eurovan no. 72/1 wiring diagram212.113.105.12/library/books/car/wv/t4_wd72_aes.pdf · 2.8 l- engine...
TRANSCRIPT
Edition 10/98USA.5272.11.21
Wiring diagram
Deviate relay location and fuseplacements as well as the locations of multiple connectors see section ”com-ponent locations”.
30 A - green
25 A - white
20 A - yellow
15 A - blue10 A - red7,5 A - brown5 A - beige3 A - violet
Fuse colors
654321
7 8 9 10 11 121 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
97--23232
1716151413
TK m. L. KL K KL 58b KL 15A KL 15A KL 15 KL XA KL 30 KL 30 KL 30 HG Secondary Air Injection (AIR) Pump Relay (53)
Fuel Pump (FP) Relay (167)12
Coolant Circulation Pump Relay (53)13
15
Note: Number in parentheses indicates productioncontrol number stamped on relay housing.
EuroVan No. 72/1
2.8 L- Engine - Motronic Multiport Fuel Injection (MFI)/103 kW,
code AES,
from September 1998
1 2 3 4 5 6 7 8 9 10 11 12 13 1497-23552
F/1
T1a
D/1
B+
G
D+
bl0,5
C
C1
F/3 U2/12 A2/1
B
5030
M
ro/sw2,5
sw35,0
T1
sw16,0
sw35,0
+
A
SA5150A
SA150A
1
97
sw16,0
bl0,35
ro/ws6,0
sw35,0
2 1
br4,0
bl1,0
bl1,0
150 T1b C10
ro4,0
ro4,0
1 2
MG23
4 3
133
br0,5
li/bl0,35
143
J226 /6
T2p/2
T2p/1
ro/ge1,5
ro/sw1,0
ro/gn0,5
J226 /8
ro/sw4,0
5
ro10,0
ro/sw4,0
br1,5
M/2 M/1 H1/1 M/3
G
li/sw0,5
D/50
3015X31
3015X3150
a
Y3 Y4Z2 U1/12
--
Edition 10/98
USA.5272.11.21
Wiring diagram
Battery, starter, generator (GEN), fuel level sensor, transfer fuel pump (FP)
ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = grey
ge = yellowli = violet
No. 72/2 EuroVan
A - BatteryB - StarterC - Generator (GEN)C1 - Voltage Regulator (VR)D - Ignition/Starter SwitchG - Fuel Level SensorG23 - Transfer Fuel Pump (FP)J226 - Park/Neutral Position (PNP) Relay, behind
instrument panel, centerSA1 - Fuse -1- in fuse bracket/batterySA5 - Fuse -5- in fuse bracket/batteryT1 - Single Connector, near starterT1a - Single Connector, behind fuse/relay panelT1b - Single Connector, behind fuse/relay panelT2p - Double Connector, behind fuse/relay panel
1 - Ground strap, battery to body
2 - Ground strap, transmission to body
C10 - Plus connection -1- (30), in headlight wiringharness
97-23553
ro/bl1,0
G1/8 G2/5
ro2,5
ro4,0
G2/8
ro/bl1,5
X/1
gr1,0
gr/gn1,0
gr/ro1,0
gr/bl1,0
ro/bl1,0
ro/bl1,0
ro/bl1,0
ro/bl1,0
1
N33
2
1
N32
2
1
N31
2
1
N30
2
T68/2T68/24 T68/26T68/25
T10/8
gr/sw1,0
ro/bl1,0
1
N83
2
T68/3
gr/ge1,0
ro/bl1,0
1
N84
2
G3
J220
T68/4
T10/7 T10/1 T10/2 T10/3 T10/4 T10/5 T10/6
ro/bl1,0
T68/6
2/86 4/87
3/85 6/30
12 J17
G1/3
ge/bl0,5
T68/54
ro/ge1,0
G2/9
S1820A
U1/8
1
9
M/4
TV2 93
ro4,0
TV2
15 16 17 18 19 20 21 22 23 24 25 26 27 28
T1s
ro/sw1,0
F/5
3015X31
3015X31
50
a
30B 30 Z1
Edition 10/98
USA.5272.11.21
ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = grey
ge = yellow
Wiring diagram
Motronic engine control module (ECM), fuel injectors
li = violet
EuroVan No. 72/3
J17 - Fuel Pump (FP) RelayJ220 - Motronic Engine Control Module (ECM), in
engine compartment, leftN30 - Cylinder 1 Fuel InjectorN31 - Cylinder 2 Fuel InjectorN32 - Cylinder 3 Fuel InjectorN33 - Cylinder 4 Fuel InjectorN83 - Cylinder 5 Fuel InjectorN84 - Cylinder 6 Fuel InjectorT1s - Single Connector, behind fuse/relay panelT10 - 10-Pin Connector, near cylinder head coverT68 - 68-Pin ConnectorTV2 - Terminal 30 (B+) Wire Connector, red, each 6
points
G3 - Plus connection, in injector wiring harness
97-23554
3015X31
3015X31
29 30 31 32 33 34 35 36 37 38 39 40 41 42
J220
PQ
sw/br1,0
N152
br2,5
T68/8
T5e/2
sw/bl1,0
T68/60
T5e/3
T5e/1
12
sw/li1,0
T68/52
T5e/5 T5e/4
sw2,5
115
br/bl0,5
ro/bl1,0
T68/10T68/27
T8d/1 T8d/2 T8d/3 T8d/5 T8d/4
T8d/7
M J338
T68/53
sw/ws1,0
ws/gn0,5
T68/40
gn/ws0,5
gr/ro0,5
F60 G69V60 G88
T8d/8
T68/62
66
44
sw1,0
T68/41
sw/gr0,5
E14
Edition 10/98
USA.5272.11.21
Wiring diagram
Motronic engine control module (ECM), ignition system, throttle valvecontrol module
ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = grey
ge = yellowli = violet
No. 72/4 EuroVan
F60 - Closed Throttle Position (CTP) SwitchG69 - Throttle Position (TP) SensorG88 - Throttle Position (TP) SensorJ220 - Motronic Engine Control Module (ECM), in
engine compartment, leftJ338 - Throttle Valve Control ModuleN152 - Ignition CoilP - Spark Plug ConnectorsQ - Spark PlugsT5e - 5-Pin ConnectorT8d - 8-Pin ConnectorT68 - 68-Pin ConnectorV60 - Throttle Position (TP) Actuator
12 - Ground connection, in engine compartment,left
E14 - Wire connection -1-, in Motronic Multiport FuelInjection (MFI) wiring harness
97-23555
3015X31
3015X31
J220
ws/ro1,0
G39
T68/20
ws0,5
ge0,5
T68/42
ws1,0
sw1,0
gr1,0
b
br1,0
T68/12
91
ws1,0
sw0,5
br/sw0,5
ws/ro0,5
sw1,0
2 1
3
T68/44
G40
41
ws/ro1,0
G108
T68/13
bl0,5
gr0,5
T68/58
ws1,0
sw1,0
gr1,0
br1,0
T68/66
92
ws1,0
sw0,5
T68/7
ws0,5
J217T68a/11
T8e/7
ws0,5
T10a/2
ws0,5
ws1,0
J226 /3
T68/11
bl/ge0,5
J217T68a/41
T8e/3
T68/18
li/sw0,5
J217T68a/13
T8e/2
ge/sw0,5
138
T68/21
ge0,5
J217T68a/51
T8e/6
43 44 45 46 47 48 49 50 51 52 53 54 55 56
T4d/1 T4d/3T4d/4T4d/2T4c/1 T4c/3T4c/4T4c/2
Edition 10/98
USA.5272.11.21
Wiring diagram
Motronic engine control module (ECM), heated oxygen sensors, camshaft position(CMP) sensor
ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = grey
ge = yellowli = violet
EuroVan No. 72/5
G39 - Heated Oxygen Sensor (HO2S)G40 - Camshaft Position (CMP) SensorG108 - Heated Oxygen Sensor (HO2S) 2J217 - Transmission Control Module (TCM), on left
A-pillar, lower partJ220 - Motronic Engine Control Module (ECM), in
engine compartment, leftJ226 - Park/Neutral Position (PNP) Relay, behind
instrument panel, centerT4c - 4-Pin Connector, near Heated Oxygen Sensor
(HO2S)T4d - 4-Pin Connector, near Heated Oxygen Sensor
(HO2S)T8e - 8-Pin Connector, behind fuse/relay panelT10a - 10-Pin Connector, behind fuse/relay panelT68 - 68-Pin Connector
T68a - 68-Pin Connector, on transmission controlmodule (TCM)
138 - Ground connection (control module), inMotronic Multiport Fuel Injection (MFI) wiringharness
97-23556
3015X31
3015X31
J220
br/bl1,0
T68/33
ge/ro0,5
141
3 2
4
G62 G2
1
br/gn0,5
129
b
139
G66G61
gr0,5
T68/34
T3f/1 T3f/2 T3f/3
sw0,5
bl0,5
T68/57
T3g/2 T3g/3
sw0,5
br/ws0,5
gn/ge0,5
T3g/1
1
2
G72
T68/14
bl0,5
b
c
bl0,5
T68/36
br/bl0,5
br/bl0,5
57 58 59 60 61 62 63 64 65 66 67 68 69 70
br/bl0,5
38
í í í
T68/37
gn0,5
T1t
T68/39
bl/ro0,5
T1u
Edition 10/98
USA.5272.11.21
Wiring diagram
Motronic engine control module (ECM), knock sensors, intake air temperature (IAT)sensor, engine coolant temperature (ECT) sensor
ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = grey
ge = yellowli = violet
No. 72/6 EuroVan
G2 - Engine Coolant Temperature (ECT) SensorG61 - Knock Sensor (KS) 1G62 - Engine Coolant Temperature (ECT) SensorG66 - Knock Sensor (KS) 2G72 - Intake Air Temperature (IAT) SensorJ220 - Motronic Engine Control Module (ECM), in
engine compartment, leftT1t - Single Connector (Connection A/C), behind
fuse/relay panelT1u - Single Connector (Connection A/C), behind
fuse/relay panelT3f - 3-Pin Connector, near cylinder head coverT3g - 3-Pin Connector, near cylinder head coverT68 - 68-Pin Connector
139 - Ground connection (sensor Ground), inMotronic Multiport Fuel Injection (MFI) wiringharness
97-23557
3015X31
3015X31
J220
br/ro1,5
bl0,5
4
1
T68/17
T68/43
1
2
G98
c
T68/15
b
li0,5
br/bl0,5
G28
T68/68T68/67
T3h/3T3h/1
sw0,5
T3h/2
138
ro0,5
gn0,5
br2,5
21012
br/ro2,5
T68/1
br0,5
2
T68/16
210
E7 d
ro/bl1,0
71 72 73 74 75 76 77 78 79 80 81 82 83 84
G70
í
3
TV14
A76
T16/7
gr/ws0,5
gr/ws0,5
gr/ws0,5
139
Edition 10/98
USA.5272.11.21
Wiring diagram
Motronic engine control module (ECM), engine speed (RPM) sensor, mass air flow(MAF) sensor, EGR temperature sensor
ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = grey
ge = yellowli = violet
EuroVan No. 72/7
G28 - Engine Speed (RPM) SensorG70 - Mass Air Flow (MAF) SensorG98 - EGR Temperature SensorJ220 - Motronic Engine Control Module (ECM), in
engine compartment, leftT3h - 3-Pin Connector, near starterT16 - Data Link Connector (DLC), behind steering
column coverT68 - 68-Pin ConnectorTV14 - Data Link Connector (DLC) wire Connector,
white
12 - Ground connection, in engine compartment,left
138 - Ground connection (control module), inMotronic Multiport Fuel Injection (MFI) wiringharness
139 - Ground connection (sensor Ground), inMotronic Multiport Fuel Injection (MFI) wiringharness
210 - Ground connection -1-, in Motronic MultiportFuel Injection (MFI) wiring harness
A76 - Connector (K-diagnosis wire), in instrumentpanel wiring harness
E7 - Plus connection (87a), in Motronic MultiportFuel Injection (MFI) wiring harness
97-23558
J220
d
ro/ge0,5
T68/50
d
85 86 87 88 89 90 91 92 93 94 95 96 97 98
2
N112
1
ro/bl1,0
gn/gr0,5
T68/30
1
N18
2
ro/bl1,0
gn/ge0,5
T68/31
2
N80
1
ro/bl1,0
46
ws/ro1,0
52
ws/ro1,0
8/87
2/30
6/85
299
ro/ws6,0
5
V101
2
4/86
1
M
ro/ws2,5
ro/bl1,0
J
1
2
S117
ro/bl1,5
26
ro/bl1,5
15A
216
br2,5
ro/gn0,5
T68/49
bl/ws0,5
TV13
ws/bl0,35
U2/2
T68/65
bl/ws0,5
151
W/1
li/ws0,5
br/sw0,35
U1/9
T68/64
134
G1/9
3015X31
3015X31
15
Edition 10/98
USA.5272.11.21
Wiring diagram
Motronic engine control module (ECM), EGR vacuum regulator solenoid valve,secondary air injection (AIR) pump system
ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = grey
ge = yellowli = violet
No. 72/8 EuroVan
J220 - Motronic Engine Control Module (ECM), inengine compartment, left
J299 - Secondary Air Injection (AIR) Pump Relay,above fuse/relay panel
N18 - EGR Vacuum Regulator Solenoid ValveN80 - Evaporative Emission (EVAP) Canister Purge
Regulator ValveN112 - Secondary Air Injection (AIR) Solenoid ValveS117 - Fuse for control elements, above fuse/relay
panelT68 - 68-Pin ConnectorTV13 - Vehicle Speed Signal Wire Connector, blueV101 - Secondary Air Injection (AIR) Pump Motor
216 - Ground connection -2-, in Motronic MultiportFuel Injection (MFI) wiring harness
97-23559
J220
8
d E7
br0,5
4
J490
99 100 101 102 103 104 105 106 107 108 109 110 111 112
V144
2 3
M
1
T4e/1 T4e/2
T68/46
gn/li0,5
26
1
N115
2
T4e/3 T4e/4 T4f/4 T4f/3 T4f/1 T4f/2
ro/gn1,0
ro/bl0,5
ro/bl0,5
ro/bl1,0
ge/br0,5
ro/bl0,5
ro/bl1,0
99E14
D162
br0,5
G1/6
110
ge/br0,5
ge/br0,5
T68/35
3015X31
3015X31
Edition 10/98
USA.5272.11.21
Wiring diagram
Motronic engine control module (ECM), leak detection pump (LDP), fuel system diagnosticcontrol module, evaporative emission (EVAP) canister purge solenoid valve
ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = grey
ge = yellowli = violet
EuroVan No. 72/9
J220 - Motronic Engine Control Module (ECM), inengine compartment, left
J490 - Fuel system Diagnostic control module,production control number (194), behindinstrument panel, center
N115 - Evaporative Emission (EVAP) Canister PurgeSolenoid Valve
T4e - 4-Pin Connector, in engine compartment, leftT4f - 4-Pin Connector, behind instrument panel,
centerT68 - 68-Pin ConnectorV144 - Leak detection pump (LDP)
D162 - Wire connection, leak detection pump, inengine wiring harness
E7 - Plus connection (87a), in Motronic MultiportFuel Injection (MFI) wiring harness
E14 - Wire connection -1-, in Motronic Multiport FuelInjection (MFI) wiring harness
97-23560
G22
1 2
3
G1/4
J220
1,0sw/ge
T68/23
0,5gn/ro
T68/22 T68/51
G1/12 G2/4
10AS15
1,0sw/ge
15a
N79
1
2
G1/11
4 2
6 8
J151
sw/ge2,5
A1/5
1
6
S1910A
1
2
íF95
T1v
br/gn1,0
br/gn1,0
ro/bl1,0
T1w
br/gn0,5
br0,5
29
sw2,5
ro1,0
S10215A
1
2
br4,0
2,5sw
G2/1
1
N82
F/4
2
br0,5
sw/bl0,5
TV5
li/sw0,5
F18
gr1,0
13
216
1,0 gr
V51
1
2
M
1,5 gr
21621621618
E6
0,5ws/bl
sw2,5
sw/bl0,5
br/gn1,0
T68/5
ge/gn0,5
139
114 115 116 117 118 119 120 121 122 123 124 125 126113
3015X31
3015X311
e
U1/1A2/6 T/1
Edition 10/98
USA.5272.11.21
Wiring diagram
Motronic engine control module (ECM), speedometer vehicle speed sensor,coolant cut-off valve, after-run coolant circulation system
ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = grey
ge = yellowli = violet
No. 72/10 EuroVan
F18 - Coolant Fan Control (FC) Thermal SwitchF95 - After-Run Coolant Thermal SwitchG22 - Speedometer Vehicle Speed SensorJ151 - Coolant Circulation Pump Relay, above
fuse/relay panelJ220 - Motronic Engine Control Module (ECM), in
engine compartment, leftN79 - Positive Crankcase Ventilation (PCV) Heating
ElementN82 - Coolant Cut-off ValveS102 - Engine Control Module (ECM) Fuse, above
fuse/relay panelT1v - Single Connector, behind fuse/relay panelT1w - Single Connector, behind fuse/relay panelT68 - 68-Pin Connector
TV5 - Terminal 15a Wire Connector, green, 4-Pin and8-Pin
V51 - After-Run Coolant Pump
18 - Ground connection, on engine block
216 - Ground connection -2-, in Motronic MultiportFuel Injection (MFI) wiring harness
E6 - Plus connection -1- (15), in Motronic MultiportFuel Injection (MFI) wiring harness
97-23561
F1
T32/10
J285
T32/32
ge/br0,35
T32/28
or/br0,35
T32/7
sw/br0,35
T32/22
bl/ws0,35
K3 H3 K28
G2/10
ge0,5
G32
2
1
br/ro0,5
C/5
br/gn0,5
G1/5
ws/gn0,35
br0,5
C/8
bl/br0,5
U2/5 V/2 U2/13 U1/3 U1/11 U1/5
ge/gn0,5
G2/11
11368
G17
K83
128 129 130 131 132 133 134 135 136 137 138 139 140127
br0,5
M/6
12
3015X31
3015X3111
e
T32a/31
bl/ro0,35
Y5
T32a/10
87
br/sw0,35
T68a/57J217
0,5 bl/ro
T10a/7
T1x
0,5 bl/ro
1
2
150
ws/ro0,5
í
Edition 10/98
USA.5272.11.21
Wiring diagram
ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = grey
ge = yellow
Instrument cluster, oil pressure switch, engine coolant level (ECL) sensor,malfunction indicator lamp (MIL), oil pressure warning light
li = violet
EuroVan No. 72/11
F1 - Oil Pressure SwitchG17 - Outside Air Temperature SensorG32 - Engine Coolant Level (ECL) SensorH3 - Warning BuzzerJ217 - Transmission Control Module (TCM), on left
A-pillar, lower partJ285 - Control module with indicator unit in
instrument panel insertK3 - Oil Pressure Warning LightK28 - Engine Coolant Level/Temperature (ECL/ECT
Warning Light)K83 - Malfunction Indicator Lamp (MIL)T1x - Single Connector, behind fuse/relay panelT10a - 10-Pin Connector, behind fuse/relay panelT32 - 32-Pin Connector, blueT32a - 32-Pin Connector, green
T68a - 68-Pin Connector, on Transmission ControlModule (TCM)
Y5 - Transmission Range (TR) Selector Lever Display
97-23562
bl/br0,35
U2/9
142 143 144 145 146 147 148 149 150 151 152 153 154141
J285
T32/8 T32/5 T32/24
G31G
ro/bl0,35
U2/11
T32/23
S2115A
ge/ro0,5
G2/3
68
ro1,5
Q/5
14
li/bl0,35
G5 Y4
T32/12
2
bl0,35
T32/9T32/11
br0,35
br0,35
gn/bl0,35
ro1,5
L/5 L/7
RT8/7T1g
R6 A1
T32/3
98
ws/bl0,35
ro1,5
K2
U1/6D/6
gn/ro0,5
T8e/1
J217T68a/19
F/9
3131
K105 G21
U1/7
ws/ro0,5
G1/2
128
3015X31
3015X31
1
U1/10
Edition 10/98
USA.5272.11.21
Wiring diagram
Instrument cluster, fuel gauge, engine coolant temperature (ECT) gauge, speedom-eter, tachometer, generator (GEN) warning light, low fuel level warning light
ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = grey
ge = yellowli = violet
No. 72/12 EuroVan
G1 - Fuel gaugeG3 - Engine Coolant Temperature (ECT) GaugeG5 - TachometerG21 - SpeedometerJ217 - Transmission Control Module (TCM), on left
A-pillar, lower partJ285 - Control module with indicator unit in
instrument panel insertK2 - Generator (GEN) Warning LightK105 - Low Fuel Level Warning LightR - RadioT1g - Single Connector, behind fuse/relay panelT8 - 8-Pin Connector, on radioT8e - 8-Pin Connector, behind fuse/relay panelT32 - 32-Pin Connector, blue
T68a - 68-Pin Connector, on transmission controlmodule (TCM)
Y4 - Odometer Display
A1 - Plus connection (30a), in instrument panelwiring harness
R6 - Plus connection -1-, in interior light wiringharness