esi profile

New surface finish..

New apparatus...

Make a difference with different surface finish

ESI A complete solution for surface finish

& Zinc Die Casting.

Electro-spec Industries Sdn.Bhd.

Process improvement in die casting and surface finishing

ESI is forecasting to implement process cut down automation projects where by we can diminish the human fatigue and in scope of generating more profit without affecting the customer.

ESI-Theme 2015

Core Values

•Integrity

•Respect for People

•Customer Focus

•Continuous Improvement.

Mission

Electro- spec industries sdn bhd. strives to contribute to the Engineering industry by producing quality

components with a customer first approach. We are constantly working for the betterment of all stake

holders that include customers, employees and society at large.

Vision

Electro- spec industries sdn bhd has a vision to be one of the leading manufacturer of precision engineering

components in die casting with extra ordinary surface finish by focusing on new trials, consistent quality, cost & delivery.


We are mainly doing the furniture parts like door handles, kitchen equipment handles, door hinges and small assembly parts etc. Also we

are one of the supportive industry for the automotive sectors in the secondary process like powder coating with different

color,polishing,industrial washing etc.

ESI Competency

Our technology is basically the synergistic integration of mechanical, electrical,

electronics & chemical engineering to establish an upright sign over the global market by

performing high value added and critical parts where others feel striving to do it.

ESI is highly accomplished to bring the product with all the process from die casting to a

finished end used product with different surface finish. Also we are proficient to meet the

quality of the product by well monitoring the thing and carrying out the preventive

maintenance to reduce breakdown occur.

The advantage over ESI is our customers all gratified well with our quality ,timely delivery

and the cost of the product.And also it is very helpful for them that, we have all the

amenities to harvest the products with their expectations.


Currently ESI is forecasting to implement some automation projects where by we can

diminish the human fatigue and in scope of generating more profit without affecting the

customer.

Our methodology can bring up the changes in market and our products are widely sued in the world .

ESI- The process flow


Zinc Die Casting

Electro-Spec Industries was Incorporated in March 2002, undertaking secondary operations. From the year 2004 we brought in our

years of experience in this Industry to undertake Contract Manufacturing. We are a proven zinc die casting manufacturer that can help

you accomplish all your goals. Our specialists work in a wide range of sizes and shapes, creating solutions for an unlimited number of

applications in all major industries.

Examples of our zinc die castings include lock

components, appliance handles, sanitary ware,

connectors, functional and decorative parts and

more.

Depend on Electro-Spec as your zinc die

casting manufacturer for highly cosmetic and

complex, difficult-to-fill parts. Specializing in

flash-free, net-shape production, we ensure that

your zinc die cast components meets your

exact design specifications — on time and

within budget.


Die casting is a manufacturing process that can produce geometrically complex metal parts through the use of reusable molds, called dies.

The die casting process involves the use of a furnace, metal, die casting machine, and die. The metal, typically a non-ferrous alloy such as

aluminum or zinc, is melted in the furnace and then injected into the dies in the die casting machine.

There are two main types of die casting machines - hot chamber machines (used for alloys with low melting temperatures, such as zinc) and

cold chamber machines (used for alloys with high melting temperatures, such as aluminum).. However, in both machines, after the molten metal is injected into the dies, it rapidly cools and solidifies into the final part, called the casting.

ESI-scope for quality from moulds.

ESI is very clear in the mould manufacturing material to ensure mould life and to get

the high quality product.

Also we make sure that the mould design should meet our requirement by doing

Magma analysis to get the proper tooling. Based on this we can control the wastage

and re-melting of zinc.

After every production we apply the mould agent to shelter the mould surface from any

kind of destruction.

Before starting the production we polish the mould to achieve the quality and this can

avoid blistering and hall mark.

Selective brush plating another method to provide the coating layer on the mould

surface.it can provide high quality casting.



ESI-Zinc die casting parts.

• Polishing and buffing are finishing processes for smoothing a workpiece's surface using an abrasive and a work wheel or a leather strop.

• Polishing refers to processes that use an abrasive that is glued to the work wheel, while buffing uses a loose abrasive applied to the work wheel.

• Polishing is a more aggressive process while buffing is less harsh, which leads to a smoother, brighter finish.

• A common misconception is that a polished surface has a mirror bright finish, however most mirror bright finishes are actually buffed.

• Polishing is the most critical process in order to ensure the product can be well plated during the plating process.

ESI –Polishing and Buffing

Product before and after polishing

http://en.wikipedia.org/wiki/Finishing_(manufacturing)

http://en.wikipedia.org/wiki/Razor_strop

Electroplating

Brushed chrome

finish

Brushed nickel

finish

Bright chrome finish

Bright nickel

finish

New surface finish...

New apparatus...

Stanchion clamp with brushed nickel finish

ESI is highly capable to come up

with different surface finish and our

products are spread over the world.

We have the facility to do bright

chrome, bright nickel, brushed

nickel, brushed chrome &electro

less nickel based on customer

parameters.

Now we are doing the plating for

zinc die casting parts and mild steel

parts.

Nickel electroplating a technique

of electroplating thin layer of

nickel on a metal. The nickel layer

can be decorative,

Provide corrosion, wear, or used

to build up worn or undersized

parts for salvage purposes.

Chrome plating processes are

generally as final finish to improve

brightness, appearance, corrosion

protection, wear resistance and

endurance of many different kinds

of decorative articles. The most

common decorative chrome

plating is bright chrome –

producing the highly demanded

mirror bright chrome finish, if

combined with a lustrous bright

nickel deposit.


HOSTING

Powder coating

The coating is typically applied electrostatically is then cured

under heat to allow it to flow and form a "skin".

The powder may be a thermoplastic a thermosetpolymer. .

Matt finish

High glow finish

Powder coating is a type

of coating that is applied

as a free-flowing, dry

powder. The main

difference between a

conventional liquid paint

and a powder coating is

that the powder coating

does not require a solvent

to keep the binder and

filler parts in a liquid

suspension form.


Currently ESI is filled with powder

coating section where we are capable to

produce different finish like matt finish

,glows finish and different texture with

different color.

It is necessary to establish an automatic

conveyor system which can provide

high efficiency and productivity.

Expected automatic conveyor system

furniture and fridge handles FH SERIES HANDLES


Door hardware market DH series handles

Lock accessories

Door hinges

Commercial kitchen market Adjustable leg

OTR Handle

Control dial

Fridge handles

Automotive market

Clutch and break levers

Foot rest


www.electrospec.com.my

Thank you

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