ew products & services brochures

8/20/2019 EW Products & Services Brochures

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www.energyworkforce.net

QA/QC & safety consultancy services

Training services

We provide consultancy services in QA/QC, safety and RBI services

which include:

NDT consultancy services

Welding consultancy services

RBI services

Safety studies

Our NDT consultancy services include:

Introduction of TOFD to replace conventional RT

Corrosion under pipe support inspection

Complex geometry inspection solutions ( T,K,Y joints, bearings, complex shapeslike rail boogie part inspection)

High & low temperature inspection solutions

CUI inspection solution

Programs included are:

Non Destructive Testing as perASNT and ISO requirements

Welding Training (Train thewelders & QC personnel)

Manage QA/QC department for onshore and

Manage QA/QC, inspection and NDT side of fabrication and maintenance inspection contracts. Our team of

experienced and qualified managers are capable of handling and managing inspection projected foronshore and offshore facilities.


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Conventional and Advanced NDT services(construction Sites, onshore, offshore, sub sea etc)

Radiography Testing (RT)

Gamma ray inspection piping, pressure vessels, castings,profile mapping

Ultrasonic Testing (UT)

Thickness measurements and wall mapping for corrosion

Flaw detection of piping, pressure vessels, structural part

Penetrant Testing (PT)

Surface breaking discontinuity inspection of welding,casting, structural member etc

Magnetic particle Testing (MT)

Surface and near surface inspection on welding

Visual and Optical testing (VT) Remote camera and video inspection of difficult accessareas like piping and pressure vessel internal

Conventional NDT services


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Conventional and Advanced NDT services

(construction Sites, onshore, offshore, sub sea etc)

Advanced NDT Techniques

Real time “Time of Flight Diffraction Inspection method” (TOFD)

Our real time TOFD inspection services is an answer to the disadvantages ofUltrasonic Testing by providing real-time permanent scan images with highsensitivity.

Radiography Testing has to deal with numerous safety issues and it is inreality slower on attaining accurate reading for higher thickness with Ir192

source. As the defect delectability is getting lower at higher thickness, it isbeing replaced by our real time TOFD technique which is morecomprehensive.

Real time ABI Scan Inspection

This is a combination of A and B Scan Enhancement Imaging Technique. It is attained by capturing and recording thesuccessive unprocessed A-Scans along the scanning path or in

time progress.

ABI scan imaging technique provides inspection of difficultaccess areas and complicated geometries with various graphicalrecords for the inspection report. The advantages of ABI scanare;

Detailed off-line analysis at the post processing stage

Recovery of the single shot and dynamically changingA-Scans along the scanning path

Amplitude filtering with suppressing of theB-Scan-Enhanced segments corresponding to the echo

amplitudes below the variable threshold level

Determining of the defects coordinates and projection sizes

Detecting the defects which are well below DAC curve


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Advanced Ultrasonic Testing (A, B, C scan inspection)

Our real time advanced UT Testing equipment is capable of providing real time scans in pulse echo ( A scan), side view (B scan), topview (C scan) views of the area of inspection

Computed radiography

Services (CR)

Our CR service adds value by providingonline thickness values of piping (up to6 inches) with out removing insulation. This technique hasexcellent applications at high

temperature service lines, highlycorroded areas where UT is not possible

Alternating Current Field Measurement Inspection Technique (ACFM)

Our ACFM unit has significant advantages over conventional MT and PT techniques. ACFM provides surface and near surfaceexamination without coating removal. It is at least five times faster than the above mentioned conventional techniquesproviding accurate sizing (length and depth). The soft copy records of the examination display could be used for discontinuitymonitoring purposes. This technique add value with rope access inspection on difficult access areas like crane inspectionoffshore, platform structural inspection etc


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Corrosion monitoring and cathodic

protection services

We offer corrosionmonitoring andcathodic protectionservices in bothonshore and offshorefacilities worldwide

Rope access

It is a form of work positioning developed from techniques used inclimbing and caving

In this technique non-readily accessible area is reachable by meansof rope suspended from structure or feature concerned via selectedanchor points

Industrial Rope Access Technique

Inspection And Testing

Safety SurveysStructural SurveysClose Visual Inspection and Nondestructive Testing

Maintenance And RepairLocalized Civil RepairsMechanical RepairsSecondary Fixings,Installation of Anodes Etc.

Cleaning And PaintingJet Spray, Grit Blast Method, Spray PaintingRoller Brush, Full Surface Preparation, Window Cleaning

Geotechincal (Civil Engineering)

Soil Nailing, Sprayed Concrete, Rock Fall Prevention Meshing

ConstructionCurtain Walling

Industrail Applications


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Provision of Specialist manpowerWe provide professional manpower to our clients through our worldwide man power resource base. All personnel in ourcustom designed database are pre screened, thus providing our clients with reliable personnel who will perform satisfactorily.

Our database include following categories

Quality Assurance personnel

Quality Control personnel

Inspection personnel (Engineering, mechanical, civil, electrical, coating painting etc)

NDT personnel in various disciplines

Operations and Process Specialists

Project personnel

Drilling and well site personnel

Geologists and Geophysicists Health, Safety and Environmental personnel


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Using pulse eddy current method for measuring the remaining average wall thickness under insulation of low alloy carbonsteel/ferromagnetic object and analyzing their decay and is the most reliable method for corrosion detection.

This pulse eddy current technology is an excellent on-stream tool for positioning further inspection works during shut down orperiodic maintenance works.

ADVANTAGES :

ON/OFF –Stream Measurements

Up to 1000 measurements per day(fast –speed)

Battery Operated

No Coupling required

Minimized Preparation Cost( including material surface)

This system dies not require cleaning or removal of

not necessary and this results in huge savings in

comparison to traditional inspection preparation cost.

By monitoring with INCOTEST, you will substantiallyreduce the chances to failures of your equipment.Assessment of the damage that results fromCUI(Corrosion Under Insulation) or FAC (Flow AcceleratedCorrosion) is a relatively inexpensive and a prudentprevention method.

The INOCTEST sensor can be easily handled by a diver ora rope access operator to improve accessibility.

For measurements on risers and caissons in the splashzone or deeper a manipulator can be applied

INCOTEST can be used to detect Accelerated Low WaterCorrosion and a comprehensive report will address theareas where maintenance is necessary which enables youto plan your maintenance and allocate funds necessary

3D Modelling

Software

Raw Data

Princi ple Of Operation :

INsulated COmponent TEST - INCOTEST


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Energy Workforce provides Magnetic Flux Leakage Inspection for the oil &gas, petrochemical and power industries.

Introduction

technique. The system consists of a higher resolution scanning unit, havingthe ability to map corrosion with a forward speed of 450 mm/s with a datacapture rate every 1mm. Filtered analysis is conducted at the end of eachscan to reduce the noise occurrence below a 20% thickness loss.

Basic Operation

Our technology is similar to Magnetic Particle Inspection (MPI) but withoutthe ink or magnetic particle.

The component is magnetised to a level at which the presence of a

site of the discontinuity.

The suitable sensors are used to give an electrical signal at the leakage site. This signal may operate an audible or visual alarm to alert the inspector, ormay store the event for computer mapping of the area.

These techniques require two basic things, a method of magnetisation, and a

SOFTWARE

Captured data is imported into the desktop reportingsoftware for further analysis, utilizing its computing powerfor visual representations of defects on a tank-wide orplate-by-plate basis.

if required

- Add appurtenances such as manways, pipes, sumps etc

- Numbering system

Show major defects per track

Show selected levels of corrosion

Edit data at global / plate or individual defect level - Add defects from other types of inspection into the

Floormap report - Add MFL data from annular inspection into Floormap

report - Weld defect reporting function

Floormap data 2D display at 15

manufacturer

Magnetic Flux Leakage Inspection


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Creeping Head-Wave Inspection Method – CHIME

Energy Workforce provides an ultrasonic technique for the efficient, rapid and complete inspection of pipe or plate called CHIMEfor the examination of under-clamp or under-support corrosion.CHIME is the transmission of ultrasound between two probes placed a distance apart (up to 1m) in parallel (or near parallel) walledmaterial. The consequence is that 100% of wall volume is covered between the probes. In contrast to conventional ultrasonicinspection techniques which require movement of the probes to cover large surface areas, the CHIME method is a medium rangetechnique which provides instantaneous coverage of the full volume between the probes.

Corrosion under Pipe Support using Floormap imaging Technique

Energy Workforce provides the express ultrasonic inspection and mapping of the pitting (Corrosion) in the large metallic plateseither flat or curved

Basic Operation

The specially designed probe emits the ultrasonic beam having width, duration of the wavepackage and basic wavelength comparable with the thickness of the plate.

The probe’s dead zone is located under the fillet weld, so the probable echoes from the

welding are significantly suppressed. After passing through the fillet weld area theultrasonic wave package saturates the volume of the plate while propagating.

Pitting and corrosion damage if any returns an echo picked up by the probe.

Application Of Chime

Pipe Supports, saddles or sleepers

Clamps

Vessel/Tanks

Pipe screening for internal corrosion

Pipes with limited access

Featuers 100% wall coverage in between two probes

Large area screening

Inspection around pipe circumference

Signal response can give information on defectseverity

Tolerant to typical field surface conditions andthin coating

Pipe diameters 2” upwards

Advantage

Battery operated equipment

Inspection without removing supports

Easy Interpretation Provide raw data for future analysis

Minimize the complexity

Advantage


Inspection without removing supports

Provide plane view of the surface covered by inspection

Allows localizing defects

Provide raw data for future analysis

Application of CUPS

Annular plates of the storage tank Shell and walls of the storage tank

Floor plates of the storage tank

Inaccessible pipe walls

Walls of the underground storage tanks


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Phase Array

Energy Workforce provides advanced ultrasonic technique used for flawdetection, sizing, and imaging. Phased-array technology is the ability tomodify electronically the acoustic probe characteristics. Probe modificationsare performed by introducing time shifts in the signals sent to (pulse) andreceived from (echo) individual elements of an array probe. Any UTtechnique for flaw detection and sizing can be applied using phased-arrayprobes.

Features

Electronically controlled and selectable beam Angles, beam focus andbean size

Encoded data storage and analysis Fully functional Conventional flaw detector with multiple gates,

trigonometric functions and setup and A-Scan memory

Full color Real time Sector- or Linear- displays with selectable A-Scan

Real time B-Scan and C-Scan in Linear and Sector mode with optionalA-Scan

Code compliant

Advantages


Improve the Probability of Detection

Multiple angles from one probe at one location are used instead of

using a raster motion and multiple wedges Greater flexibility for inspection of complex geometries

Give more data in the available time

Very sensitive to all kinds of defects

Capability to modify the refracted angle of the beam generated by thearray probe

Can replace costly and hazardous radiography applications

Minimize false calls

Higher confidence in results

Excellent far field resolution

Very fast scanning speed, more volume tested


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Defect Assessment

Electronic Rubbings

Record Keeping

Data Comparison & Validation

Immediate Information Electronic Format

Advantage

Rapid Data Collection

Immediate Access to Electronic Data

Rapid Defect Assessment Using Industry Standard Critical Engineering Assessments

Saves Time, Promotes Quick Decisions, Helps Eliminate Costly Disruptions to Projects or Operations

Conformable Eddy Current Array Pat. Pend.


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SOFTWARE

SpecificationsLength accuracy ± 0.18-inches (4-5 mm)Width accuracy ± 0.18-inches (4.5 mm)Depth accuracy typical ± 0-020-inches (0-50 mm)Scan area 6-inches x 6-inches (152 mm x 152 mm) Transducers 256 send, 256 receiveUSB 2 compatible

Assessment algorithms

B31 G

Modified B31

Effective Area

The array consists of a flexible pad Imprinted with a two dimensional array of transducers.

The transducers provide a measurement of the depth, length and width of the feature

being assessed and generate a three dimensional feature map. Calibration and accuracy

are ensured by physically measuring selected regions of the defect and entering this data

-into the analysis software. (Pit Gage Optional.)

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