evan berger director of energy solutions calmac ...€¦ · calmac mfg. corp. 2014 © 1 evan berger...
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CALMAC Mfg. Corp. 2014 ©
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Evan Berger Director of Energy Solutions
CALMAC Manufacturing Corp. Fair Lawn, NJ
November 2014 [email protected]
CALMAC Mfg. Corp. 2014 ©
Conclusions 1. There are three ways
to lower electric costs:
a) Buy fewer units of energy.
b) Purchase it when it’s cheaper, at night.
c) Negotiate a better rate.
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Conclusions 2. Commercial Rates are Different than
Residential Rates: a) Residential Rates are based solely on Usage
(kWh)
b) Commercial Rates are typically based on a mixture of Usage (kWh) and Demand (peak kW).
c) In deregulated states like Illinois, Demand Charges are how utilities, like ComEd, pay for infrastructure investments.
CALMAC Mfg. Corp. 2014 ©
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Conclusions 3. Rates and tariffs are complicated.
Why? A few possible* reasons come to mind—
a) Lawyers write them
b) Regulators dislike plain English
c) The less customers know about their electricity bills, the more utilities and Third-Party Suppliers can possibly* earn more money at their expense
*Note: pure speculation
CALMAC Mfg. Corp. 2014 ©
Defini&on: any electricity charge that is assessed on a per-‐kW basis
In ComEd, there are two types of Demand Charges: 1. U$lity Demand Charges 2. Grid Demand Charges (from PJM)
Note: more o;en than not, Grid Demand Charges are “blended” in Third Party Supplier bills and thus not visible to the customer; we’ll discuss this issue at great length later in the presenta&on
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Demand makes up 32% of this customer’s
bill.
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Utility Demand is $5.89/kW
monthly in this bill.
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Grid Demand is $4.03/kW each month,
but the kW is calculated differently.
As of June 1, 2014, Capacity prices increased 5x.
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• PJM is the world’s largest grid, covering 13 states from the Mid-Atlantic all the way down to North Carolina and over to Illinois
• PJM schedules the reliable flow of power from generators to consumers – and charges customers for the service
• ComEd joined PJM in May 2004
CALMAC Mfg. Corp. 2014 ©
ComEd Commercial Delivery Class Energy (usage):
Day: $0.040/kWh Night: $0.040/kWh
Demand: $9.90/kW/Month How big an effect is the Demand Charge??
Energy is 62% less expensive at night
$0.040/kWh
$0.100/kWh
CALMAC Mfg. Corp. 2014 ©
Conventional Chiller System Demand Cost /month
1000 tons x 0.8 kW/ton = 800kW 800 kW x $9.90 = $7,920/month
Energy Usage for Chiller for Month 1000 tons x 10 Hrs x 75% x 0.8 kW/ton x 22 days/month = 132,000 kWh
Approximate Cost for Demand / kWh $7,920/132,000 kWh/month = $0.060/kWh
Therefore Daytime Energy = $0.04 + $0.06 = $0.10/kWh
CALMAC Mfg. Corp. 2014 ©
U$lity Demand is based off of the peak interval
(15 or 30 minutes) in a given billing period
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In this billing period (May 29 – June 28), highest 30-minute interval was 1,917kW from 3:30-4:00pm a hot Wednesday in late June
CALMAC Mfg. Corp. 2014 ©
Introducing the Grid – PJM Interconnec?on
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• PJM is the world’s largest grid, covering 13 states from the Mid-Atlantic all the way down to North Carolina and over to Illinois
• PJM schedules the reliable flow of power from generators to consumers – and charges customers for the service
CALMAC Mfg. Corp. 2014 ©
PJM Capacity Charges are based on a customer’s Peak Load Contribu$on (PLC); it is calculated based on the customer’s consump$on during the five highest hours of total Grid demand (kW) during the previous year.
These are known as the 5CPs – the five Coincident Peak Hours
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The 5CPs almost always occur during Summer aDernoons
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5CP Chart, 2009-2013
2013 2012 2011 2010 2009
July 15, 5-6pm July 5, 3-4pm June 8, 4-5pm July 6, 4-5pm Aug. 10, 4-5pm
July 16, 4-5pm July 6, 4-5pm July 19, 4-5pm July 7, 4-5pm Aug. 11, 4-5pm
July 17, 4-5pm July 16, 4-5pm July 20, 4-5pm July 23, 4-5pm Aug. 17, 4-5pm
July 18, 4-5pm July 17, 4-5pm July 21, 4-5pm Aug. 10, 4-5pm Aug. 18, 4-5pm
July 19, 2-3pm July 18, 2-3pm July 22, 2-3pm Aug. 11, 4-5pm Aug. 20, 4-5pm
Summer 2013 PJM peak load was 158 GW.
CALMAC Mfg. Corp. 2014 ©
PJM Demand Charges are Ratcheted
Ratcheted: Once you set the Demand kW, it stays at that level on your bill for a full year.
Note: Some utility Demand Charges are ratcheted, but not ComEd’s
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ComEd Very Large Load Delivery Class Demand Charge Cost
($/kW) # of Cooling Months
Total Annual
ComEd $5.89 6 $35.34
PJM Capacity* $4.03 12 $48.36
TOTAL $9.92/kW $83.70/kW, annually
*Ratcheted
PJM charges nearly double the customer’s sensitivity to Demand in the Summer; and then they have to bear that cost all throughout the Winter.
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• Compared to a 350 ton chiller, Thermal Storage plus a 190 ton chiller yields $15,000 in annual savings
• Much of the savings comes from the winter months, when they benefit from reduced PJM ratchet costs
Results derived by Trace700
CALMAC Mfg. Corp. 2014 ©
• Many commercial customers use a third-party supplier, like a Hudson Energy, Direct Energy, Constellation, etc.
• Suppliers often use a blended rate – everything combined into one per-kWh rate.
This makes it “easier” for customers, but it obscures one of the two ways they have to save money on their bills!
Is this an insurmountable problem? No. • When you consult with a client, advise them to insist that
starting with their next contract, all charges, per-kW and per-kWh, be listed out line-by-line
• Suppliers will do this, because they hate losing business.
“Ask and you shall receive.” And if you don’t receive, ask somebody else.
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Integrys takes PJM Capacity & Transmission and passes them through as per-kWh charges. Ask them, and they’ll turn it back into a per-kW charge.
Demand makes up 28% of this customer’s bill.
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AEP takes all PJM charges: the Demand Charges (e.g. Capacity, Transmission), and all the other Ancillary Services and O&M, and blends them into one rate.
No transparency to the customer.
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Daytime
$ 3.99/gallon
Nighttime
$ 1.59/gallon
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Evan Berger, Director of Energy Solu$ons CALMAC Manufacturing Corp.