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DESCRIPTION
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1100-FT-121 1 of 79
DATE : 4/3/2011
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Est No : 250061Client : Emerson Process ManagementProject : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Design pressure = 18 bar
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)
Skid size; 8.5mtr long x 2.6mtr width x 3mtr height
I. Material Cost : -
STEEL PIPING
Pipe 8 inch x Sch.40 x 12mtr long A106GR.B 1 723.72 723.7 956.76 225 /mtr 2,700
Pipe 4 inch x Sch.40 x 12mtr long A106GR.B 3 723.72 2171.2 956.76 100 /mtr 3,600
Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9 64.92 55 /mtr 660
Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4 26.4 50 /mtr 600
Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4 19.44 40 /mtr 480
Elbow 8 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 5 37 185.0 185.0 500 /Each 2,500
Elbow 1.5 inch x Sch.80 x 90 Degree SA234GR.WPB 2 0.36 0.7 0.7 30 /Each 60
Eq. Tee 8 inch x Sch.40 SA234GR.WPB 5 49.35 246.8 246.8 400 /Each 2,000
Reducer 8 inch x 4 inch x Sch.40 SA234GR.WPB 4 10.7 42.8 42.8 150 /Each 600
WN Type Flange 8 inch x Sch.40 x 150# ASTM A105N 30 24 720.0 720.0 160 /Each 4,800
Blind Type Flange 8 inch x 150# ASTM A105N 2 32 64.0 64.0 390 /Each 780
WN Type Flange 4 inch x Sch.40 x 150# ASTM A105N 4 7 28.0 28.0 70 /Each 280
WN Type Flange 1.5 inch x Sch.80 x 150# ASTM A105N 8 1.8 14.4 14.4 60 /Each 480
WN Type Flange 3/4 inch x Sch.80 x 150# ASTM A105N 4 0.8 3.2 3.2 45 /Each 180
WN Type Flange 1/2 inch x Sch.80 x 150# ASTM A105N 4 0.6 2.4 2.4 40 /Each 160
ASTM A105 4 1.0 4.0 4.0 80 /Each 320
ASTM A105 4 0.5 2.0 2.0 20 /Each 80
U Clamps for 8 inch pipes A36/EQ. 16 2.96 47.3 47.3 90 /Each 1,440
U Clamps for 6 inch pipes A36/EQ. 16 3.47 55.5 55.5 60 /Each 960
Stud bolts + Nuts M24 x 115mm long 24 1.9 45.0 45.0 6 /Each 144
Stud bolts + Nuts M20 x 115mm long 360 1.1 389.3 389.3 6 /Each 2,160
Gaskets ,10" --2nos, 6"-24nos, 1.5"-6nos 10 inch @110/each, 6 inch @60/each, 1.5 inc 2,260
STEEL FRAME WORK
UC254 x 254 x 73kg/mtr x 50mtr long S275JR 1 3650 3650 4015 3.2 /kg 12,848
Lifting lug 50 mm thk x 200 x 350mm S355K2G3 6 27.47 165 181.33 5 /kg 907
S275JR 3 63.60 191 209.88 3.2 /kg 672
S275JR 2 112.80 226 248.16 3.2 /kg 794
S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971
S275JR 1 884.00 884 972.40 6.8 /kg 6,612
Grating clip; 4nos/sq.mtr S275JR 100 0.10 10 11.00 6 /no 600
A106GR.B 4 20.34 81 89.50 28 /mtr 672
Additional cost for Spares (10% extra) 3,000
Consumables 10% 8,030 5% on Material 8,296 8,929 LS #REF!
Total cost for Materials 65,350 Total cost for Materials with 10% Margin 71,885
II. Fabrication Cost : -Inch Dia --8 inch x Sch.40--10hrs/Joint x 60J 600 Hrs Rate 42/hr 25200Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 60 Hrs Rate 42/hr 2520Inch Dia --3/4 inch x Sch.80--2 hrs/Joint x 10 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 132 Hrs Rate 42/hr 5544Fabrication cost (marking, cutting) 400 Hrs For marking, cuting 42 Per hrs 16800Fab. cost of support structurals (set up & w 700 Hrs For setup & welding 42 Per hrs 29400
Sl No
Unit Wt
Finish Wt
Rate Basis
Half coupling 3/4" x 3000# x NPT threaded, male
Half coupling 1/2" x 3000# x NPT threaded, FF
A193GR.B7/A194GR.2HA193GR.B7/A194GR.2H
SS316L Spiral wound
Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long
Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long
Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long
Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 8500mm long
Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long
1100-FT-121 2 of 79
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Sl No
Unit Wt
Finish Wt
Rate Basis
80304III. NDT : -
Radiography test 100% 8"-60 Joints@175/joint, 4"-8 Joints@85/joint, 1. 12,680 MPI on lifting lugs 100% 500 Visual Examination 100% 50 hrs 42 /Hrs 2,100 MPI (wherever RT is not possible) 100% 0 Visits 450 1,200
Blasting & Painting 150 sq.mtr 80 /sq.mtr 12,000 Transport for Painting - 100 MT -
Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scope MT -
QA/QC Inspection 96 42 /Hrs 4,015 - 125 MT 1,800
Design and Preparartion of Fab Drawings LS 4,000 Packing for Transport LS 3,000 Documentation LS 900 Commercial Loading 1% of Total Value LS
Total Cost for NDT and other works 42,195 IV SKID ASSEMBLING & TESTING
Grating and handrail assembling 4 man, 4day, 8hrs 42 /Hrs 5,376 Skid assembling for hydro testing 3 man, 4day, 8hrs 42 /Hrs 4,032 Hydrotesting at shop 2 man, 2 days,8 hrs 32 Hrs 42 /Hrs 1,344 Installation of all free issue instruments & valves (8nos 10 inch dia valves & meters) 42 /Hrs 6048Trial Testing (Air testing) 3man, 2day,8hrs 42 /Hrs 2016
V Final packing and loading 3man, 2 day, 8 hrs 2,016 Total Cost for assembling and testing 20,832
Total Price = Fab + NDT + Assembling and testing ### 39,108 US $Total Selling Price 215216
Rate in US $ = 58722
Transport upto site (up to JAFZ)
Skid-27 3 of 79
DATE : 4/3/2011
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Est No : 250061Client : Emerson Process ManagementProject : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Design pressure = 18 bar
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)
Skid size; 8.5mtr long x 2.6mtr width x 3mtr height
I. Material Cost : -
STEEL PIPING
Pipe 8 inch x Sch.40 x 12mtr long A106GR.B 3 723.72 2171.2 956.76 225 /mtr 8,100
Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9 64.92 55 /mtr 660
Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4 26.4 50 /mtr 600
Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4 19.44 40 /mtr 480
Elbow 8 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 5 37 185.0 185.0 500 /Each 2,500
Elbow 1.5 inch x Sch.80 x 90 Degree SA234GR.WPB 2 0.36 0.7 0.7 30 /Each 60
Eq. Tee 8 inch x Sch.40 SA234GR.WPB 5 49.35 246.8 246.8 400 /Each 2,000
Reducer 8 inch x 4 inch x Sch.40 SA234GR.WPB 4 10.7 42.8 42.8 150 /Each 600
WN Type Flange 8 inch x Sch.40 x 150# ASTM A105N 30 24 720.0 720.0 160 /Each 4,800
Blind Type Flange 8 inch x 150# ASTM A105N 2 32 64.0 64.0 390 /Each 780
WN Type Flange 4 inch x Sch.40 x 150# ASTM A105N 4 7 28.0 28.0 70 /Each 280
WN Type Flange 1.5 inch x Sch.80 x 150# ASTM A105N 8 1.8 14.4 14.4 60 /Each 480
WN Type Flange 3/4 inch x Sch.80 x 150# ASTM A105N 4 0.8 3.2 3.2 45 /Each 180
WN Type Flange 1/2 inch x Sch.80 x 150# ASTM A105N 4 0.6 2.4 2.4 40 /Each 160
ASTM A105 4 1.0 4.0 4.0 80 /Each 320
ASTM A105 4 0.5 2.0 2.0 20 /Each 80
U Clamps for 8 inch pipes A36/EQ. 16 2.96 47.3 47.3 90 /Each 1,440
U Clamps for 6 inch pipes A36/EQ. 16 3.47 55.5 55.5 60 /Each 960
Stud bolts + Nuts M24 x 115mm long 24 1.9 45.0 45.0 6 /Each 144
Stud bolts + Nuts M20 x 115mm long 360 1.1 389.3 389.3 6 /Each 2,160
Gaskets ,10" --2nos, 6"-24nos, 1.5"-6nos 10 inch @110/each, 6 inch @60/each, 1.5 inc 2,260
STEEL FRAME WORK
UC254 x 254 x 73kg/mtr x 50mtr long S275JR 1 3650 3650 4015 3.2 /kg 12,848
Lifting lug 50 mm thk x 200 x 350mm S355K2G3 6 27.47 165 181.33 5 /kg 907
S275JR 3 63.60 191 209.88 3.2 /kg 672
S275JR 2 112.80 226 248.16 3.2 /kg 794
S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971
S275JR 1 884.00 884 972.40 6.8 /kg 6,612
Grating clip; 4nos/sq.mtr S275JR 100 0.10 10 11.00 6 /no 600
A106GR.B 4 20.34 81 89.50 28 /mtr 672
Additional cost for Spares (10% extra) 3,000
Consumables 10% 8,030 5% on Material 8,296 8,929 LS #REF!
Total cost for Materials 67,150 Total cost for Materials with 10% Margin 73,865
II. Fabrication Cost : -Inch Dia --8 inch x Sch.40--10hrs/Joint x 60J 600 Hrs Rate 42/hr 25200Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 60 Hrs Rate 42/hr 2520Inch Dia --3/4 inch x Sch.80--2 hrs/Joint x 10 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 132 Hrs Rate 42/hr 5544Fabrication cost (marking, cutting) 400 Hrs For marking, cuting 42 Per hrs 16800Fab. cost of support structurals (set up & w 700 Hrs For setup & welding 42 Per hrs 29400
80304
Sl No
Unit Wt
Finish Wt
Rate Basis
Half coupling 3/4" x 3000# x NPT threaded, male
Half coupling 1/2" x 3000# x NPT threaded, FF
A193GR.B7/A194GR.2HA193GR.B7/A194GR.2H
SS316L Spiral wound
Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long
Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long
Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long
Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 8500mm long
Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long
Skid-27 4 of 79
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Sl No
Unit Wt
Finish Wt
Rate Basis
III. NDT : -Radiography test 100% 8"-60 Joints@175/joint, 4"-8 Joints@85/joint, 1. 12,680 MPI on lifting lugs 100% 500 Visual Examination 100% 50 hrs 42 /Hrs 2,100 MPI (wherever RT is not possible) 100% 0 Visits 450 1,200
Blasting & Painting 150 sq.mtr 80 /sq.mtr 12,000 Transport for Painting - 100 MT -
Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scope MT -
QA/QC Inspection 96 42 /Hrs 4,015 - 125 MT 1,800
Design and Preparartion of Fab Drawings LS 4,000 Packing for Transport LS 3,000 Documentation LS 900 Commercial Loading 1% of Total Value LS
Total Cost for NDT and other works 42,195 IV SKID ASSEMBLING & TESTING
Grating and handrail assembling 4 man, 4day, 8hrs 42 /Hrs 5,376 Skid assembling for hydro testing 3 man, 4day, 8hrs 42 /Hrs 4,032 Hydrotesting at shop 2 man, 2 days,8 hrs 32 Hrs 42 /Hrs 1,344 Installation of all free issue instruments & valves (8nos 10 inch dia valves & meters) 42 /Hrs 6048Trial Testing (Air testing) 3man, 2day,8hrs 42 /Hrs 2016
V Final packing and loading 3man, 2 day, 8 hrs 2,016 Total Cost for assembling and testing 20,832
Total Price = Fab + NDT + Assembling and testing ### 39,108 US $Total Selling Price 217196
Rate in US $ = 59262Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000
Transport upto site (up to JAFZ)
Skid-26 5 of 79
DATE : 4/3/2011
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Est No : 250061Client : Emerson Process ManagementProject : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Design pressure = 18 bar
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)
Skid size; 8.5mtr long x 2.6mtr width x 3mtr height
I. Material Cost : -
STEEL PIPING
Pipe 8 inch x Sch.40 x 12mtr long A106GR.B 3 723.72 2171.2 956.76 225 /mtr 8,100
Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9 64.92 55 /mtr 660
Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4 26.4 50 /mtr 600
Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4 19.44 40 /mtr 480
Elbow 8 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 5 37 185.0 185.0 500 /Each 2,500
Elbow 1.5 inch x Sch.80 x 90 Degree SA234GR.WPB 2 0.36 0.7 0.7 30 /Each 60
Eq. Tee 8 inch x Sch.40 SA234GR.WPB 5 49.35 246.8 246.8 400 /Each 2,000
Reducer 8 inch x 4 inch x Sch.40 SA234GR.WPB 4 10.7 42.8 42.8 150 /Each 600
WN Type Flange 8 inch x Sch.40 x 150# ASTM A105N 30 24 720.0 720.0 160 /Each 4,800
Blind Type Flange 8 inch x 150# ASTM A105N 2 32 64.0 64.0 390 /Each 780
WN Type Flange 4 inch x Sch.40 x 150# ASTM A105N 4 7 28.0 28.0 70 /Each 280
WN Type Flange 1.5 inch x Sch.80 x 150# ASTM A105N 8 1.8 14.4 14.4 60 /Each 480
WN Type Flange 3/4 inch x Sch.80 x 150# ASTM A105N 4 0.8 3.2 3.2 45 /Each 180
WN Type Flange 1/2 inch x Sch.80 x 150# ASTM A105N 4 0.6 2.4 2.4 40 /Each 160
ASTM A105 4 1.0 4.0 4.0 80 /Each 320
ASTM A105 4 0.5 2.0 2.0 20 /Each 80
U Clamps for 8 inch pipes A36/EQ. 16 2.96 47.3 47.3 90 /Each 1,440
U Clamps for 6 inch pipes A36/EQ. 16 3.47 55.5 55.5 60 /Each 960
Stud bolts + Nuts M24 x 115mm long 24 1.9 45.0 45.0 8 /Each 192
Stud bolts + Nuts M20 x 115mm long 360 1.1 389.3 389.3 6 /Each 2,160
Gaskets ,10" --2nos, 6"-24nos, 1.5"-6nos 10 inch @110/each, 6 inch @60/each, 1.5 inc 2,260
STEEL FRAME WORK
UC254 x 254 x 73kg/mtr x 50mtr long S275JR 1 3650 3650 4015 3.2 /kg 12,848
Lifting lug 50 mm thk x 200 x 350mm S355K2G3 6 27.47 165 181.33 5 /kg 907
S275JR 3 63.60 191 209.88 3.2 /kg 672
S275JR 2 112.80 226 248.16 3.2 /kg 794
S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971
S275JR 1 884.00 884 972.40 6.8 /kg 6,612
Grating clip; 4nos/sq.mtr S275JR 100 0.10 10 11.00 6 /no 600
A106GR.B 4 20.34 81 89.50 28 /mtr 672
Additional cost for Spares (10% extra) 3,000
Consumables 10% 7,770 5% on Material 8,296 8,929 LS #REF!
Total cost for Materials 73,631 Total cost for Materials with 10% Margin 80,994
II. Fabrication Cost : -Inch Dia --8 inch x Sch.40--10hrs/Joint x 60J 600 Hrs Rate 42/hr 25200Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 60 Hrs Rate 42/hr 2520Inch Dia --3/4 inch x Sch.80--2 hrs/Joint x 10 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 132 Hrs Rate 42/hr 2940Fabrication cost (marking, cutting) 400 Hrs For marking, cuting 42 Per hrs 16800Fab. cost of support structurals (set up & w 700 Hrs For setup & welding 42 Per hrs 29400
77700
Sl No
Unit Wt
Finish Wt
Rate Basis
Half coupling 3/4" x 3000# x NPT threaded, male
Half coupling 1/2" x 3000# x NPT threaded, FF
A193GR.B7/A194GR.2HA193GR.B7/A194GR.2H
SS316L Spiral wound
Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long
Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long
Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long
Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 8500mm long
Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long
Skid-26 6 of 79
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Sl No
Unit Wt
Finish Wt
Rate Basis
III. NDT : -Radiography test 100% 8"-60 Joints@175/joint, 4"-8 Joints@85/joint, 1. 12,680 MPI on lifting lugs 100% 500 Visual Examination 100% 50 hrs 42 /Hrs 2,100 MPI (wherever RT is not possible) 100% 0 Visits 450 1,200
Blasting & Painting 150 sq.mtr 80 /sq.mtr 12,000 Transport for Painting - 100 MT -
Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scope MT -
QA/QC Inspection 96 42 /Hrs 4,015 - 125 MT 1,800
Design and Preparartion of Fab Drawings LS 4,000 Packing for Transport LS 3,000 Documentation LS 900 Commercial Loading 1% of Total Value LS
Total Cost for NDT and other works 42,195 IV SKID ASSEMBLING & TESTING
Grating and handrail assembling 4 man, 4day, 8hrs 42 /Hrs 5,376 Skid assembling for hydro testing 3 man, 4day, 8hrs 42 /Hrs 4,032 Hydrotesting at shop 2 man, 2 days,8 hrs 32 Hrs 42 /Hrs 1,344 Installation of all free issue instruments & valves (8nos 10 inch dia valves & meters) 42 /Hrs 6048Trial Testing (Air testing) 3man, 2day,8hrs 42 /Hrs 2016
V Final packing and loading 3man, 2 day, 8 hrs 2,016 Total Cost for assembling and testing 20,832
Total Price = Fab + NDT + Assembling and testing ### 38,398 US $Total Selling Price 221721
Rate in US $ = 60,497 Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000
Transport upto site (up to JAFZ)
Skid-25 7 of 79
DATE : 4/3/2011
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Est No : 250061Client : Emerson Process ManagementProject : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Design pressure = 18 bar
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)
Skid size; 8.5mtr long x 2.6mtr width x 3mtr height
I. Material Cost : -
STEEL PIPING
Pipe 8 inch x Sch.40 x 12mtr long A106GR.B 3 723.72 2171.2 956.76 225 /mtr 8,100
Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9 64.92 55 /mtr 660
Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4 26.4 50 /mtr 600
Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4 19.44 40 /mtr 480
Elbow 8 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 5 37 185.0 185.0 500 /Each 2,500
Elbow 1.5 inch x Sch.80 x 90 Degree SA234GR.WPB 2 0.36 0.7 0.7 30 /Each 60
Eq. Tee 8 inch x Sch.40 SA234GR.WPB 5 49.35 246.8 246.8 400 /Each 2,000
Reducer 8 inch x 4 inch x Sch.40 SA234GR.WPB 4 10.7 42.8 42.8 150 /Each 600
WN Type Flange 8 inch x Sch.40 x 150# ASTM A105N 30 24 720.0 720.0 160 /Each 4,800
Blind Type Flange 8 inch x 150# ASTM A105N 2 32 64.0 64.0 390 /Each 780
WN Type Flange 4 inch x Sch.40 x 150# ASTM A105N 4 7 28.0 28.0 70 /Each 280
WN Type Flange 1.5 inch x Sch.80 x 150# ASTM A105N 8 1.8 14.4 14.4 60 /Each 480
WN Type Flange 3/4 inch x Sch.80 x 150# ASTM A105N 4 0.8 3.2 3.2 45 /Each 180
WN Type Flange 1/2 inch x Sch.80 x 150# ASTM A105N 4 0.6 2.4 2.4 40 /Each 160
ASTM A105 4 1.0 4.0 4.0 80 /Each 320
ASTM A105 4 0.5 2.0 2.0 20 /Each 80
U Clamps for 8 inch pipes A36/EQ. 16 2.96 47.3 47.3 90 /Each 1,440
U Clamps for 6 inch pipes A36/EQ. 16 3.47 55.5 55.5 60 /Each 960
Stud bolts + Nuts M24 x 115mm long 24 1.9 45.0 45.0 6 /Each 144
Stud bolts + Nuts M20 x 115mm long 360 1.1 389.3 389.3 6 /Each 2,160
Gaskets ,10" --2nos, 6"-24nos, 1.5"-6nos 10 inch @110/each, 6 inch @60/each, 1.5 inc 2,260
STEEL FRAME WORK
UC254 x 254 x 73kg/mtr x 50mtr long S275JR 1 3650 3650 4015 3.2 /kg 12,848
Lifting lug 50 mm thk x 200 x 350mm S355K2G3 6 27.47 165 181.33 5 /kg 907
S275JR 3 63.60 191 209.88 3.2 /kg 672
S275JR 2 112.80 226 248.16 3.2 /kg 794
S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971
S275JR 1 884.00 884 972.40 6.8 /kg 6,612
Grating clip; 4nos/sq.mtr S275JR 100 0.10 10 11.00 6 /no 600
A106GR.B 4 20.34 81 89.50 28 /mtr 672
Additional cost for Spares (10% extra) 3,000
Consumables 10% 8,030 5% on Material 8,296 8,929 LS #REF!
Total cost for Materials 67,150 Total cost for Materials with 10% Margin 73,865
II. Fabrication Cost : -Inch Dia --8 inch x Sch.40--10hrs/Joint x 60J 600 Hrs Rate 42/hr 25200Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 60 Hrs Rate 42/hr 2520Inch Dia --3/4 inch x Sch.80--2 hrs/Joint x 10 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 132 Hrs Rate 42/hr 5544Fabrication cost (marking, cutting) 400 Hrs For marking, cuting 42 Per hrs 16800Fab. cost of support structurals (set up & w 700 Hrs For setup & welding 42 Per hrs 29400
80304
Sl No
Unit Wt
Finish Wt
Rate Basis
Half coupling 3/4" x 3000# x NPT threaded, male
Half coupling 1/2" x 3000# x NPT threaded, FF
A193GR.B7/A194GR.2HA193GR.B7/A194GR.2H
SS316L Spiral wound
Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long
Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long
Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long
Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 8500mm long
Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long
Skid-25 8 of 79
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Sl No
Unit Wt
Finish Wt
Rate Basis
III. NDT : -Radiography test 100% 8"-60 Joints@175/joint, 4"-8 Joints@85/joint, 1. 12,680 MPI on lifting lugs 100% 500 Visual Examination 100% 50 hrs 42 /Hrs 2,100 MPI (wherever RT is not possible) 100% 0 Visits 450 1,200
Blasting & Painting 150 sq.mtr 80 /sq.mtr 12,000 Transport for Painting - 100 MT -
Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scope MT -
QA/QC Inspection 96 42 /Hrs 4,015 - 125 MT 1,800
Design and Preparartion of Fab Drawings LS 4,000 Packing for Transport LS 3,000 Documentation LS 900 Commercial Loading 1% of Total Value LS
Total Cost for NDT and other works 42,195 IV SKID ASSEMBLING & TESTING
Grating and handrail assembling 4 man, 4day, 8hrs 42 /Hrs 5,376 Skid assembling for hydro testing 3 man, 4day, 8hrs 42 /Hrs 4,032 Hydrotesting at shop 2 man, 2 days,8 hrs 32 Hrs 42 /Hrs 1,344 Installation of all free issue instruments & valves (8nos 10 inch dia valves & meters) 42 /Hrs 6048Trial Testing (Air testing) 3man, 2day,8hrs 42 /Hrs 2016
V Final packing and loading 3man, 2 day, 8 hrs 2,016 Total Cost for assembling and testing 20,832
Total Price = Fab + NDT + Assembling and testing ### 39,108 US $Total Selling Price 217196
Rate in US $ = 59262Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000
Transport upto site (up to JAFZ)
Skid-24 9 of 79
DATE : 4/3/2011
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Est No : 250061Client : Emerson Process ManagementProject : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Design pressure = 18 bar
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)
Skid size; 8.5mtr long x 2.6mtr width x 3mtr height
I. Material Cost : -
STEEL PIPING
Pipe 8 inch x Sch.40 x 12mtr long A106GR.B 3 723.72 2171.2 956.76 225 /mtr 8,100
Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9 64.92 55 /mtr 660
Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4 26.4 50 /mtr 600
Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4 19.44 40 /mtr 480
Elbow 8 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 5 37 185.0 185.0 500 /Each 2,500
Elbow 1.5 inch x Sch.80 x 90 Degree SA234GR.WPB 2 0.36 0.7 0.7 30 /Each 60
Eq. Tee 8 inch x Sch.40 SA234GR.WPB 5 49.35 246.8 246.8 400 /Each 2,000
Reducer 8 inch x 4 inch x Sch.40 SA234GR.WPB 4 10.7 42.8 42.8 150 /Each 600
WN Type Flange 8 inch x Sch.40 x 150# ASTM A105N 30 24 720.0 720.0 160 /Each 4,800
Blind Type Flange 8 inch x 150# ASTM A105N 2 32 64.0 64.0 390 /Each 780
WN Type Flange 4 inch x Sch.40 x 150# ASTM A105N 4 7 28.0 28.0 70 /Each 280
WN Type Flange 1.5 inch x Sch.80 x 150# ASTM A105N 8 1.8 14.4 14.4 60 /Each 480
WN Type Flange 3/4 inch x Sch.80 x 150# ASTM A105N 4 0.8 3.2 3.2 45 /Each 180
WN Type Flange 1/2 inch x Sch.80 x 150# ASTM A105N 4 0.6 2.4 2.4 40 /Each 160
ASTM A105 4 1.0 4.0 4.0 80 /Each 320
ASTM A105 4 0.5 2.0 2.0 20 /Each 80
U Clamps for 8 inch pipes A36/EQ. 16 2.96 47.3 47.3 90 /Each 1,440
U Clamps for 6 inch pipes A36/EQ. 16 3.47 55.5 55.5 60 /Each 960
Stud bolts + Nuts M24 x 115mm long 24 1.9 45.0 45.0 8 /Each 192
Stud bolts + Nuts M20 x 115mm long 360 1.1 389.3 389.3 6 /Each 2,160
Gaskets ,10" --2nos, 6"-24nos, 1.5"-6nos 10 inch @110/each, 6 inch @60/each, 1.5 inc 2,260
STEEL FRAME WORK
UC254 x 254 x 73kg/mtr x 50mtr long S275JR 1 3650 3650 4015 3.2 /kg 12,848
Lifting lug 50 mm thk x 200 x 350mm S355K2G3 6 27.47 165 181.33 5 /kg 907
S275JR 3 63.60 191 209.88 3.2 /kg 672
S275JR 2 112.80 226 248.16 3.2 /kg 794
S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971
S275JR 1 884.00 884 972.40 6.8 /kg 6,612
Grating clip; 4nos/sq.mtr S275JR 100 0.10 10 11.00 6 /no 600
A106GR.B 4 20.34 81 89.50 28 /mtr 672
Additional cost for Spares (10% extra) 3,000
Consumables 10% 8,030 5% on Material 8,296 8,929 LS #REF!
Total cost for Materials 67,198 Total cost for Materials with 10% Margin 73,917
II. Fabrication Cost : -Inch Dia --8 inch x Sch.40--10hrs/Joint x 60J 600 Hrs Rate 42/hr 25200Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 60 Hrs Rate 42/hr 2520Inch Dia --3/4 inch x Sch.80--2 hrs/Joint x 10 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 132 Hrs Rate 42/hr 5544Fabrication cost (marking, cutting) 400 Hrs For marking, cuting 42 Per hrs 16800Fab. cost of support structurals (set up & w 700 Hrs For setup & welding 42 Per hrs 29400
80304
Sl No
Unit Wt
Finish Wt
Rate Basis
Half coupling 3/4" x 3000# x NPT threaded, male
Half coupling 1/2" x 3000# x NPT threaded, FF
A193GR.B7/A194GR.2HA193GR.B7/A194GR.2H
SS316L Spiral wound
Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long
Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long
Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long
Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 8500mm long
Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long
Skid-24 10 of 79
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Sl No
Unit Wt
Finish Wt
Rate Basis
III. NDT : -Radiography test 100% 8"-60 Joints@175/joint, 4"-8 Joints@85/joint, 1. 12,680 MPI on lifting lugs 100% 500 Visual Examination 100% 50 hrs 50 /Hrs 2,500 MPI (wherever RT is not possible) 100% 0 Visits 450 1,200
Blasting & Painting 150 sq.mtr 80 /sq.mtr 12,000 Transport for Painting - 100 MT -
Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scope MT -
QA/QC Inspection 96 42 /Hrs 4,015 - 125 MT 1,800
Design and Preparartion of Fab Drawings LS 4,000 Packing for Transport LS 3,000 Documentation LS 900 Commercial Loading 1% of Total Value LS
Total Cost for NDT and other works 42,595 IV SKID ASSEMBLING & TESTING
Grating and handrail assembling 4 man, 4day, 8hrs 42 /Hrs 5,376 Skid assembling for hydro testing 3 man, 4day, 8hrs 42 /Hrs 4,032 Hydrotesting at shop 2 man, 2 days,8 hrs 32 Hrs 42 /Hrs 1,344 Installation of all free issue instruments & valves (8nos 10 inch dia valves & meters) 42 /Hrs 6048Trial Testing (Air testing) 3man, 2day,8hrs 42 /Hrs 2016
V Final packing and loading 3man, 2 day, 8 hrs 2,016 Total Cost for assembling and testing 20,832
Total Price = Fab + NDT + Assembling and testing ### 39,217 US $Total Selling Price 217649
Rate in US $ = 59386Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000
Transport upto site (up to JAFZ)
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Est No : 250061Client : Emerson Process ManagementProject : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Design pressure = 18 bar
Sl No Description MOC Nos Unit Wt
Kg Kg
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)Skid size; 12.5mtr long x 2.6mtr width x 3.6mtr height
I. Material Cost : -STEEL PIPINGPipe 20 inch x Sch.40 x 12mtr long A106GR.B 1 2201.04 2201.0Pipe 10 inch x Sch.40 x 12mtr long A106GR.B 4 723.72 2894.9Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4
SA234GR.WPB 2 142.4 284.8
SA234GR.WPB 5 37 185.0Elbow 1.5 inch x Sch.80 x 90 DegreeSA234GR.WPB 2 0.6 1.2Eq. Tee 20 inch x Sch.40 SA234GR.WPB 7 168 1176.0Eq. Tee 10 inch x Sch.40 SA234GR.WPB 7 49.35 345.5Reducer 10 inch x 8 inch x Sch.40 SA234GR.WPB 6 10.7 64.2Reducer 20 inch x 10 inch x Sch.40 SA234GR.WPB 7 99 693.0
ASTM A105N 2 77 154.0Blind Type Flange 20 inch x 150# ASTM A105N 2 123 246.0
ASTM A105N 40 24 960.0
ASTM A105N 6 18 108.0
ASTM A105N 8 1.8 14.4
ASTM A105N 4 0.8 3.2
ASTM A105N 4 0.6 2.4
ASTM A105 4 1.0 4.0
ASTM A105 4 0.5 2.0U Clamps for 20 inch pipes A36/EQ. 24 2.96 71.0U Clamps for 10 inch pipes A36/EQ. 48 3.47 166.4
Stud bolts + Nuts M30 x 170mm long 48 1.9 90.1
Finish Wt
Elbow 20 inch x Sch.40 x 90 Degree, LR
Elbow 10 inch x Sch.40 x 90 Degree, LR
WN Type Flange 20 inch x Sch.40 x 150#
WN Type Flange 10 inch x Sch.40 x 150#
WN Type Flange 8 inch x Sch.40 x 150#
WN Type Flange 1.5 inch x Sch.80 x 300#
WN Type Flange 3/4 inch x Sch.80 x 300#
WN Type Flange 1/2 inch x Sch.80 x 300#
Half coupling 3/4" x 3000# x NPT threaded, male
Half coupling 1/2" x 3000# x NPT threaded, FF
A193GR.B7/
A194GR.2H
Stud bolts + Nuts M24 x 130mm long 432 1.1 467.2
20 inch @1500/each, 10 inch @110/each, 8 inch STEEL FRAME WORK
S275JR 1 4380 4380S355K2G3 12 27.47 330
S275JR 6 63.60 382
S275JR 6 112.80 677
S275JR 12 112.80 1354
S275JR 1 1300.00 1300Grating clip; 4nos/sq.mtr S275JR 200 0.10 20
A106GR.B 8 20.34 163
Consumables 10%5% on Material 13,753
Total cost for MaterialsTotal cost for Materials with 10% Margin
II. Fabrication Cost : -Inch Dia --20 inch x Sch.40--18hrs/Join 432 Hrs Rate 42/hrInch Dia --10 inch x Sch.40--8 hrs/Joint 720 Hrs Rate 42/hrInch Dia --8 inch x Sch.40--6 hrs/Joint x 36 Hrs Rate 42/hrInch Dia --1.5 inch x Sch.80--3 hrs/Join 60 Hrs Rate 42/hrInch Dia --3/4 inch x Sch.XXS--2 hrs/Joi 20 Hrs Rate 42/hrPipe havdling Hrs (20% of the total fab 242 Hrs Rate 42/hrFabrication cost (marking, cutting) 700 Hrs For marking, cuting Fab. cost of support structurals (set u 800 Hrs For setup & welding
III. NDT : -Radiography test 100%MPI on lifting lugs 100%Visual Examination 100% 60 hrsMPI (wherever RT is not possible) 100% 0 Visits Blasting & Painting 200 sq.mtrTransport for Painting - Collection of Free Issue materials fromDelivery to Sigma shop is in Emerson scopeQA/QC Inspection 149
- Design and Preparartion of Fab DrawingsPacking for TransportDocumentationCommercial Loading 1% of Total Value
Total Cost for NDT and other works
A193GR.B7/
A194GR.2H
Gaskets ,20" --2nos, 10"-34nos, 8"-8nos, 1.5"-6nos
SS316L Spiral wound
long350mm
Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long
Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long
Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long
Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 12500mm long
Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long
Additional cost for Spares (10% extra)
20"-2 Joints@175/joint, 10"-90 Joints@85/joint, 1.5" --20 Joints
Transport upto site (up to JAFZ)
IV SKID ASSEMBLING & TESTINGGrating and handrail assembling 4 man, 8day, 8hrsSkid assembling for hydro testing 3 man, 8day, 8hrsHydrotesting at shop 4 man, 2 days,8 hrs 64 HrsInstallation of all free issue instruments & valves (20nos 10 inch dia valves & meters)Trial Testing (Air testing) 4man, 2day,8hrs
V Final packing and loading 4man, 2 day, 8 hrsTotal Cost for assembling and testing
Total Price = Fab + NDT + Assembling and testingTotal Selling Price
DATE : 4/3/2011
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Design pressure = 18 bar
Material (AED)
Kg Rate Amount
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)
956.76 2600 /mtr 31,200 1021.2 325 /mtr 15,600 64.92 55 /mtr 660 26.4 50 /mtr 600
19.44 40 /mtr 480
284.8 4000 /Each 8,000
185.0 500 /Each 2,500 1.2 60 /Each 120
1176.0 7000 /Each 49,000 345.5 750 /Each 5,250 64.2 200 /Each 1,200
693.0 5000 /Each 35,000
154.0 860 /Each 1,720 246.0 1500 /Each 3,000
960.0 215 /Each 8,600
108.0 160 /Each 960
14.4 60 /Each 480
3.2 45 /Each 180
2.4 40 /Each 160
4.0 160 /Each 640
2.0 40 /Each 160 71.0 240 /Each 5,760
166.4 110 /Each 5,280
90.1 15 /Each 720
Proc Wt Remark
sRate Basis
467.2 6 /Each 2,592
20 inch @1500/each, 10 inch @110/each, 8 inch 7,620
4818 3.2 /kg 15,418 362.67 5 /kg 1,813
419.76 3.2 /kg 1,343
744.48 3.2 /kg 2,382
1488.96 3.2 /kg 4,765
1430.00 6.8 /kg 9,724 22.00 6 /no 1,200
178.99 28 /mtr 1,344
3,000 12,644
14,614 LS #REF!Total cost for Materials ###
Total cost for Materials with 10% Margin ###
Rate 42/hr 18144Rate 42/hr 30240Rate 42/hr 1512Rate 42/hr 2520Rate 42/hr 840Rate 42/hr 10180.8
For marking, cuting 42 Per hrs 29400 For setup & welding 42 Per hrs 33600
126437
10,050 500
42 /Hrs 2,520 450 2,000
80 /sq.mtr 16,000 100 MT -
Delivery to Sigma shop is in Emerson scope MT - 42 /Hrs 6,246
125 MT 4,000 LS 4,000 LS 3,000 LS 900 LS
Total Cost for NDT and other works 49,216
20"-2 Joints@175/joint, 10"-90 Joints@85/joint, 1.5" --20 Joints
42 /Hrs 10,752 42 /Hrs 8,064
Hrs 42 /Hrs 2,688 Installation of all free issue instruments & valves (20nos 10 inch dia valves & meters) 42 /Hrs 12096
42 /Hrs 2688 2,688
Total Cost for assembling and testing 38,976 Total Price = Fab + NDT + Assembling and testing ### ###
Total Selling Price 479855
Skid-23 17 of 79
DATE : 4/3/2011
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Est No : 250061Client : Emerson Process ManagementProject : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Design pressure = 18 bar
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)
Skid size; 12.5mtr long x 2.6mtr width x 3.6mtr height
I. Material Cost : -
STEEL PIPING
Pipe 20 inch x Sch.40 x 12mtr long A106GR.B 1 2201 2201.0 956.76 2600 /mtr 31,200
Pipe 10 inch x Sch.40 x 12mtr long A106GR.B 4 723.72 2894.9 1021.2 325 /mtr 15,600
Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9 64.92 55 /mtr 660
Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4 26.4 50 /mtr 600
Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4 19.44 40 /mtr 480
Elbow 20 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 2 142.4 284.8 284.8 4000 /Each 8,000
Elbow 10 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 5 37 185.0 185.0 500 /Each 2,500
Elbow 1.5 inch x Sch.80 x 90 Degree SA234GR.WPB 2 0.6 1.2 1.2 60 /Each 120
Eq. Tee 20 inch x Sch.40 SA234GR.WPB 7 168 1176.0 1176.0 7000 /Each 49,000
Eq. Tee 10 inch x Sch.40 SA234GR.WPB 7 49.35 345.5 345.5 750 /Each 5,250
Reducer 10 inch x 8 inch x Sch.40 SA234GR.WPB 6 10.7 64.2 64.2 200 /Each 1,200
Reducer 20 inch x 10 inch x Sch.40 SA234GR.WPB 7 99 693.0 693.0 5000 /Each 35,000
WN Type Flange 20 inch x Sch.40 x 150# ASTM A105N 2 77 154.0 154.0 860 /Each 1,720
Blind Type Flange 20 inch x 150# ASTM A105N 2 123 246.0 246.0 1500 /Each 3,000
WN Type Flange 10 inch x Sch.40 x 150# ASTM A105N 40 24 960.0 960.0 215 /Each 8,600
WN Type Flange 8 inch x Sch.40 x 150# ASTM A105N 6 18 108.0 108.0 160 /Each 960
WN Type Flange 1.5 inch x Sch.80 x 300# ASTM A105N 8 1.8 14.4 14.4 60 /Each 480
WN Type Flange 3/4 inch x Sch.80 x 300# ASTM A105N 4 0.8 3.2 3.2 45 /Each 180
WN Type Flange 1/2 inch x Sch.80 x 300# ASTM A105N 4 0.6 2.4 2.4 40 /Each 160
ASTM A105 4 1.0 4.0 4.0 160 /Each 640
ASTM A105 4 0.5 2.0 2.0 40 /Each 160
U Clamps for 20 inch pipes A36/EQ. 24 2.96 71.0 71.0 240 /Each 5,760
U Clamps for 10 inch pipes A36/EQ. 48 3.47 166.4 166.4 110 /Each 5,280
Stud bolts + Nuts M30 x 170mm long 48 1.9 90.1 90.1 15 /Each 720
Stud bolts + Nuts M24 x 130mm long 432 1.1 467.2 467.2 6 /Each 2,592
20 inch @1500/each, 10 inch @110/each, 8 in 7,620
STEEL FRAME WORK
UC254 x 254 x 73kg/mtr x 60mtr long S275JR 1 4380 4380 4818 3.2 /kg 15,418
Lifting lug 50 mm thk x 200 x 350mm S355K2G3 12 27.47 330 362.67 5 /kg 1,813
S275JR 6 63.60 382 419.76 3.2 /kg 1,343
S275JR 6 112.80 677 744.48 3.2 /kg 2,382
S275JR 12 112.80 1354 1488.96 3.2 /kg 4,765
S275JR 1 ### 1300 1430.00 6.8 /kg 9,724
Grating clip; 4nos/sq.mtr S275JR 200 0.10 20 22.00 6 /no 1,200
A106GR.B 8 20.34 163 178.99 28 /mtr 1,344
Additional cost for Spares (10% extra) 3,000
Consumables 10% 12,644 5% on Material 13,753 14,614 LS #REF!
Total cost for Materials 241,115 Total cost for Materials with 10% Margin 265,226
II. Fabrication Cost : -
Sl No
Unit Wt
Finish Wt
Rate Basis
Half coupling 3/4" x 3000# x NPT threaded, male
Half coupling 1/2" x 3000# x NPT threaded, FF
A193GR.B7/A194GR.2HA193GR.B7/A194GR.2H
Gaskets ,20" --2nos, 10"-34nos, 8"-8nos, 1.5"-6nos
SS316L Spiral wound
Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long
Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long
Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long
Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 12500mm long
Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long
Skid-23 18 of 79
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Sl No
Unit Wt
Finish Wt
Rate Basis
Inch Dia --20 inch x Sch.40--18hrs/Joint x 34 432 Hrs Rate 42/hr 18144Inch Dia --10 inch x Sch.40--8 hrs/Joint x 90 720 Hrs Rate 42/hr 30240Inch Dia --8 inch x Sch.40--6 hrs/Joint x 6 Jo 36 Hrs Rate 42/hr 1512Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 60 Hrs Rate 42/hr 2520Inch Dia --3/4 inch x Sch.XXS--2 hrs/Joint x 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 242 Hrs Rate 42/hr 10180.8Fabrication cost (marking, cutting) 700 Hrs For marking, cuting 42 Per hrs 29400Fab. cost of support structurals (set up & w 800 Hrs For setup & welding 42 Per hrs 33600
126437III. NDT : -
Radiography test 100% 10,050 MPI on lifting lugs 100% 500 Visual Examination 100% 60 hrs 42 /Hrs 2,520 MPI (wherever RT is not possible) 100% 0 Visits 450 2,000
Blasting & Painting 200 sq.mtr 80 /sq.mtr 16,000 Transport for Painting - 100 MT -
Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scope MT -
QA/QC Inspection 149 42 /Hrs 6,246 - 125 MT 4,000
Design and Preparartion of Fab Drawings LS 4,000 Packing for Transport LS 3,000 Documentation LS 900 Commercial Loading 1% of Total Value LS
Total Cost for NDT and other works 49,216 IV SKID ASSEMBLING & TESTING
Grating and handrail assembling 4 man, 8day, 8hrs 42 /Hrs 10,752 Skid assembling for hydro testing 3 man, 8day, 8hrs 42 /Hrs 8,064 Hydrotesting at shop 4 man, 2 days,8 hrs 64 Hrs 42 /Hrs 2,688 Installation of all free issue instruments & valves (20nos 10 inch dia valves & meters) 42 /Hrs 12096Trial Testing (Air testing) 4man, 2day,8hrs 42 /Hrs 2688
V Final packing and loading 4man, 2 day, 8 hrs 2,688 Total Cost for assembling and testing 38,976
Total Price = Fab + NDT + Assembling and testing 214,629 58,562 US $Total Selling Price 479855
Rate in US $ = 130929Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000
20"-2 Joints@175/joint, 10"-90 Joints@85/joint, 1.5" --20 Joints
Transport upto site (up to JAFZ)
Skid-22 19 of 79
DATE : 4/3/2011
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Est No : 250061Client : Emerson Process ManagementProject : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Design pressure = 18 bar
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)
Skid size; 8.5mtr long x 2.6mtr width x 3mtr height
I. Material Cost : -
STEEL PIPING
Pipe 10 inch x Sch.40 x 12mtr long A106GR.B 1 723.72 723.7 956.76 325 /mtr 3,900
Pipe 6 inch x Sch.40 x 12mtr long A106GR.B 3 339.12 1017.4 1021.2 150 /mtr 5,400
Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9 64.92 55 /mtr 660
Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4 26.4 50 /mtr 600
Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4 19.44 40 /mtr 480
Elbow 10 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 2 54 108.0 108.0 500 /Each 1,000
Elbow 6 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 3 20.3 60.9 60.9 180 /Each 540
Elbow 1.5 inch x Sch.80 x 90 Degree SA234GR.WPB 2 0.36 0.7 0.7 30 /Each 60
Eq. Tee 12 inch x Sch.40 SA234GR.WPB 2 65 130.0 130.0 1200 /Each 2,400
Eq. Tee 6 inch x Sch.40 SA234GR.WPB 2 33 66.0 66.0 200 /Each 400
Reducer 10 inch x 6 inch x Sch.40 SA234GR.WPB 5 15 75.0 75.0 200 /Each 1,000
Reducer 6 inch x 4 inch x Sch.40 SA234GR.WPB 4 6.5 26.0 26.0 90 /Each 360
WN Type Flange 10 inch x Sch.40 x 300# ASTM A105N 2 41 82.0 82.0 370 /Each 740
Blind Type Flange 10 inch x 300# ASTM A105N 2 58 116.0 116.0 700 /Each 1,400
WN Type Flange 6 inch x Sch.40 x 300# ASTM A105N 24 19 456.0 456.0 170 /Each 4,080
WN Type Flange 4 inch x Sch.40 x 300# ASTM A105N 4 11 44.0 44.0 100 /Each 400
WN Type Flange 1.5 inch x Sch.80 x 300# ASTM A105N 8 3.5 28.0 28.0 60 /Each 480
WN Type Flange 3/4 inch x Sch.80 x 300# ASTM A105N 4 1.8 7.2 7.2 30 /Each 120
WN Type Flange 1/2 inch x Sch.80 x 300# ASTM A105N 4 1.5 6.0 6.0 25 /Each 100
ASTM A105 4 1.0 4.0 4.0 80 /Each 320
ASTM A105 4 0.5 2.0 2.0 20 /Each 80
U Clamps for 10 inch pipes A36/EQ. 16 2.96 47.3 47.3 110 /Each 1,760
U Clamps for 6 inch pipes A36/EQ. 16 3.47 55.5 55.5 60 /Each 960
Stud bolts + Nuts M24 x 140mm long 24 0.7 17.3 17.3 8 /Each 192
Stud bolts + Nuts M20 x 120mm long 240 0.1 34.1 34.1 6 /Each 1,440
Gaskets ,10" --2nos, 6"-30nos, 1.5"-6nos 10 inch @110/each, 6 inch @60/each, 1.5 inc 2,260
STEEL FRAME WORK
UC254 x 254 x 73kg/mtr x 50mtr long S275JR 1 3650 3650 4015 3.2 /kg 12,848
Lifting lug 50 mm thk x 200 x 350mm S355K2G3 6 27.47 165 181.33 5 /kg 907
S275JR 3 63.60 191 209.88 3.2 /kg 672
S275JR 2 112.80 226 248.16 3.2 /kg 794
S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971
S275JR 1 884.00 884 972.40 6.8 /kg 6,612
Grating clip; 4nos/sq.mtr S275JR 100 0.10 10 11.00 6 /no 600
A106GR.B 4 20.34 81 89.50 28 /mtr 672
Additional cost for Spares (10% extra) 3,000
Consumables 10% 5,771 5% on Material 7,811 8,445 LS #REF!
Total cost for Materials 66,978 Total cost for Materials with 10% Margin 73,676
II. Fabrication Cost : -Inch Dia --10 inch x Sch40--10hrs/Joint x 2Jo 20 Hrs Rate 42/hr 840
Sl No
Unit Wt
Finish Wt
Rate Basis
Half coupling 3/4" x 3000# x NPT threaded, male
Half coupling 1/2" x 3000# x NPT threaded, FF
A193GR.B7/A194GR.2HA193GR.B7/A194GR.2H
SS316L Spiral wound
Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long
Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long
Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long
Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 8500mm long
Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long
Skid-22 20 of 79
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Sl No
Unit Wt
Finish Wt
Rate Basis
Inch Dia --6 inch x Sch.40--5 hrs/Joint x 45 J 225 Hrs Rate 42/hr 9450Inch Dia --1.5 inch x Sch.40--2.5 hrs/Joint x 50 Hrs Rate 42/hr 2100Inch Dia --3/4 inch x Sch.40--2 hrs/Joint x 10 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 59 Hrs Rate 42/hr 2478Fabrication cost (marking, cutting) 400 Hrs For marking, cuting 42 Per hrs 16800Fab. cost of support structurals (set up & w 600 Hrs For setup & welding 42 Per hrs 25200
57708III. NDT : -
Radiography test 100% 10"-2 Joints@175/joint, 6"-45 Joints@85/joint, 1 5,675 MPI on lifting lugs 100% 500 Visual Examination 100% 50 hrs 42 /Hrs 2,100 MPI (wherever RT is not possible) 100% 0 Visits 450 1,200
Blasting & Painting 150 sq.mtr 80 /sq.mtr 12,000 Transport for Painting - 100 MT -
Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scope MT -
QA/QC Inspection 69 42 /Hrs 2,885 - 125 MT 1,800
Design and Preparartion of Fab Drawings LS 4,000 Packing for Transport LS 3,000 Documentation LS 900 Commercial Loading 1% of Total Value LS
Total Cost for NDT and other works 34,060 IV SKID ASSEMBLING & TESTING
Grating and handrail assembling 4 man, 4day, 8hrs 42 /Hrs 5,376 Skid assembling for hydro testing 3 man, 4day, 8hrs 42 /Hrs 4,032 Hydrotesting at shop 2 man, 2 days,8 hrs 32 Hrs 42 /Hrs 1,344 Installation of all free issue instruments & valves (8nos 10 inch dia valves & meters) 42 /Hrs 6048Trial Testing (Air testing) 3man, 2day,8hrs 42 /Hrs 2016
V Final packing and loading 3man, 2 day, 8 hrs 2,016 Total Cost for assembling and testing 20,832
Total Price = Fab + NDT + Assembling and testing ### 30,723 US $Total Selling Price 186276
Rate in US $ = 50826Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000
Transport upto site (up to JAFZ)
Skid-21 21 of 79
DATE : 4/3/2011
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Est No : 250061Client : Emerson Process ManagementProject : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Design pressure = 18 bar
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)
Skid size; 8.5mtr long x 2.6mtr width x 3mtr height
I. Material Cost : -
STEEL PIPING
Pipe 8 inch x Sch.40 x 12mtr long A106GR.B 1 723.72 723.7 956.76 225 /mtr 2,700
Pipe 6 inch x Sch.40 x 12mtr long A106GR.B 3 339.12 1017.4 1021.2 150 /mtr 5,400
Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9 64.92 55 /mtr 660
Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4 26.4 50 /mtr 600
Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4 19.44 40 /mtr 480
Elbow 8 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 2 37 74.0 74.0 500 /Each 1,000
Elbow 6 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 3 10.2 30.6 30.6 180 /Each 540
Elbow 1.5 inch x Sch.80 x 90 Degree SA234GR.WPB 2 0.36 0.7 0.7 30 /Each 60
Eq. Tee 8 inch x Sch.40 SA234GR.WPB 3 49.35 148.1 148.1 500 /Each 1,500
Eq. Tee 6 inch x Sch.40 SA234GR.WPB 3 16.48 49.4 49.4 200 /Each 600
Reducer 8 inch x 6 inch x Sch.40 SA234GR.WPB 5 10.7 53.5 53.5 150 /Each 750
Reducer 6 inch x 4 inch x Sch.40 SA234GR.WPB 4 3.9 15.6 15.6 60 /Each 240
WN Type Flange 8 inch x Sch.40 x 150# ASTM A105N 2 24 48.0 48.0 160 /Each 320
Blind Type Flange 8 inch x 150# ASTM A105N 2 32 64.0 64.0 390 /Each 780
WN Type Flange 6 inch x Sch.40 x 150# ASTM A105N 26 10.8 280.8 280.8 102 /Each 2,652
WN Type Flange 4 inch x Sch.40 x 150# ASTM A105N 4 7 28.0 28.0 70 /Each 280
WN Type Flange 1.5 inch x Sch.80 x 150# ASTM A105N 8 1.8 14.4 14.4 60 /Each 480
WN Type Flange 3/4 inch x Sch.80 x 150# ASTM A105N 4 0.8 3.2 3.2 45 /Each 180
WN Type Flange 1/2 inch x Sch.80 x 150# ASTM A105N 4 0.6 2.4 2.4 40 /Each 160
ASTM A105 4 1.0 4.0 4.0 80 /Each 320
ASTM A105 4 0.5 2.0 2.0 20 /Each 80
U Clamps for 8 inch pipes A36/EQ. 16 2.96 47.3 47.3 90 /Each 1,440
U Clamps for 6 inch pipes A36/EQ. 16 3.47 55.5 55.5 60 /Each 960
Stud bolts + Nuts M24 x 115mm long 24 1.9 45.0 45.0 6 /Each 144
Stud bolts + Nuts M20 x 115mm long 360 1.1 389.3 389.3 6 /Each 2,160
Gaskets ,10" --2nos, 6"-24nos, 1.5"-6nos 10 inch @110/each, 6 inch @60/each, 1.5 inc 2,260
STEEL FRAME WORK
UC254 x 254 x 73kg/mtr x 50mtr long S275JR 1 3650 3650 4015 3.2 /kg 12,848
Lifting lug 50 mm thk x 200 x 350mm S355K2G3 6 27.47 165 181.33 5 /kg 907
S275JR 3 63.60 191 209.88 3.2 /kg 672
S275JR 2 112.80 226 248.16 3.2 /kg 794
S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971
S275JR 1 884.00 884 972.40 6.8 /kg 6,612
Grating clip; 4nos/sq.mtr S275JR 100 0.10 10 11.00 6 /no 600
A106GR.B 4 20.34 81 89.50 28 /mtr 672
Additional cost for Spares (10% extra) 3,000
Consumables 10% 7,610 5% on Material 7,801 8,435 LS #REF!
Total cost for Materials 64,432 Total cost for Materials with 10% Margin 70,875
II. Fabrication Cost : -Inch Dia --10 inch x Sch.40--10hrs/Joint x 20 200 Hrs Rate 42/hr 8400
Sl No
Unit Wt
Finish Wt
Rate Basis
DS Korea Flange
Half coupling 3/4" x 3000# x NPT threaded, male
Half coupling 1/2" x 3000# x NPT threaded, FF
A193GR.B7/A194GR.2HA193GR.B7/A194GR.2H
SS316L Spiral wound
Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long
Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long
Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long
Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 8500mm long
Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long
Skid-21 22 of 79
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Sl No
Unit Wt
Finish Wt
Rate Basis
Inch Dia --6 inch x Sch.40--8 hrs/Joint x 50 J 400 Hrs Rate 42/hr 16800Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 60 Hrs Rate 42/hr 2520Inch Dia --3/4 inch x Sch.80--2 hrs/Joint x 10 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 132 Hrs Rate 42/hr 5544Fabrication cost (marking, cutting) 400 Hrs For marking, cuting 42 Per hrs 16800Fab. cost of support structurals (set up & w 600 Hrs For setup & welding 42 Per hrs 25200
76104III. NDT : -
Radiography test 100% 10"-2 Joints@175/joint, 6"-45 Joints@85/joint, 1 5,675 MPI on lifting lugs 100% 500 Visual Examination 100% 50 hrs 42 /Hrs 2,100 MPI (wherever RT is not possible) 100% 0 Visits 450 1,200
Blasting & Painting 150 sq.mtr 80 /sq.mtr 12,000 Transport for Painting - 100 MT -
Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scope MT -
QA/QC Inspection 91 42 /Hrs 3,805 - 125 MT 1,800
Design and Preparartion of Fab Drawings LS 4,000 Packing for Transport LS 3,000 Documentation LS 900 Commercial Loading 1% of Total Value LS
Total Cost for NDT and other works 34,980 IV SKID ASSEMBLING & TESTING
Grating and handrail assembling 4 man, 4day, 8hrs 42 /Hrs 5,376 Skid assembling for hydro testing 3 man, 4day, 8hrs 42 /Hrs 4,032 Hydrotesting at shop 2 man, 2 days,8 hrs 32 Hrs 42 /Hrs 1,344 Installation of all free issue instruments & valves (8nos 10 inch dia valves & meters) 42 /Hrs 6048Trial Testing (Air testing) 3man, 2day,8hrs 42 /Hrs 2016
V Final packing and loading 3man, 2 day, 8 hrs 2,016 Total Cost for assembling and testing 20,832
Total Price = Fab + NDT + Assembling and testing ### 35,994 US $Total Selling Price 202791
Rate in US $ = 55332Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000
Transport upto site (up to JAFZ)
Skid-20 23 of 79
DATE : 4/3/2011
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Est No : 250061Client : Emerson Process ManagementProject : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Design pressure = 18 bar
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)
Skid size; 8.5mtr long x 2.6mtr width x 3mtr height
I. Material Cost : -
STEEL PIPING
Pipe 8 inch x Sch.40 x 12mtr long A106GR.B 1 723.72 723.7 956.76 225 /mtr 2,700
Pipe 6 inch x Sch.40 x 12mtr long A106GR.B 3 339.12 1017.4 1021.2 150 /mtr 5,400
Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9 64.92 55 /mtr 660
Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4 26.4 50 /mtr 600
Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4 19.44 40 /mtr 480
Elbow 8 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 2 37 74.0 74.0 500 /Each 1,000
Elbow 6 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 3 10.2 30.6 30.6 180 /Each 540
Elbow 1.5 inch x Sch.80 x 90 Degree SA234GR.WPB 2 0.36 0.7 0.7 30 /Each 60
Eq. Tee 8 inch x Sch.40 SA234GR.WPB 3 49.35 148.1 148.1 470 /Each 1,410
Eq. Tee 6 inch x Sch.40 SA234GR.WPB 3 16.48 49.4 49.4 200 /Each 600
Reducer 8 inch x 6 inch x Sch.40 SA234GR.WPB 5 10.7 53.5 53.5 150 /Each 750
Reducer 6 inch x 4 inch x Sch.40 SA234GR.WPB 4 3.9 15.6 15.6 60 /Each 240
WN Type Flange 8 inch x Sch.40 x 150# ASTM A105N 2 24 48.0 48.0 160 /Each 320
Blind Type Flange 8 inch x 150# ASTM A105N 2 32 64.0 64.0 390 /Each 780
WN Type Flange 6 inch x Sch.40 x 150# ASTM A105N 26 10.8 280.8 280.8 102 /Each 2,652
WN Type Flange 4 inch x Sch.40 x 150# ASTM A105N 4 7 28.0 28.0 70 /Each 280
WN Type Flange 1.5 inch x Sch.80 x 150# ASTM A105N 8 1.8 14.4 14.4 60 /Each 480
WN Type Flange 3/4 inch x Sch.80 x 150# ASTM A105N 4 0.8 3.2 3.2 45 /Each 180
WN Type Flange 1/2 inch x Sch.80 x 150# ASTM A105N 4 0.6 2.4 2.4 40 /Each 160
ASTM A105 4 1.0 4.0 4.0 80 /Each 320
ASTM A105 4 0.5 2.0 2.0 20 /Each 80
U Clamps for 8 inch pipes A36/EQ. 16 2.96 47.3 47.3 90 /Each 1,440
U Clamps for 6 inch pipes A36/EQ. 16 3.47 55.5 55.5 60 /Each 960
Stud bolts + Nuts M24 x 115mm long 24 1.9 45.0 45.0 6 /Each 144
Stud bolts + Nuts M20 x 115mm long 360 1.1 389.3 389.3 6 /Each 2,160
Gaskets ,10" --2nos, 6"-24nos, 1.5"-6nos 10 inch @110/each, 6 inch @60/each, 1.5 inc 2,260
STEEL FRAME WORK
UC254 x 254 x 73kg/mtr x 50mtr long S275JR 1 3650 3650 4015 3.2 /kg 12,848
Lifting lug 50 mm thk x 200 x 350mm S355K2G3 6 27.47 165 181.33 5 /kg 907
S275JR 3 63.60 191 209.88 3.2 /kg 672
S275JR 2 112.80 226 248.16 3.2 /kg 794
S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971
S275JR 1 884.00 884 972.40 6.8 /kg 6,612
Grating clip; 4nos/sq.mtr S275JR 100 0.10 10 11.00 6 /no 600
A106GR.B 4 20.34 81 89.50 28 /mtr 672
Additional cost for Spares (10% extra) 3,000
Consumables 10% 7,610 5% on Material 7,801 8,435 LS #REF!
Total cost for Materials 64,342 Total cost for Materials with 10% Margin 70,776
II. Fabrication Cost : -Inch Dia --10 inch x Sch.40--10hrs/Joint x 20 200 Hrs Rate 42/hr 8400
Sl No
Unit Wt
Finish Wt
Rate Basis
DS Korea Flange
Half coupling 3/4" x 3000# x NPT threaded, male
Half coupling 1/2" x 3000# x NPT threaded, FF
A193GR.B7/A194GR.2HA193GR.B7/A194GR.2H
SS316L Spiral wound
Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long
Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long
Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long
Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 8500mm long
Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long
Skid-20 24 of 79
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Sl No
Unit Wt
Finish Wt
Rate Basis
Inch Dia --6 inch x Sch.40--8 hrs/Joint x 50 J 400 Hrs Rate 42/hr 16800Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 60 Hrs Rate 42/hr 2520Inch Dia --3/4 inch x Sch.80--2 hrs/Joint x 10 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 132 Hrs Rate 42/hr 5544Fabrication cost (marking, cutting) 400 Hrs For marking, cuting 42 Per hrs 16800Fab. cost of support structurals (set up & w 600 Hrs For setup & welding 42 Per hrs 25200
76104III. NDT : -
Radiography test 100% 10"-2 Joints@175/joint, 6"-45 Joints@85/joint, 1 5,675 MPI on lifting lugs 100% 500 Visual Examination 100% 50 hrs 42 /Hrs 2,100 MPI (wherever RT is not possible) 100% 0 Visits 450 1,200
Blasting & Painting 150 sq.mtr 80 /sq.mtr 12,000 Transport for Painting - 100 MT -
Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scope MT -
QA/QC Inspection 91 42 /Hrs 3,805 - 125 MT 1,800
Design and Preparartion of Fab Drawings LS 4,000 Packing for Transport LS 3,000 Documentation LS 900 Commercial Loading 1% of Total Value LS
Total Cost for NDT and other works 34,980 IV SKID ASSEMBLING & TESTING
Grating and handrail assembling 4 man, 4day, 8hrs 42 /Hrs 5,376 Skid assembling for hydro testing 3 man, 4day, 8hrs 42 /Hrs 4,032 Hydrotesting at shop 2 man, 2 days,8 hrs 32 Hrs 42 /Hrs 1,344 Installation of all free issue instruments & valves (8nos 10 inch dia valves & meters) 42 /Hrs 6048Trial Testing (Air testing) 3man, 2day,8hrs 42 /Hrs 2016
V Final packing and loading 3man, 2 day, 8 hrs 2,016 Total Cost for assembling and testing 20,832
Total Price = Fab + NDT + Assembling and testing ### 35,994 US $Total Selling Price 202692
Rate in US $ = 55305Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000
Transport upto site (up to JAFZ)
Skid-19 25 of 79
DATE : 4/3/2011
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Est No : 250061Client : Emerson Process ManagementProject : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Design pressure = 18 bar
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)
Skid size; 10mtr long x 2.6mtr width x 3mtr height
I. Material Cost : -
STEEL PIPING
Pipe 10 inch x Sch.40 x 12mtr long A106GR.B 1 723.72 723.7 956.76 325 /mtr 3,900
Pipe 6 inch x Sch.40 x 12mtr long A106GR.B 3 339.12 1017.4 1021.2 150 /mtr 5,400
Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9 64.92 55 /mtr 660
Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4 26.4 50 /mtr 600
Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4 19.44 40 /mtr 480
Elbow 10 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 2 37 74.0 74.0 500 /Each 1,000
Elbow 6 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 3 10.2 30.6 30.6 180 /Each 540
Elbow 1.5 inch x Sch.80 x 90 Degree SA234GR.WPB 2 0.36 0.7 0.7 30 /Each 60
Eq. Tee 10 inch x Sch.40 SA234GR.WPB 3 49.35 148.1 148.1 650 /Each 1,950
Eq. Tee 6 inch x Sch.40 SA234GR.WPB 3 16.48 49.4 49.4 200 /Each 600
Reducer 10 inch x 6 inch x Sch.40 SA234GR.WPB 5 10.7 53.5 53.5 150 /Each 750
Reducer 6 inch x 4 inch x Sch.40 SA234GR.WPB 4 3.9 15.6 15.6 60 /Each 240
WN Type Flange 10 inch x Sch.40 x 150# ASTM A105N 2 24 48.0 48.0 215 /Each 430
Blind Type Flange 10 inch x 150# ASTM A105N 2 32 64.0 64.0 390 /Each 780
WN Type Flange 6 inch x Sch.40 x 150# ASTM A105N 26 10.8 280.8 280.8 102 /Each 2,652
WN Type Flange 4 inch x Sch.40 x 150# ASTM A105N 4 7 28.0 28.0 70 /Each 280
WN Type Flange 1.5 inch x Sch.80 x 150# ASTM A105N 8 1.8 14.4 14.4 60 /Each 480
WN Type Flange 3/4 inch x Sch.80 x 150# ASTM A105N 4 0.8 3.2 3.2 45 /Each 180
WN Type Flange 1/2 inch x Sch.80 x 150# ASTM A105N 4 0.6 2.4 2.4 40 /Each 160
ASTM A105 4 1.0 4.0 4.0 80 /Each 320
ASTM A105 4 0.5 2.0 2.0 20 /Each 80
U Clamps for 10 inch pipes A36/EQ. 16 2.96 47.3 47.3 110 /Each 1,760
U Clamps for 6 inch pipes A36/EQ. 16 3.47 55.5 55.5 60 /Each 960
Stud bolts + Nuts M24 x 115mm long 24 1.9 45.0 45.0 6 /Each 144
Stud bolts + Nuts M20 x 115mm long 360 1.1 389.3 389.3 6 /Each 2,160
Gaskets ,10" --2nos, 6"-24nos, 1.5"-6nos 10 inch @110/each, 6 inch @60/each, 1.5 inc 2,260
STEEL FRAME WORK
UC254 x 254 x 73kg/mtr x 50mtr long S275JR 1 3650 3650 4015 3.2 /kg 12,848
Lifting lug 50 mm thk x 200 x 350mm S355K2G3 6 27.47 165 181.33 5 /kg 907
S275JR 3 63.60 191 209.88 3.2 /kg 672
S275JR 2 112.80 226 248.16 3.2 /kg 794
S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971
S275JR 1 ### 1040 1144.00 6.8 /kg 7,779
Grating clip; 4nos/sq.mtr S275JR 100 0.10 10 11.00 6 /no 600
A106GR.B 4 20.34 81 89.50 28 /mtr 672
Additional cost for Spares (10% extra) 3,000
Consumables 10% 7,610 5% on Material 7,957 8,606 LS #REF!
Total cost for Materials 67,679 Total cost for Materials with 10% Margin 74,446
II. Fabrication Cost : -Inch Dia --10 inch x Sch.40--10hrs/Joint x 20 200 Hrs Rate 42/hr 8400
Sl No
Unit Wt
Finish Wt
Rate Basis
DS Korea Flange
Half coupling 3/4" x 3000# x NPT threaded, male
Half coupling 1/2" x 3000# x NPT threaded, FF
A193GR.B7/A194GR.2HA193GR.B7/A194GR.2H
SS316L Spiral wound
Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long
Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long
Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long
Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 10000mm long
Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long
Skid-19 26 of 79
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Sl No
Unit Wt
Finish Wt
Rate Basis
Inch Dia --6 inch x Sch.40--8 hrs/Joint x 50 J 400 Hrs Rate 42/hr 16800Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 60 Hrs Rate 42/hr 2520Inch Dia --3/4 inch x Sch.80--2 hrs/Joint x 10 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 132 Hrs Rate 42/hr 5544Fabrication cost (marking, cutting) 400 Hrs For marking, cuting 42 Per hrs 16800Fab. cost of support structurals (set up & w 600 Hrs For setup & welding 42 Per hrs 25200
76104III. NDT : -
Radiography test 100% 10"-2 Joints@175/joint, 6"-45 Joints@85/joint, 1 5,675 MPI on lifting lugs 100% 500 Visual Examination 100% 50 hrs 42 /Hrs 2,100 MPI (wherever RT is not possible) 100% 0 Visits 450 1,200
Blasting & Painting 200 sq.mtr 80 /sq.mtr 16,000 Transport for Painting - 100 MT -
Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scope MT -
QA/QC Inspection 91 42 /Hrs 3,805 - 125 MT 1,800
Design and Preparartion of Fab Drawings LS 4,000 Packing for Transport LS 3,000 Documentation LS 900 Commercial Loading 1% of Total Value LS
Total Cost for NDT and other works 38,980 IV SKID ASSEMBLING & TESTING
Grating and handrail assembling 4 man, 4day, 8hrs 42 /Hrs 5,376 Skid assembling for hydro testing 3 man, 4day, 8hrs 42 /Hrs 4,032 Hydrotesting at shop 2 man, 2 days,8 hrs 32 Hrs 42 /Hrs 1,344 Installation of all free issue instruments & valves (8nos 10 inch dia valves & meters) 42 /Hrs 6048Trial Testing (Air testing) 3man, 2day,8hrs 42 /Hrs 2016
V Final packing and loading 3man, 2 day, 8 hrs 2,016 Total Cost for assembling and testing 20,832
Total Price = Fab + NDT + Assembling and testing ### 37,085 US $Total Selling Price 210363
Rate in US $ = 57398Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000
Transport upto site (up to JAFZ)
Skid-18 27 of 79
DATE : 4/3/2011
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Est No : 250061Client : Emerson Process ManagementProject : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Design pressure = 18 bar
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)
Skid size; 8.5mtr long x 2.6mtr width x 3mtr height
I. Material Cost : -
STEEL PIPING
Pipe 14 inch x Sch.40 x 12mtr long A106GR.B 1 1134.6 1134.6 956.76 530 /mtr 6,360
Pipe 10 inch x Sch.40 x 12mtr long A106GR.B 3 723.72 2171.2 1021.2 325 /mtr 11,700
Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9 64.92 55 /mtr 660
Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4 26.4 50 /mtr 600
Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4 19.44 40 /mtr 480
Elbow 14 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 2 68 136.0 136.0 1800 /Each 3,600
Elbow 10 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 3 20.3 60.9 60.9 500 /Each 1,500
Elbow 1.5 inch x Sch.80 x 90 Degree SA234GR.WPB 2 0.36 0.7 0.7 30 /Each 60
Eq. Tee 14 inch x Sch.40 SA234GR.WPB 2 93 186.0 186.0 1800 /Each 3,600
Eq. Tee 10 inch x Sch.40 SA234GR.WPB 2 33 66.0 66.0 650 /Each 1,300
Reducer 14 inch x 10 inch x Sch.40 SA234GR.WPB 5 27 135.0 135.0 920 /Each 4,600
Reducer 10 inch x 8 inch x Sch.40 SA234GR.WPB 4 6.5 26.0 26.0 150 /Each 600
WN Type Flange 14 inch x Sch.40 x 150# ASTM A105N 2 47 94.0 94.0 470 /Each 940
Blind Type Flange 14 inch x 150# ASTM A105N 2 59 118.0 118.0 700 /Each 1,400
WN Type Flange 10 inch x Sch.40 x 150# ASTM A105N 24 24 576.0 576.0 215 /Each 5,160
WN Type Flange 1.5 inch x Sch.80 x 300# ASTM A105N 8 1.8 14.4 14.4 60 /Each 480
WN Type Flange 3/4 inch x Sch.80 x 300# ASTM A105N 4 0.8 3.2 3.2 30 /Each 120
WN Type Flange 1/2 inch x Sch.80 x 300# ASTM A105N 4 0.6 2.4 2.4 25 /Each 100
ASTM A105 4 1.0 4.0 4.0 80 /Each 320
ASTM A105 4 0.5 2.0 2.0 20 /Each 80
U Clamps for 14 inch pipes A36/EQ. 16 2.96 47.3 47.3 190 /Each 3,040
U Clamps for 10 inch pipes A36/EQ. 16 3.47 55.5 55.5 110 /Each 1,760
Stud bolts + Nuts M24 x 140mm long 24 0.7 17.3 17.3 8 /Each 192
Stud bolts + Nuts M20 x 120mm long 240 0.1 34.1 34.1 6 /Each 1,440
Gaskets ,10" --2nos, 6"-30nos, 1.5"-6nos 10 inch @110/each, 6 inch @60/each, 1.5 inc 2,260
STEEL FRAME WORK
UC254 x 254 x 73kg/mtr x 60mtr long S275JR 1 4380 4380 4818 3.2 /kg 15,418
Lifting lug 50 mm thk x 200 x 350mm S355K2G3 6 27.47 165 181.33 5 /kg 907
S275JR 3 63.60 191 209.88 3.2 /kg 672
S275JR 2 112.80 226 248.16 3.2 /kg 794
S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971
S275JR 1 884.00 884 972.40 6.8 /kg 6,612
Grating clip; 4nos/sq.mtr S275JR 100 0.10 10 11.00 6 /no 600
A106GR.B 4 20.34 81 89.50 28 /mtr 672
Additional cost for Spares (10% extra) 3,000
Consumables 10% 6,438 5% on Material 8,754 9,461 LS #REF!
Total cost for Materials 91,435 Total cost for Materials with 10% Margin ###
II. Fabrication Cost : -Inch Dia --14 inch x Sch40--12hrs/Joint x 2Jo 24 Hrs Rate 42/hr 1008Inch Dia --10 inch x Sch.40--6 hrs/Joint x 45 270 Hrs Rate 42/hr 11340
Sl No
Unit Wt
Finish Wt
Rate Basis
DS Korea Flange
Half coupling 3/4" x 3000# x NPT threaded, male
Half coupling 1/2" x 3000# x NPT threaded, FF
A193GR.B7/A194GR.2HA193GR.B7/A194GR.2H
SS316L Spiral wound
Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long
Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long
Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long
Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 8500mm long
Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long
Skid-18 28 of 79
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Sl No
Unit Wt
Finish Wt
Rate Basis
Inch Dia --1.5 inch x Sch.40--2.5 hrs/Joint x 50 Hrs Rate 42/hr 2100Inch Dia --3/4 inch x Sch.40--2 hrs/Joint x 10 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 69 Hrs Rate 42/hr 2889.6Fabrication cost (marking, cutting) 500 Hrs For marking, cuting 42 Per hrs 21000Fab. cost of support structurals (set up & w 600 Hrs For setup & welding 42 Per hrs 25200
64378III. NDT : -
Radiography test 100% 14"-2 Joints@250/joint, 6"-45 Joints@85/joint, 1 5,825 MPI on lifting lugs 100% 500 Visual Examination 100% 50 hrs 42 /Hrs 2,100 MPI (wherever RT is not possible) 100% 0 Visits 450 1,200
Blasting & Painting 150 sq.mtr 80 /sq.mtr 12,000 Transport for Painting - 100 MT -
Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scope MT -
QA/QC Inspection 77 42 /Hrs 3,219 - 125 MT 1,800
Design and Preparartion of Fab Drawings LS 4,000 Packing for Transport LS 3,000 Documentation LS 900 Commercial Loading 1% of Total Value LS
Total Cost for NDT and other works 34,544 IV SKID ASSEMBLING & TESTING
Grating and handrail assembling 4 man, 4day, 8hrs 42 /Hrs 5,376 Skid assembling for hydro testing 3 man, 4day, 8hrs 42 /Hrs 4,032 Hydrotesting at shop 2 man, 2 days,8 hrs 32 Hrs 42 /Hrs 1,344 Installation of all free issue instruments & valves (8nos 10 inch dia valves & meters) 42 /Hrs 6048Trial Testing (Air testing) 3man, 2day,8hrs 42 /Hrs 2016
V Final packing and loading 3man, 2 day, 8 hrs 2,016 Total Cost for assembling and testing 20,832
Total Price = Fab + NDT + Assembling and testing ### 32,675 US $Total Selling Price 220332
Rate in US $ = 60118Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000
Transport upto site (up to JAFZ)
Skid-17 29 of 79
DATE : 4/3/2011
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Est No : 250061Client : Emerson Process ManagementProject : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Design pressure = 18 bar
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)
Skid size; 8.5mtr long x 2.6mtr width x 3mtr height
I. Material Cost : -
STEEL PIPING
Pipe 10 inch x Sch.40 x 12mtr long A106GR.B 1 723.72 723.7 956.76 325 /mtr 3,900
Pipe 6 inch x Sch.40 x 12mtr long A106GR.B 2 339.12 678.2 1021.2 140 /mtr 3,360
Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9 64.92 55 /mtr 660
Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4 26.4 50 /mtr 600
Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4 19.44 40 /mtr 480
Elbow 10 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 2 37 74.0 74.0 500 /Each 1,000
Elbow 6 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 3 10.2 30.6 30.6 180 /Each 540
Elbow 1.5 inch x Sch.80 x 90 Degree SA234GR.WPB 2 0.36 0.7 0.7 30 /Each 60
Eq. Tee 10 inch x Sch.40 SA234GR.WPB 2 49.35 98.7 98.7 650 /Each 1,300
Eq. Tee 6 inch x Sch.40 SA234GR.WPB 2 16.48 33.0 33.0 200 /Each 400
Reducer 10 inch x 6 inch x Sch.40 SA234GR.WPB 5 10.7 53.5 53.5 150 /Each 750
Reducer 6 inch x 4 inch x Sch.40 SA234GR.WPB 4 3.9 15.6 15.6 60 /Each 240
WN Type Flange 10 inch x Sch.40 x 150# ASTM A105N 2 24 48.0 48.0 215 /Each 430
Blind Type Flange 10 inch x 150# ASTM A105N 2 32 64.0 64.0 385 /Each 770
WN Type Flange 6 inch x Sch.40 x 150# ASTM A105N 24 10.8 259.2 259.2 102 /Each 2,448
WN Type Flange 4 inch x Sch.40 x 150# ASTM A105N 4 7 28.0 28.0 70 /Each 280
WN Type Flange 1.5 inch x Sch.80 x 150# ASTM A105N 8 1.8 14.4 14.4 60 /Each 480
WN Type Flange 3/4 inch x Sch.80 x 150# ASTM A105N 4 0.8 3.2 3.2 45 /Each 180
WN Type Flange 1/2 inch x Sch.80 x 150# ASTM A105N 4 0.6 2.4 2.4 40 /Each 160
ASTM A105 4 1.0 4.0 4.0 80 /Each 320
ASTM A105 4 0.5 2.0 2.0 20 /Each 80
U Clamps for 10 inch pipes A36/EQ. 16 2.96 47.3 47.3 110 /Each 1,760
U Clamps for 6 inch pipes A36/EQ. 16 3.47 55.5 55.5 60 /Each 960
Stud bolts + Nuts M24 x 115mm long 24 1.9 45.0 45.0 6 /Each 144
Stud bolts + Nuts M20 x 115mm long 360 1.1 389.3 389.3 6 /Each 2,160
Gaskets ,10" --2nos, 6"-30nos, 1.5"-6nos 10 inch @110/each, 6 inch @60/each, 1.5 inc 2,260
STEEL FRAME WORK
UC254 x 254 x 73kg/mtr x 50mtr long S275JR 1 3650 3650 4015 3.2 /kg 12,848
Lifting lug 50 mm thk x 200 x 350mm S355K2G3 6 27.47 165 181.33 5 /kg 907
S275JR 3 63.60 191 209.88 3.2 /kg 672
S275JR 2 112.80 226 248.16 3.2 /kg 794
S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971
S275JR 1 884.00 884 972.40 6.8 /kg 6,612
Grating clip; 4nos/sq.mtr S275JR 100 0.10 10 11.00 6 /no 600
A106GR.B 4 20.34 81 89.50 28 /mtr 672
Additional cost for Spares (10% extra) 3,000
Consumables 10% 6,502 5% on Material 7,714 8,347 LS #REF!
Total cost for Materials 62,299 Total cost for Materials with 10% Margin 68,529
II. Fabrication Cost : -Inch Dia --10 inch x Sch.40--10hrs/Joint x 2J 20 Hrs Rate 42/hr 840
Sl No
Unit Wt
Finish Wt
Rate Basis
DS Korea Flange
Half coupling 3/4" x 3000# x NPT threaded, male
Half coupling 1/2" x 3000# x NPT threaded, FF
A193GR.B7/A194GR.2HA193GR.B7/A194GR.2H
SS316L Spiral wound
Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long
Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long
Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long
Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 8500mm long
Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long
Skid-17 30 of 79
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Sl No
Unit Wt
Finish Wt
Rate Basis
Inch Dia --6 inch x Sch.40--8 hrs/Joint x 45 J 360 Hrs Rate 42/hr 15120Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 60 Hrs Rate 42/hr 2520Inch Dia --3/4 inch x Sch.80--2 hrs/Joint x 10 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 88 Hrs Rate 42/hr 3696Fabrication cost (marking, cutting) 400 Hrs For marking, cuting 42 Per hrs 16800Fab. cost of support structurals (set up & w 600 Hrs For setup & welding 42 Per hrs 25200
65016III. NDT : -
Radiography test 100% 10"-2 Joints@175/joint, 6"-45 Joints@85/joint, 1 5,675 MPI on lifting lugs 100% 500 Visual Examination 100% 50 hrs 42 /Hrs 2,100 MPI (wherever RT is not possible) 100% 0 Visits 450 1,200
Blasting & Painting 150 sq.mtr 80 /sq.mtr 12,000 Transport for Painting - 100 MT -
Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scope MT -
QA/QC Inspection 77 42 /Hrs 3,251 - 125 MT 1,800
Design and Preparartion of Fab Drawings LS 4,000 Packing for Transport LS 3,000 Documentation LS 900 Commercial Loading 1% of Total Value LS
Total Cost for NDT and other works 34,426 IV SKID ASSEMBLING & TESTING
Grating and handrail assembling 4 man, 4day, 8hrs 42 /Hrs 5,376 Skid assembling for hydro testing 3 man, 4day, 8hrs 42 /Hrs 4,032 Hydrotesting at shop 2 man, 2 days,8 hrs 32 Hrs 42 /Hrs 1,344 Installation of all free issue instruments & valves (8nos 10 inch dia valves & meters) 42 /Hrs 6048Trial Testing (Air testing) 3man, 2day,8hrs 42 /Hrs 2016
V Final packing and loading 3man, 2 day, 8 hrs 2,016 Total Cost for assembling and testing 20,832
Total Price = Fab + NDT + Assembling and testing ### 32,817 US $Total Selling Price 188803
Rate in US $ = 51515Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000
Transport upto site (up to JAFZ)
Skid-16 31 of 79
DATE : 4/3/2011
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Est No : 250061Client : Emerson Process ManagementProject : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Design pressure = 18 bar
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)
Skid size; 8.5mtr long x 2.6mtr width x 3mtr height
I. Material Cost : -
STEEL PIPING
Pipe 10 inch x Sch.40 x 12mtr long A106GR.B 1 723.72 723.7 956.76 325 /mtr 3,900
Pipe 6 inch x Sch.40 x 12mtr long A106GR.B 2 339.12 678.2 1021.2 140 /mtr 3,360
Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9 64.92 55 /mtr 660
Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4 26.4 50 /mtr 600
Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4 19.44 40 /mtr 480
Elbow 10 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 2 37 74.0 74.0 500 /Each 1,000
Elbow 6 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 3 10.2 30.6 30.6 180 /Each 540
Elbow 1.5 inch x Sch.80 x 90 Degree SA234GR.WPB 2 0.36 0.7 0.7 30 /Each 60
Eq. Tee 10 inch x Sch.40 SA234GR.WPB 2 49.35 98.7 98.7 650 /Each 1,300
Eq. Tee 6 inch x Sch.40 SA234GR.WPB 2 16.48 33.0 33.0 200 /Each 400
Reducer 10 inch x 6 inch x Sch.40 SA234GR.WPB 5 10.7 53.5 53.5 150 /Each 750
Reducer 6 inch x 4 inch x Sch.40 SA234GR.WPB 4 3.9 15.6 15.6 60 /Each 240
WN Type Flange 10 inch x Sch.40 x 150# ASTM A105N 2 24 48.0 48.0 215 /Each 430
Blind Type Flange 10 inch x 150# ASTM A105N 2 32 64.0 64.0 385 /Each 770
WN Type Flange 6 inch x Sch.40 x 150# ASTM A105N 24 10.8 259.2 259.2 102 /Each 2,448
WN Type Flange 4 inch x Sch.40 x 150# ASTM A105N 4 7 28.0 28.0 70 /Each 280
WN Type Flange 1.5 inch x Sch.80 x 150# ASTM A105N 8 1.8 14.4 14.4 60 /Each 480
WN Type Flange 3/4 inch x Sch.80 x 150# ASTM A105N 4 0.8 3.2 3.2 45 /Each 180
WN Type Flange 1/2 inch x Sch.80 x 150# ASTM A105N 4 0.6 2.4 2.4 40 /Each 160
ASTM A105 4 1.0 4.0 4.0 80 /Each 320
ASTM A105 4 0.5 2.0 2.0 20 /Each 80
U Clamps for 10 inch pipes A36/EQ. 16 2.96 47.3 47.3 110 /Each 1,760
U Clamps for 6 inch pipes A36/EQ. 16 3.47 55.5 55.5 60 /Each 960
Stud bolts + Nuts M24 x 115mm long 24 1.9 45.0 45.0 8 /Each 192
Stud bolts + Nuts M20 x 115mm long 360 1.1 389.3 389.3 6 /Each 2,160
Gaskets ,10" --2nos, 6"-30nos, 1.5"-6nos 10 inch @110/each, 6 inch @60/each, 1.5 inc 2,260
STEEL FRAME WORK
UC254 x 254 x 73kg/mtr x 50mtr long S275JR 1 3650 3650 4015 3.2 /kg 12,848
Lifting lug 50 mm thk x 200 x 350mm S355K2G3 6 27.47 165 181.33 5 /kg 907
S275JR 3 63.60 191 209.88 3.2 /kg 672
S275JR 2 112.80 226 248.16 3.2 /kg 794
S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971
S275JR 1 884.00 884 972.40 6.8 /kg 6,612
Grating clip; 4nos/sq.mtr S275JR 100 0.10 10 11.00 6 /no 600
A106GR.B 4 20.34 81 89.50 28 /mtr 672
Additional cost for Spares (10% extra) 3,000
Consumables 10% 6,502 5% on Material 7,714 8,347 LS
Total cost for Materials 62,347 Total cost for Materials with 10% Margin 68,582
II. Fabrication Cost : -Inch Dia --10 inch x Sch.40--10hrs/Joint x 2J 20 Hrs Rate 42/hr 840
Sl No
Unit Wt
Finish Wt
Rate Basis
DS Korea Flange
Half coupling 3/4" x 3000# x NPT threaded, male
Half coupling 1/2" x 3000# x NPT threaded, FF
A193GR.B7/A194GR.2HA193GR.B7/A194GR.2H
SS304L Spiral wound
Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long
Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long
Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long
Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 8500mm long
Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long
Skid-16 32 of 79
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Sl No
Unit Wt
Finish Wt
Rate Basis
Inch Dia --6 inch x Sch.40--8 hrs/Joint x 45 J 360 Hrs Rate 42/hr 15120Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 60 Hrs Rate 42/hr 2520Inch Dia --3/4 inch x Sch.80--2 hrs/Joint x 10 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 88 Hrs Rate 42/hr 3696Fabrication cost (marking, cutting) 400 Hrs For marking, cuting 42 Per hrs 16800Fab. cost of support structurals (set up & w 600 Hrs For setup & welding 42 Per hrs 25200
65016III. NDT : -
Radiography test 100% 10"-2 Joints@175/joint, 6"-45 Joints@85/joint, 1 5,675 MPI on lifting lugs 100% 500 Visual Examination 100% 50 hrs 42 /Hrs 2,100 MPI (wherever RT is not possible) 100% 0 Visits 450 1,200
Blasting & Painting 150 sq.mtr 80 /sq.mtr 12,000 Transport for Painting - 100 MT -
Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scope MT -
QA/QC Inspection 77 42 /Hrs 3,251 - 125 MT 1,800
Design and Preparartion of Fab Drawings LS 4,000 Packing for Transport LS 3,000 Documentation LS 900 Commercial Loading 1% of Total Value LS
Total Cost for NDT and other works 34,426 IV SKID ASSEMBLING & TESTING
Grating and handrail assembling 4 man, 4day, 8hrs 42 /Hrs 5,376 Skid assembling for hydro testing 3 man, 4day, 8hrs 42 /Hrs 4,032 Hydrotesting at shop 2 man, 2 days,8 hrs 32 Hrs 42 /Hrs 1,344 Installation of all free issue instruments & valves (8nos 10 inch dia valves & meters) 42 /Hrs 6048Trial Testing (Air testing) 3man, 2day,8hrs 42 /Hrs 2016
V Final packing and loading 3man, 2 day, 8 hrs 2,016 Total Cost for assembling and testing 20,832
Total Price = Fab + NDT + Assembling and testing ### 32,817 US $Total Selling Price 188855
Rate in US $ = 51529Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000
Transport upto site (up to JAFZ)
Skid-15 33 of 79
DATE : 4/3/2011
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Est No : 250061Client : Emerson Process ManagementProject : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Design pressure = 18 bar
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)
Skid size; 10mtr long x 2.6mtr width x 3mtr height
I. Material Cost : -
STEEL PIPING
Pipe 16 inch x Sch.40 x 12mtr long A106GR.B 1 1479.6 1479.6 956.76 750 /mtr 9,000
Pipe 10 inch x Sch.40 x 12mtr long A106GR.B 3 723.72 2171.2 1021.2 325 /mtr 11,700
Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9 64.92 55 /mtr 660
Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4 26.4 50 /mtr 600
Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4 19.44 40 /mtr 480
Elbow 16 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 2 89.2 178.4 178.4 1800 /Each 3,600
Elbow 10 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 3 37 111.0 111.0 500 /Each 1,500
Elbow 1.5 inch x Sch.80 x 90 Degree SA234GR.WPB 2 0.36 0.7 0.7 30 /Each 60
Eq. Tee 16 inch x Sch.40 SA234GR.WPB 3 115 345.0 345.0 1800 /Each 5,400
Eq. Tee 10 inch x Sch.40 SA234GR.WPB 3 49.35 148.1 148.1 650 /Each 1,950
Reducer 16 inch x 10 inch x Sch.40 SA234GR.WPB 5 33 165.0 165.0 1000 /Each 5,000
Reducer 10 inch x 8 inch x Sch.40 SA234GR.WPB 4 10.7 42.8 42.8 60 /Each 240
WN Type Flange 16 inch x Sch.40 x 150# ASTM A105N 2 58 116.0 116.0 600 /Each 1,200
WN Type Flange 10 inch x Sch.40 x 150# ASTM A105N 28 24 672.0 672.0 215 /Each 6,020
Blind Type Flange 16 inch x 150# ASTM A105N 2 77 154.0 154.0 900 /Each 1,800
WN Type Flange 8 inch x Sch.40 x 150# ASTM A105N 4 18 72.0 72.0 160 /Each 640
WN Type Flange 1.5 inch x Sch.80 x 150# ASTM A105N 8 1.8 14.4 14.4 60 /Each 480
WN Type Flange 3/4 inch x Sch.80 x 150# ASTM A105N 4 0.8 3.2 3.2 45 /Each 180
WN Type Flange 1/2 inch x Sch.80 x 150# ASTM A105N 4 0.6 2.4 2.4 40 /Each 160
ASTM A105 4 1.0 4.0 4.0 80 /Each 320
ASTM A105 4 0.5 2.0 2.0 20 /Each 80
U Clamps for 16 inch pipes A36/EQ. 16 2.96 47.3 47.3 210 /Each 3,360
U Clamps for 10 inch pipes A36/EQ. 16 3.47 55.5 55.5 110 /Each 1,760
Stud bolts + Nuts M24 x 115mm long 24 1.9 45.0 45.0 6 /Each 144
Stud bolts + Nuts M20 x 115mm long 360 1.1 389.3 389.3 6 /Each 2,160
Gaskets ,10" --2nos, 6"-30nos, 1.5"-6nos 10 inch @110/each, 6 inch @60/each, 1.5 inc 2,260
STEEL FRAME WORK
UC254 x 254 x 73kg/mtr x 50mtr long S275JR 1 3650 3650 4015 3.2 /kg 12,848
Lifting lug 50 mm thk x 200 x 350mm S355K2G3 6 27.47 165 181.33 5 /kg 907
S275JR 3 63.60 191 209.88 3.2 /kg 672
S275JR 2 112.80 226 248.16 3.2 /kg 794
S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971
S275JR 1 ### 1040 1144.00 6.8 /kg 7,779
Grating clip; 4nos/sq.mtr S275JR 100 0.10 10 11.00 6 /no 600
A106GR.B 4 20.34 81 89.50 28 /mtr 672
Additional cost for Spares (10% extra) 3,000
Consumables 10% 8,635 5% on Material 9,169 9,819 LS #REF!
Total cost for Materials ###Total cost for Materials with 10% Margin ###
II. Fabrication Cost : -Inch Dia --16 inch x Sch.40--14hrs/Joint x 20 280 Hrs Rate 42/hr 11760
Sl No
Unit Wt
Finish Wt
Rate Basis
DS Korea Flange
Half coupling 3/4" x 3000# x NPT threaded, male
Half coupling 1/2" x 3000# x NPT threaded, FF
A193GR.B7/A194GR.2HA193GR.B7/A194GR.2H
SS316L Spiral wound
Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long
Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long
Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long
Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 10000mm long
Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long
Skid-15 34 of 79
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Sl No
Unit Wt
Finish Wt
Rate Basis
Inch Dia --10 inch x Sch.40--8 hrs/Joint x 50 400 Hrs Rate 42/hr 16800Inch Dia --8 inch x Sch.40--6 hrs/Joint x 8 Jo 48 Hrs Rate 42/hr 2016Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 60 Hrs Rate 42/hr 2520Inch Dia --3/4 inch x Sch.80--2 hrs/Joint x 10 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 148 Hrs Rate 42/hr 6216Fabrication cost (marking, cutting) 400 Hrs For marking, cuting 42 Per hrs 16800Fab. cost of support structurals (set up & w 700 Hrs For setup & welding 42 Per hrs 29400
86352III. NDT : -
Radiography test 100% 10"-2 Joints@175/joint, 6"-45 Joints@85/joint, 1 16,750 MPI on lifting lugs 100% 500 Visual Examination 100% 50 hrs 42 /Hrs 2,100 MPI (wherever RT is not possible) 100% 0 Visits 450 1,200
Blasting & Painting 200 sq.mtr 80 /sq.mtr 16,000 Transport for Painting - 100 MT -
Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scope MT -
QA/QC Inspection 100 42 /Hrs 4,217 - 125 MT 4,000
Design and Preparartion of Fab Drawings LS 4,000 Packing for Transport LS 3,000 Documentation LS 900 Commercial Loading 1% of Total Value LS
Total Cost for NDT and other works 52,667 IV SKID ASSEMBLING & TESTING
Grating and handrail assembling 4 man, 4day, 8hrs 42 /Hrs 5,376 Skid assembling for hydro testing 3 man, 4day, 8hrs 42 /Hrs 4,032 Hydrotesting at shop 2 man, 2 days,8 hrs 32 Hrs 42 /Hrs 1,344 Installation of all free issue instruments & valves (8nos 10 inch dia valves & meters) 42 /Hrs 6048Trial Testing (Air testing) 3man, 2day,8hrs 42 /Hrs 2016
V Final packing and loading 3man, 2 day, 8 hrs 2,016 Total Cost for assembling and testing 20,832
Total Price = Fab + NDT + Assembling and testing ### 43,615 US $Total Selling Price 270545
Rate in US $ = 73819Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000
Transport upto site (up to JAFZ)
Skid-14 35 of 79
DATE : 4/3/2011
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Est No : 250061Client : Emerson Process ManagementProject : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Design pressure = 18 bar
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)
Skid size; 12.5mtr long x 3.6mtr width x 3.6mtr height
I. Material Cost : -
STEEL PIPING
Pipe 24 inch x Sch.40 x 12mtr long A106GR.B 1 3064.9 3064.9 956.76 4000 /mtr 48,000
Pipe 10 inch x Sch.40 x 12mtr long A106GR.B 5 723.72 3618.6 1021.2 325 /mtr 19,500
Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9 64.92 55 /mtr 660
Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4 26.4 50 /mtr 600
Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4 19.44 40 /mtr 480
Elbow 24 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 2 202 404.0 404.0 7000 /Each 14,000
Elbow 10 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 5 37 185.0 185.0 500 /Each 2,500
Elbow 1.5 inch x Sch.80 x 90 Degree SA234GR.WPB 2 0.6 1.2 1.2 60 /Each 120
Eq. Tee 24 inch x Sch.40 SA234GR.WPB 7 225 1575.0 1575.0 ### /Each 71,400
Eq. Tee 10 inch x Sch.40 SA234GR.WPB 7 36 252.0 252.0 750 /Each 5,250
Reducer 10 inch x 8 inch x Sch.40 SA234GR.WPB 8 10.7 85.6 85.6 200 /Each 1,600
Reducer 24 inch x 10 inch x Sch.40 SA234GR.WPB 10 105 1050.0 1050.0 6500 /Each 65,000
WN Type Flange 24 inch x Sch.40 x 150# ASTM A105N 2 118 236.0 236.0 1250 /Each 2,500
Blind Type Flange 24 inch x 150# ASTM A105N 2 186 372.0 372.0 2250 /Each 4,500
WN Type Flange 10 inch x Sch.40 x 150# ASTM A105N 38 24 912.0 912.0 215 /Each 8,170
WN Type Flange 8 inch x Sch.40 x 150# ASTM A105N 6 18 108.0 108.0 160 /Each 960
WN Type Flange 1.5 inch x Sch.80 x 300# ASTM A105N 8 1.8 14.4 14.4 60 /Each 480
WN Type Flange 3/4 inch x Sch.80 x 300# ASTM A105N 4 0.8 3.2 3.2 45 /Each 180
WN Type Flange 1/2 inch x Sch.80 x 300# ASTM A105N 4 0.6 2.4 2.4 40 /Each 160
ASTM A105 4 1.0 4.0 4.0 160 /Each 640
ASTM A105 4 0.5 2.0 2.0 40 /Each 160
U Clamps for 24 inch pipes A36/EQ. 24 2.96 71.0 71.0 360 /Each 8,640
U Clamps for 10 inch pipes A36/EQ. 48 3.47 166.4 166.4 110 /Each 5,280
Stud bolts + Nuts M33 x 190mm long 48 1.9 90.1 90.1 20 /Each 960
Stud bolts + Nuts M24 x 130mm long 432 1.1 467.2 467.2 6 /Each 2,592
24 inch @1500/each, 10 inch @110/each, 8 in 8,500
STEEL FRAME WORK
UC254 x 254 x 73kg/mtr x 90mtr long S275JR 1 6570 6570 7227 3.2 /kg 23,126
Lifting lug 50 mm thk x 200 x 350mm S355K2G3 12 27.47 330 362.67 5 /kg 1,813
S275JR 6 63.60 382 419.76 3.2 /kg 1,343
S275JR 6 112.80 677 744.48 3.2 /kg 2,382
S275JR 12 112.80 1354 1488.96 3.2 /kg 4,765
S275JR 1 ### 1800 1980.00 6.8 /kg 13,464
Grating clip; 4nos/sq.mtr S275JR 200 0.10 20 22.00 6 /no 1,200
A106GR.B 8 20.34 163 178.99 28 /mtr 1,344
Additional cost for Spares (10% extra) 3,000
Consumables 10% 11,515 5% on Material 17,407 18,536 LS #REF!
Total cost for Materials 336,785 Total cost for Materials with 10% Margin 370,463
II. Fabrication Cost : -Inch Dia --24 inch x Sch.40--24hrs/Joint x 2J 48 Hrs Rate 42/hr 2016
Sl No
Unit Wt
Finish Wt
Rate Basis
DS Korea Flange
Half coupling 3/4" x 3000# x NPT threaded, male
Half coupling 1/2" x 3000# x NPT threaded, FF
A193GR.B7/A194GR.2HA193GR.B7/A194GR.2H
Gaskets, 24" --2nos, 10"-42nos, 8"-8nos, 1.5"-6nos
SS316L Spiral wound
Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long
Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long
Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long
Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 3600mm width x 12500mm long
Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long
Skid-14 36 of 79
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Sl No
Unit Wt
Finish Wt
Rate Basis
Inch Dia --10 inch x Sch.40--7 hrs/Joint x 90 630 Hrs Rate 42/hr 26460Inch Dia --8 inch x Sch.40--6 hrs/Joint x 6 Jo 36 Hrs Rate 42/hr 1512Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 60 Hrs Rate 42/hr 2520Inch Dia --3/4 inch x Sch.XXS--2 hrs/Joint x 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 148 Hrs Rate 42/hr 6199.2Fabrication cost (marking, cutting) 800 Hrs For marking, cuting 42 Per hrs 33600Fab. cost of support structurals (set up & w 1000 Hrs For setup & welding 42 Per hrs 42000
115147III. NDT : -
Radiography test 100% 9,850 MPI on lifting lugs 100% 500 Visual Examination 100% 60 hrs 42 /Hrs 2,520 MPI (wherever RT is not possible) 100% 0 Visits 450 2,000
Blasting & Painting 300 sq.mtr 80 /sq.mtr 24,000 Transport for Painting - 100 MT -
Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scope MT -
QA/QC Inspection 135 42 /Hrs 5,682 - 125 MT 4,000
Design and Preparartion of Fab Drawings LS 4,000 Packing for Transport LS 3,000 Documentation LS 900 Commercial Loading 1% of Total Value LS
Total Cost for NDT and other works 56,452 IV SKID ASSEMBLING & TESTING
Grating and handrail assembling 4 man, 8day, 8hrs 42 /Hrs 10,752 Skid assembling for hydro testing 3 man, 8day, 8hrs 42 /Hrs 8,064 Hydrotesting at shop 4 man, 2 days,8 hrs 64 Hrs 42 /Hrs 2,688 Installation of all free issue instruments & valves (20nos 10 inch dia valves & meters) 42 /Hrs 12096Trial Testing (Air testing) 4man, 2day,8hrs 42 /Hrs 2688
V Final packing and loading 4man, 2 day, 8 hrs 2,688 Total Cost for assembling and testing 38,976
Total Price = Fab + NDT + Assembling and testing 210,575 57,456 US $Total Selling Price 581038
Rate in US $ = 158537Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000
24"-2 Joints@350/joint, 10"-90 Joints@85/joint, 1.5" --20 Joints
Transport upto site (up to JAFZ)
Skid-13 37 of 79
DATE : 4/3/2011
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Est No : 250061Client : Emerson Process ManagementProject : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Design pressure = 18 bar
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)
Skid size; 12.5mtr long x 3.6mtr width x 3.6mtr height
I. Material Cost : -
STEEL PIPING
Pipe 24 inch x Sch.40 x 12mtr long A106GR.B 1 3064.9 3064.9 956.76 4000 /mtr 48,000
Pipe 10 inch x Sch.40 x 12mtr long A106GR.B 5 723.72 3618.6 1021.2 325 /mtr 19,500
Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9 64.92 55 /mtr 660
Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4 26.4 50 /mtr 600
Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4 19.44 40 /mtr 480
Elbow 24 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 2 202 404.0 404.0 7000 /Each 14,000
Elbow 10 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 5 37 185.0 185.0 500 /Each 2,500
Elbow 1.5 inch x Sch.80 x 90 Degree SA234GR.WPB 2 0.6 1.2 1.2 60 /Each 120
Eq. Tee 24 inch x Sch.40 SA234GR.WPB 7 225 1575.0 1575.0 ### /Each 71,400
Eq. Tee 10 inch x Sch.40 SA234GR.WPB 7 36 252.0 252.0 750 /Each 5,250
Reducer 10 inch x 8 inch x Sch.40 SA234GR.WPB 8 10.7 85.6 85.6 200 /Each 1,600
Reducer 24 inch x 10 inch x Sch.40 SA234GR.WPB 10 105 1050.0 1050.0 6500 /Each 65,000
WN Type Flange 24 inch x Sch.40 x 150# ASTM A105N 2 118 236.0 236.0 1250 /Each 2,500
Blind Type Flange 24 inch x 150# ASTM A105N 2 186 372.0 372.0 2240 /Each 4,480
WN Type Flange 10 inch x Sch.40 x 150# ASTM A105N 38 24 912.0 912.0 215 /Each 8,170
WN Type Flange 8 inch x Sch.40 x 150# ASTM A105N 6 18 108.0 108.0 154 /Each 924
WN Type Flange 1.5 inch x Sch.80 x 300# ASTM A105N 8 1.8 14.4 14.4 60 /Each 480
WN Type Flange 3/4 inch x Sch.80 x 300# ASTM A105N 4 0.8 3.2 3.2 45 /Each 180
WN Type Flange 1/2 inch x Sch.80 x 300# ASTM A105N 4 0.6 2.4 2.4 40 /Each 160
ASTM A105 4 1.0 4.0 4.0 160 /Each 640
ASTM A105 4 0.5 2.0 2.0 40 /Each 160
U Clamps for 24 inch pipes A36/EQ. 24 2.96 71.0 71.0 360 /Each 8,640
U Clamps for 10 inch pipes A36/EQ. 48 3.47 166.4 166.4 110 /Each 5,280
Stud bolts + Nuts M33 x 190mm long 48 1.9 90.1 90.1 20 /Each 960
Stud bolts + Nuts M24 x 130mm long 432 1.1 467.2 467.2 6 /Each 2,592
24 inch @1500/each, 10 inch @110/each, 8 in 8,500
STEEL FRAME WORK
UC254 x 254 x 73kg/mtr x 90mtr long S275JR 1 6570 6570 7227 3.2 /kg 23,126
Lifting lug 50 mm thk x 200 x 350mm S355K2G3 12 27.47 330 362.67 5 /kg 1,813
S275JR 6 63.60 382 419.76 3.2 /kg 1,343
S275JR 6 112.80 677 744.48 3.2 /kg 2,382
S275JR 12 112.80 1354 1488.96 3.2 /kg 4,765
S275JR 1 ### 1800 1980.00 6.8 /kg 13,464
Grating clip; 4nos/sq.mtr S275JR 200 0.10 20 22.00 6 /no 1,200
A106GR.B 8 20.34 163 178.99 28 /mtr 1,344
Additional cost for Spares (10% extra) 3,000
Consumables 10% 11,515 5% on Material 17,407 18,536 LS #REF!
Total cost for Materials 336,729 Total cost for Materials with 10% Margin 370,402
II. Fabrication Cost : -
Sl No
Unit Wt
Finish Wt
Rate Basis
DS Korea Flange
Half coupling 3/4" x 3000# x NPT threaded, male
Half coupling 1/2" x 3000# x NPT threaded, FF
A193GR.B7/A194GR.2HA193GR.B7/A194GR.2H
Gaskets, 24" --2nos, 10"-42nos, 8"-8nos, 1.5"-6nos
SS316L Spiral wound
Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long
Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long
Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long
Platform gratings-- Load bar size 35 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 3600mm width x 12500mm long
Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long
Skid-13 38 of 79
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Sl No
Unit Wt
Finish Wt
Rate Basis
Inch Dia --24 inch x Sch.40--24hrs/Joint x 2J 48 Hrs Rate 42/hr 2016Inch Dia --10 inch x Sch.40--7 hrs/Joint x 90 630 Hrs Rate 42/hr 26460Inch Dia --8 inch x Sch.40--6 hrs/Joint x 6 Jo 36 Hrs Rate 42/hr 1512Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 60 Hrs Rate 42/hr 2520Inch Dia --3/4 inch x Sch.XXS--2 hrs/Joint x 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 148 Hrs Rate 42/hr 6199.2Fabrication cost (marking, cutting) 800 Hrs For marking, cuting 42 Per hrs 33600Fab. cost of support structurals (set up & w 1000 Hrs For setup & welding 42 Per hrs 42000
115147III. NDT : -
Radiography test 100% 9,850 MPI on lifting lugs 100% 500 Visual Examination 100% 60 hrs 42 /Hrs 2,520 MPI (wherever RT is not possible) 100% 0 Visits 450 2,000
Blasting & Painting 300 sq.mtr 80 /sq.mtr 24,000 Transport for Painting - 100 MT -
Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scope MT -
QA/QC Inspection 135 42 /Hrs 5,682 - 125 MT 4,000
Design and Preparartion of Fab Drawings LS 4,000 Packing for Transport LS 3,000 Documentation LS 900 Commercial Loading 1% of Total Value LS
Total Cost for NDT and other works 56,452 IV SKID ASSEMBLING & TESTING
Grating and handrail assembling 4 man, 8day, 8hrs 42 /Hrs 10,752 Skid assembling for hydro testing 3 man, 8day, 8hrs 42 /Hrs 8,064 Hydrotesting at shop 4 man, 2 days,8 hrs 64 Hrs 42 /Hrs 2,688 Installation of all free issue instruments & valves (20nos 10 inch dia valves & meters) 42 /Hrs 12096Trial Testing (Air testing) 4man, 2day,8hrs 42 /Hrs 2688
V Final packing and loading 4man, 2 day, 8 hrs 2,688 Total Cost for assembling and testing 38,976
Total Price = Fab + NDT + Assembling and testing 210,575 57,456 US $Total Selling Price 580977
Rate in US $ = 158520Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000
24"-2 Joints@350/joint, 10"-90 Joints@85/joint, 1.5" --20 Joints
Transport upto site (up to JAFZ)
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Est No : 250061Client : Emerson Process ManagementProject : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Design pressure = 18 bar
Sl No Description MOC Nos Unit Wt
Kg Kg Kg
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)Skid size; 12.5mtr long x 2.6mtr width x 3.6mtr height
I. Material Cost : -STEEL PIPINGPipe 10 inch x Sch.40 x 12mtr long A106GR.B 1 723.72 723.7 956.76Pipe 6 inch x Sch.40 x 12mtr long A106GR.B 3 339.12 1017.4 1021.2Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9 64.92Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4 26.4Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4 19.44
SA234GR.WPB 2 142.4 284.8 284.8
SA234GR.WPB 5 37 185.0 185.0
SA234GR.WPB 2 0.6 1.2 1.2Eq. Tee 10 inch x Sch.40 SA234GR.WPB 7 168 1176.0 1176.0Eq. Tee 6 inch x Sch.40 SA234GR.WPB 7 49.35 345.5 345.5Reducer 6 inch x 4 inch x Sch.40 SA234GR.WPB 8 10.7 85.6 85.6Reducer 10 inch x 6 inch x Sch.40 SA234GR.WPB 10 99 990.0 990.0
ASTM A105N 2 77 154.0 154.0Blind Type Flange 10 inch x 150# ASTM A105N 2 123 246.0 246.0
ASTM A105N 38 24 912.0 912.0
ASTM A105N 6 18 108.0 108.0
ASTM A105N 8 1.8 14.4 14.4
ASTM A105N 4 0.8 3.2 3.2
ASTM A105N 4 0.6 2.4 2.4
ASTM A105 4 1.0 4.0 4.0
ASTM A105 4 0.5 2.0 2.0U Clamps for 10 inch pipes A36/EQ. 24 2.96 71.0 71.0U Clamps for 6 inch pipes A36/EQ. 48 3.47 166.4 166.4
Finish Wt
Proc Wt
Elbow 10 inch x Sch.40 x 90 Degree, LR
Elbow 6 inch x Sch.40 x 90 Degree, LR
Elbow 1.5 inch x Sch.80 x 90 Degree
WN Type Flange 10 inch x Sch.40 x 150#
WN Type Flange 6 inch x Sch.40 x 150#
WN Type Flange 6 inch x Sch.40 x 150#
WN Type Flange 1.5 inch x Sch.80 x 150#
WN Type Flange 3/4 inch x Sch.80 x 300#
WN Type Flange 1/2 inch x Sch.80 x 300#
Half coupling 3/4" x 3000# x NPT threaded, male
Half coupling 1/2" x 3000# x NPT threaded, FF
48 1.9 90.1 90.1
432 1.1 467.2 467.2
20 inch @1500/each, 10 inch @120/each, 8 inch STEEL FRAME WORK
S275JR 1 4380 4380 4818
S355K2G3 12 27.47 330 362.67
S275JR 6 63.60 382 419.76
S275JR 6 112.80 677 744.48
S275JR 12 112.80 1354 1488.96
S275JR 1 1300.00 1300 1430.00Grating clip; 4nos/sq.mtr S275JR 200 0.10 20 22.00
A106GR.B 8 20.34 163 178.99
Consumables 10%5% on Material 14,024 14,884
Total cost for MaterialsTotal cost for Materials with 10% Margin
II. Fabrication Cost : -Inch Dia --20 inch x Sch.40--18hrs/Join 36 Hrs Rate 42/hrInch Dia --10 inch x Sch.40--8 hrs/Join 720 Hrs Rate 42/hrInch Dia --8 inch x Sch.40--6 hrs/Joint 36 Hrs Rate 42/hrInch Dia --1.5 inch x Sch.80--3 hrs/Joi 60 Hrs Rate 42/hrInch Dia --3/4 inch x Sch.XXS--2 hrs/Jo 20 Hrs Rate 42/hrPipe havdling Hrs (20% of the total fa 163 Hrs Rate 42/hrFabrication cost (marking, cutting) 600 Hrs For marking, cuting Fab. cost of support structurals (set 800 Hrs For setup & welding
III. NDT : -Radiography test 100%MPI on lifting lugs 100%Visual Examination 100% 60 hrsMPI (wherever RT is not possible) 100% 0 Visits Blasting & Painting 200 sq.mtrTransport for Painting - Collection of Free Issue materials fro Delivery to Sigma shop is in Emerson scopeQA/QC Inspection 120
-
Stud bolts + Nuts M30 x 170mm long
A193GR.B7/
A194GR.2H
Stud bolts + Nuts M24 x 130mm long
A193GR.B7/
A194GR.2H
Gaskets ,20" --2nos, 10"-34nos, 8"-8nos, 1.5"-6nos
SS316L Spiral wound
UC254 x 254 x 73kg/mtr x 60mtr long
Lifting lug 50 mm thk x 200 x 350mm
Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long
Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long
Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long
Platform gratings-- Load bar size 35 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 12500mm long
Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long
Additional cost for Spares (10% extra)
20"-2 Joints@175/joint, 10"-90 Joints@85/joint, 1.5" --20 Joints
Transport upto site (up to JAFZ)
Design and Preparartion of Fab DrawingsPacking for TransportDocumentationCommercial Loading 1% of Total Value
Total Cost for NDT and other worksIV SKID ASSEMBLING & TESTING
Grating and handrail assembling 4 man, 8day, 8hrsSkid assembling for hydro testing 3 man, 8day, 8hrsHydrotesting at shop 4 man, 2 days,8 hrs 64 HrsInstallation of all free issue instruments & valves (20nos 10 inch dia valves & meters)Trial Testing (Air testing) 4man, 2day,8hrs
V Final packing and loading 4man, 2 day, 8 hrsTotal Cost for assembling and testing
Total Price = Fab + NDT + Assembling and testingTotal Selling Price
Rate in US $ =Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000
DATE : 4/3/2011
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Material (AED)
Rate Amount
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)
2600 /mtr 31,200 325 /mtr 11,700
55 /mtr 660 50 /mtr 600 40 /mtr 480
4000 /Each 8,000
500 /Each 2,500
60 /Each 120 7000 /Each 49,000
750 /Each 5,250 200 /Each 1,600
5000 /Each 50,000
860 /Each 1,720 1500 /Each 3,000
220 /Each 8,360
154 /Each 924
60 /Each 480
45 /Each 180
40 /Each 160
160 /Each 640
40 /Each 160 250 /Each 6,000 110 /Each 5,280
Remarks
Rate Basis
DS Korea Flange
15 /Each 720
6 /Each 2,592
20 inch @1500/each, 10 inch @120/each, 8 inch 7,960
3.2 /kg 15,418
5 /kg 1,813
3.2 /kg 1,343
3.2 /kg 2,382
3.2 /kg 4,765
6.8 /kg 9,724 6 /no 1,200
28 /mtr 1,344
3,000 10,228
LS #REF!Total cost for Materials ###
Total cost for Materials with 10% Margin ###
151230240
15122520
8406854.4
42 Per hrs 2520042 Per hrs 33600
102278
10,050 500
42 /Hrs 2,520 450 2,000
80 /sq.mtr 16,000 100 MT -
MT - 42 /Hrs 5,038
125 MT 4,000
20"-2 Joints@175/joint, 10"-90 Joints@85/joint, 1.5" --20 Joints
LS 4,000 LS 3,000 LS 900 LS
Total Cost for NDT and other works 48,008
42 /Hrs 10,752 42 /Hrs 8,064 42 /Hrs 2,688 42 /Hrs 1209642 /Hrs 2688
2,688 Total Cost for assembling and testing 38,976
Total Price = Fab + NDT + Assembling and testing ### ###Total Selling Price 464816
Rate in US $ = 126826US $ 9564 with 25% margin = US $ 12,000
Skid-12 45 of 79
DATE : 4/3/2011
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Est No : 250061Client : Emerson Process ManagementProject : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Design pressure = 18 bar
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)
Skid size; 12.5mtr long x 2.6mtr width x 3.6mtr height
I. Material Cost : -
STEEL PIPING
Pipe 20 inch x Sch.40 x 12mtr long A106GR.B 1 2201 2201.0 956.76 2600 /mtr 31,200
Pipe 10 inch x Sch.40 x 12mtr long A106GR.B 4 723.72 2894.9 1021.2 325 /mtr 15,600
Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9 64.92 55 /mtr 660
Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4 26.4 50 /mtr 600
Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4 19.44 40 /mtr 480
Elbow 20 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 2 142.4 284.8 284.8 4000 /Each 8,000
Elbow 10 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 5 37 185.0 185.0 500 /Each 2,500
Elbow 1.5 inch x Sch.80 x 90 Degree SA234GR.WPB 2 0.6 1.2 1.2 60 /Each 120
Eq. Tee 20 inch x Sch.40 SA234GR.WPB 7 168 1176.0 1176.0 7000 /Each 49,000
Eq. Tee 10 inch x Sch.40 SA234GR.WPB 7 49.35 345.5 345.5 750 /Each 5,250
Reducer 10 inch x 8 inch x Sch.40 SA234GR.WPB 8 10.7 85.6 85.6 200 /Each 1,600
Reducer 20 inch x 10 inch x Sch.40 SA234GR.WPB 10 99 990.0 990.0 5000 /Each 50,000
WN Type Flange 20 inch x Sch.40 x 150# ASTM A105N 2 77 154.0 154.0 860 /Each 1,720
Blind Type Flange 20 inch x 150# ASTM A105N 2 123 246.0 246.0 1500 /Each 3,000
WN Type Flange 10 inch x Sch.40 x 150# ASTM A105N 38 24 912.0 912.0 220 /Each 8,360
WN Type Flange 8 inch x Sch.40 x 150# ASTM A105N 6 18 108.0 108.0 154 /Each 924
WN Type Flange 1.5 inch x Sch.80 x 300# ASTM A105N 8 1.8 14.4 14.4 60 /Each 480
WN Type Flange 3/4 inch x Sch.80 x 300# ASTM A105N 4 0.8 3.2 3.2 45 /Each 180
WN Type Flange 1/2 inch x Sch.80 x 300# ASTM A105N 4 0.6 2.4 2.4 40 /Each 160
ASTM A105 4 1.0 4.0 4.0 160 /Each 640
ASTM A105 4 0.5 2.0 2.0 40 /Each 160
U Clamps for 20 inch pipes A36/EQ. 24 2.96 71.0 71.0 250 /Each 6,000
U Clamps for 10 inch pipes A36/EQ. 48 3.47 166.4 166.4 110 /Each 5,280
Stud bolts + Nuts M30 x 170mm long 48 1.9 90.1 90.1 15 /Each 720
Stud bolts + Nuts M24 x 130mm long 432 1.1 467.2 467.2 6 /Each 2,592
20 inch @1500/each, 10 inch @120/each, 8 in 7,960
STEEL FRAME WORK
UC254 x 254 x 73kg/mtr x 60mtr long S275JR 1 4380 4380 4818 3.2 /kg 15,418
Lifting lug 50 mm thk x 200 x 350mm S355K2G3 12 27.47 330 362.67 5 /kg 1,813
S275JR 6 63.60 382 419.76 3.2 /kg 1,343
S275JR 6 112.80 677 744.48 3.2 /kg 2,382
S275JR 12 112.80 1354 1488.96 3.2 /kg 4,765
S275JR 1 ### 1300 1430.00 6.8 /kg 9,724
Grating clip; 4nos/sq.mtr S275JR 200 0.10 20 22.00 6 /no 1,200
A106GR.B 8 20.34 163 178.99 28 /mtr 1,344
Additional cost for Spares (10% extra) 3,000
Consumables 10% 10,228 5% on Material 14,024 14,884 LS #REF!
Total cost for Materials 254,403 Total cost for Materials with 10% Margin 279,843
II. Fabrication Cost : -Inch Dia --20 inch x Sch.40--18hrs/Joint x 2J 36 Hrs Rate 42/hr 1512
Sl No
Unit Wt
Finish Wt
Rate Basis
DS Korea Flange
Half coupling 3/4" x 3000# x NPT threaded, male
Half coupling 1/2" x 3000# x NPT threaded, FF
A193GR.B7/A194GR.2HA193GR.B7/A194GR.2H
Gaskets ,20" --2nos, 10"-34nos, 8"-8nos, 1.5"-6nos
SS316L Spiral wound
Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long
Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long
Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long
Platform gratings-- Load bar size 35 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 12500mm long
Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long
Skid-12 46 of 79
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Sl No
Unit Wt
Finish Wt
Rate Basis
Inch Dia --10 inch x Sch.40--8 hrs/Joint x 90 720 Hrs Rate 42/hr 30240Inch Dia --8 inch x Sch.40--6 hrs/Joint x 6 Jo 36 Hrs Rate 42/hr 1512Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 60 Hrs Rate 42/hr 2520Inch Dia --3/4 inch x Sch.XXS--2 hrs/Joint x 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 163 Hrs Rate 42/hr 6854.4Fabrication cost (marking, cutting) 600 Hrs For marking, cuting 42 Per hrs 25200Fab. cost of support structurals (set up & w 800 Hrs For setup & welding 42 Per hrs 33600
102278III. NDT : -
Radiography test 100% 10,050 MPI on lifting lugs 100% 500 Visual Examination 100% 60 hrs 42 /Hrs 2,520 MPI (wherever RT is not possible) 100% 0 Visits 450 2,000
Blasting & Painting 200 sq.mtr 80 /sq.mtr 16,000 Transport for Painting - 100 MT -
Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scope MT -
QA/QC Inspection 120 42 /Hrs 5,038 - 125 MT 4,000
Design and Preparartion of Fab Drawings LS 4,000 Packing for Transport LS 3,000 Documentation LS 900 Commercial Loading 1% of Total Value LS
Total Cost for NDT and other works 48,008 IV SKID ASSEMBLING & TESTING
Grating and handrail assembling 4 man, 8day, 8hrs 42 /Hrs 10,752 Skid assembling for hydro testing 3 man, 8day, 8hrs 42 /Hrs 8,064 Hydrotesting at shop 4 man, 2 days,8 hrs 64 Hrs 42 /Hrs 2,688 Installation of all free issue instruments & valves (20nos 10 inch dia valves & meters) 42 /Hrs 12096Trial Testing (Air testing) 4man, 2day,8hrs 42 /Hrs 2688
V Final packing and loading 4man, 2 day, 8 hrs 2,688 Total Cost for assembling and testing 38,976
Total Price = Fab + NDT + Assembling and testing 189,263 51,641 US $Total Selling Price 469106
Rate in US $ = 127996Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000
20"-2 Joints@175/joint, 10"-90 Joints@85/joint, 1.5" --20 Joints
Transport upto site (up to JAFZ)
Skid-11 47 of 79
DATE : 4/3/2011
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Est No : 250061Client : Emerson Process ManagementProject : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Design pressure = 18 bar
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)
Skid size; 8.5mtr long x 2.6mtr width x 3mtr height
I. Material Cost : -
STEEL PIPING
Pipe 12 inch x Sch.40 x 12mtr long A106GR.B 1 956.76 956.8 956.76 440 /mtr 5,280
Pipe 8 inch x Sch.40 x 12mtr long A106GR.B 3 510.6 1531.8 1021.2 225 /mtr 8,100
Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9 64.92 55 /mtr 660
Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4 26.4 50 /mtr 600
Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4 19.44 40 /mtr 480
Elbow 12 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 2 54 108.0 108.0 800 /Each 1,600
Elbow 8 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 3 20.3 60.9 60.9 200 /Each 600
Elbow 1.5 inch x Sch.80 x 90 Degree SA234GR.WPB 2 0.36 0.7 0.7 30 /Each 60
Eq. Tee 12 inch x Sch.40 SA234GR.WPB 3 65 195.0 195.0 1200 /Each 3,600
Eq. Tee 8 inch x Sch.40 SA234GR.WPB 3 33 99.0 99.0 400 /Each 1,200
Reducer 12 inch x 8 inch x Sch.40 SA234GR.WPB 5 15 75.0 75.0 300 /Each 1,500
Reducer 8 inch x 4 inch x Sch.40 SA234GR.WPB 4 6.5 26.0 26.0 90 /Each 360
WN Type Flange 12 inch x Sch.40 x 150# ASTM A105N 2 37 74.0 74.0 360 /Each 720
Blind Type Flange 12 inch x 150# ASTM A105N 2 40 80.0 80.0 480 /Each 960
WN Type Flange 8 inch x Sch.40 x 150# ASTM A105N 24 18 432.0 432.0 160 /Each 3,840
WN Type Flange 4 inch x Sch.40 x 150# ASTM A105N 4 7 28.0 28.0 70 /Each 280
WN Type Flange 1.5 inch x Sch.80 x 300# ASTM A105N 8 1.8 14.4 14.4 60 /Each 480
WN Type Flange 3/4 inch x Sch.80 x 300# ASTM A105N 4 0.8 3.2 3.2 30 /Each 120
WN Type Flange 1/2 inch x Sch.80 x 300# ASTM A105N 4 0.6 2.4 2.4 25 /Each 100
ASTM A105 4 1.0 4.0 4.0 80 /Each 320
ASTM A105 4 0.5 2.0 2.0 20 /Each 80
U Clamps for 12 inch pipes A36/EQ. 16 2.96 47.3 47.3 150 /Each 2,400
U Clamps for 8 inch pipes A36/EQ. 16 3.47 55.5 55.5 90 /Each 1,440
Stud bolts + Nuts M24 x 140mm long 24 0.7 17.3 17.3 8 /Each 192
Stud bolts + Nuts M20 x 120mm long 240 0.1 34.1 34.1 6 /Each 1,440
Gaskets ,12" --2nos, 8"-30nos, 1.5"-6nos 12 inch @120/each, 8 inch @80/each, 1.5 inc 2,880
STEEL FRAME WORK
UC254 x 254 x 73kg/mtr x 50mtr long S275JR 1 3650 3650 4015 3.2 /kg 12,848
Lifting lug 50 mm thk x 200 x 350mm S355K2G3 6 27.47 165 181.33 5 /kg 907
S275JR 3 63.60 191 209.88 3.2 /kg 672
S275JR 2 112.80 226 248.16 3.2 /kg 794
S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971
S275JR 1 860.00 860 946.00 6.8 /kg 6,433
Grating clip; 4nos/sq.mtr S275JR 100 0.10 10 11.00 6 /no 600
A106GR.B 4 20.34 81 89.50 28 /mtr 672
Additional cost for Spares (10% extra) 3,000
Consumables 10% 6,018 5% on Material 7,780 8,411 LS #REF!
Total cost for Materials 75,206 Total cost for Materials with 10% Margin 82,726
II. Fabrication Cost : -Inch Dia --12 inch x Sch40--12hrs/Joint x 2Jo 24 Hrs Rate 42/hr 1008
Sl No
Unit Wt
Finish Wt
Rate Basis
DS Korea Flange
Half coupling 3/4" x 3000# x NPT threaded, male
Half coupling 1/2" x 3000# x NPT threaded, FF
A193GR.B7/A194GR.2HA193GR.B7/A194GR.2H
SS316L Spiral wound
Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long
Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long
Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long
Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2500mm width x 8600mm long
Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long
Skid-11 48 of 79
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Sl No
Unit Wt
Finish Wt
Rate Basis
Inch Dia --8 inch x Sch.40--6 hrs/Joint x 45 J 270 Hrs Rate 42/hr 11340Inch Dia --1.5 inch x Sch.40--2.5 hrs/Joint x 50 Hrs Rate 42/hr 2100Inch Dia --3/4 inch x Sch.40--2 hrs/Joint x 10 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 69 Hrs Rate 42/hr 2889.6Fabrication cost (marking, cutting) 400 Hrs For marking, cuting 42 Per hrs 16800Fab. cost of support structurals (set up & w 600 Hrs For setup & welding 42 Per hrs 25200
60178III. NDT : -
Radiography test 100% 16"-2 Joints@175/joint, 8"-45 Joints@85/joint, 1 5,675 MPI on lifting lugs 100% 500 Visual Examination 100% 50 hrs 42 /Hrs 2,100 MPI (wherever RT is not possible) 100% 0 Visits 450 1,200
Blasting & Painting 150 sq.mtr 80 /sq.mtr 12,000 Transport for Painting - 100 MT -
Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scope MT -
QA/QC Inspection 72 42 /Hrs 3,009 - 125 MT 1,800
Design and Preparartion of Fab Drawings LS 4,000 Packing for Transport LS 3,000 Documentation LS 900 Commercial Loading 1% of Total Value LS
Total Cost for NDT and other works 34,184 IV SKID ASSEMBLING & TESTING
Grating and handrail assembling 4 man, 4day, 8hrs 42 /Hrs 5,376 Skid assembling for hydro testing 3 man, 4day, 8hrs 42 /Hrs 4,032 Hydrotesting at shop 2 man, 2 days,8 hrs 32 Hrs 42 /Hrs 1,344 Installation of all free issue instruments & valves (8nos 10 inch dia valves & meters) 42 /Hrs 6048Trial Testing (Air testing) 3man, 2day,8hrs 42 /Hrs 2016
V Final packing and loading 3man, 2 day, 8 hrs 2,016 Total Cost for assembling and testing 20,832
Total Price = Fab + NDT + Assembling and testing ### 31,431 US $Total Selling Price 197920
Rate in US $ = 54003Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000
Transport upto site (up to JAFZ)
Skid-10 49 of 79
DATE : 4/3/2011
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Est No : 250061Client : Emerson Process ManagementProject : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Design pressure = 18 bar
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)
Skid size; 8.5mtr long x 2.6mtr width x 3mtr height
I. Material Cost : -
STEEL PIPING
Pipe 12 inch x Sch.40 x 12mtr long A106GR.B 1 956.76 956.8 956.76 430 /mtr 5,160
Pipe 8 inch x Sch.40 x 12mtr long A106GR.B 3 510.6 1531.8 1021.2 225 /mtr 8,100
Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9 64.92 55 /mtr 660
Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4 26.4 50 /mtr 600
Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4 19.44 40 /mtr 480
Elbow 12 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 2 54 108.0 108.0 800 /Each 1,600
Elbow 8 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 3 20.3 60.9 60.9 200 /Each 600
Elbow 1.5 inch x Sch.80 x 90 Degree SA234GR.WPB 2 0.36 0.7 0.7 30 /Each 60
Eq. Tee 12 inch x Sch.40 SA234GR.WPB 3 65 195.0 195.0 1200 /Each 3,600
Eq. Tee 8 inch x Sch.40 SA234GR.WPB 3 33 99.0 99.0 400 /Each 1,200
Reducer 12 inch x 8 inch x Sch.40 SA234GR.WPB 5 15 75.0 75.0 300 /Each 1,500
Reducer 8 inch x 4 inch x Sch.40 SA234GR.WPB 4 6.5 26.0 26.0 90 /Each 360
WN Type Flange 12 inch x Sch.40 x 150# ASTM A105N 2 37 74.0 74.0 360 /Each 720
Blind Type Flange 12 inch x 150# ASTM A105N 2 40 80.0 80.0 480 /Each 960
WN Type Flange 8 inch x Sch.40 x 150# ASTM A105N 24 18 432.0 432.0 160 /Each 3,840
WN Type Flange 4 inch x Sch.40 x 150# ASTM A105N 4 7 28.0 28.0 70 /Each 280
WN Type Flange 1.5 inch x Sch.80 x 300# ASTM A105N 8 1.8 14.4 14.4 60 /Each 480
WN Type Flange 3/4 inch x Sch.80 x 300# ASTM A105N 4 0.8 3.2 3.2 30 /Each 120
WN Type Flange 1/2 inch x Sch.80 x 300# ASTM A105N 4 0.6 2.4 2.4 25 /Each 100
ASTM A105 4 1.0 4.0 4.0 80 /Each 320
ASTM A105 4 0.5 2.0 2.0 20 /Each 80
U Clamps for 12 inch pipes A36/EQ. 16 2.96 47.3 47.3 150 /Each 2,400
U Clamps for 8 inch pipes A36/EQ. 16 3.47 55.5 55.5 90 /Each 1,440
Stud bolts + Nuts M24 x 140mm long 24 0.7 17.3 17.3 8 /Each 192
Stud bolts + Nuts M20 x 120mm long 240 0.1 34.1 34.1 6 /Each 1,440
Gaskets ,12" --2nos, 8"-30nos, 1.5"-6nos 12 inch @120/each, 8 inch @80/each, 1.5 inc 2,880
STEEL FRAME WORK
UC254 x 254 x 73kg/mtr x 50mtr long S275JR 1 3650 3650 4015 3.2 /kg 12,848
Lifting lug 50 mm thk x 200 x 350mm S355K2G3 6 27.47 165 181.33 5 /kg 907
S275JR 3 63.60 191 209.88 3.2 /kg 672
S275JR 2 112.80 226 248.16 3.2 /kg 794
S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971
S275JR 1 884.00 884 972.40 6.8 /kg 6,612
Grating clip; 4nos/sq.mtr S275JR 100 0.10 10 11.00 6 /no 600
A106GR.B 4 20.34 81 89.50 28 /mtr 672
Additional cost for Spares (10% extra) 3,000
Consumables 10% 6,023 5% on Material 7,804 8,438 LS #REF!
Total cost for Materials 75,270 Total cost for Materials with 10% Margin 82,797
II. Fabrication Cost : -Inch Dia --12 inch x Sch40--12hrs/Joint x 2Jo 24 Hrs Rate 42/hr 1008
Sl No
Unit Wt
Finish Wt
Rate Basis
DS Korea Flange
Half coupling 3/4" x 3000# x NPT threaded, male
Half coupling 1/2" x 3000# x NPT threaded, FF
A193GR.B7/A194GR.2HA193GR.B7/A194GR.2H
SS316L Spiral wound
Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long
Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long
Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long
Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 8500mm long
Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long
Skid-10 50 of 79
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Sl No
Unit Wt
Finish Wt
Rate Basis
Inch Dia --8 inch x Sch.40--6 hrs/Joint x 45 J 270 Hrs Rate 42/hr 11340Inch Dia --1.5 inch x Sch.40--2.5 hrs/Joint x 50 Hrs Rate 42/hr 2100Inch Dia --3/4 inch x Sch.40--2 hrs/Joint x 10 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 69 Hrs Rate 42/hr 2940Fabrication cost (marking, cutting) 400 Hrs For marking, cuting 42 Per hrs 16800Fab. cost of support structurals (set up & w 600 Hrs For setup & welding 42 Per hrs 25200
60228III. NDT : -
Radiography test 100% 16"-2 Joints@175/joint, 8"-45 Joints@85/joint, 1 5,675 MPI on lifting lugs 100% 500 Visual Examination 100% 50 hrs 42 /Hrs 2,100 MPI (wherever RT is not possible) 100% 0 Visits 450 1,200
Blasting & Painting 150 sq.mtr 80 /sq.mtr 12,000 Transport for Painting - 100 MT -
Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scope MT -
QA/QC Inspection 72 42 /Hrs 3,009 - 125 MT 1,800
Design and Preparartion of Fab Drawings LS 4,000 Packing for Transport LS 3,000 Documentation LS 900 Commercial Loading 1% of Total Value LS
Total Cost for NDT and other works 34,184 IV SKID ASSEMBLING & TESTING
Grating and handrail assembling 4 man, 4day, 8hrs 42 /Hrs 5,376 Skid assembling for hydro testing 3 man, 4day, 8hrs 42 /Hrs 4,032 Hydrotesting at shop 2 man, 2 days,8 hrs 32 Hrs 42 /Hrs 1,344 Installation of all free issue instruments & valves (8nos 10 inch dia valves & meters) 42 /Hrs 6048Trial Testing (Air testing) 3man, 2day,8hrs 42 /Hrs 2016
V Final packing and loading 3man, 2 day, 8 hrs 2,016 Total Cost for assembling and testing 20,832
Total Price = Fab + NDT + Assembling and testing ### 31,444 US $Total Selling Price 198041
Rate in US $ = 54036Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000
Transport upto site (up to JAFZ)
Skid-9 51 of 79
DATE : 4/3/2011
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Est No : 250061Client : Emerson Process ManagementProject : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Design pressure = 18 bar
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)
Skid size; 12.5mtr long x 3.6mtr width x 3.6mtr height
I. Material Cost : -
STEEL PIPING
Pipe 28 inch x 25.4mm thk x 12mtr long A106GR.B 1 5352 5352.0 956.76 5300 /mtr 63,600
Pipe 10 inch x Sch.80 x 12mtr long A106GR.B 5 1152.1 5760.6 1021.2 500 /mtr 30,000
Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9 64.92 55 /mtr 660
Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4 26.4 50 /mtr 600
Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4 19.44 40 /mtr 480
SA234GR.WPB 2 478 956.0 956.0 ### /Each 30,000
Elbow 10 inch x Sch.80 x 90 Degree, LR SA234GR.WPB 5 57.11 285.6 285.6 900 /Each 4,500
Elbow 1.5 inch x Sch.80 x 90 Degree SA234GR.WPB 2 0.6 1.2 1.2 60 /Each 120
Eq. Tee 28 inch x Sch.80 SA234GR.WPB 7 526 3682.0 3682.0 ### /Each 140,000
Eq. Tee 10 inch x Sch.80 SA234GR.WPB 7 58.57 410.0 410.0 1200 /Each 8,400
Reducer 10 inch x 8 inch x Sch.80 SA234GR.WPB 8 17 136.0 136.0 350 /Each 2,800
Reducer 28 inch x 10 inch x Sch.80 SA234GR.WPB 10 341 3410.0 3410.0 ### /Each 140,000
WN Type Flange 28 inch x Sch.80 x 300# ASTM A105N 2 340 680.0 680.0 3500 /Each 7,000
Blind Type Flange 28 inch x 300# ASTM A105N 2 615 1230.0 1230.0 7380 /Each 14,760
WN Type Flange 10 inch x Sch.80 x 300# ASTM A105N 46 41 1886.0 1886.0 370 /Each 17,020
WN Type Flange 8 inch x Sch.80 x 300# ASTM A105N 8 30 240.0 240.0 275 /Each 2,200
WN Type Flange 1.5 inch x Sch.80 x 300# ASTM A105N 8 1.8 14.4 14.4 60 /Each 480
WN Type Flange 3/4 inch x Sch.80 x 300# ASTM A105N 4 0.8 3.2 3.2 45 /Each 180
WN Type Flange 1/2 inch x Sch.80 x 300# ASTM A105N 4 0.6 2.4 2.4 40 /Each 160
ASTM A105 4 1.0 4.0 4.0 160 /Each 640
ASTM A105 4 0.5 2.0 2.0 40 /Each 160
U Clamps for 28 inch pipes A36/EQ. 24 2.96 71.0 71.0 400 /Each 9,600
U Clamps for 10 inch pipes A36/EQ. 48 3.47 166.4 166.4 110 /Each 5,280
Stud bolts + Nuts M50 x 350mm long 56 1.9 105.1 105.1 70 /Each 3,920
Stud bolts + Nuts M27 x 160mm long 736 1.1 796.0 796.0 10 /Each 7,360
28 inch @2500/each, 10 inch @110/each, 8 in 10,940
STEEL FRAME WORK
UC254 x 254 x 73kg/mtr x 90mtr long S275JR 1 6570 6570 7227 3.2 /kg 23,126
Lifting lug 50 mm thk x 200 x 350mm S355K2G3 12 27.47 330 362.67 5 /kg 1,813
S275JR 6 63.60 382 419.76 3.2 /kg 1,343
S275JR 6 112.80 677 744.48 3.2 /kg 2,382
S275JR 12 112.80 1354 1488.96 3.2 /kg 4,765
S275JR 1 ### 1800 1980.00 6.8 /kg 13,464
Grating clip; 4nos/sq.mtr S275JR 200 0.10 20 22.00 6 /no 1,200
A106GR.B 8 20.34 163 178.99 28 /mtr 1,344
Additional cost for Spares (10% extra) 3,000
Consumables 10% 16,523 5% on Material 25,486 26,616 LS #REF!
Total cost for Materials 569,821 Total cost for Materials with 10% Margin 626,803
II. Fabrication Cost : -
Sl No
Unit Wt
Finish Wt
Rate Basis
Elbow 28 inch x 25.4mm thk x 90 Degree, LR
DS Korea Flange
Half coupling 3/4" x 6000# x NPT threaded, male
Half coupling 1/2" x 6000# x NPT threaded, FF
A193GR.B7/A194GR.2HA193GR.B7/A194GR.2H
Gaskets ,28" --2nos, 10"-46nos, 8"-8nos, 1.5"-6nos
SS316L Spiral wound
Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long
Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long
Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long
Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 3600mm width x 12500mm long
Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long
Skid-9 52 of 79
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Sl No
Unit Wt
Finish Wt
Rate Basis
Inch Dia --28 inch x 25.4mm thk--50hrs/Joint 120 Hrs Rate 42/hr 5040Inch Dia --10 inch x Sch.80--10 hrs/Joint x 1 1000 Hrs Rate 42/hr 42000Inch Dia --8 inch x Sch.80--8 hrs/Joint x 8 Jo 64 Hrs Rate 42/hr 2688Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 60 Hrs Rate 42/hr 2520Inch Dia --3/4 inch x Sch.XXS--2 hrs/Joint x 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 236 Hrs Rate 42/hr 2940Fabrication cost (marking, cutting) 1200 Hrs For marking, cuting 42 Per hrs 50400Fab. cost of support structurals (set up & w 1400 Hrs For setup & welding 42 Per hrs 58800
165228III. NDT : -
Radiography test 100% 22,600 MPI on lifting lugs 100% 500 Visual Examination 100% 100 hrs 42 /Hrs 4,200 MPI (wherever RT is not possible) 100% 0 Visits 450 2,500
Blasting & Painting 300 sq.mtr 80 /sq.mtr 24,000 Transport for Painting - 100 MT -
Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scope MT -
QA/QC Inspection 202 42 /Hrs 8,476 - 125 MT 4,000
Design and Preparartion of Fab Drawings LS 4,000 Packing for Transport LS 3,000 Documentation LS 900 Commercial Loading 1% of Total Value LS
Total Cost for NDT and other works 74,176 IV SKID ASSEMBLING & TESTING
Grating and handrail assembling 4 man, 8day, 8hrs 42 /Hrs 10,752 Skid assembling for hydro testing 3 man, 8day, 8hrs 42 /Hrs 8,064 Hydrotesting at shop 4 man, 2 days,8 hrs 64 Hrs 42 /Hrs 2,688 Installation of all free issue instruments & valves (20nos 10 inch dia valves & meters) 42 /Hrs 12096Trial Testing (Air testing) 4man, 2day,8hrs 42 /Hrs 2688
V Final packing and loading 4man, 3 day, 8 hrs 4,032 Total Cost for assembling and testing 40,320
Total Price = Fab + NDT + Assembling and testing 279,724 76,323 US $Total Selling Price 906526
Rate in US $ = 247347Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000
28"-28 Joints@175/joint, 10"-100 Joints@85/joint, 1.5" --20 Joints
Transport upto site (up to JAFZ)
Skid-8 53 of 79
DATE : 4/3/2011
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Est No : 250061Client : Emerson Process ManagementProject : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Design pressure = 18 bar
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)
Skid size; 12.5mtr long x 3.6mtr width x 3.6mtr height
I. Material Cost : -
STEEL PIPING
Pipe 28 inch x 25.4mm thk x 12mtr long A106GR.B 1 5352 5352.0 956.76 5300 /mtr 63,600
Pipe 10 inch x Sch.80 x 12mtr long A106GR.B 5 1152.1 5760.6 1021.2 500 /mtr 30,000
Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9 64.92 55 /mtr 660
Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4 26.4 50 /mtr 600
Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4 19.44 40 /mtr 480
SA234GR.WPB 2 478 956.0 956.0 ### /Each 30,000
Elbow 10 inch x Sch.80 x 90 Degree, LR SA234GR.WPB 5 57.11 285.6 285.6 900 /Each 4,500
Elbow 1.5 inch x Sch.80 x 90 Degree SA234GR.WPB 2 0.6 1.2 1.2 60 /Each 120
Eq. Tee 28 inch x Sch.80 SA234GR.WPB 7 526 3682.0 3682.0 ### /Each 140,000
Eq. Tee 10 inch x Sch.80 SA234GR.WPB 7 58.57 410.0 410.0 1200 /Each 8,400
Reducer 10 inch x 8 inch x Sch.80 SA234GR.WPB 8 17 136.0 136.0 350 /Each 2,800
Reducer 28 inch x 10 inch x Sch.80 SA234GR.WPB 10 341 3410.0 3410.0 ### /Each 140,000
WN Type Flange 28 inch x Sch.80 x 300# ASTM A105N 2 340 680.0 680.0 3500 /Each 7,000
Blind Type Flange 28 inch x 300# ASTM A105N 2 615 1230.0 1230.0 7380 /Each 14,760
WN Type Flange 10 inch x Sch.80 x 300# ASTM A105N 46 41 1886.0 1886.0 370 /Each 17,020
WN Type Flange 8 inch x Sch.80 x 300# ASTM A105N 8 30 240.0 240.0 275 /Each 2,200
WN Type Flange 1.5 inch x Sch.80 x 300# ASTM A105N 8 1.8 14.4 14.4 60 /Each 480
WN Type Flange 3/4 inch x Sch.80 x 300# ASTM A105N 4 0.8 3.2 3.2 45 /Each 180
WN Type Flange 1/2 inch x Sch.80 x 300# ASTM A105N 4 0.6 2.4 2.4 40 /Each 160
ASTM A105 4 1.0 4.0 4.0 160 /Each 640
ASTM A105 4 0.5 2.0 2.0 40 /Each 160
U Clamps for 28 inch pipes A36/EQ. 24 2.96 71.0 71.0 400 /Each 9,600
U Clamps for 10 inch pipes A36/EQ. 48 3.47 166.4 166.4 110 /Each 5,280
Stud bolts + Nuts M50 x 350mm long 56 1.9 105.1 105.1 70 /Each 3,920
Stud bolts + Nuts M27 x 160mm long 736 1.1 796.0 796.0 10 /Each 7,360
28 inch @2500/each, 10 inch @110/each, 8 in 10,940
STEEL FRAME WORK
UC254 x 254 x 73kg/mtr x 90mtr long S275JR 1 6570 6570 7227 3.2 /kg 23,126
Lifting lug 50 mm thk x 200 x 350mm S355K2G3 12 27.47 330 362.67 5 /kg 1,813
S275JR 6 63.60 382 419.76 3.2 /kg 1,343
S275JR 6 112.80 677 744.48 3.2 /kg 2,382
S275JR 12 112.80 1354 1488.96 3.2 /kg 4,765
S275JR 1 ### 1800 1980.00 6.8 /kg 13,464
Grating clip; 4nos/sq.mtr S275JR 200 0.10 20 22.00 6 /no 1,200
A106GR.B 8 20.34 163 178.99 28 /mtr 1,344
Additional cost for Spares (10% extra) 3,000
Consumables 10% 16,523 5% on Material 25,486 26,616 LS #REF!
Total cost for Materials 569,821 Total cost for Materials with 10% Margin 626,803
II. Fabrication Cost : -
Sl No
Unit Wt
Finish Wt
Rate Basis
Elbow 28 inch x 25.4mm thk x 90 Degree, LR
DS Korea Flange
Half coupling 3/4" x 6000# x NPT threaded, male
Half coupling 1/2" x 6000# x NPT threaded, FF
A193GR.B7/A194GR.2HA193GR.B7/A194GR.2H
Gaskets ,28" --2nos, 10"-46nos, 8"-8nos, 1.5"-6nos
SS316L Spiral wound
Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long
Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long
Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long
Platform gratings-- Load bar size 35 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 3600mm width x 12500mm long
Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long
Skid-8 54 of 79
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Sl No
Unit Wt
Finish Wt
Rate Basis
Inch Dia --28 inch x 25.4mm thk--50hrs/Joint 120 Hrs Rate 42/hr 5040Inch Dia --10 inch x Sch.80--10 hrs/Joint x 1 1000 Hrs Rate 42/hr 42000Inch Dia --8 inch x Sch.80--8 hrs/Joint x 8 Jo 64 Hrs Rate 42/hr 2688Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 60 Hrs Rate 42/hr 2520Inch Dia --3/4 inch x Sch.XXS--2 hrs/Joint x 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 236 Hrs Rate 42/hr 2940Fabrication cost (marking, cutting) 1200 Hrs For marking, cuting 42 Per hrs 50400Fab. cost of support structurals (set up & w 1400 Hrs For setup & welding 42 Per hrs 58800
165228III. NDT : -
Radiography test 100% 22,600 MPI on lifting lugs 100% 500 Visual Examination 100% 100 hrs 42 /Hrs 4,200 MPI (wherever RT is not possible) 100% 0 Visits 450 2,500
Blasting & Painting 300 sq.mtr 80 /sq.mtr 24,000 Transport for Painting - 100 MT -
Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scope MT -
QA/QC Inspection 202 42 /Hrs 8,476 - 125 MT 4,000
Design and Preparartion of Fab Drawings LS 4,000 Packing for Transport LS 3,000 Documentation LS 900 Commercial Loading 1% of Total Value LS
Total Cost for NDT and other works 74,176 IV SKID ASSEMBLING & TESTING
Grating and handrail assembling 4 man, 8day, 8hrs 42 /Hrs 10,752 Skid assembling for hydro testing 3 man, 8day, 8hrs 42 /Hrs 8,064 Hydrotesting at shop 4 man, 2 days,8 hrs 64 Hrs 42 /Hrs 2,688 Installation of all free issue instruments & valves (20nos 10 inch dia valves & meters) 42 /Hrs 12096Trial Testing (Air testing) 4man, 2day,8hrs 42 /Hrs 2688
V Final packing and loading 4man, 3 day, 8 hrs 4,032 Total Cost for assembling and testing 40,320
Total Price = Fab + NDT + Assembling and testing 279,724 76,323 US $Total Selling Price 906526
Rate in US $ = 247347Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000
28"-28 Joints@175/joint, 10"-100 Joints@85/joint, 1.5" --20 Joints
Transport upto site (up to JAFZ)
Skid-7 55 of 79
DATE : 4/3/2011
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Est No : 250061Client : Emerson Process ManagementProject : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Design pressure = 18 bar
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)
Skid size; 8.5mtr long x 2.6mtr width x 3mtr height
I. Material Cost : -
STEEL PIPING
Pipe 10 inch x Sch.40 x 12mtr long A106GR.B 1 723.72 723.7 956.76 325 /mtr 3,900
Pipe 6 inch x Sch.40 x 12mtr long A106GR.B 3 339.12 1017.4 1021.2 150 /mtr 5,400
Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9 64.92 55 /mtr 660
Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4 26.4 50 /mtr 600
Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4 19.44 40 /mtr 480
Elbow 10 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 2 37 74.0 74.0 500 /Each 1,000
Elbow 6 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 3 10.2 30.6 30.6 180 /Each 540
Elbow 1.5 inch x Sch.80 x 90 Degree SA234GR.WPB 2 0.36 0.7 0.7 30 /Each 60
Eq. Tee 10 inch x Sch.40 SA234GR.WPB 2 49.35 98.7 98.7 650 /Each 1,300
Eq. Tee 6 inch x Sch.40 SA234GR.WPB 2 16.48 33.0 33.0 200 /Each 400
Reducer 10 inch x 6 inch x Sch.40 SA234GR.WPB 5 10.7 53.5 53.5 150 /Each 750
Reducer 6 inch x 4 inch x Sch.40 SA234GR.WPB 4 3.9 15.6 15.6 60 /Each 240
WN Type Flange 10 inch x Sch.40 x 150# ASTM A105N 2 24 48.0 48.0 215 /Each 430
Blind Type Flange 10 inch x 150# ASTM A105N 2 32 64.0 64.0 390 /Each 780
WN Type Flange 6 inch x Sch.40 x 150# ASTM A105N 24 10.8 259.2 259.2 100 /Each 2,400
WN Type Flange 4 inch x Sch.40 x 150# ASTM A105N 4 7 28.0 28.0 70 /Each 280
WN Type Flange 1.5 inch x Sch.80 x 150# ASTM A105N 8 1.8 14.4 14.4 50 /Each 400
WN Type Flange 3/4 inch x Sch.80 x 150# ASTM A105N 4 0.8 3.2 3.2 45 /Each 180
WN Type Flange 1/2 inch x Sch.80 x 150# ASTM A105N 4 0.6 2.4 2.4 40 /Each 160
ASTM A105 4 1.0 4.0 4.0 80 /Each 320
ASTM A105 4 0.5 2.0 2.0 20 /Each 80
U Clamps for 10 inch pipes A36/EQ. 16 2.96 47.3 47.3 110 /Each 1,760
U Clamps for 6 inch pipes A36/EQ. 16 3.47 55.5 55.5 60 /Each 960
Stud bolts + Nuts M24 x 115mm long 24 1.9 45.0 45.0 6 /Each 144
Stud bolts + Nuts M20 x 115mm long 360 1.1 389.3 389.3 6 /Each 2,160
Gaskets ,10" --2nos, 6"-30nos, 1.5"-6nos 10 inch @110/each, 6 inch @80/each, 1.5 inc 2,860
STEEL FRAME WORK
UC254 x 254 x 73kg/mtr x 50mtr long S275JR 1 3650 3650 4015 3.2 /kg 12,848
Lifting lug 50 mm thk x 200 x 350mm S355K2G3 6 27.47 165 181.33 5 /kg 907
S275JR 3 63.60 191 209.88 3.2 /kg 672
S275JR 2 112.80 226 248.16 3.2 /kg 794
S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971
S275JR 1 884.00 884 972.40 6.8 /kg 6,612
Grating clip; 4nos/sq.mtr S275JR 100 0.10 10 11.00 6 /no 600
A106GR.B 4 20.34 81 89.50 28 /mtr 672
Additional cost for Spares (10% extra) 3,000
Consumables 10% 6,502 5% on Material 7,714 8,347 LS #REF!
Total cost for Materials 64,821 Total cost for Materials with 10% Margin 71,303
II. Fabrication Cost : -Inch Dia --10 inch x Sch.40--10hrs/Joint x 2J 20 Hrs Rate 42/hr 840
Sl No
Unit Wt
Finish Wt
Rate Basis
DS Korea Flange
Half coupling 3/4" x 3000# x NPT threaded, male
Half coupling 1/2" x 3000# x NPT threaded, FF
A193GR.B7/A194GR.2HA193GR.B7/A194GR.2H
SS316L Spiral wound
Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long
Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long
Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long
Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 8500mm long
Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long
Skid-7 56 of 79
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Sl No
Unit Wt
Finish Wt
Rate Basis
Inch Dia --6 inch x Sch.40--8 hrs/Joint x 45 J 360 Hrs Rate 42/hr 15120Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 60 Hrs Rate 42/hr 2520Inch Dia --3/4 inch x Sch.80--2 hrs/Joint x 10 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 88 Hrs Rate 42/hr 3696Fabrication cost (marking, cutting) 400 Hrs For marking, cuting 42 Per hrs 16800Fab. cost of support structurals (set up & w 600 Hrs For setup & welding 42 Per hrs 25200
65016III. NDT : -
Radiography test 100% 10"-2 Joints@175/joint, 6"-45 Joints@85/joint, 1 5,675 MPI on lifting lugs 100% 500 Visual Examination 100% 50 hrs 42 /Hrs 2,100 MPI (wherever RT is not possible) 100% 0 Visits 450 1,200
Blasting & Painting 150 sq.mtr 80 /sq.mtr 12,000 Transport for Painting - 100 MT -
Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scope MT -
QA/QC Inspection 77 42 /Hrs 3,251 - 125 MT 4,000
Design and Preparartion of Fab Drawings LS 4,000 Packing for Transport LS 3,000 Documentation LS 900 Commercial Loading 1% of Total Value LS
Total Cost for NDT and other works 36,626 IV SKID ASSEMBLING & TESTING
Grating and handrail assembling 4 man, 4day, 8hrs 42 /Hrs 5,376 Skid assembling for hydro testing 3 man, 4day, 8hrs 42 /Hrs 4,032 Hydrotesting at shop 2 man, 2 days,8 hrs 32 Hrs 42 /Hrs 1,344 Installation of all free issue instruments & valves (8nos 10 inch dia valves & meters) 42 /Hrs 6048Trial Testing (Air testing) 3man, 2day,8hrs 42 /Hrs 2016
V Final packing and loading 3man, 2 day, 8 hrs 2,016 Total Cost for assembling and testing 20,832
Total Price = Fab + NDT + Assembling and testing ### 33,417 US $Total Selling Price 193777
Rate in US $ = 52872Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000
Transport upto site (up to JAFZ)
Skid-6 57 of 79
DATE : 4/3/2011
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Est No : 250061Client : Emerson Process ManagementProject : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Design pressure = 18 bar
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)
Skid size; 8.5mtr long x 2.6mtr width x 3mtr height
I. Material Cost : -
STEEL PIPING
Pipe 6 inch x Sch.40 x 12mtr long A106GR.B 1 339.12 339.1 956.76 140 /mtr 1,680
Pipe 4 inch x Sch.40 x 12mtr long A106GR.B 3 192.84 578.5 1021.2 90 /mtr 3,240
Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9 64.92 55 /mtr 660
Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4 26.4 50 /mtr 600
Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4 19.44 40 /mtr 480
Elbow 6 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 2 10.2 20.4 20.4 800 /Each 1,600
Elbow 4 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 3 3.9 11.7 11.7 200 /Each 600
Elbow 1.5 inch x Sch.80 x 90 Degree SA234GR.WPB 2 0.36 0.7 0.7 30 /Each 60
Eq. Tee 6 inch x Sch.40 SA234GR.WPB 2 16.48 33.0 33.0 250 /Each 500
Eq. Tee 4 inch x Sch.40 SA234GR.WPB 2 6 12.0 12.0 200 /Each 400
Reducer 6 inch x 4 inch x Sch.40 SA234GR.WPB 5 3.9 19.5 19.5 300 /Each 1,500
Reducer 4 inch x 3 inch x Sch.40 SA234GR.WPB 4 1.6 6.4 6.4 90 /Each 360
WN Type Flange 6 inch x Sch.40 x 150# ASTM A105N 2 10.8 21.6 21.6 102 /Each 204
Blind Type Flange 6 inch x 150# ASTM A105N 2 12 24.0 24.0 150 /Each 300
WN Type Flange 4 inch x Sch.40 x 150# ASTM A105N 24 7 168.0 168.0 70 /Each 1,680
WN Type Flange 3 inch x Sch.40 x 150# ASTM A105N 4 4.5 18.0 18.0 60 /Each 240
WN Type Flange 1.5 inch x Sch.80 x 300# ASTM A105N 8 1.8 14.4 14.4 40 /Each 320
WN Type Flange 3/4 inch x Sch.80 x 300# ASTM A105N 4 0.8 3.2 3.2 30 /Each 120
WN Type Flange 1/2 inch x Sch.80 x 300# ASTM A105N 4 0.6 2.4 2.4 25 /Each 100
ASTM A105 4 1.0 4.0 4.0 80 /Each 320
ASTM A105 4 0.5 2.0 2.0 20 /Each 80
U Clamps for 6 inch pipes A36/EQ. 16 2.96 47.3 47.3 60 /Each 960
U Clamps for 4 inch pipes A36/EQ. 16 3.47 55.5 55.5 60 /Each 960
Stud bolts + Nuts M20 x 115mm long 24 0.3 6.8 6.8 6 /Each 144
Stud bolts + Nuts M16 x 100mm long 240 0.2 37.9 37.9 4 /Each 960
Gaskets ,6" --2nos, 4"-30nos, 1.5"-6nos 6 inch @110/each, 4 inch @60/each, 1.5 inch 2,260
STEEL FRAME WORK
UC254 x 254 x 73kg/mtr x 50mtr long S275JR 1 3650 3650 4015 3.2 /kg 12,848
Lifting lug 50 mm thk x 200 x 350mm S355K2G3 6 27.47 165 181.33 5 /kg 907
S275JR 3 63.60 191 209.88 3.2 /kg 672
S275JR 2 112.80 226 248.16 3.2 /kg 794
S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971
S275JR 1 884.00 884 972.40 6.8 /kg 6,612
Grating clip; 4nos/sq.mtr S275JR 100 0.10 10 11.00 6 /no 600
A106GR.B 4 20.34 81 89.50 28 /mtr 672
Additional cost for Spares (10% extra) 3,000
Consumables 10% 5,257 5% on Material 6,954 7,588 LS #REF!
Total cost for Materials 55,660 Total cost for Materials with 10% Margin 61,226
II. Fabrication Cost : -Inch Dia --6 inch x Sch40--4hrs/Joint x 2Join 8 Hrs Rate 42/hr 336
Sl No
Unit Wt
Finish Wt
Rate Basis
DS Korea Flange
Half coupling 3/4" x 3000# x NPT threaded, male
Half coupling 1/2" x 3000# x NPT threaded, FF
A193GR.B7/A194GR.2HA193GR.B7/A194GR.2H
SS316L Spiral wound
Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long
Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long
Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long
Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 8500mm long
Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long
Skid-6 58 of 79
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Sl No
Unit Wt
Finish Wt
Rate Basis
Inch Dia --4 inch x Sch.40--3 hrs/Joint x 45 J 135 Hrs Rate 42/hr 5670Inch Dia --1.5 inch x Sch.40--2.5 hrs/Joint x 50 Hrs Rate 42/hr 2100Inch Dia --3/4 inch x Sch.40--2 hrs/Joint x 10 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 39 Hrs Rate 42/hr 1621.2Fabrication cost (marking, cutting) 400 Hrs For marking, cuting 42 Per hrs 16800Fab. cost of support structurals (set up & w 600 Hrs For setup & welding 42 Per hrs 25200
52567III. NDT : -
Radiography test 100% 6"-2 Joints@175/joint, 4"-45 Joints@85/joint, 1. 5,675 MPI on lifting lugs 100% 500 Visual Examination 100% 50 hrs 42 /Hrs 2,100 MPI (wherever RT is not possible) 100% 450 1,200
Blasting & Painting 150 sq.mtr 80 /sq.mtr 12,000 Transport for Painting - 100 MT -
Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scope MT -
QA/QC Inspection 63 50 /Hrs 3,129 - 125 MT 1,800
Design and Preparartion of Fab Drawings LS 4,000 Packing for Transport LS 3,000 Documentation LS 900 Commercial Loading 1% of Total Value LS
Total Cost for NDT and other works 34,304 IV SKID ASSEMBLING & TESTING
Grating and handrail assembling 4 man, 4day, 8hrs 42 /Hrs 5,376 Skid assembling for hydro testing 3 man, 4day, 8hrs 42 /Hrs 4,032 Hydrotesting at shop 2 man, 2 days,8 hrs 32 Hrs 42 /Hrs 1,344 Installation of all free issue instruments & valves (8nos 10 inch dia valves & meters) 42 /Hrs 6048Trial Testing (Air testing) 3man, 2day,8hrs 42 /Hrs 2016
V Final packing and loading 3man, 2 day, 8 hrs 2,016 Total Cost for assembling and testing 20,832
Total Price = Fab + NDT + Assembling and testing ### 29,387 US $Total Selling Price 168929
Rate in US $ = 46093Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000
Transport upto site (up to JAFZ)
Skid-5 59 of 79
DATE : 4/3/2011
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Est No : 250061Client : Emerson Process ManagementProject : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Design pressure = 18 bar
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)
Skid size; 8.5mtr long x 2.6mtr width x 3mtr height
I. Material Cost : -
STEEL PIPING
Pipe 10 inch x Sch.80 x 12mtr long A106GR.B 1 1152.1 1152.1 956.76 490 /mtr 5,880
Pipe 6 inch x Sch.80 x 12mtr long A106GR.B 3 510.72 1532.2 1021.2 200 /mtr 7,200
Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9 64.92 55 /mtr 660
Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4 26.4 50 /mtr 600
Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4 19.44 40 /mtr 480
Elbow 10 inch x Sch.80 x 90 Degree, LR SA234GR.WPB 2 57.11 114.2 114.2 1150 /Each 2,300
Elbow 6 inch x Sch.80 x 90 Degree, LR SA234GR.WPB 3 15.35 46.1 46.1 320 /Each 960
Elbow 1.5 inch x Sch.XXS x 90 Degree SA234GR.WPB 2 0.36 0.7 0.7 60 /Each 120
Eq. Tee 10 inch x Sch.80 SA234GR.WPB 2 58.57 117.1 117.1 1350 /Each 2,700
Eq. Tee 6 inch x Sch.80 SA234GR.WPB 2 19.3 38.6 38.6 350 /Each 700
Reducer 10 inch x 6 inch x Sch.80 SA234GR.WPB 5 17 85.0 85.0 200 /Each 1,000
Reducer 6 inch x 4 inch x Sch.80 SA234GR.WPB 4 5.95 23.8 23.8 90 /Each 360
WN Type Flange 10 inch x Sch.80 x 900# ASTM A105N 2 118 236.0 236.0 1210 /Each 2,420 DS Korea Flange
Blind Type Flange 10 inch x 900# ASTM A105N 2 130 260.0 260.0 1560 /Each 3,120
WN Type Flange 6 inch x Sch.80 x 900# ASTM A105N 24 51 1224.0 1224.0 460 /Each 11,040
WN Type Flange 4 inch x Sch.80 x 900# ASTM A105N 4 23 92.0 92.0 232 /Each 928
WN Type Flange 1.5 inch x Sch.80 x 900# ASTM A105N 8 1.8 14.4 14.4 60 /Each 480
WN Type Flange 3/4 inch x Sch.80 x 900# ASTM A105N 4 0.8 3.2 3.2 45 /Each 180
WN Type Flange 1/2 inch x Sch.80 x 900# ASTM A105N 4 0.6 2.4 2.4 40 /Each 160
ASTM A105 4 1.0 4.0 4.0 160 /Each 640
ASTM A105 4 0.5 2.0 2.0 40 /Each 160
U Clamps for 10 inch pipes A36/EQ. 16 2.96 47.3 47.3 110 /Each 1,760
U Clamps for 6 inch pipes A36/EQ. 16 3.47 55.5 55.5 60 /Each 960
Stud bolts + Nuts M36 x 235mm long 24 1.9 45.0 45.0 25 /Each 600
Stud bolts + Nuts M30 x 195mm long 360 1.1 389.3 389.3 15 /Each 5,400
Gaskets ,10" --2nos, 6"-30nos, 1.5"-6nos 10 inch @110/each, 6 inch @80/each, 1.5 inc 2,860
STEEL FRAME WORK
UC254 x 254 x 73kg/mtr x 50mtr long S275JR 1 3650 3650 4015 3.2 /kg 12,848
Lifting lug 50 mm thk x 200 x 350mm S355K2G3 6 27.47 165 181.33 5 /kg 907
S275JR 3 63.60 191 209.88 3.2 /kg 672
S275JR 2 112.80 226 248.16 3.2 /kg 794
S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971
S275JR 1 884.00 884 972.40 6.8 /kg 6,612
Grating clip; 4nos/sq.mtr S275JR 100 0.10 10 11.00 6 /no 600
A106GR.B 4 20.34 81 89.50 28 /mtr 672
Additional cost for Spares (10% extra) 3,000
Consumables 10% 7,846 5% on Material 9,246 9,879 LS #REF!
Total cost for Materials 91,589 Total cost for Materials with 10% Margin ###
II. Fabrication Cost : -Inch Dia --10 inch x Sch.80--12hrs/Joint x 2J 120 Hrs Rate 42/hr 5040
Sl No
Unit Wt
Finish Wt
Rate Basis
Half coupling 3/4" x 6000# x NPT threaded, male
Half coupling 1/2" x 6000# x NPT threaded, FF
A193GR.B7/A194GR.2HA193GR.B7/A194GR.2H
SS316L Spiral wound
Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long
Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long
Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long
Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 8500mm long
Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long
Skid-5 60 of 79
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Sl No
Unit Wt
Finish Wt
Rate Basis
Inch Dia --6 inch x Sch.80--8 hrs/Joint x 45 J 360 Hrs Rate 42/hr 15120Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 60 Hrs Rate 42/hr 2520Inch Dia --3/4 inch x Sch.XXS--2 hrs/Joint x 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 108 Hrs Rate 42/hr 4536Fabrication cost (marking, cutting) 400 Hrs For marking, cuting 42 Per hrs 16800Fab. cost of support structurals (set up & w 800 Hrs For setup & welding 42 Per hrs 33600
78456III. NDT : -
Radiography test 100% 10"-2 Joints@175/joint, 6"-45 Joints@85/joint, 1 5,675 MPI on lifting lugs 100% 500 Visual Examination 100% 50 hrs 42 /Hrs 2,100 MPI (wherever RT is not possible) 100% 0 Visits 450 1,200
Blasting & Painting 150 sq.mtr 80 /sq.mtr 12,000 Transport for Painting - 100 MT -
Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scope MT -
QA/QC Inspection 93 42 /Hrs 3,923 - 125 MT 4,000
Design and Preparartion of Fab Drawings LS 4,000 Packing for Transport LS 3,000 Documentation LS 900 Commercial Loading 1% of Total Value LS
Total Cost for NDT and other works 37,298 IV SKID ASSEMBLING & TESTING
Grating and handrail assembling 4 man, 4day, 8hrs 42 /Hrs 5,376 Skid assembling for hydro testing 3 man, 4day, 8hrs 42 /Hrs 4,032 Hydrotesting at shop 2 man, 2 days,8 hrs 32 Hrs 42 /Hrs 1,344 Installation of all free issue instruments & valves (8nos 10 inch dia valves & meters) 42 /Hrs 6048Trial Testing (Air testing) 3man, 2day,8hrs 42 /Hrs 2016
V Final packing and loading 3man, 2 day, 8 hrs 2,016 Total Cost for assembling and testing 20,832
Total Price = Fab + NDT + Assembling and testing ### 37,268 US $Total Selling Price 237334
Rate in US $ = 64757Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000
Transport upto site (up to JAFZ)
Skid-4 61 of 79
DATE : 4/3/2011
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Est No : 250061Client : Emerson Process ManagementProject : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Design pressure = 18 bar
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)
Skid size; 8.5mtr long x 2.6mtr width x 3mtr height
I. Material Cost : -
STEEL PIPING
Pipe 10 inch x Sch.XXS x 12mtr long A106GR.B 1 1861.8 1861.8 956.76 900 /mtr 10,800
Pipe 6 inch x Sch.XXS x 12mtr long A106GR.B 3 950.64 2851.9 1021.2 460 /mtr 16,560
Pipe 1.5 inch x Sch.XXS x 12mtr long A106GR.B 1 114.72 114.7 64.92 55 /mtr 660
Pipe 3/4 inch x Sch.XXS x 12mtr long A106GR.B 1 43.68 43.7 26.4 50 /mtr 600
Pipe 1/2 inch x Sch.XXS x 12mtr long A106GR.B 1 30.6 30.6 19.44 40 /mtr 480
Elbow 10 inch x Sch.XXS x 90 Degree, LR SA234GR.WPB 2 97 194.0 194.0 2500 /Each 5,000
Elbow 6 inch x Sch.XXS x 90 Degree, LR SA234GR.WPB 3 30 90.0 90.0 600 /Each 1,800
Elbow 1.5 inch x Sch.XXS x 90 Degree SA234GR.WPB 2 0.36 0.7 0.7 60 /Each 120
Eq. Tee 10 inch x Sch.XXS SA234GR.WPB 2 98 196.0 196.0 2100 /Each 4,200
Eq. Tee 6 inch x Sch.XXS SA234GR.WPB 2 39 78.0 78.0 800 /Each 1,600
Reducer 10 inch x 6 inch x Sch.XXS SA234GR.WPB 5 29 145.0 145.0 600 /Each 3,000
Reducer 6 inch x 4 inch x Sch.XXS SA234GR.WPB 4 11.08 44.3 44.3 300 /Each 1,200
ASTM A105N 2 118 236.0 236.0 1210 /Each 2,420 DS Korea Flange
Blind Type Flange 10 inch x 900# ASTM A105N 2 130 260.0 260.0 1560 /Each 3,120
WN Type Flange 6 inch x Sch.XXS x 900# ASTM A105N 24 50 1200.0 1200.0 500 /Each 12,000
WN Type Flange 4 inch x Sch.XXS x 900# ASTM A105N 4 23 92.0 92.0 232 /Each 928
ASTM A105N 8 1.8 14.4 14.4 60 /Each 480
ASTM A105N 4 0.8 3.2 3.2 40 /Each 160
ASTM A105N 4 0.6 2.4 2.4 40 /Each 160
ASTM A105 4 1.0 4.0 4.0 160 /Each 640
ASTM A105 4 0.5 2.0 2.0 40 /Each 160
U Clamps for 10 inch pipes A36/EQ. 16 2.96 47.3 47.3 110 /Each 1,760
U Clamps for 6 inch pipes A36/EQ. 16 3.47 55.5 55.5 60 /Each 960
Stud bolts + Nuts M36 x 235mm long 24 1.9 45.0 45.0 25 /Each 600
Stud bolts + Nuts M30 x 195mm long 360 1.1 389.3 389.3 15 /Each 5,400
Gaskets ,10" --2nos, 6"-30nos, 1.5"-6nos 10 inch @110/each, 6 inch @80/each, 1.5 inc 2,860
STEEL FRAME WORK
UC254 x 254 x 73kg/mtr x 50mtr long S275JR 1 3650 3650 4015 3.2 /kg 12,848
Lifting lug 50 mm thk x 200 x 350mm S355K2G3 6 27.47 165 181.33 5 /kg 907
S275JR 3 63.60 191 209.88 3.2 /kg 672
S275JR 2 112.80 226 248.16 3.2 /kg 794
S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971
S275JR 1 884.00 884 972.40 6.8 /kg 6,612
Grating clip; 4nos/sq.mtr S275JR 100 0.10 10 11.00 6 /no 600
A106GR.B 4 20.34 81 89.50 28 /mtr 672
Additional cost for Spares (10% extra) 3,000
Consumables 10% 8,400 5% on Material 9,623 10,178 LS #REF!
Total cost for Materials ###Total cost for Materials with 10% Margin ###
II. Fabrication Cost : -Inch Dia --10 inch x Sch.XXS--14hrs/Joint x 2 140 Hrs Rate 42/hr 5880
Sl No
Unit Wt
Finish Wt
Rate Basis
WN Type Flange 10 inch x Sch.XXS x 900#
WN Type Flange 1.5 inch x Sch.XXS x 900#WN Type Flange 3/4 inch x Sch.XXS x 900#WN Type Flange 1/2 inch x Sch.XXS x 900#Half coupling 3/4" x 6000# x NPT threaded, male
Half coupling 1/2" x 6000# x NPT threaded, FF
A193GR.B7/A194GR.2HA193GR.B7/A194GR.2H
SS316L Spiral wound
Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long
Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long
Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long
Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 8500mm long
Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long
Skid-4 62 of 79
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Sl No
Unit Wt
Finish Wt
Rate Basis
Inch Dia --6 inch x Sch.XXS--10 hrs/Joint x 4 450 Hrs Rate 42/hr 18900Inch Dia --1.5 inch x Sch.XXS--3 hrs/Joint x 60 Hrs Rate 42/hr 2520Inch Dia --3/4 inch x Sch.XXS--2 hrs/Joint x 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 130 Hrs Rate 42/hr 5460Fabrication cost (marking, cutting) 400 Hrs For marking, cuting 42 Per hrs 16800Fab. cost of support structurals (set up & w 800 Hrs For setup & welding 42 Per hrs 33600
84000III. NDT : -
Radiography test 100% 10"-2 Joints@175/joint, 6"-45 Joints@85/joint, 1 5,675 MPI on lifting lugs 100% 500 Visual Examination 100% 50 hrs 42 /Hrs 2,100 MPI (wherever RT is not possible) 100% 0 Visits 450 1,200
Blasting & Painting 150 sq.mtr 80 /sq.mtr 12,000 Transport for Painting - 100 MT -
Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scope MT -
QA/QC Inspection 100 50 /Hrs 5,000 - 125 MT 1,800
Design and Preparartion of Fab Drawings LS 4,000 Packing for Transport LS 3,000 Documentation LS 900 Commercial Loading 1% of Total Value LS
Total Cost for NDT and other works 36,175 IV SKID ASSEMBLING & TESTING
Grating and handrail assembling 4 man, 4day, 8hrs 42 /Hrs 5,376 Skid assembling for hydro testing 3 man, 4day, 8hrs 42 /Hrs 4,032 Hydrotesting at shop 2 man, 2 days,8 hrs 32 Hrs 42 /Hrs 1,344 Installation of all free issue instruments & valves (8nos 10 inch dia valves & meters) 42 /Hrs 6048Trial Testing (Air testing) 3man, 2day,8hrs 42 /Hrs 2016
V Final packing and loading 3man, 2 day, 8 hrs 2,016 Total Cost for assembling and testing 20,832
Total Price = Fab + NDT + Assembling and testing ### 38,474 US $Total Selling Price 268765
Rate in US $ = 73333Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000
Transport upto site (up to JAFZ)
Skid-3 63 of 79
DATE : 4/3/2011
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Est No : 250061Client : Emerson Process ManagementProject : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Design pressure = 18 bar
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)
Skid size; 10mtr long x 2.6mtr width x 3mtr height
I. Material Cost : -
STEEL PIPING
Pipe 16 inch x Sch.40 x 12mtr long A106GR.B 1 1476 1476.0 956.76 750 /mtr 9,000
Pipe 10 inch x Sch.40 x 12mtr long A106GR.B 3 723.72 2171.2 1021.2 325 /mtr 11,700
Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9 64.92 55 /mtr 660
Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4 26.4 50 /mtr 600
Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4 19.44 40 /mtr 480
Elbow 16 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 2 54 108.0 108.0 1800 /Each 3,600
Elbow 10 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 3 20.3 60.9 60.9 500 /Each 1,500
Elbow 1.5 inch x Sch.80 x 90 Degree SA234GR.WPB 2 0.36 0.7 0.7 30 /Each 60
Eq. Tee 16 inch x Sch.40 SA234GR.WPB 2 65 130.0 130.0 1800 /Each 3,600
Eq. Tee 10 inch x Sch.40 SA234GR.WPB 2 33 66.0 66.0 650 /Each 1,300
Reducer 16 inch x 10 inch x Sch.40 SA234GR.WPB 5 15 75.0 75.0 920 /Each 4,600
Reducer 10 inch x 8 inch x Sch.40 SA234GR.WPB 4 6.5 26.0 26.0 150 /Each 600
WN Type Flange 16 inch x Sch.40 x 150# ASTM A105N 2 37 74.0 74.0 600 /Each 1,200 DS Korea Flange
Blind Type Flange 16 inch x 150# ASTM A105N 2 40 80.0 80.0 480 /Each 960
WN Type Flange 10 inch x Sch.40 x 150# ASTM A105N 24 18 432.0 432.0 210 /Each 5,040
WN Type Flange 1.5 inch x Sch.80 x 300# ASTM A105N 8 1.8 14.4 14.4 60 /Each 480
WN Type Flange 3/4 inch x Sch.80 x 300# ASTM A105N 4 0.8 3.2 3.2 30 /Each 120
WN Type Flange 1/2 inch x Sch.80 x 300# ASTM A105N 4 0.6 2.4 2.4 25 /Each 100
ASTM A105 4 1.0 4.0 4.0 80 /Each 320
ASTM A105 4 0.5 2.0 2.0 20 /Each 80
U Clamps for 16 inch pipes A36/EQ. 16 2.96 47.3 47.3 210 /Each 3,360
U Clamps for 10 inch pipes A36/EQ. 16 3.47 55.5 55.5 110 /Each 1,760
Stud bolts + Nuts M24 x 140mm long 24 0.7 17.3 17.3 8 /Each 192
Stud bolts + Nuts M20 x 120mm long 240 0.1 34.1 34.1 6 /Each 1,440
Gaskets ,10" --2nos, 6"-30nos, 1.5"-6nos 10 inch @110/each, 6 inch @80/each, 1.5 inc 2,860
STEEL FRAME WORK
UC254 x 254 x 73kg/mtr x 60mtr long S275JR 1 4380 4380 4818 3.2 /kg 15,418
Lifting lug 50 mm thk x 200 x 350mm S355K2G3 6 27.47 165 181.33 5 /kg 907
S275JR 3 63.60 191 209.88 3.2 /kg 672
S275JR 2 112.80 226 248.16 3.2 /kg 794
S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971
S275JR 1 ### 1040 1144.00 6.8 /kg 7,779
Grating clip; 4nos/sq.mtr S275JR 100 0.10 10 11.00 6 /no 600
A106GR.B 4 20.34 81 89.50 28 /mtr 672
Additional cost for Spares (10% extra) 800
Consumables 10% 5,817 5% on Material 8,564 9,286 LS #REF!
Total cost for Materials 93,041 Total cost for Materials with 10% Margin ###
II. Fabrication Cost : -Inch Dia --10 inch x Sch40--10hrs/Joint x 2Jo 20 Hrs Rate 42/hr 840Inch Dia --6 inch x Sch.40--5 hrs/Joint x 45 J 225 Hrs Rate 42/hr 9450
Sl No
Unit Wt
Finish Wt
Rate Basis
Half coupling 3/4" x 3000# x NPT threaded, male
Half coupling 1/2" x 3000# x NPT threaded, FF
A193GR.B7/A194GR.2HA193GR.B7/A194GR.2H
SS316L Spiral wound
Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long
Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long
Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long
Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 10,000mm long
Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long
Skid-3 64 of 79
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Sl No
Unit Wt
Finish Wt
Rate Basis
Inch Dia --1.5 inch x Sch.40--2.5 hrs/Joint x 50 Hrs Rate 42/hr 2100Inch Dia --3/4 inch x Sch.40--2 hrs/Joint x 10 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 59 Hrs Rate 42/hr 2940Fabrication cost (marking, cutting) 400 Hrs For marking, cuting 42 Per hrs 16800Fab. cost of support structurals (set up & w 600 Hrs For setup & welding 42 Per hrs 25200
58170III. NDT : -
Radiography test 100% 10"-2 Joints@175/joint, 6"-45 Joints@85/joint, 1 5,675 MPI on lifting lugs 100% 500 Visual Examination 100% 50 hrs 42 /Hrs 2,100 MPI (wherever RT is not possible) 100% 0 Visits 450 1,200
Blasting & Painting 180 sq.mtr 80 /sq.mtr 14,400 Transport for Painting - 100 MT -
Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scope MT -
QA/QC Inspection 69 42 /Hrs 2,885 - 125 MT 1,800
Design and Preparartion of Fab Drawings LS 4,000 Packing for Transport LS 3,000 Documentation LS 900 Commercial Loading 1% of Total Value LS
Total Cost for NDT and other works 36,460 IV SKID ASSEMBLING & TESTING
Grating and handrail assembling 4 man, 4day, 8hrs 42 /Hrs 5,376 Skid assembling for hydro testing 3 man, 4day, 8hrs 42 /Hrs 4,032 Hydrotesting at shop 2 man, 2 days,8 hrs 32 Hrs 42 /Hrs 1,344 Installation of all free issue instruments & valves (8nos 10 inch dia valves & meters) 42 /Hrs 6048Trial Testing (Air testing) 3man, 2day,8hrs 42 /Hrs 2016
V Final packing and loading 3man, 2 day, 8 hrs 2,016 Total Cost for assembling and testing 20,832
Total Price = Fab + NDT + Assembling and testing ### 31,504 US $Total Selling Price 217807
Rate in US $ = 59429Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000
Transport upto site (up to JAFZ)
Skid-2 65 of 79
DATE : 4/3/2011
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Est No : 250061Client : Emerson Process ManagementProject : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Design pressure = 18 bar
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)
Skid size; 8.5mtr long x 2.6mtr width x 3mtr height
I. Material Cost : -
STEEL PIPING
Pipe 10 inch x Sch.40 x 12mtr long A106GR.B 1 723.72 723.7 956.76 325 /mtr 3,900
Pipe 6 inch x Sch.40 x 12mtr long A106GR.B 3 339.12 1017.4 1021.2 140 /mtr 5,040
Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9 64.92 55 /mtr 660
Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4 26.4 50 /mtr 600
Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4 19.44 40 /mtr 480
Elbow 10 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 2 54 108.0 108.0 500 /Each 1,000
Elbow 6 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 3 20.3 60.9 60.9 180 /Each 540
Elbow 1.5 inch x Sch.80 x 90 Degree SA234GR.WPB 2 0.36 0.7 0.7 30 /Each 60
Eq. Tee 12 inch x Sch.40 SA234GR.WPB 2 65 130.0 130.0 1360 /Each 2,720
Eq. Tee 6 inch x Sch.40 SA234GR.WPB 2 33 66.0 66.0 200 /Each 400
Reducer 10 inch x 6 inch x Sch.40 SA234GR.WPB 5 15 75.0 75.0 200 /Each 1,000
Reducer 6 inch x 4 inch x Sch.40 SA234GR.WPB 4 6.5 26.0 26.0 90 /Each 360
WN Type Flange 10 inch x Sch.40 x 300# ASTM A105N 2 41 82.0 82.0 363 /Each 726 DS Korea Flange
Blind Type Flange 10 inch x 300# ASTM A105N 2 58 116.0 116.0 700 /Each 1,400
WN Type Flange 6 inch x Sch.40 x 300# ASTM A105N 24 19 456.0 456.0 170 /Each 4,080
WN Type Flange 4 inch x Sch.40 x 300# ASTM A105N 4 11 44.0 44.0 100 /Each 400
WN Type Flange 1.5 inch x Sch.80 x 300# ASTM A105N 8 3.5 28.0 28.0 60 /Each 480
WN Type Flange 3/4 inch x Sch.80 x 300# ASTM A105N 4 1.8 7.2 7.2 30 /Each 120
WN Type Flange 1/2 inch x Sch.80 x 300# ASTM A105N 4 1.5 6.0 6.0 25 /Each 100
ASTM A105 4 1.0 4.0 4.0 80 /Each 320
ASTM A105 4 0.5 2.0 2.0 20 /Each 80
U Clamps for 12 inch pipes A36/EQ. 16 2.96 47.3 47.3 150 /Each 2,400
U Clamps for 8 inch pipes A36/EQ. 16 3.47 55.5 55.5 90 /Each 1,440
Stud bolts + Nuts M24 x 140mm long 24 0.7 17.3 17.3 8 /Each 192
Stud bolts + Nuts M20 x 120mm long 240 0.1 34.1 34.1 6 /Each 1,440
Gaskets ,10" --2nos, 6"-30nos, 1.5"-6nos 10 inch @110/each, 6 inch @80/each, 1.5 inc 2,860
STEEL FRAME WORK
UC254 x 254 x 73kg/mtr x 50mtr long S275JR 1 3650 3650 4015 3.2 /kg 12,848
Lifting lug 50 mm thk x 200 x 350mm S355K2G3 6 27.47 165 181.33 5 /kg 907
S275JR 3 63.60 191 209.88 3.2 /kg 672
S275JR 2 112.80 226 248.16 3.2 /kg 794
S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971
S275JR 1 884.00 884 972.40 6.8 /kg 6,612
Grating clip; 4nos/sq.mtr S275JR 100 0.10 10 11.00 6 /no 600
A106GR.B 4 20.34 81 89.50 28 /mtr 672
Additional cost for Spares (10% extra) 800
Consumables 10% 5,771 5% on Material 7,811 8,445 LS
Total cost for Materials 66,444 Total cost for Materials with 10% Margin 73,088
II. Fabrication Cost : -Inch Dia --10 inch x Sch40--10hrs/Joint x 2Jo 20 Hrs Rate 42/hr 840
Sl No
Unit Wt
Finish Wt
Rate Basis
Half coupling 3/4" x 3000# x NPT threaded, male
Half coupling 1/2" x 3000# x NPT threaded, FF
A193GR.B7/A194GR.2HA193GR.B7/A194GR.2H
SS316L Spiral wound
Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long
Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long
Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long
Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 8500mm long
Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long
Skid-2 66 of 79
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Sl No
Unit Wt
Finish Wt
Rate Basis
Inch Dia --6 inch x Sch.40--5 hrs/Joint x 45 J 225 Hrs Rate 42/hr 9450Inch Dia --1.5 inch x Sch.40--2.5 hrs/Joint x 50 Hrs Rate 42/hr 2100Inch Dia --3/4 inch x Sch.40--2 hrs/Joint x 10 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 59 Hrs Rate 42/hr 2478Fabrication cost (marking, cutting) 400 Hrs For marking, cuting 42 Per hrs 16800Fab. cost of support structurals (set up & w 600 Hrs For setup & welding 42 Per hrs 25200
57708III. NDT : -
Radiography test 100% 10"-2 Joints@175/joint, 6"-45 Joints@85/joint, 1 5,675 MPI on lifting lugs 100% 500 Visual Examination 100% 50 hrs 42 /Hrs 2,100 MPI (wherever RT is not possible) 100% 0 Visits 450 1,200
Blasting & Painting 150 sq.mtr 80 /sq.mtr 12,000 Transport for Painting - 100 MT -
Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scope MT -
QA/QC Inspection 69 42 /Hrs 2,885 - 125 MT 1,800
Design and Preparartion of Fab Drawings LS 4,000 Packing for Transport LS 3,000 Documentation LS 900 Commercial Loading 1% of Total Value LS
Total Cost for NDT and other works 34,060 IV SKID ASSEMBLING & TESTING
Grating and handrail assembling 4 man, 4day, 8hrs 42 /Hrs 5,376 Skid assembling for hydro testing 3 man, 4day, 8hrs 42 /Hrs 4,032 Hydrotesting at shop 2 man, 2 days,8 hrs 32 Hrs 42 /Hrs 1,344 Installation of all free issue instruments & valves (8nos 10 inch dia valves & meters) 42 /Hrs 6048Trial Testing (Air testing) 3man, 2day,8hrs 42 /Hrs 2016
V Final packing and loading 3man, 2 day, 8 hrs 2,016 Total Cost for assembling and testing 20,832
Total Price = Fab + NDT + Assembling and testing ### 30,723 US $Total Selling Price 185689
Rate in US $ = 50665Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000
Transport upto site (up to JAFZ)
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Est No : 250061Client : Emerson Process ManagementProject : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Design pressure = 18 bar
Description MOC Nos Unit Wt
Kg Kg
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)Skid size; 8.5mtr long x 2.6mtr width x 3mtr height
I. Material Cost : -STEEL PIPINGPipe 10 inch x Sch.40 x 12mtr long A106GR.B 1 723.72 723.7Pipe 6 inch x Sch.40 x 12mtr long A106GR.B 3 339.12 1017.4Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4Elbow 10 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 2 54 108.0Elbow 6 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 3 20.3 60.9Elbow 1.5 inch x Sch.80 x 90 Degree SA234GR.WPB 2 0.36 0.7Eq. Tee 10 inch x Sch.40 SA234GR.WPB 2 65 130.0Eq. Tee 6 inch x Sch.40 SA234GR.WPB 2 33 66.0Reducer 10 inch x 6 inch x Sch.40 SA234GR.WPB 5 15 75.0Reducer 6 inch x 4 inch x Sch.40 SA234GR.WPB 4 6.5 26.0WN Type Flange 10 inch x Sch.40 x 150# ASTM A105N 2 37 74.0Blind Type Flange 10 inch x 150# ASTM A105N 2 40 80.0WN Type Flange 6 inch x Sch.40 x 150# ASTM A105N 24 18 432.0WN Type Flange 4 inch x Sch.40 x 150# ASTM A105N 4 7 28.0WN Type Flange 1.5 inch x Sch.80 x 300# ASTM A105N 8 1.8 14.4WN Type Flange 3/4 inch x Sch.80 x 300# ASTM A105N 4 0.8 3.2WN Type Flange 1/2 inch x Sch.80 x 300# ASTM A105N 4 0.6 2.4
ASTM A105 4 1.0 4.0
ASTM A105 4 0.5 2.0U Clamps for 12 inch pipes A36/EQ. 16 2.96 47.3U Clamps for 8 inch pipes A36/EQ. 16 3.47 55.5
Stud bolts + Nuts M24 x 140mm long 24 0.7 17.3
Stud bolts + Nuts M20 x 120mm long 240 0.1 34.1
Gaskets ,12" --2nos, 8"-30nos, 1.5"-6nos 12 inch @120/each, 8 inch @100/each, 1.5 inch STEEL FRAME WORKUC254 x 254 x 73kg/mtr x 50mtr long S275JR 1 3650 3650Lifting lug 50 mm thk x 200 x 350mm S355K2G3 6 27.47 165
S275JR 3 63.60 191
Sl No
Finish Wt
Half coupling 3/4" x 3000# x NPT threaded, male
Half coupling 1/2" x 3000# x NPT threaded, FF
A193GR.B7/A194GR.2H
A193GR.B7/A194GR.2H
SS316L Spiral wound
Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long
S275JR 2 112.80 226
S275JR 10 112.80 1128
S275JR 1 884.00 884Grating clip; 4nos/sq.mtr S275JR 100 0.10 10
A106GR.B 4 20.34 81Additional cost for Spares (10% extra)Consumables 10%
5% on Material 7,706 Total cost for Materials
Total cost for Materials with 10% MarginII. Fabrication Cost : -
Inch Dia --12 inch x Sch40--12hrs/Joint x 2J 24 Hrs Rate 42/hrInch Dia --8 inch x Sch.40--6 hrs/Joint x 45 270 Hrs Rate 42/hrInch Dia --1.5 inch x Sch.40--2.5 hrs/Joint x 50 Hrs Rate 42/hrInch Dia --3/4 inch x Sch.40--2 hrs/Joint x 1 20 Hrs Rate 42/hrPipe havdling Hrs (20% of the total fab.hrs) 69 Hrs Rate 42/hrFabrication cost (marking, cutting) 400 Hrs For marking, cuting Fab. cost of support structurals (set up & w 600 Hrs For setup & welding
III. NDT : -Radiography test 100% 16"-2 Joints@175/joint, 8"-45 Joints@85/joint, 1.5" MPI on lifting lugs 100%Visual Examination 100% 50 hrsMPI (wherever RT is not possible) 100% 0 Visits Blasting & Painting 150 sq.mtrTransport for Painting - Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scopeQA/QC Inspection 72
- Design and Preparartion of Fab DrawingsPacking for TransportDocumentationCommercial Loading 1% of Total Value
Total Cost for NDT and other worksIV SKID ASSEMBLING & TESTING
Grating and handrail assembling 4 man, 4day, 8hrsSkid assembling for hydro testing 3 man, 4day, 8hrsHydrotesting at shop 2 man, 2 days,8 hrs 32 HrsInstallation of all free issue instruments & valves (8nos 10 inch dia valves & meters)Trial Testing (Air testing) 3man, 2day,8hrs
V Final packing and loading 3man, 2 day, 8 hrsTotal Cost for assembling and testing
Total Price = Fab + NDT + Assembling and testingTotal Selling Price
Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long
Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long
Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 8500mm long
Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long
Transport upto site (up to JAFZ)
DATE : 4/3/2011
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Design pressure = 18 bar
Material (AED)
Kg Rate Amount
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)
956.76 325 /mtr 3,900 1021.2 140 /mtr 5,040 64.92 55 /mtr 660 26.4 50 /mtr 600
19.44 40 /mtr 480 108.0 450 /Each 900 60.9 115 /Each 345 0.7 20 /Each 40
130.0 650 /Each 1,300 66.0 210 /Each 420 75.0 245 /Each 1,225 26.0 65 /Each 260 74.0 325 /Each 650 80.0 357.5 /Each 715
432.0 115 /Each 2,760 28.0 95 /Each 380 14.4 34 /Each 272 3.2 30 /Each 120 2.4 25 /Each 100
4.0 60 /Each 240
2.0 40 /Each 160 47.3 150 /Each 2,400 55.5 90 /Each 1,440
17.3 8 /Each 192
34.1 6 /Each 1,440
12 inch @120/each, 8 inch @100/each, 1.5 inch 3,480
4015 3.2 /kg 12,848 181.33 5 /kg 907
209.88 3.2 /kg 672
Proc Wt Remark
sRate Basis
248.16 3.2 /kg 794
1240.80 3.2 /kg 3,971
972.40 6.8 /kg 6,612 11.00 6 /no 600
89.50 28 /mtr 672 800 6,018
8,340 LS #REF!Total cost for Materials 63,412
Total cost for Materials with 10% Margin 69,753
Rate 42/hr 1008Rate 42/hr 11340Rate 42/hr 2100Rate 42/hr 840Rate 42/hr 2889.6
For marking, cuting 42 Per hrs 16800 For setup & welding 42 Per hrs 25200
60178
16"-2 Joints@175/joint, 8"-45 Joints@85/joint, 1.5" 5,675 500
42 /Hrs 2,100 450 1,200
80 /sq.mtr 12,000 100 MT -
MT - 42 /Hrs 3,009
125 MT 1,800 LS 4,000 LS 3,000 LS 900 LS
Total Cost for NDT and other works 34,184
42 /Hrs 5,376 42 /Hrs 4,032
Hrs 42 /Hrs 1,344 42 /Hrs 604842 /Hrs 2016
2,016 Total Cost for assembling and testing 20,832
Total Price = Fab + NDT + Assembling and testing ### ###Total Selling Price 184947
Rate in US $ = 50463 ###
Skid-1 71 of 79
DATE : 4/3/2011
SIGMA ENGINEERING WORKS L.L.CESTIMATES
Est No : 250061Client : Emerson Process ManagementProject : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Design pressure = 18 bar
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No)
Skid size; 8.5mtr long x 2.6mtr width x 3mtr height
I. Material Cost : -
STEEL PIPING
Pipe 12 inch x Sch.40 x 12mtr long A106GR.B 1 956.76 956.8 956.76 425 /mtr 5,100
Pipe 8 inch x Sch.40 x 12mtr long A106GR.B 3 510.6 1531.8 1021.2 225 /mtr 8,100
Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B 1 64.92 64.9 64.92 55 /mtr 660
Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B 1 26.4 26.4 26.4 50 /mtr 600
Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B 1 19.44 19.4 19.44 40 /mtr 480
Elbow 12 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 2 54 108.0 108.0 650 /Each 1,300
Elbow 8 inch x Sch.40 x 90 Degree, LR SA234GR.WPB 3 20.3 60.9 60.9 225 /Each 675
Elbow 1.5 inch x Sch.80 x 90 Degree SA234GR.WPB 2 0.36 0.7 0.7 17 /Each 34
Eq. Tee 12 inch x Sch.40 SA234GR.WPB 2 65 130.0 130.0 1450 /Each 2,900
Eq. Tee 8 inch x Sch.40 SA234GR.WPB 2 33 66.0 66.0 450 /Each 900
Reducer 12 inch x 8 inch x Sch.40 SA234GR.WPB 5 15 75.0 75.0 450 /Each 2,250
Reducer 8 inch x 4 inch x Sch.40 SA234GR.WPB 4 6.5 26.0 26.0 145 /Each 580
WN Type Flange 12 inch x Sch.40 x 150# ASTM A105N 2 37 74.0 74.0 550 /Each 1,100
Blind Type Flange 12 inch x 150# ASTM A105N 2 40 80.0 80.0 605 /Each 1,210
WN Type Flange 8 inch x Sch.40 x 150# ASTM A105N 24 18 432.0 432.0 225 /Each 5,400 DS Korea Flange
WN Type Flange 4 inch x Sch.40 x 150# ASTM A105N 4 7 28.0 28.0 95 /Each 380
WN Type Flange 1.5 inch x Sch.80 x 300# ASTM A105N 8 1.8 14.4 14.4 52 /Each 416
WN Type Flange 3/4 inch x Sch.80 x 300# ASTM A105N 4 0.8 3.2 3.2 38 /Each 152
WN Type Flange 1/2 inch x Sch.80 x 300# ASTM A105N 4 0.6 2.4 2.4 35 /Each 140
ASTM A105 4 1.0 4.0 4.0 20 /Each 80
ASTM A105 4 0.5 2.0 2.0 10 /Each 40
U Clamps for 12 inch pipes A36/EQ. 16 2.96 47.3 47.3 150 /Each 2,400
U Clamps for 8 inch pipes A36/EQ. 16 3.47 55.5 55.5 90 /Each 1,440
Stud bolts + Nuts M24 x 140mm long 24 0.7 17.3 17.3 8 /Each 192
Stud bolts + Nuts M20 x 120mm long 240 0.1 34.1 34.1 6 /Each 1,440
Gaskets ,12" --2nos, 8"-30nos, 1.5"-6nos 12 inch @120/each, 8 inch @100/each, 1.5 in 3,480
STEEL FRAME WORK
UC254 x 254 x 73kg/mtr x 50mtr long S275JR 1 3650 3650 4015 3.2 /kg 12,848
Lifting lug 50 mm thk x 200 x 350mm S355K2G3 6 27.47 165 181.33 5 /kg 907
S275JR 3 63.60 191 209.88 3.2 /kg 672
S275JR 2 112.80 226 248.16 3.2 /kg 794
S275JR 10 112.80 1128 1240.80 3.2 /kg 3,971
S275JR 1 884.00 884 972.40 7 /kg 6,807
Grating clip; 4nos/sq.mtr S275JR 100 0.10 10 11.00 6 /no 600
A106GR.B 4 20.34 81 89.50 28 /mtr 672
Additional cost for Spares (10% extra) 800
Consumables 10% 6,018 5% on Material 7,706 8,340 LS #REF!
Total cost for Materials 75,537 Total cost for Materials with 10% Margin 83,090
II. Fabrication Cost : -Inch Dia --12 inch x Sch40--12hrs/Joint x 2Jo 24 Hrs Rate 42/hr 1008
Sl No
Unit Wt
Finish Wt
Rate Basis
Half coupling 3/4" x 3000# x NPT threaded, male
Half coupling 1/2" x 3000# x NPT threaded, FF
A193GR.B7/A194GR.2HA193GR.B7/A194GR.2H
SS316L Spiral wound
Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long
Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long
Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long
Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 8500mm long
Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long
Skid-1 72 of 79
Description MOC Nos Proc Wt Material (AED) Remarks
Kg Kg Kg Rate Amount
Sl No
Unit Wt
Finish Wt
Rate Basis
Inch Dia --8 inch x Sch.40--6 hrs/Joint x 45 J 270 Hrs Rate 42/hr 11340Inch Dia --1.5 inch x Sch.40--2.5 hrs/Joint x 50 Hrs Rate 42/hr 2100Inch Dia --3/4 inch x Sch.40--2 hrs/Joint x 10 20 Hrs Rate 42/hr 840Pipe havdling Hrs (20% of the total fab.hrs) 69 Hrs Rate 42/hr 2889.6Fabrication cost (marking, cutting) 400 Hrs For marking, cuting 42 Per hrs 16800Fab. cost of support structurals (set up & w 600 Hrs For setup & welding 42 Per hrs 25200
60178III. NDT : -
Radiography test 100% 16"-2 Joints@175/joint, 8"-45 Joints@85/joint, 1 5,675 MPI on lifting lugs 100% 500 Visual Examination 100% 50 hrs 42 /Hrs 2,100 MPI (wherever RT is not possible) 100% 0 Visits 450 1,200
Blasting & Painting 150 sq.mtr 80 /sq.mtr 12,000 Transport for Painting - 100 MT -
Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scope MT -
QA/QC Inspection 72 42 /Hrs 3,009 - 125 MT 1,800
Design and Preparartion of Fab Drawings LS 4,000 Packing for Transport LS 3,000 Documentation LS 900 Commercial Loading 1% of Total Value LS
Total Cost for NDT and other works 34,184 IV SKID ASSEMBLING & TESTING
Grating and handrail assembling 4 man, 4day, 8hrs 42 /Hrs 5,376 Skid assembling for hydro testing 3 man, 4day, 8hrs 42 /Hrs 4,032 Hydrotesting at shop 2 man, 2 days,8 hrs 32 Hrs 42 /Hrs 1,344 Installation of all free issue instruments & valves (8nos 10 inch dia valves & meters) 42 /Hrs 6048Trial Testing (Air testing) 3man, 2day,8hrs 42 /Hrs 2016
V Final packing and loading 3man, 2 day, 8 hrs 2,016 Total Cost for assembling and testing 20,832
Total Price = Fab + NDT + Assembling and testing ### 31,431 US $Total Selling Price 198284
Rate in US $ = 54102 ###Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000
Transport upto site (up to JAFZ)
OFFER (R2) 73 of 79
CLIENT: EMERSON PROCESS MANAGEMENT SEW WO.NO: 250061CLIENT REF: Project IRP-2
JOB DESCRIPTION: QTY. PRICE A) Material procurement,fabrication,assembling, Testing and delivery of various custody transfer unidirectional metering skid for IRP-2 ProjectCustody transfer metering Skid (Tag.no.013-FT-400); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 69400Custody transfer metering Skid (Tag.no.029-FT-209); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 66200Custody transfer metering Skid (Tag.no.311-FT-400); Size 10mtr lg x 2.6mtr width x 3mtr ht 1 75500Custody transfer metering Skid (Tag.no.312-FT-001); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 104100Custody transfer metering Skid (Tag.no.312-FT-002); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 98100Custody transfer metering Skid (Tag.no.323-FT-400); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 60300Custody transfer metering Skid (Tag.no.323-FT-401); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 69500Custody transfer metering Skid (Tag.no.410-FT-400); Size 12.5mtr lg x 3.6mtr width x 3.6mt 1 322500Custody transfer metering Skid (Tag.no.410-FT-401); Size 12.5mtr lg x 3.6mtr width x 3.6mt 1 322500Custody transfer metering Skid (Tag.no.410-FT-203); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 69900Custody transfer metering Skid (Tag.no.410-FT-206); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 69900Custody transfer metering Skid (Tag.no.410-FT-209); Size 12.5mtr lg x 2.6mtr width x 3.6mt 1 170000Custody transfer metering Skid (Tag.no.751-FT-300); Size 12.5mtr lg x 3.6mtr width x 3.6mt 1 197300Custody transfer metering Skid (Tag.no.751-FT-301); Size 12.5mtr lg x 3.6mtr width x 3.6mt 1 197300Custody transfer metering Skid (Tag.no.751-FT-001); Size 10mtr lg x 2.6mtr width x 3mtr ht 1 89000Custody transfer metering Skid (Tag.no.751-FT-011); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 68300Custody transfer metering Skid (Tag.no.751-FT-021); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 68300Custody transfer metering Skid (Tag.no.751-FT-041); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 77900Custody transfer metering Skid (Tag.no.751-FT-031); Size 10mtr lg x 2.6mtr width x 3mtr ht 1 72850Custody transfer metering Skid (Tag.no.800-FT-400); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 72850Custody transfer metering Skid (Tag.no.900-FT-001); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 72850Custody transfer metering Skid (Tag.no.900-FT-002); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 66200Custody transfer metering Skid (Tag.no.800-FT-401); Size 12.5mtr lg x 2.6mtr width x 3.6mt 1 174600Custody transfer metering Skid (Tag.no.326-FT-400); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 75100Custody transfer metering Skid (Tag.no.326-FT-401); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 75100Custody transfer metering Skid (Tag.no.326-FT-402); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 75100Custody transfer metering Skid (Tag.no.326-FT-403); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 75100
Truck Loading Metering Skid (Tag no. 1000-FT-401A); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 14800Truck Loading Metering Skid (Tag no. 1000-FT-401B); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 1000-FT-401C); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 1000-FT-401D); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 1000-FT-401E); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 1000-FT-401F); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 1000-FT-402A); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 1000-FT-402B); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 1000-FT-402C); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 1000-FT-402D); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 1000-FT-402E); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 1000-FT-402F); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 1000-FT-403A); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 1000-FT-403B); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 1000-FT-403C); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 1000-FT-403D); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 1000-FT-404A); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 1000-FT-404B); Size 5.05mtr lg x 1mtr width x 1.8mtr 1 16960Truck Loading Metering Skid (Tag no. 020-FT-500A); Size 5.05mtr lg x 1mtr width x 1.8mtr h 1 16960Truck Loading Metering Skid (Tag no. 020-FT-500B); Size 5.05mtr lg x 1mtr width x 1.8mtr h 1 16960
B) Electrical & Instrumentation work
OFFER (R2) 74 of 79
Custody transfer metering Skid (Tag.no.013-FT-400) 1 23600Custody transfer metering Skid (Tag.no.029-FT-209) 1 23600Custody transfer metering Skid (Tag.no.311-FT-400) 1 23600Custody transfer metering Skid (Tag.no.312-FT-001) 1 23600Custody transfer metering Skid (Tag.no.312-FT-002) 1 23600Custody transfer metering Skid (Tag.no.323-FT-400) 1 23600Custody transfer metering Skid (Tag.no.323-FT-401) 1 23600Custody transfer metering Skid (Tag.no.410-FT-400) 1 38950Custody transfer metering Skid (Tag.no.410-FT-401) 1 38950Custody transfer metering Skid (Tag.no.410-FT-203) 1 23600Custody transfer metering Skid (Tag.no.410-FT-206) 1 23600Custody transfer metering Skid (Tag.no.410-FT-209) 1 32200Custody transfer metering Skid (Tag.no.751-FT-300) 1 38950Custody transfer metering Skid (Tag.no.751-FT-301) 1 38950Custody transfer metering Skid (Tag.no.751-FT-001) 1 23600Custody transfer metering Skid (Tag.no.751-FT-011) 1 23600Custody transfer metering Skid (Tag.no.751-FT-021) 1 23600Custody transfer metering Skid (Tag.no.751-FT-041) 1 23600Custody transfer metering Skid (Tag.no.751-FT-031) 1 23600Custody transfer metering Skid (Tag.no.800-FT-400) 1 23600Custody transfer metering Skid (Tag.no.900-FT-001) 1 23600Custody transfer metering Skid (Tag.no.900-FT-002) 1 23600Custody transfer metering Skid (Tag.no.800-FT-401) 1 32200Custody transfer metering Skid (Tag.no.326-FT-400) 1 23600Custody transfer metering Skid (Tag.no.326-FT-401) 1 23600Custody transfer metering Skid (Tag.no.326-FT-402) 1 23600Custody transfer metering Skid (Tag.no.326-FT-403) 1 23600
Truck Loading Metering Skid (Tag no. 1000-FT-401A) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-401B) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-401C) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-401D) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-401E) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-401F) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-402A) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-402B) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-402C) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-402D) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-402E) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-402F) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-403A) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-403B) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-403C) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-403D) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-404A) 1 16100Truck Loading Metering Skid (Tag no. 1000-FT-404B) 1 16100Truck Loading Metering Skid (Tag no. 020-FT-500A) 1 16100Truck Loading Metering Skid (Tag no. 020-FT-500B) 1 16100
Total cost in US $ = 4330590
Scope of work : Assumptions/Considerations:-01) Pipe work fabrication and welding shall be as per code ASME B31.302) Desingn of the Skid structural is included in our scope.We shall submit detailed fabrication drawings for your approval proir to start of fabrication.03) Following materials shall be supplied by us with any origin as available in the local market.Pipes --Material ASTM A106GR.B smls
OFFER (R2) 75 of 79
Flanges --WNRF typ--Material ASTM A105NElbows, Reducers and Tees -- ASTM A234GR.WPBSkid structural -- S275JR/EQ.U Clamps -- A36/EQ.Bolts and Nuts -- A193GR.B7/ A194GR.2H, Gaskets -- CAF04) MTC shall be submitted with 3.1 Certification for the materials which is included in our scope of supply.05) We have not considered any type of Valves, Meters, Filters, etc. from our scope of supply.06) Fllowing documents shall be submitted for your review and approval prior to start of fabrication.Welding procedureProcedure Qualification RecordNDT Procedures07) Following documents shall be submitted for your review with in 4-6 weeks after the placement of order.Painting procedure.Manufacturing record book indexProduction scheduleLeak test procedureHydro test procedure08) We have considered the main pipe line Schedule for the Skids based on your design pressure.09) Main Skid frame size and Lifting lug locations shall be confirmed after the completion of our design calculations. 10) Electrical and instrumentation work is included in our scope and the scope of work shall be as per follows.a) Supply of materials as per the following reference attachments (Material Take off/MTO list attached separately). EF/280/411.A/MTO/1 Supply.EF/280/411.A/MTO/2 Supply.EF/280/411.A/MTO/3 Supply.EF/280/411.A/MTO/4 Supply.b) Supply of SS Cable trays, cables, Nickel Plated glands and its installation work.c) Supply of Junction box (JB) as per the attached MTOs.d) Cable laying between instruments and JB, dressing, glanding & termination.e) Installation of instruments as per your hook up drawingf) Supply and installation of instrument shades for field instruments.g) Supply of instrument tube fittings as per hook up drawings.h) Cable insulation test and continuity testi) Install all lables and ferrulesj) Manpower assistance in FAT11) NDT shall be as per follows.a) 100% Visual inspection on weld joints. b) 100% radiography test on all butt weld joints.c) 100% MPI test on lifting lugs weld joints.d) 100% MPI on butt weld joints wherever RT is not possible.12) We have not considered any PWHT in our scope.13) Hydrotest shall be done by us in our shop with 1.5 times of design pressure. Required gaskets, Fastners and Blind flanges shall be provided by us for hydro testing. 14) After satisfactory completion of the inspection of hydrotest, we shall dismandle the same for blasting and painting.15) Pipe spools external surfaces and Skid structural area shall be blasted to SA 2 1/2 & painted as per follows.Primer coat -- One layer of Inorganic zinc silicate primer, minimum thickness 75 microns.Intermediate -- One layer of Modified epoxy polyamide 50 microns.Finishing coat --Aliphatic polyurethane 50 micron thickness--Colours RAL 7038, light gray.16) Assembly of the Skid with all free issued eqipments & instruments is in our scope.17) Air leak test of the full skid after the completion of all assembly is in our scope.18) Assistance for FAT shall be provided by us after the completion of electrical and instrumentation work.19) Dismandling of the required components, Proper packing of the Metering Skid shall be done by us as per follows.a) Tagged with metal tags and tied with G.I wires.b) Flanged end blanked by using flange end protectors/wooden blinds.20) Our quoted price is strictly based on the above assumptions/ considerations basis. If any major
OFFER (R2) 76 of 79
changes/deviation comes on this, our quoted price shall be revised accordingly.21) Delivery with in your UAE site is in our scope.22) We shall submit all QA/QC related documents after the completion of final inspection and testing.Exclusions:1) Any process Design.2) NDT other than mentioned above.3) Arrangement of any third party inspection agency.4) Supply of any valves, gauges and any other instruments/equipments.5) Any heat treatment/insulation work.6) Any site installation/erection work.Delivery: With in 50-54 weeks from the date of receipt of PO.
OFFER-04-03-2011 77 of 79
CLIENT: EMERSON PROCESS MANAGEMENT SEW WO.NO: 250,061 CLIENT REF: Project IRP-2
JOB DESCRIPTION: QTY. PRICE A) Material procurement,fabrication,assembling, Testing and delivery of various custody transfer unidirectional metering skid for IRP-2 Project
Custody transfer metering Skid (Tag.no.013-FT-400); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 55,800 Custody transfer metering Skid (Tag.no.013-FT-101); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 53,200 Custody transfer metering Skid (Tag.no.029-FT-209); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 53,200 Custody transfer metering Skid (Tag.no.311-FT-400); Size 10mtr lg x 2.6mtr width x 3mtr ht 1 62,500 Custody transfer metering Skid (Tag.no.312-FT-001); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 77,100 Custody transfer metering Skid (Tag.no.312-FT-002); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 68,300 Custody transfer metering Skid (Tag.no.323-FT-400); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 48,300 Custody transfer metering Skid (Tag.no.410-FT-400); Size 12.5mtr lg x 3.6mtr width x 3.6mt 1 55,500 Custody transfer metering Skid (Tag.no.410-FT-401); Size 12.5mtr lg x 3.6mtr width x 3.6mt 1 259,900 Custody transfer metering Skid (Tag.no.410-FT-203); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 259,900 Custody transfer metering Skid (Tag.no.410-FT-206); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 56,700 Custody transfer metering Skid (Tag.no.410-FT-209); Size 12.5mtr lg x 2.6mtr width x 3.6mt 1 56,700 Custody transfer metering Skid (Tag.no.410-FT-211); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 134,000
Custody transfer metering Skid (Tag.no.751-FT-300); Size 12.5mtr lg x 3.6mtr width x 3.6mt 1 166,600 Custody transfer metering Skid (Tag.no.751-FT-301); Size 12.5mtr lg x 3.6mtr width x 3.6mt 1 166,600 Custody transfer metering Skid (Tag.no.751-FT-001); Size 10mtr lg x 2.6mtr width x 3mtr ht 1 77,600 Custody transfer metering Skid (Tag.no.751-FT-011); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 55,200 Custody transfer metering Skid (Tag.no.751-FT-021); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 54,200 Custody transfer metering Skid (Tag.no.751-FT-031); Size 10mtr lg x 2.6mtr width x 3mtr ht 1 60,300 Custody transfer metering Skid (Tag.no.751-FT-041); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 63,200
Custody transfer metering Skid (Tag.no.800-FT-400); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 58,200 Custody transfer metering Skid (Tag.no.800-FT-401); Size 12.5mtr lg x 2.6mtr width x 3.6mt 1 137,500
Custody transfer metering Skid (Tag.no.900-FT-001); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 58,200 Custody transfer metering Skid (Tag.no.900-FT-002); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 53,400
Custody transfer metering Skid (Tag.no.326-FT-400); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 62,400 Custody transfer metering Skid (Tag.no.326-FT-401); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 62,400 Custody transfer metering Skid (Tag.no.326-FT-402); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 62,400 Custody transfer metering Skid (Tag.no.326-FT-403); Size 8.5mtr lg x 2.6mtr width x 3mtr h 1 62,400 Custody transfer metering Skid (Tag.no.1100-FT-121); Size 8.5mtr lg x 2.6mtr width x 3mtr 1 58,000
2,499,700 B) Electrical & Instrumentation workCustody transfer metering Skid (Tag.no.013-FT-400) 1 23,100 Custody transfer metering Skid (Tag.no.013-FT-101) 1 23,100 Custody transfer metering Skid (Tag.no.029-FT-209) 1 23,100 Custody transfer metering Skid (Tag.no.311-FT-400) 1 23,100 Custody transfer metering Skid (Tag.no.312-FT-001) 1 17,400 Custody transfer metering Skid (Tag.no.312-FT-002) 1 17,400 Custody transfer metering Skid (Tag.no.323-FT-400) 1 23,100 Custody transfer metering Skid (Tag.no.410-FT-400) 1 23,100 Custody transfer metering Skid (Tag.no.410-FT-401) 1 31,500 Custody transfer metering Skid (Tag.no.410-FT-203) 1 23,100 Custody transfer metering Skid (Tag.no.410-FT-206) 1 23,100 Custody transfer metering Skid (Tag.no.410-FT-209) 1 23,100 Custody transfer metering Skid (Tag.no.410-FT-211) 1 23,100
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Custody transfer metering Skid (Tag.no.751-FT-300) 1 23,100 Custody transfer metering Skid (Tag.no.751-FT-301) 1 31,500 Custody transfer metering Skid (Tag.no.751-FT-001) 1 23,100 Custody transfer metering Skid (Tag.no.751-FT-011) 1 23,100 Custody transfer metering Skid (Tag.no.751-FT-021) 1 23,100 Custody transfer metering Skid (Tag.no.751-FT-041) 1 23,100 Custody transfer metering Skid (Tag.no.751-FT-031) 1 23,100 Custody transfer metering Skid (Tag.no.800-FT-400) 1 23,100 Custody transfer metering Skid (Tag.no.900-FT-001) 1 23,100 Custody transfer metering Skid (Tag.no.900-FT-002) 1 23,100 Custody transfer metering Skid (Tag.no.800-FT-401) 1 23,100 Custody transfer metering Skid (Tag.no.326-FT-400) 1 23,100 Custody transfer metering Skid (Tag.no.326-FT-401) 1 23,100 Custody transfer metering Skid (Tag.no.326-FT-402) 1 23,100 Custody transfer metering Skid (Tag.no.326-FT-403) 1 23,100 Custody transfer metering Skid (Tag.no.1100-FT-121) 1 23,100
675,300
Total cost in US $ = 3,175,000
Scope of work : Assumptions/Considerations:-01) Pipe work fabrication and welding shall be as per code ASME B31.302) Desingn of the Skid structure including the skid base and pipe supports and anchor point location is included inour scope.03) Detailed engineering with MTO, drawings to fabricate the structure and piping is in our scope.04) Following materials shall be supplied by us with any origin as available in the local market.Pipes --Material ASTM A106GR.B smls, Sch.STDFlanges --WNRF typ--Material ASTM A105NElbows, Reducers and Tees -- ASTM A234GR.WPBSkid structural -- S275JR/EQ.U Clamps -- A36/EQ.Bolts and Nuts -- A193GR.B7/ A194GR.2H, Gaskets -- CAF05) MTC shall be submitted with 3.1 Certification for the materials which is included in our scope of supply.06) We have not considered any type of Valves, Meters, Filters, etc. from our scope of supply.07) Fllowing documents shall be submitted for your review and approval prior to start of fabrication.Welding procedureProcedure Qualification RecordNDT Procedures08) Following documents shall be submitted for your review with in 4-6 weeks after the placement of order.Painting procedure.Manufacturing record book indexProduction scheduleLeak test procedureHydro test procedure09) We have considered the main pipe line Schedule for the Skids based on your design pressure.10) Main Skid frame size and Lifting lug locations shall be confirmed after the completion of our design calculations. 11) Electrical and instrumentation work is included in our scope and the scope of work shall be as per follows.Our offer is based on the following documents;PID With HC4 Option IRP2-101230810-3-003.Rev.0 GSEC, Typical Skid GA-1 TK4926-1, Typical Skid GA-2 TK4927-1& Technical piping specifications for piping system-AMD-PU-003-5595-001-Rev-02.Instrument tubing & fitting of SS-316- Make Sawagelok or Parker.We have not considered any electrical lighting for the skid.We have considered following in our scope of work.cable trays & accessories-stainless steel material.Instrumentataion /Electrical cables & accessories.Instrument tubes & fittings.Sun shades for electrical instruments.Cable glands, junction boxes, instrumentation bulk materials for instruments.
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cabling will be secured with UV resistant cable ties & sufficient free cable at termination end.All the Tagged instruments/valves shall be supplied by Emerson.We have not considered any fire or gas detection system.rand can be provided upon request with an additional commercial impact.All tubing/tube fitting considered seamless SS316L material.12) NDT shall be as per follows.a) 100% Visual inspection on weld joints. b) 100% radiography test on all butt weld joints.c) 100% MPI test on lifting lugs weld joints.d) 100% MPI on butt weld joints wherever RT is not possible.13) We have not considered any PWHT in our scope.14) Hydrotest shall be done by us in our shop with 1.5 times of design pressure. Required gaskets, Fastners and Blind flanges shall be provided by us for hydro testing. 15) After satisfactory completion of the inspection of hydrotest, we shall dismandle the same for blasting and painting.16) Pipe spools external surfaces and Skid structural area shall be blasted to SA 2 1/2 & painted as per follows.Primer coat -- One layer of Inorganic zinc silicate primer, minimum thickness 75 microns.Intermediate -- One layer of Modified epoxy polyamide 50 microns.Finishing coat --Aliphatic polyurethane 50 micron thickness--Colours RAL 7038, light gray.17) Assembly of the Skid with all free issued eqipments & instruments is in our scope.18) Air leak test of the full skid after the completion of all assembly is in our scope.19) Assistance for FAT shall be provided by us after the completion of electrical and instrumentation work.20) Dismandling of the required components, Proper packing of the Metering Skid shall be done by us as per follows.a) Tagged with metal tags and tied with G.I wires.b) Flanged end blanked by using flange end protectors/wooden blinds.21) Our quoted price is strictly based on the above assumptions/ considerations basis. If any major changes/deviation comes on this, our quoted price shall be revised accordingly.22) Delivery with in your UAE site is in our scope.23) We shall submit all QA/QC related documents after the completion of final inspection and testing.24) Material will be procured as available in local market with authentic origin as we did not received any approvedvendor list from the client.Exclusions:1) Any process Design.2) NDT other than mentioned above.3) Arrangement of any third party inspection agency.4) Supply of any valves, gauges and any other instruments/equipments.5) Any heat treatment/insulation work.6) Any site installation/erection work.Delivery: With in 50-54 weeks from the date of receipt of PO.