ethercat p one cable automation · ethercat p within etg beckhoff - as with ethercat itself – ......
TRANSCRIPT
EtherCAT P –
One Cable Automation
Dr. Guido Beckmann
Technology Marketing
Michael Jost
Product Manager I/O Systems
EtherCAT P:
Ultra-fast communication and power in one cable
Power:
2 x 24 V DC,
3 A (US, UP)
RX- TX-
TX+ RX+
GNDP
US
GNDS
UP
EtherCATPower
EtherCAT P:
Ultra-fast communication and power in one cable
TX-US
RX+
GNDP
TX+
GNDS
RX-
UP
2-cable connection:
EtherCAT and power supply
One cable solution:
EtherCAT P
Dual power supply:
US for system and sensors
24 V DC/3 A
and UP for peripheral voltage
for actuators
24 V DC/3 A
Daisy-chained power supply
through EtherCAT P devices
100 % EtherCAT-compatible:
100 Mbit/s full duplex,
Processing on the Fly,
Distributed Clocks a.o.
Cascadable in all topologies
(star, line, tree)
EtherCAT P:
Ultra-fast communication and power in one cable
TX-US
RX+
GNDP
TX+
GNDS
RX-
UP
One cable solution:
EtherCAT P
EtherCAT P connectors
M8, EtherCAT-P-coded
symmetrical connector design
mechanical keying: Sockets
and plugs are polarized to
prevent improper connection.
easy field assembly
Cables
standard: industrial CAT5
cables in AWG22/7
AWG24/7 cables for short
distances available
EtherCAT P: Connectors and cables
EtherCATPower
Black and red
EtherCAT P cable
Mechanical
EtherCAT P
keying
Red EtherCAT P
plugs and sockets
4 poles:
EtherCAT + 2 x 24 V DC/3 A
EtherCAT P:
The sensor, actuator and measurement bus
24 V DC
EtherCAT P …
… for actuators
AC and DC motors
actuators
valve terminals
… for sensors
proximity switches
light barriers
shaft encoders
… for vision
cameras
barcode scanners
3-D scanners
… for I/O components
connections in IP 67
connections in IP 20
EtherCAT master
Length of cable
Us / Up
Voltage limits acc. IEC61131.2: 20.4 V … 28.8 V
Power budget of Standard power cable ZK2020….
Manual: EP2xxxen.pdf
EtherCAT P │ Power budget example
24V power source
Example: 7 EtherCAT P slaves
plus sensors: ∑ 8W
plus actuators: ∑ 12W
overall cable length: 48 meters
Current
Voltage
20,4V minimum voltage
EtherCAT P │ Power budget example
Current
Voltage
24V power source28V power source
EtherCAT P │ Power budget example
28V power source
Power margin for
more slaves
EtherCAT P │ TwinCAT 3 integration
New EtherCAT P tab
EtherCAT P power data in
ESI/SII of slaves
Enter cable type
Enter cable length
Enter sensor-/actuator-
current
Check validation
EtherCAT P within ETG
Beckhoff - as with EtherCAT itself –
offered to share the EtherCAT P technology
within the ETG
The Technical Committee Meeting accepted to include
the EtherCAT P technology into the EtherCAT
Technology on last meeting in March, 2016
A first draft of the Technology Specification is planned to
be discussed on next TC Meeting September 28, 2016.
© EtherCAT Technology GroupJune 2016
Decisive Factor: Performance + Openness
Example: Automotive
TOYOTA Motors, worlds largest* car maker, selects EtherCAT
* 2015 Sales Figures
© EtherCAT Technology Group
Toyota selects EtherCAT
June 2016
© EtherCAT Technology Group
ETG Press briefing at Hanover Fair 2016
Mr. Morihiko Ohkura, General
Manager of the Production
Engineering Innovation Division at
Toyota Motor Corporation explains:
"I am pleased to announce that Toyota
Motor Corporation will make the most of
EtherCAT in our new factories to be built
around the world.
We have conducted thorough analysis and
evaluation to compare various industrial
Ethernet technologies.
I believe the performance, determinism and
simple wiring characteristics of EtherCAT, in
addition to its openness, best fit with the
needs of Toyota to evolve production
systems with Industrial IoT concepts."
“We strongly encourage our suppliers to
prepare high-quality EtherCAT
components”
“…our strong interest in the new
technology, EtherCAT P. The concept to
integrate communication and power
lines perfectly matches our lean
production philosophy, TPS: the Toyota
Production System. Simply put, the
fewer cables, the better.“June 2016
EtherCAT P:
System overview for IP 20 and IP 67 I/O
24 V DC
EtherCAT P
to EtherCAT
24 V DC
24 V DC 24 V DC24 V DC
Machine module 1
Machine module 2
Machine module 3 Machine module 4
Control cabinet
24 V DC
EtherCAT P
Matching connectors for every performance class
B36
630 V AC/
850 V DC,
64 A
M8
2 x 24 V DC,
je 3 AB12
90 V DC,
10 A
B23
630 V AC/
850 V DC,
30 A
B17
630 V AC/
850 V DC,
16 A
Trapezoidal EtherCAT P
element enables high packing
density.
improved current-carrying
capacity and dielectric strength
of the power pins.
seamless and consistent 360°
shielding of the connector
uniform EtherCAT P element for
all sizes, from B12…B36
EtherCAT P: From 24 V sensors to 600 V drives
EtherCAT
2 x 24 V DC, 3 A
M8
Example: Sensor
performance class ECP24
size M8
pole number 4 x EtherCAT P
3 A
EtherCAT P: One Cable Automation for the field level
Example: Stepper with controller
performance class ECP48/10
size B12
pole number 4 x EtherCAT P + 2 x power
for max. 48 V DC with 10 A
EtherCAT P: One Cable Automation for the field level
Example: Asynchronous motor with frequency
converter
performance class ECP230/14
size B17
pole number 4 x EtherCAT P + 2 x power + PE
for max. 230 V AC with 16 A
EtherCAT P: One Cable Automation for the field level
Example: Control cabinet
performance class ECP400/30
size B23
pole number 4 x EtherCAT P + 4 x power + PE
for max. 400 V AC with 30 A
EtherCAT P: One Cable Automation for the field level
Example: Robot
performance class ECP400/64
size B36
pole number 4 x EtherCAT P + 4 x power + PE
for max. 400 V AC with 64 A
EtherCAT P: One Cable Automation for the field level
EK13xx | EtherCAT P products in IP 20
EtherCAT P
signal input
EtherCAT P
signal output
Status
LEDs2-port
EtherCAT P
junction
EtherCAT P
signal output
Feed-in
US and UP
Feed-out
US and UP
flexible topology configuration
with EPP13xx junctions
The current carrying capacity of
3 A per EtherCAT P segment for
US and UP enables a wide
range of sensors and actors to
be used.
EPP13xx | EtherCAT P junctions
EPPxxxx | IP 67 EtherCAT P products
Red EtherCAT P
signal input
Red EtherCAT P
signal output
EtherCAT
signal input
EtherCAT P
signal output
M8 signal connection
Power supply
status display:
box supply (US)
peripheral voltage (UP)D-sub signal
connection
M12 signal
connection
One Cable Automation for the field level
EtherCAT P: One Cable Automation for the field level
US: 24 V DC,
UP: 24 V DC
400 V AC
Beckhoff Automation GmbH & Co. KG
Headquarters
Huelshorstweg 20
33415 Verl
Germany
Contact
Phone: +49 5246 963-0
Fax: +49 5246 963-198
E-Mail: [email protected]
Web: www.beckhoff.com
© Beckhoff Automation GmbH & Co. KG 04/2016
All images are protected by copyright. The use and transfer to third parties is not permitted.
Beckhoff®, TwinCAT®, EtherCAT®, EtherCAT P®, Safety over EtherCAT®, TwinSAFE®, XFC® and XTS® are
registered trademarks of and licensed by Beckhoff Automation GmbH. Other designations used in this
presentation may be trademarks whose use by third parties for their own purposes could violate the rights of
the owners.
The information provided in this presentation contains merely general descriptions or characteristics of
performance which in case of actual application do not always apply as described or which may change as a
result of further development of the products. An obligation to provide the respective characteristics shall only
exist if expressively agreed in the terms of contract.