evaluation and comparing the drape co efficient of weft knit ... - 1540.pdfdrape meter is used to...
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Evaluation and Comparing the Drape Co efficient of Weft
Knit Structures
Archana V C
Assistant Professor
Department of Fashion Technology and Costume Designing
Jamal Mohamed College, Trichy
Abstract
Drape is an essential property that influences the aesthetic appearance of fabrics used in
clothing. The yarns are chosen from the same count and the fabric produced by the technique
of knitting. The loop lengths are fixed while knitting and a correlation is made between these
fabrics in three different stages and diverse variations. A comparison is made to assess the
drape coefficient and the handle properties of the specified knitted fabrics. . The drape ability
or the drape coefficient of weft knitted fabric has been evaluated by the Ammonium drape
meter. The number of nodes, area and the weight formed during the drape analysis
determines the drape coefficient of the fabric.
Keywords: Ammonia drape meter, Bamboo cotton, Drape, Drape Coefficient, Interlock,
Modal, Rib, Viscose, Nodes, stitch variations, Lining Variations
1. Introduction
The drape is the tendency of the fabric to assume a graceful appearance. It is
an important property of a textile material that allows the fabric to be balanced into graceful
folds or pleats as a result of the force of gravity. Drape is defined as “the extent to which a
fabric will deform when it is allowed to hang under its own weight” British standard institute
(1974). The fabric is supposed to have good drape ability when its arrangement is pleasing to
the eyes. It is the outcome of the liaison between the yarns in the fabric. The drape is
specifically meant to consider the drop of the fabric. The garments must drape well, ensuring
their fit for the wearer. Home furnishings such as curtains, screens, tablecloths, bedspreads
and other such draperies should have a nice drape that is pleasing to the eyes. Different fabric
has a different drape coefficient which varies depending on the type of fiber, yarn and fabric.
A woven fabric varies in its drape properties depending on the type of weave and the yarns
count. For example, a fabric made of 40s count crepe weave has a different drape as
compared to a twill rib or a plain weave with the same count of yarns.
The Cellulosic fibers are cellulose-structured fibers formed by dissolving
natural materials, such as cellulose or wood pulp, which are then regenerated by the process
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of extrusion and precipitation. The cellulose fibers selected for Evaluation are 50-50 Bamboo
Cotton, Modal and Viscose. Yarns with various counts are often used for specific purposes.
The yarns used primarily for clothing and fine quality garments are of 40 s count. The count
of the yarns determines the thickness of the yarns and the ability to develop into the fabric. In
the knitting process, the fabric is constructed in the Rib and Interlock structures, where the
loop length is set so that the thickness factor of the fabrics can be calculated. The thickness
factor influences the handle and stiffness of the fabric that affects the drape of the cloth. The
normal atmospheric conditions under which the fabrics are subjected for relaxation for 24
hours that allows the structure of the fabric to sustain its stability under accordance with
atmospheric requirements.
According to IS-8357/1977 the drape is defined as the extent to which a fabric
will deform when it is allowed to hang under its own weight. According to BS-5058/1973 the
drape of fabric is defined in similar way. According to BS-5058/1973, it is defined as the
percentage of the total area to an annular ring of fabric obtained by vertically projecting the
shadow of the draped specimen. According IS-8357/1977, it is defined as the area covered by
the shadow of the draped specimen expressed as percentage of the area of the annular ring of
fabric. The application of dye and finishes on the surface of the fabric will have a detrimental
effect on the properties of the fabric. The aesthetic appeal of the fabric and garments
increases, which will also lead in some variations in the drape of the garment. An ammonium
Drape meter is used to determine the drape coefficient of the fabrics with the area and the
weight.
1.2. Objectives
The main objectives of the study are
1) Construction of Rib and Interlock fabrics with a loop length of 0.27, 0.29 and 0.31 loops
with a yarn count of 40s.
2) To assess the drape coefficient of the samples in dry relaxed, wet relaxed and fully relaxed
state
3) To evaluate the drape of the samples with stitch and inter lining variations.
4) Comparison and evaluating the drape coefficient of all samples
2. Methodology
The drape evaluation is conducted with three regenerated cellulose fibers
produced in the form of yarns of similar counts these fibers are identical in nature on the
basis of their physical properties. These include 50-50 bamboo cotton that has wicking
properties, a modal that is also known as the High Wet Modulus Rayon that ensures more
strength in its wet level and Viscose, called artificial silk, has a strong absorbency. The
reason for the preference of these fibers is that all three fibers have the same amount of wood
cellulose as their core. Bamboo cotton consists of 50 per cent of bamboo and 50 per cent of
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cotton, a modal made of birch and oak trees that undergo various processes for the extraction
of fiber. Viscose is the first regenerated cellulose fiber made of wood pulp.
The thickness of the yarn is evaluated by the Yarn count. The yarn of the 40S count is chosen
for the study since these yarns are finer and, in the present scenario, the garments or fabrics
that are finer in their consistency and handle are the most favored. The 40s count yarns of
bamboo cotton, modal and viscose are chosen and purchased directly for the study.
Knitting is the inter looping method where these yarns are knitted in a double
jersey of 28 inches dia knitting machine for the production of 1x1 rib and Interlock structures.
The length of the loop of 0.27, 0.29 and 0.31 is fixed for all three yarns and the two structures
are formed. The length of the loop specifies the thickness factor of the fabric
2.1 Relaxation Techniques
The fabrics can adjust the stability of the dimensions at different stages to
obtain minimum internal energy and maximum shrinkage. The properties of the fabric vary in
its drape stiffness and handling at various processing stages. Relaxation methods are those
under which the fabrics are subject to certain requirements of ambient conditions and
temperature. Owing to stress in knitting and tension transferred to yarns during knitting, there
may be some differences in testing and their properties. To avoid this after the knitting
phase, the grey fabrics are allowed to remain stable at room temperature for 2-3 days and this
is the Dry relaxed stage of the fabric. The standard atmospheric conditions are maintained
with a prevailing barometric pressure relative humidity 0f 65+-2% and temperature of 20oc.
After the dyeing and finishing process, the fabric is again subjected to the standard
atmospheric conditions for 24 hours and this helps to maintain stability after the processing
stage and this process is called Wet Relaxed Stage Later the fabric is washed with warm water
dried and let it to stabilize in the standard atmospheric conditions for 24 hours and it is the
Fully Relaxed Stage.
2.1 Drape Analysis
The drape evaluation is carried out using the ammonium drape meter
according to the Bureau of Indian Standards IS 8357:1977. Ammonium drape meter consists
of a prototype size of a circular sample of 10 "in diameter. The principle of the drape meter is
based on the number of nodes developed during the construction of the drape. The nodes
depend on the elastic properties of the material used and vary according to sample. The drape
meter consists of two compartments, one with the top light source of Mercury, which focuses
on the circular disk where the sample is fixed and a glass plate under which the ammonia
paper is placed. The second compartment is at the bottom where the ammonium hydroxide
solution is kept. The sample is modified five to ten times in order to achieve the right drape.
The fabrics drop on the supporting disk due to the gravity and the ammonium hydroxide
fumes up and the shadows falls on the paper. The undraped portion of the paper is exposed
and the draped portion is immediately traced. The drape coefficient shall be determined by
the ratio of the projected area of the sample and its undraped area and deduction of the area of
the supporting disc. The drape coefficient F can be calculated as
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𝐹 =𝐴𝑠−𝐴𝑑
𝐴𝐷−𝐴𝑑 .,
Ad-area of the specimen, Ad – area of the supporting disc, As-projected area of specimen
The weight of the paper projection can also be considered to measure the drape coefficient
instead of the area of the irregular form with the consideration to its thickness
𝐹 =𝑊𝑠−𝑊𝑑
𝑊𝐷−𝐴𝑑
WD-weight of paper whose area is equal to area of specimen, Wd-weight equal to the area of
supporting disc, Ws-weight of paper equal to the projected area of specimen. The F values
indicate the drape ability of the fabric. Small values indicates good drape and large values
indicates a poor drape.
Figure-1 Ammonium Drape meter
2.2 Drape Analysis in Relaxation stages
Three Bamboo cotton, modal and viscose fabric samples of three different
loop lengths 0.27, 0.29 and 0.31 with two different knit structures in three different relaxed
phases are subject to drape analysis. In the dry relaxed stage the grey fabric of rib and
interlock of bamboo cotton, modal and viscose are tested .Similar to this the fabric samples in
the wet relaxed stage and in the fully relaxed stages the drape coefficient is determined. The
Nomenclature for the samples is given in Table -1
Nomenclature of the samples
Table-1 Nomenclature of the samples
Table-1- Nomenclature of samples with loop lengths
S.No Sample Sampl
e code
Loop
lengt
h
0.27
Loop
length
0.29
Loop
lengt
h
0.31
1 Bamboo cotton Rib BR BR1 BR2 BR3
2 Modal Rib MR MR1 MR2 MR3
3 Viscose Rib VR VR1 VR2 VR3
4 BambooCotton
Interlock
BI BI1 BI2 BI3
5 Modal Interlock MI MI1 MI2 MI3
6 Viscose Interlock VI VI1 VI2 VI3
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2.3 Drape Analysis with Variations
The drape analysis is performed with two types of variations the stitch
variation and the interlining variations .The stitch variation is done to test the difference in
the drape after the garment has been stitched. The motion of the sewing needles on the fabric
that affect the coefficient of drape so that the widely used stitches are applied to all types of
fabrics and the coefficient of drape is analyzed. The stitch type and the machines used for the
stitch variation is mentioned in Table 2
Sewing machine and Stitch Types
S.No Machine Detail Single
needle
Lock Stitch
3-Thread Flat lock
1. Brand name Siruba Siruba 737E
2. Make Taiwan Taiwan
3. Feed Mechanism Drop feed Differential Feed
4. Needle System Dbx1 Dbx1
5. Machine Power ¼ HP ¼ HP
6. Sewing Thread Cotton Cotton
7. Thread ticket
number
120 120
8. Thread Ply
number
2 2
Table-2 Stitch-I-single needle lock stitch and Stitch-II -3 Thread Flat Lock
The drape is measured with an interlinear variation of 100% cotton woven fabric.
The count of fabric selected for the study is 40 and 80. The fabric is desized and conditioned to
standard atmospheric conditions and the fabric is placed below each sample and the drape is
assessed. This is done to understand the drape quality of the interlined garment. The properties
of Interlining fabric such as the count, Cover factor, and GSM is assessed in table 3
Interlining and its properties
S.n
o
Sample code Cou
nt
Warp(c
m)
Weft(c
m)
GSM Thickne
ss(mm)
1 Lining-I 40 68 64 115 0.55
2 Lining-II 80 66 63 105 0.40
Table-3 Lining Variations –Cotton woven fabric
3. Results and Discussion
The drape analysis is to determine the coefficient of drape and the nodes of the
samples. The drape coefficient of each sample should be with the calculation of number of
nodes. Averages of 10 samples are evaluated and the average values of each sample are
determined. The drape coefficient of the 1x1 rib fabric and interlock samples are calculated
in dry relaxed, wet relaxed and fully relaxed stage. The loop lengths of the fabrics are 0.27,
0.29 and 0.31 mm. The fabrics are subjected to Standard testing conditions as they will not
show any differences in readings if tested after.
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Drape Coefficient of Rib samples
S.n
o
sam
ple
Dry
Relaxed
Wet
Relaxed
Fully
relaxed
DC
% N
DC
% N
DC
% N
1 BR1 67.
9
9.2
5
67.
0 9.75
57.
5 10
2 BR2 70.
5 9
67.
2 9.5
61.
7 9.25
3 BR3 73.
9
8.2
5
71.
3 9.25
63.
7 9
4 MR
1
70.
8
9.7
5
55.
7
12.2
5
56.
4 12
5 MR
2
71.
7
8.2
5
61.
6
10.2
5
58.
4 11.5
6 MR
3
72.
2
7.2
5
63.
8 11.5
66.
1
11.7
5
7 VR1 65.
9 9
59.
8 11.5
54.
1 12
8 VR2 71.
0
8.7
5
60.
2 11.5
55.
4 10.5
9 VR3 73.
9 8.5
62.
3 11.5
57.
9
11.2
5
Table-4-Drape Coefficient –DC% N- Number of Nodes of Three phases of 1x1 rib structure
Figure-2 Drape Coefficient of Rib
It is clear from the above table and graph that the viscose rib in its wet relaxed with a loop
length of 0.27 has a strong drape coefficient as compared to the other samples. It is also
shown that the Dry relaxed samples show good drape properties compared to the other two
phases. The numbers of nodes higher in the sample have strong drapes a property the drape
coefficient is efficient in dry relaxed stage and is moderate when it wet relaxes and minimal
in fully relaxed state. This may be due to the process that might affected the elastic property
0
20
40
60
80
BR
1
BR
2
BR
3
MR
1
MR
2
MR
3
VR
1
VR
2
VR
3
dry relaxed
wet relaxed
fully relaxed
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Drape Coefficient of Interlock samples
Table-5-Drape Coefficient –DC% N- Number of Nodes of Three phases of Interlock
structures
Figure-3 Drape Coefficient of Interlock
The interlock samples have a similar drape coefficient to that of the rib. Similar
to the rib the viscose has a strong drape coefficient like the rib. But the difference between
the interlock and the rib is that the fully relaxed stage dives a higher drape coefficient than
the wet relaxed stage seen in the rib. The modal has a low drape coefficient compared to
bamboo cotton, which has a moderate drape. Compared to the same interlock structure, the
drape coefficient is efficient in a fully relaxed stage and moderate when wet and low when
dry relaxed. This could be due to a phase that may have influenced the elastic properties
0
20
40
60
80
BI1 BI2 BI3 MI1MI2MI3 VI1 VI2 VI3
Dry Relaxed
Wet Relaxed
Fully relaxed
S.n
o
samp
le
Dry
Relaxed
Wet
Relaxed
Fully
relaxed
DC
% N
DC
% N
DC
% N
1 BI1 68.
5 8.5 67.5 8.25 64.6 9.25
2 BI2 71.
7 8 70.3 8.25 66.7 8.25
3 BI3 73.
7 7.5 71.6 8.5 67.0 8.5
4 MI1 67.
5 8.5 56.0
12.2
5 54.3 11.5
5 MI2 70.
3 8 61.8 11.5 55 11.5
6 MI3 72.
5
6.7
5 63.8
11.2
5 56.3 11
7 VI1 57.
8 8.5 57.4
11.2
5 54.1 12
8 VI2 64.
9
7.7
5 58.0 11.5 55.4 10.5
9 VI3 67.
8
7.2
5 59.4
10.2
5 57.9
11.2
5
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The drape coefficient of interlock and 1x1 rib structures with the stitch
variations are to ensure when a garment is stitched it will surely have an effect on its fitness
and drape. The commonly used stitches in knitted garments are single needle lock stitch 101
and 3 thread flat lock stitches 504.These stitches affects the property of the garment as they
are mainly used for hemming. The stitches are sewn in cross wise over the 10” template
sample and the drape is analyzed
Drape Coefficient of 1x1rib samples with stitch variation I and II
S.n
o
samp
le
Dry
Relaxed
Wet
Relaxed
Fully
relaxed
ST-
1
ST-
2
ST-
1
ST-
2
ST-
1
ST-
2
1 BR1 76.
5
76.
6 62.9 71.9 66.4 65.1
2 BR2 77.
3
76.
9 65.9 73 72.8 67.4
3 BR3 78.
5
79.
9 69.7 75.8 73 72.2
4 MR1 75.
2
75.
5 60.4 77.4 52.9 63.2
5 MR2 77.
3
76.
5 63.5 78.3 55.9 68
6 MR3 80.
9 79 67.5 79.2 56.7 71.7
7 VR1 75.
3
68.
6 55.9 75.9 52.8 62.8
8 VR2 76.
5
71.
8 57.1 77.4 53.2 68.3
9 VR3 77.
6
78.
9 59.0 79.6 55.7 72.5
Table-6-Drape Coefficient of rib with stitch variations
ST1-Single Needle Lock stitch and ST2-3 thread Flat lock stitch
Figure-4 Drape Coefficient of Rib with stitch I and stitch II variation
0
20
40
60
80
100Dry Relaxed
WetRelaxed
Fully relaxed 0
20
40
60
80
100
BR
1
BR
3
MR
2
VR
1
VR
3
Dry Relaxed
WetRelaxed
Fully relaxed
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From the table we can infer that the drape coefficient is good in stitch I variation that is the
single needle lock stitch as compared to stitch II variation. As compared to all samples the
viscose rayon in the fully relaxed stage has a good drape coefficient the loop length of the
sample is 0.27 and the number of nodes is 11.5. In stitch II variance, the same viscose rayon
reveals the maximum drape coefficient and the bamboo cotton minimum drape coefficient.
Drape Coefficient of Interlock samples with stitch variation I and II
S.n
o
samp
le
Dry
Relaxed
Wet
Relaxed
Fully
relaxed
ST-1 ST-
2 ST-1 ST-2 ST-1 ST-2
1 BI1 77.5 76.0 62.9 66.8 66.4 65.1
2 BI2 81.6 78.5 65.9 67.2 72.8 66.5
3 BI3 84.1 79.9 69.7 67.7 73 67.8
4 MI1 73.8 77.5 60.4 58.4 58.7 54.8
5 MI2 74.3 78.1 63.5 61.7 60.4 56.0
6 MI3 76.2 81.2 67.5 62.0 65.0 58.7
7 VI1 70.9 74.5 55.9 56.2 54.0 53.2
8 VI2 72.0 75.5 57.1 58.7 55.4 55.8
9 VI3 74.8 76.5 59.0 59.2 57.7 54.8
Table-7-Drape Coefficient of Interlock with stitch variations
ST1-Single Needle Lock stitch and ST2-3 thread Flat lock stitch
Figure-5 Drape Coefficient of Interlock with stitch I and stitch II variations
When the interlock samples with the two types of stitch variants are subjected to drape the
viscose rayon in its fully relaxed loop length stage 0.27 has a maximum drape coefficient of
53.2. The Stitch 2 variant offers a strong drape along with the fabric. The 3 thread flat lock is
appropriate for interlock fabric clothing. In an overall comparison the stitch 1 is more
effective than stitch 2.Accordingly to the drape values the fully relaxed state in stitch II is
effective on the fabric
The interlining is the core component of the fabric. They play a major role in
the sewing as well as in the fitting of clothing that they often avoid in the draping of much
0
20
40
60
80
100
BI1 BI3 MI2 VI1 VI3
Dry Relaxed
Wet Relaxed
Fully relaxed0
20
40
60
80
100
BI1 BI3 MI2 VI1 VI3
Dry Relaxed
Wet Relaxed
Fully relaxed
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flimsy fabrics. The interlining is less used in knitted fabrics, but the widely used fabrics are
40s and 80s. They conform well to the fabric and do not affect the handle properties of the
fabric.
Each of the Interlinings of 40S and 80s count are placed separately below the
rib of all the three stages and the Evaluation of drape is carried out. The properties of the
interlinings just varies in its thickness and strength and care is taken to maintain all other
properties
Drape Coefficient of 1x1rib samples with lining variation of 40S and 80s
S.n
o
sampl
e
Dry
Relaxed
Wet
Relaxed
Fully
relaxed
40’s 80’s 40’s 80’s 40’s 80’s
1 BR1 76.5 77.
5 74.4 73.5 66.7 64.9
2 BR2 77.3 79.
6 76.8 74.6 75.9 73.7
3 BR3 78.5 81.
1 78.6 78.4 76.7 75.1
4 MR1 73.2 74.
8 69.0 73.7 73.4 67.5
5 MR2 77.3 77.
3 71.7 76.2 77.5 72.4
6 MR3 79.9 78.
2 75.4 79.3 79.2 74.1
7 VR1 75.5 72.
8 69.5 71.4 63.5 65.4
8 VR2 77.3 74.
0 72.5 75.3 69.2 67.5
9 VR3 77.6 78.
9 76.2 74.2 69.7 73.9
Table-8 Drape Coefficient of 1x1 Rib with lining variations
Figure-6 Drape Coefficient of 1x1 Rib with lining variations of 40s and 80s
0
50
100
Dry Relaxed
Wet Relaxed
Fully relaxed 0
50
100 DryRelaxed
WetRelaxed
Fullyrelaxed
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In the rib structure both the interlinings in some cases shows the similar
drape efficiency. The bamboo cotton in its fully relaxed state have the good drape property
but similar to other fabrics the viscose rayon shows a best drape in lining 1 variation of 40S
count fabric. The values of drape coefficient with the interlinings are higher than all the other
fabrics. The bamboo cotton has a moderate drape values and modal has minimal values
The coefficient of drape is analyzed for ribs similar to interlock with liners of
40S and 80s count cotton fabrics is also evaluated The two fabrics of one liner and the other
sample are put together in the drape coefficient test
Drape Coefficient of Interlock samples with Lining variations
S.no sampl
e
Dry Relaxed Wet Relaxed Fully relaxed
40’s 80’s 40’s 80’s 40’s 80’s
1 BI1 76.2 74.4 76.1 73.5 66.7 67.5
2 BI2 78 76.8 78.5 74.6 75.9 70.5
3 BI3 79.6 78.6 78.9 78.4 76.7 76.7
4 MI1 72.4 69.0 73.2 73.7 73.4 65.5
5 MI2 74.1 71.7 77.1 76.2 77.5 60.3
6 MI3 77.2 75.4 83 79.3 79.2 61.5
7 VI1 70.7 69.5 77.4 71.4 63.5 66.8
8 VI2 73.4 72.5 78.8 75.3 69.2 69.3
9 VI3 74.2 76.2 79 74.2 69.7 67.4
Table-9-Drape Coefficient of Interlock with lining variations of 40s and 80s
Figure-7 Drape Coefficient of Interlock with lining variations of 40s and 80s
From the table we can infer that the viscose radius in a fully relaxed state
shows a better drape coefficient than every other sample, the bamboo cotton also displays
some of the same properties to the viscose. The fully relaxed stage is much better than the dry
relaxed state. The 0.27 loop length is higher in its drape than the other two.
4. Conclusion
The coefficient of drape is measured in various fabrics in various loop
Lengths. We can eventually understand as the fabric in fully relaxed stage has a good drape
.This can be due to its interaction with dyes and chemical compounds the properties of the
tissue changes. The completely relaxed samples have a strong coefficient of drape in all the
0
20
40
60
80
100
BI1 BI3 MI2 VI1 VI3
DryRelaxed
WetRelaxed
Fullyrelaxed
0
20
40
60
80
100
BI1 BI3 MI2 VI1 VI3
Dry Relaxed
WetRelaxed
Fully relaxed
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parameters. All the fabrics have similar properties with a small difference in their coefficient
of drape. Since all fabrics are made of regenerated cellulose fibers, Viscose concentrated a
good drape in all parameters. The viscose rib and Interlock drape coefficient in its completely
relaxed stage with a loop length of 0.27 was good compared to other fabrics. The modal
showed a strong viscose drape with slightly higher values and lower than bamboo cotton. The
variations also showed strong viscose results. Viscose has been shown to have a strong drape
coefficient. In the Lu strum we have seen a range of rayon clothing more demand in our
Indian market. This is due to the softness and feel of the viscose. Many adolescents prefer
rayon clothing in the form of casual wear and night suits. These are the initial inventions of
the regenerated fabrics, but they still prove their competency.
5. References
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doi:10.4188/jte.54.103.
3. Measurement and Modeling of Drape using Digital Image Processing, B K Behra & Ajit
Kumar Pattanayak, Indian J of Fibre & Textile Res.,33, September 2008, pp 230-238
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6. Hu, J.l. “A Review on the Study of Fabric Drape Part I --- Evaluation Methods and
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7. Hunter, L., and J. Fan. “Measuring and Predicting Fabric and Garment Drape.”
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