560935140 (IL 500141)

30 0560935121 (IL 501216)

0560935128 (IL 500315)

0560935137 (IL 500225)

50 0560935122 (IL 501217)

0560935125 (IL 501212) 0560935130

(IL 500325)

0560935141 (IL 500102)

70 0560935118 (IL 501213)

0560935133 (IL 500601)

0560935139 (IL 500131)

Sta

inle

ss S

teel

100 0560935120 (IL 501215)

0560935124 (IL 501211) 0560935134

(IL 500661)

0560935136 (IL 500230)

0560935140 (IL 500141)

15 0560935127 (IL 500301)

30

0560935118 (IL 501213) 0560935131

(IL 500311)

0560935138 (IL 500101)

50

0560935123 (IL 501210)

0560935129 (IL 500321)

70

0560935119 (IL 501214) 0560935133

(IL 500601)

0560935139 (IL 500131) A

lum

inu

m

100 0560935120 (IL 501215)

0560935124 (IL 501211) 0560935134

(IL 500661)

0560935136 (IL 500230)

0560935141 (IL 500141)

Page 32: ESAB Parts List Supplement 4-1-03 equipment... · 2015. 11. 17. · 500877 0560988561 45 ft. (13.7 m) 500878 0560988562 50 ft. (15.2 m) 500879 0560988563 55 ft. (16.8 m) 500880 0560988564

Customer // Technical Support

(843) 664-4405 (800) ESAB-123 (372-2123)

ESAB Welding and Cutting Products

PO BOX 100545 Ebenezer Road Florence, SC 29501-0545

http://www.esab.com

ESAB Cutting Systems – Canada 6010 Tomken Road

Mississauga, Ontario Canada L5T 1X9 Phone: (905) 670-0220

Fax: (905) 670-4879

ESAB Cutting Systems GMBH Robert-Bosch-Strasse 20

Postfach 1128 D-61184 Karben 1

Phone 011-49-6039-400 Fax 011-49-6039-403-02

http://www.esab.de

Printed in U.S.A