esp overview

2
© 2005 Baker Hughes Incorporated. All Rights Reserved. ESP Pumps Overview Description Centrilift leads the industry in centrifugal pump research and application design for harsh well environments including: high GOR and high viscosity fluids, abrasives, corrosives and high temperatures. Centrilift manufactures radial flow stages, mixed flow stages and multiple severe service configurations to meet the demands of any well conditions. Centrilift patented abrasion resistant pump designs provide cost-effective solutions for a wide range of abrasive fluid production. Stage design is the heart of a submersible pump. Centrilift combines a wealth of engineering experience with cutting-edge computer design and extensive testing to provide a constantly evolving line of ESPs. This commitment results in tougher pumps for longer run life as well as more efficient designs that lower lifting costs. For wells where high levels of gas present a problem, the pump is the answer. Its unique patented vane design effectively handles fluids with higher contents of free gas, prevents gas locking and maximizes lift compared to conventional ESP systems. MVP pumps can be installed independently or as charge pumps for a standard ESP pump or in conjunction with a gas separator to produce wells with over 90% free gas. Centrilift's multistage centrifugal pumps are designed to lift a full range of volumes with low operating costs and low initial investments. Each pump stage consists of an impeller keyed to the drive shaft and a companion diffuser bowl that directs the flow of the fluid. The impellers and diffusers are made of a corrosion resistant material to prolong useful life. The drive shafts are made of alloys to afford both mechanical strength and resistance to corrosion. The 400 and 538 series comprise the Best-in-Class Centurion™ pump line. These pumps feature a revolutionary pump stage design that produces more head than any other stage in the industry. In equal conditions, the highly efficient Centurion pumps produce a given amount of fluid with fewer stages, shorter pumps and, in some cases, less horsepower than any other pump of its kind. View of 3.38 to 6.75 inch O.D. pumps. Features and Benefits All Centrilift pumps use state-of-the-art materials to mitigate the destructive effects of harsh environments Each pump component is submitted to a rigorous quality procedure before assembly and is then tested to document performance A broad family of patented abrasion resistant pump designs extends run lives in abrasive well conditions

Upload: henbau

Post on 28-Nov-2015

23 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: ESP Overview

© 2005 Baker Hughes Incorporated. All Rights Reserved.

ESP Pumps Overview Description

Centrilift leads the industry in centrifugal pump research and application design for harsh well environments including: high GOR and high viscosity fluids, abrasives, corrosives and high temperatures. Centrilift manufactures radial flow stages, mixed flow stages and multiple severe service configurations to meet the demands of any well conditions. Centrilift patented abrasion resistant pump designs provide cost-effective solutions for a wide range of abrasive fluid production.

Stage design is the heart of a submersible pump. Centrilift combines a wealth of engineering experience with cutting-edge computer design and extensive testing to provide a constantly evolving line of ESPs. This commitment results in tougher pumps for longer run life as well as more efficient designs that lower lifting costs.

For wells where high levels of gas present a problem, the pump is the answer. Its unique patented vane design effectively handles fluids with higher contents of free gas, prevents gas locking and maximizes lift compared to conventional ESP systems. MVP pumps can be installed independently or as charge pumps for a standard ESP pump or in conjunction with a gas separator to produce wells with over 90% free gas.

Centrilift's multistage centrifugal pumps are designed to lift a full range of volumes with low operating costs and low initial investments. Each pump stage consists of an impeller keyed to the drive shaft and a companion diffuser bowl that directs the flow of the fluid. The impellers and diffusers are made of a corrosion resistant material to prolong useful life. The drive shafts are made of alloys to afford both mechanical strength and resistance to corrosion.

The 400 and 538 series comprise the Best-in-Class Centurion™ pump line. These pumps feature a revolutionary pump stage design that produces more head than any other stage in the industry. In equal conditions, the highly efficient Centurion pumps produce a given amount of fluid with fewer stages, shorter pumps and, in some cases, less horsepower than any other pump of its kind.

View of 3.38 to 6.75 inch O.D. pumps.

Features and Benefits

All Centrilift pumps use state-of-the-art materials to mitigate the destructive effects of harsh environments Each pump component is submitted to a rigorous quality procedure before assembly and is then tested to

document performance A broad family of patented abrasion resistant pump designs extends run lives in abrasive well conditions

Page 2: ESP Overview

© 2005 Baker Hughes Incorporated. All Rights Reserved.

Under corrosive conditions, all exterior surfaces of the housings can be protected with special coatings or the complete system can be constructed from corrosion resistant alloys

Family Series

Family Name Description

1025 Series Pump 10.25" O.D. housed pumps operating from 22,300 to 54,900 BFPD (3,548 to 8,736 m³/d fluid)

338 Series Pump 3.38 inch OD pumps operating at 340 to 3,100 BFPD @ 60 Hz (45 to 411 m³/day fluid @ 50 Hz)

400 Series Pumps 4.00 inch OD pumps operating at 120 to 6,800 BFPD @ 60 Hz (16 to 902 m³/day fluid @ 50 Hz)

538 Series Pump 5.38 inch OD pumps operating from 750 to 12,000 BFPD @ 60 Hz (99 to 1,590 m³/day fluid)

562 Series Pumps pump operating at 7,000 to 24,000 BFPD @ 60 Hz (928 to 3,180 m³/day fluid @ 50 Hz)

675 Series Pumps 6.75" O.D. housed pumps operating from 5000 to 48000 BFPD (796 to 7631 m³/d fluid)

875 Series Pump 8.75" O.D. housed pumps operating from 13700 to 33400 BFPD (2180 to 5250 m³/d fluid)

Related Products

Product Name Description

ESP Motors The widest range of ESP motors in the industry

ESP Seals Dependable motor protection for some of the world's most demanding applications

Gas Separators Significantly improves the performance of ESPs in gassy environments.

Related Systems

System Name Description

Centrilift Cable The industry standard for ESP power and water well cable

Controls The GCS family of products

Electrical Submersible Progressing Cavity Pumps

Combines the flexibility of LIFTEQ™ PCPs with the reliability of ESP motors

HPump™ Complete high pressure surface pumping systems with reduced life cycle cost

Rod Driven Progressing Cavity Pumps

Complete surface and down-hole systems featuring LIFTEQ® pumps

Related Services

Service Name Description

AutographPC® System design and management software

Engineering Services Ensuring quality and performance for Centrilift products

Field Service Best-in-class service to even the most remote wellsites

Training High quality educational and training programs