ethylene oxide customer needs analysis_aug 2011
TRANSCRIPT
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Customer Needs Analysis
ChemPharma Flow Solutions
Production of Ethylene Oxide (EO)
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Agenda
Purpose:• Support customer’s immediate and long term ball valve needs for its
EO plants
Agenda:• Crane Fluid Handling• Crane’s Ethylene Oxide Understanding• CRANE Product Range Overview – Ball Valves• Customer Needs Analysis - Ball Valves
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CRANE Fluid Handling
CRANE ChemPharma Brands
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Crane’s EO Process Understanding
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CRANE Ball Valve Offering
Other Available Features:• Oil & Grease & Dust Free Valve• TA Luft design (spring loaded stem sealing for emmission control)• Cryogenic versions
XOMOX® Soft Seated
• Patented Stem Seal for superior sealing during stem side loading
• Emmission reduction protection from moderate stem side loading
• Dual Body Seal for Thermal Changes
Krombach® Metal Seated
• Interchangable Ball and Metal Seat
• Special lapping and surface treatment.
• Self-relieving seat design for venting internal cavity – Safety
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Metal Seated Ball Valve
• Our understanding of your process fairly accurate?
• Where in your process are these valves used?
• What are the critical valve applications? o Consequences of failure?
• What valve and seat materials / sizes / pressure & temperature rating are required?
• What are the pain pointso What valves/setups have been tried?o How have these previous implementations worked?
• What are the required features and benefits?
• How do we compare with your existing valve supplier?
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Ethylene Oxide Pain Points:Metal Seated Ball Valve
Abrasion • Erosion from process media and/or high
velocity streams?
External Leakage• Problems with stem leakage? • Environmental regulations?
Downstream Leakage• Is tight shut off an issue?
Deposits• Do media solids deposit in and around valves?
Product Purity• Is there contamination from residual process
media?• What are the valve cleaning requirements?
Crystallization• Is crystallization a problem?• Are jacketed valves used anywhere in the
process?
Corrosion • In what areas of the plant is corrosion an issue?
Operational issues: • Are the valves cycled frequent?• Does valve maintenance result in excessive
downtime?
Maintenance• How often are the soft seated ball valves
repaired or replaced?
Other problems/issues?
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Krombach® and Xomox® Soft Seated Ball Valve
Xomox®
Krombach®
• Our understanding of your process fairly accurate?
• Where in your process are these valves used?
• What are the critical valve applications? o Consequences of failure?
• What valve and seat materials / sizes / pressure & temperature rating are required?
• What are the pain pointso What valves/setups have been tried?o How have these previous implementations worked?
• What are the required features and benefits?
• How do we compare with your existing valve supplier?
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Ethylene Oxide Pain Points:Soft Seated Ball Valve
Abrasion • Erosion from process media and/or high
velocity streams?
External Leakage• Problems with stem leakage? • Environmental regulations?
Downstream Leakage• Is tight shut off an issue?
Deposits• Do media solids deposit in and around valves?
Product Purity• Is there contamination from residual process
media?• What are the valve cleaning requirements?
Crystallization• Is crystallization a problem?• Are jacketed valves used anywhere in the
process?
Corrosion • In what areas of the plant is corrosion an issue?
Operational issues: • Are the valves cycled frequent?• Does valve maintenance result in excessive
downtime?
Maintenance• How often are the soft seated ball valves
repaired or replaced?
Other problems/issues?
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Next Steps and Future Support
• Do you require any further information?
• Based on today’s visit, do you see an opportunity for Krombach metal seated ball valves going forward?
• Is there any one else you suggest we talk to?
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Questions?
www.cranechempharma.com
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Other Product Details:• XOMOX Sleeved Plug Valves• XOMOX High Performance Butterfly Valve and Triple Offset Valve• Resistoflex Lined Pipe and Fittings• XOMOX Lined Valves• Saunders Industrial Diaphragm Valves• REVO Actuators
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Sleeved Plug Valves (SPV)
Jacketed Valves XP Valves
3D Valves
Multiport Valves
Standard Flanged Valves
Severe Service ValvesFlanged End ISO Screwed End Sampling
PRODUCT OVERVIEWKEY FEATURES CUSTOMER NEEDS
brands you trust.Key Features• Superior, long-lasting inert PTFE sleeve.
–PTFE sleeve is securely contained in the valve body preventing cold-flow, blow-out or rotation.–As the plug rotates, the 360 degree port lips provide a self-cleaning action to remove scaling and adhering media.
• Modified PTFE Sleeve for 600F temperatures.• Dual Stem Seal and Extended Packing• Fire Tested for External Leakage
Sleeved Plug Valves (SPV)PRODUCT OVERVIEWKEY FEATURES CUSTOMER NEEDS
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• Valve size requirements?• Max pressure requirements?• Max temperature requirements?• Where in the plant are these valves used? • What are the critical applications? • What valve material and liner type are required?• What is the number/percent SPV valves per total valves?• What are the required features and benefits?
Sleeved Plug Valves (SPV)PRODUCT OVERVIEWKEY FEATURES CUSTOMER NEEDS
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Wafer Style Valves
Jacketed Valves
Lug Style Valves
Desalination HPBV
Cryogenic Valve
Butterfly ValvesHPBV TOV CUSTOMER NEEDS
brands you trust.Key Features• The patented axially-pliant composite seat allows for any
deflection of the disc providing tight shut-off even at Class 600 and PN 100 differential pressures.
• PTFE/Stainless Steel composite bearings are uniquely designed to minimize disc/shaft deflection and positioned for extended service life.
• “Live-Loading” and “Extended-Packing” options are available for enhanced fugitive emissions control.
• Higher Cycle Life especially in corrosive processes
HPBV TOV CUSTOMER NEEDS
Butterfly Valves
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Double Flange (Gate) Series 9000
Single Flange (Lug) Series 9000
Series 7500 Wafer
Series 9000
Series 7000Double Flange
(ISO) Series 9000 Series 7500 Lug
Series 9000 TOV Features • Zero leakage• Bi-directional tightness• Metal seal is good for fluctuating high and low temperatures: -328°F to 1022 °F (-200°C to 550°C)• High pressures possible• Used in steam and gas applications
Series 7000&7500 TOV Features • The elastomer is vulcanised onto a back-up ring, • Wear and increased torque are prevented.• No flange gaskets required• Used in sewage and hot water plants up to 1200°C. Also used in cooling water and compressed air• 7500 Series has a better seal around the wafer for corrosive applications
HPBV TOV CUSTOMER NEEDS
Butterfly Valves
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• What type of Butterfly Valves are required?• Valve size requirements?• Max pressure requirements?• Max temperature requirements?• Where in the plant are these valves used? • What are the critical applications? • What valve material and liner type are required?• What is the number/percent butterfly valves per total valves?• What are the required features and benefits?
HPBV TOV CUSTOMER NEEDS
Butterfly Valves
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• Lined Pipe• Lined Fittings• CONQUEST Flangless Joint• HIF – High Integrity Flange• Special Shapes• Hoses• Expansion Joints• PP, PVDF, PTFE, PFA
Lined Pipe and FittingsPRODUCT OVERVIEWKEY FEATURES CUSTOMER NEEDS
brands you trust.Compared to Glass Lined P&F, Resistoflex has:• 25% material cost savings• Equivalent full vacuum rating at high temperatures• Easier to Install• More resilient to thermal shock and mechanical damageCompared to Exotic Alloys, Resistoflex has:• 50% - 70% material cost savings• Easier to Install, lower cost• Less volatile pricing• Equivalent performance up to 450F• PTFE liner protects the fluid from contaminationCompared to other PTFE-Lined Pipe Manufacturers, Resistoflex has:• Up to 60% better permeation resistance• Superior vacuum rating at high temperatures• Longer lifespan and lower total cost of ownership
CRANE ChemPharma Resistoflex SpecificationsPED Cat III / ASME B31.3 / TSG Certificate
Full Vacuum Resistance @ 232˚C per ASTM F 1545Liner Thickness +40% compared to ASTM F1545
Steam/cold water cycle test per ASTM F 1545High & Low Temperature Aging ASTM 1545
PRODUCT OVERVIEWKEY FEATURES CUSTOMER NEEDS
Lined Pipe and Fittings
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• What are your lined pipe size requirements?• What is your min/max pressure requirements?• What is your min/max temperature requirements?• Where in the plant would lined pipe be needed? • Percent lined pipe and fitting spend compared to valves?• Required features and benefits?• Are you using other piping technologies, example glass lined pipe, exotic
alloys, other plastics?• Any concerns about using lined pipe?
PRODUCT OVERVIEWKEY FEATURES CUSTOMER NEEDS
Lined Pipe and Fittings
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Plug Valve Y StrainerBall Valve
Ball Check Valve Piston Check ValveSwing Check Valve
Butterfly Valve
Fluoroplastic Lined ProductsPRODUCT OVERVIEWKEY FEATURES CUSTOMER NEEDS
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Fluoroplastic Lined Products
Key Features• Superior technologies for creating economical
and virtually non-porous liners for improved permeation-resistance.
• The unique “locked-in” PFA and FEP linings resist shrinkage, collapse and blow-out thereby enabling higher pressures and vacuums to be easily handled.
• PFA linings are rated to 400 degree F while FEP linings are rated to 300 degree F.
PRODUCT OVERVIEWKEY FEATURES CUSTOMER NEEDS
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What lined product types do you required?Valve size requirements?Max pressure requirements?Max temperature requirements?Where in the plant are these valves used? What are the critical applications? What valve material and liner type are required?What is the number/percent lined valves per total valves?What are the required features and benefits?
Fluoroplastic Lined ProductsPRODUCT OVERVIEWKEY FEATURES CUSTOMER NEEDS
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Saunders Industrial Diaphragm Valve
EV Spring Close Actuator
EC Actuator ECX Actuator with Visual Indicator
ECX Actuator with Switchbox
WFB ValveKB Type Screwed Valve
Weir Type Flanged Valve
PFA Stainless Steel Valve
KB Straight Through Valve
PRODUCT OVERVIEWKEY FEATURES CUSTOMER NEEDS
brands you trust.• Positive shutoff – even in high cycle applications or with entrained solids in the media
• The diaphragm effectively contains media preventing corrosive or abrasive attack on the operating mechanism
• Gland free and packing free design eliminates emission control problems and expensive gland maintenance
• Excellent throttling and control characteristics• In-line maintenance is simple and cost effective
Saunders Industrial Diaphragm ValvePRODUCT OVERVIEWKEY FEATURES CUSTOMER NEEDS
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• What lined product types do you required?• Valve size requirements?• Max pressure requirements?• Max temperature requirements?• Where in the plant are these valves used? • What are the critical applications? • What valve material and liner type are required?• What is the number/percent diaphragm valves per total valves?• What are the required features and benefits?
Saunders Industrial Diaphragm ValvePRODUCT OVERVIEWKEY FEATURES CUSTOMER NEEDS
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Xomox Valve Automation Accessories
Xomox Tufswitch Limit Switch
Xomox Limit Switch
Sizing Program
XOMOX XRP
Pneumatic Rack and Pinion Actuators
Matryx Vane Actuator
Matryx Rack & Pinion Actuator
What Percent of Valves are Actuated? Any Special Requirements?