essentialrequirements, packagingoptimisationwith …imageen.pcci.bg/essential requirements.pdf ·...
TRANSCRIPT
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Essential requirements,
packaging optimisation with
harmonised standards
1st international workshop
Padua, Italy
CCIS – Antonia Bozic Cerar
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What are the essential requirements?
� minimisation and prevention
� reusable packaging
� recoverable packaging
� material reycling
� energy recovery
� composting
� biodegradable decomposition to carbondioxide, biomass and water
obligatory
optional
one choiceis obligatory!
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EN 13428:2004 source minimisation
� Prevention by source reduction� product protection
� packaging manufacturing process
� packing/filling process
� logistics
� product presentation and marketing
� user/consumer acceptance
� information
� safety
� legislation
� other..
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Know your product!
� preservation
� protection
� containment
� taste
� hygiene
� microbiological contamination
� exposure to light, UV rays (fruit juices..)
� required/desired shelf life
� ...
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Know your packaging (material)!
� shape
� thickness
� tolerances
� size
� feasibility
� tooling specifications
� waste management
� hazardous substances
� Hg, Cr6+, Cd, Pb limits
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Know your process (Packing/Filling)
� impact and stresss resistance
� mechanical strength
� packing line speed and efficiency
� stability,
� heat resistance
� effective closing
� headspace
� hygiene
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Logistics
transport, storage and handling
� combinations of primary, secondary andtertiary packaging
� space utilisation
� packaging integrity
� damage resistance
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How much does it weigh?
� The packaging system
� primary &
� secondary &
� tertiary
� Packaging efficiency
Packaging ratio = packaging weight in%
product weight
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How much does it cost?
� incoming materials- price per box� incoming logistics – cost per truck� raw material storage – cost per pallet� manufacturing cost per unit to assemble, fill andseal packaging outgoing logistics (storage andtransportation)– cost per pallet
� waste disposal� extended producer responsibility fee� waste packaging produced on site (shipped rawmaterials, auxilliary materials...)
� disposal costs of trimmings, faulty packaging andabandoned product;
� environmental taxes and charges
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Product presentation and marketing
� product identification
� brand
� labelling
� retail display
� compatibility with refill systems
� pilfer resistance
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User/consumer acceptance
� tamper evidence
� portion size and product dispensing
� no sight of damage or deterioration
� storage /shelf life
� handling
� attractiveness
� ...
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Information
� food regulation (nutrition, addititives, preservatives...)
� storage instructions
� preparation, i.e. cooking
� best before date
� bar codes
� packaging material identification
� environmetal information (mobius loop, tidyman, green dot)
� ...
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Safety
� tampering evidence
� worker safety (logistics)
� child resistance
� safe opening
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Legislation
� food contact regulations,
� good manufacturing practice (qualityassurance)
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Other
� economic,
� social,
� environmental
Euromonitor
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The initial survey
An elegant solution to your survey - Sweet Surveys
• getting started:
• determining company priorities:
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decisions, decisions?
spider diagramme or ecowheel
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MET matrix
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EN 13429: 2004 -Reuse
� It is an option, not a requirement
� Reuse for the same purpose for which the packaging was originally conceived� must secure a no. of trips or rotations (a reuse system must exist)
� must ensure H&S of the workforce (during reconditioning – cleaning, refilling,repair,redistribution)
� what happens when it becomes waste!
� typical example: wood/plastic pallets
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EN 13430: 2004 –material recycling
� material recycling of a certain percentage ofpackaging waste
� material
� declaration on % of weight of functional unit ofpackaging available for reycling
� demonstration of compatibility with recyclingtechnologies
� substances causing potential technical problems in therecycling process
� combinations of materials or designs causing problemsof collection and sorting
� substances causing potential contamination of therecycled material – influence on quality
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EN 13431: 2004 –Energy recovery
� Energy recovery
� the waste must have a minimal calorific value
� it must generate energy when combusted
� aluminium up to 50µm� qnet>5 MJ/kg
� organic content > 50% by weight
� limited contents of heavy metals or dangeroussubstances
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EN 13432: 2001 – Composting and
biodegradation
� shall not hinder the composting process
� is capable of physical, chemical, thermal or biological decompostion ⇒ carbon dioxide, biomass and water
� materials of natural origim shall be accepted as biodegradable without testing (wood, paper, cotton...)
� aerobic composting
� biodegradability test...
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EN 13427:2004:umbrella
� combines reference standards:� EN 13427 Packaging – requirements specific to manufacturing and compostion – Prevention by sourcereduction
� EN 13429 Packaging – Reuse
� EN 13430 Packaging – Requirements for packagingrecoverable by material recycling
� EN 13431 Packaging – Requirements for packagingrecoverable in the form of eneergy recovery, includingspecification of minimum inferior calorific value
� EN 13432 Packaging – Requirements or packagingrecoverable through composting and biodegradation –Test scheme and evaluation critera for the finalacceptance of packaging
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Statement of conformity
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How the standards are related!?
Organic recovery (EN 13432)Requirements formeasuring and verifyingdangerous substancespresent in packaging(CR-13695-2)
Energy recovery (EN 13431)Requirements formeasuring and verifyingthe four heavy metalspresent in packaging(CR-13695-1)
Material recycling (EN 13430)Reuse
(EN 13429)
Prevention by sourcereduction(EN 13428)
RecoveryReuseManufacturing andcomposition
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eco-design
Essential requirements & ecodesign
packaging requirements
management
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0
2
4
6
8
10
12
1974 1980 1986 1988 1990 2000 2004
cooler/refrigerators
cookers
washers anddryers
from ∼ 9 kg/HU (1974) to ~ 2 kg/HU (2000-2004)kg
/HU
↓ weight/h. unit (example Gorenje)
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Ecodesign meets packaging
� cheaper packaging
� less weight
� simpler materials,
� more recycled materials,
� more recyclable materials
� packaging from a nearer location
� less embedded carbon
� public image
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useful information� Packaging essential requirements regulations, Government guidance notes (UK)
� Code of practice, responisble packaging, incpen
� A packaging guide for small business, Repak
� Packaging design for the environment, envirowise
� Essential requirements for packaging in Europ, Europen – A pratical guide to using the CEN standards
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