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Ethernet to the Field of Process Plants / Sites Benedikt Spielmann Endress+Hauser March 4, 2020

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Page 1: Ethernet to the Field of Process Plants / Sites Benedikt ...€¦ · 3/4/2020  · Standards. IEEE Std 802.3cg -2019 (10BASE-T1L) IEC 60079 (explosive atmosphere standards) Power

Ethernet to the Field of Process Plants / Sites

Benedikt SpielmannEndress+Hauser

March 4, 2020

Page 2: Ethernet to the Field of Process Plants / Sites Benedikt ...€¦ · 3/4/2020  · Standards. IEEE Std 802.3cg -2019 (10BASE-T1L) IEC 60079 (explosive atmosphere standards) Power

2

Jointly present

Ethernet-APLEthernet to the Field

Improve the Value generated by your Process Plant/Site by using the Single Physical Layer for the Future: Ethernet-APL

Technical Track 2020 Industry Conference & 20th Annual Meeting www.odva.org© 2020 ODVA, Inc. All rights reserved.

Page 3: Ethernet to the Field of Process Plants / Sites Benedikt ...€¦ · 3/4/2020  · Standards. IEEE Std 802.3cg -2019 (10BASE-T1L) IEC 60079 (explosive atmosphere standards) Power

Team work for your Advantage

3

The largest collaboration effort in automation supported by:

Technical Track 2020 Industry Conference & 20th Annual Meeting www.odva.org© 2020 ODVA, Inc. All rights reserved.

Page 4: Ethernet to the Field of Process Plants / Sites Benedikt ...€¦ · 3/4/2020  · Standards. IEEE Std 802.3cg -2019 (10BASE-T1L) IEC 60079 (explosive atmosphere standards) Power

Ethernet-APL for the Future of Process Automation

4Technical Track 2020 Industry Conference & 20th Annual Meeting www.odva.org© 2020 ODVA, Inc. All rights reserved.

Ethernet-APL …

… is a 2-wire Ethernet for process automation, based on IEEE and IEC standard

… enables the value generated by your process plant/site by bringing Ethernet technology and high-speed communication out into the field

… dramatically simplifies installation, configuration and maintenance of instruments and automation technology

Page 5: Ethernet to the Field of Process Plants / Sites Benedikt ...€¦ · 3/4/2020  · Standards. IEEE Std 802.3cg -2019 (10BASE-T1L) IEC 60079 (explosive atmosphere standards) Power

Agenda

5Technical Track 2020 Industry Conference & 20th Annual Meeting www.odva.org© 2020 ODVA, Inc. All rights reserved.

1 Motivation, Benefits

2 Definition

3 Timeline and Milestones

4 Summary

5 Outlook

Page 6: Ethernet to the Field of Process Plants / Sites Benedikt ...€¦ · 3/4/2020  · Standards. IEEE Std 802.3cg -2019 (10BASE-T1L) IEC 60079 (explosive atmosphere standards) Power

Network

6Technical Track 2020 Industry Conference & 20th Annual Meeting www.odva.org© 2020 ODVA, Inc. All rights reserved.

Page 7: Ethernet to the Field of Process Plants / Sites Benedikt ...€¦ · 3/4/2020  · Standards. IEEE Std 802.3cg -2019 (10BASE-T1L) IEC 60079 (explosive atmosphere standards) Power

Demands of Process Applications

7Technical Track 2020 Industry Conference & 20th Annual Meeting www.odva.org© 2020 ODVA, Inc. All rights reserved.

Long cable distances

Easy and robust connection

Power and communication via one cable

Protection methods for explosion hazardous area

Page 8: Ethernet to the Field of Process Plants / Sites Benedikt ...€¦ · 3/4/2020  · Standards. IEEE Std 802.3cg -2019 (10BASE-T1L) IEC 60079 (explosive atmosphere standards) Power

Ethernet to the Field – Single Network

8Technical Track 2020 Industry Conference & 20th Annual Meeting www.odva.org© 2020 ODVA, Inc. All rights reserved.

Connectivity is the key for digitalizationin the Process Industry

Page 9: Ethernet to the Field of Process Plants / Sites Benedikt ...€¦ · 3/4/2020  · Standards. IEEE Std 802.3cg -2019 (10BASE-T1L) IEC 60079 (explosive atmosphere standards) Power

Process Automation in a Digitized World

9

Ethernet-APL enables access to data, which is dormant at the field level today

Technical Track 2020 Industry Conference & 20th Annual Meeting www.odva.org© 2020 ODVA, Inc. All rights reserved.

Page 10: Ethernet to the Field of Process Plants / Sites Benedikt ...€¦ · 3/4/2020  · Standards. IEEE Std 802.3cg -2019 (10BASE-T1L) IEC 60079 (explosive atmosphere standards) Power

Reduction of System Design and Integration Time

10Technical Track 2020 Industry Conference & 20th Annual Meeting www.odva.org© 2020 ODVA, Inc. All rights reserved.

No need to scale and

span for PV

No gateways

and proxies

More devices per

power supply

Reliable topology

Required for 4-20mA Independence of the control structure from the network structure

One pervasive communication for process automation

Up to 60W

Fewer segments

Reduces complexity

Use of well-known trunk & spur topology

Page 11: Ethernet to the Field of Process Plants / Sites Benedikt ...€¦ · 3/4/2020  · Standards. IEEE Std 802.3cg -2019 (10BASE-T1L) IEC 60079 (explosive atmosphere standards) Power

Reduction of Startup Efforts

11Technical Track 2020 Industry Conference & 20th Annual Meeting www.odva.org© 2020 ODVA, Inc. All rights reserved.

Less training Less testing

Easy vertical integration Fast device configuration

Less installation errors

One communication in all network levels Power and data on same cable

Standard means for IP based communicationAuto-instantiation

10 Mbit/s data transmission rate300x faster than Profibus PA or FOUNDATION Fieldbus

Polarity independentTrunk & spur topology

Page 12: Ethernet to the Field of Process Plants / Sites Benedikt ...€¦ · 3/4/2020  · Standards. IEEE Std 802.3cg -2019 (10BASE-T1L) IEC 60079 (explosive atmosphere standards) Power

Reduction of Troubleshooting and Maintenance

12Technical Track 2020 Industry Conference & 20th Annual Meeting www.odva.org© 2020 ODVA, Inc. All rights reserved.

Simplified fault analysis

Less installation errors

Simple device replacement

Guaranteed interoperability of

products

Fast and automated device configuration after

replacement

Page 13: Ethernet to the Field of Process Plants / Sites Benedikt ...€¦ · 3/4/2020  · Standards. IEEE Std 802.3cg -2019 (10BASE-T1L) IEC 60079 (explosive atmosphere standards) Power

Agenda

13Technical Track 2020 Industry Conference & 20th Annual Meeting www.odva.org© 2020 ODVA, Inc. All rights reserved.

1 Motivation, Benefits

2 Definition

3 Timeline and Milestones

4 Summary

5 Outlook

Page 14: Ethernet to the Field of Process Plants / Sites Benedikt ...€¦ · 3/4/2020  · Standards. IEEE Std 802.3cg -2019 (10BASE-T1L) IEC 60079 (explosive atmosphere standards) Power

Just another Physical Layer: The ISO OSI Model

14Technical Track 2020 Industry Conference & 20th Annual Meeting www.odva.org© 2020 ODVA, Inc. All rights reserved.

Ethernet-APL

Fast

-Eth

erne

t

Giga

bit

Ethe

rnet

1: Physical Layer

2: Data Link Layer

3: Network Layer

4: Transport Layer

5-7: Session/Presentation/Application Layer

IP

TCP

Ethernet

EtherNet/IP, HART-IP, OPC UA, PROFINET, http, …

WIF

I

Higher layers operate independent of the physical layer

Ethernet-APL is one of many physical layers

Page 15: Ethernet to the Field of Process Plants / Sites Benedikt ...€¦ · 3/4/2020  · Standards. IEEE Std 802.3cg -2019 (10BASE-T1L) IEC 60079 (explosive atmosphere standards) Power

Specifications for Ethernet-APL

15Technical Track 2020 Industry Conference & 20th Annual Meeting www.odva.org© 2020 ODVA, Inc. All rights reserved.

Parameter Specification

Standards IEEE Std 802.3cg-2019 (10BASE-T1L)IEC 60079 (explosive atmosphere standards)

Power supply output(Ethernet-APL power switch) Up to 60 W

Switched network Yes

Redundant cable and switches Optional

Reference cable type for intrinsic safety IEC 61158-2, Type AThis cable meets the requirements as described in 2-WISE

Maximum trunk length 1000 m / into Zone 1, Div. 2

Maximum spur length 200 m / into Zone 0, Div. 1

Speed 10 Mbit/s, full-duplex

Hazardous area protection:Inspired by fieldbus

For all zones and divisionsWith optional intrinsic safety at the device

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Ethernet in the Field of Process Plants / Sites

16Technical Track 2020 Industry Conference & 20th Annual Meeting www.odva.org© 2020 ODVA, Inc. All rights reserved.

Plant-wide / Site-wideIndustrial IoT Architecture

Ethernet-APL

Page 17: Ethernet to the Field of Process Plants / Sites Benedikt ...€¦ · 3/4/2020  · Standards. IEEE Std 802.3cg -2019 (10BASE-T1L) IEC 60079 (explosive atmosphere standards) Power

Explosion-Hazardous Areas Application

17Technical Track 2020 Industry Conference & 20th Annual Meeting www.odva.org© 2020 ODVA, Inc. All rights reserved.

FuelOxidizer

Ignition

Page 18: Ethernet to the Field of Process Plants / Sites Benedikt ...€¦ · 3/4/2020  · Standards. IEEE Std 802.3cg -2019 (10BASE-T1L) IEC 60079 (explosive atmosphere standards) Power

Ethernet in Plants / Sites with Explosion Hazardous Areas

18Technical Track 2020 Industry Conference & 20th Annual Meeting www.odva.org© 2020 ODVA, Inc. All rights reserved.

Plant-wide / Site-wideIndustrial IoT Architecture

Ethernet-APL

Page 19: Ethernet to the Field of Process Plants / Sites Benedikt ...€¦ · 3/4/2020  · Standards. IEEE Std 802.3cg -2019 (10BASE-T1L) IEC 60079 (explosive atmosphere standards) Power

Agenda

19Technical Track 2020 Industry Conference & 20th Annual Meeting www.odva.org© 2020 ODVA, Inc. All rights reserved.

1 Motivation, Benefits

2 Definition

3 Timeline and Milestones

4 Summary

5 Outlook

Page 20: Ethernet to the Field of Process Plants / Sites Benedikt ...€¦ · 3/4/2020  · Standards. IEEE Std 802.3cg -2019 (10BASE-T1L) IEC 60079 (explosive atmosphere standards) Power

Milestones and General Timeline

20Technical Track 2020 Industry Conference & 20th Annual Meeting www.odva.org© 2020 ODVA, Inc. All rights reserved.

IEEE Std 802.3cg-2019 Enhancements to IEEE completed

IEC:New work item proposals for TS

Foundations:Industrial Ethernet specification updated

Field device vendors:Infrastructure and devices expected

2019 2020 2021

Page 21: Ethernet to the Field of Process Plants / Sites Benedikt ...€¦ · 3/4/2020  · Standards. IEEE Std 802.3cg -2019 (10BASE-T1L) IEC 60079 (explosive atmosphere standards) Power

Agenda

21Technical Track 2020 Industry Conference & 20th Annual Meeting www.odva.org© 2020 ODVA, Inc. All rights reserved.

1 Motivation, Benefits

2 Definition

3 Timeline and Milestones

4 Summary

5 Outlook

Page 22: Ethernet to the Field of Process Plants / Sites Benedikt ...€¦ · 3/4/2020  · Standards. IEEE Std 802.3cg -2019 (10BASE-T1L) IEC 60079 (explosive atmosphere standards) Power

Ethernet-APL for the Future

22

Ethernet-APL improves the value generated by your process plant/site by adopting internet technology and high-speed communication.

It dramatically simplifies installation, configuration, and maintenance of instruments and automation technology.

Technical Track 2020 Industry Conference & 20th Annual Meeting www.odva.org© 2020 ODVA, Inc. All rights reserved.

Page 23: Ethernet to the Field of Process Plants / Sites Benedikt ...€¦ · 3/4/2020  · Standards. IEEE Std 802.3cg -2019 (10BASE-T1L) IEC 60079 (explosive atmosphere standards) Power

Agenda

23Technical Track 2020 Industry Conference & 20th Annual Meeting www.odva.org© 2020 ODVA, Inc. All rights reserved.

1 Motivation, Benefits

2 Definition

3 Timeline and Milestones

4 Summary

5 Outlook

Page 24: Ethernet to the Field of Process Plants / Sites Benedikt ...€¦ · 3/4/2020  · Standards. IEEE Std 802.3cg -2019 (10BASE-T1L) IEC 60079 (explosive atmosphere standards) Power

Outlook

24Technical Track 2020 Industry Conference & 20th Annual Meeting www.odva.org© 2020 ODVA, Inc. All rights reserved.

Ethernet-APL Evaluation Projects

Background• Evaluation projects for an upcoming technology

are useful:• Receive feedback during development• Creating awareness for technology

Next steps• Get in contact with suitable customers in

different industries to conduct such projects

Safety Applications

Customer requests• Digitalization of all plant/site applications, also

Safety• Use of one technology• No differentiation between SIL and non-SIL

device (= one device fits it all)

Requirements for device vendors• Consideration of CIP Safety

Page 25: Ethernet to the Field of Process Plants / Sites Benedikt ...€¦ · 3/4/2020  · Standards. IEEE Std 802.3cg -2019 (10BASE-T1L) IEC 60079 (explosive atmosphere standards) Power

THANK YOU