ewm xnet - rebels grup€¦ · 2 /// multimatrix ® exploit the potential of the innovative ewm...

Four steps to your success:

/ Record/ Analyse / Optimise/ Profit

ewm XnetQuality management for the entire welding process

/// Perfection is the principle

2 /// www.ewm-group.com

MULTIMATRIX® / ewm Xnet

Exploit the potential of the innovative ewm MULTIMATRIX welding processes. The modular ewm Xnet quality management software allows you to analyse all welding data in real-time – from the welding voltage to gas consumption.This enables you to detect disruptive factors such as false parameters instantly, thus preventing production down-time while increasing economic efficiency and your production volumes in the process chain.

Network-based welding processes Analysing, controlling and managing

alpha Q pulsTetrix Phoenix puls Taurus Synergic S

all available machines with Multimatrix technology and all machines with 7-pole digital ports manufactured in 2002 and later.

Can be used with:

ClientPC

EWM AG /// www.ewm-group.com 3

Your benefits

Optimum saving potential in production / Detect malfunctions instantly thanks to real-time

tracking / Process-dependent definition of counters for

preventive maintenance of welding equipment / Service interval monitoring for each machine / Costs for gas, energy, welding consumables, production

times and non-productive times can be calculated

Work process optimisation / Online monitoring – control and monitor

the welding process on any number of machines from any number of terminal devices

/ Rapid detection of disruptive factors

Universal application for all sizes of company / For any number of machines / Link to LAN/Wi-Fi gateways / Manual power sources and automatic machine or robot systems can

be connected via LAN/Wi-Fi / Can be extended to include any number of welding machines Quality assurance

/ Supported within scope of ISO 3834 and EN 1090 certification

/ Real-time monitoring of disruptive factors / Analysis, evaluation, reporting and

documentation of each welding machine online/offline

/ Service check through each individual machine

Intuitive operation, user-friendly / Platform-independent since browser-based / Intuitive menu structure / Supports graphical user touchscreens / Graphical display of welding machines / Customisable user and machine management / Comprehensive authorisation system / Client-server solution for a database



⁄ Convenient overview of all welding machines using site plan

⁄ Display of current operating modes on machines

⁄ ON/OFF status

⁄ Maintenance requirement

⁄ Error message

⁄ Active mode (welding)

⁄ Wi-Fi activated/deactivated

Site plan

Machine management

⁄ Clearly arranged list screen showing all welding machines

⁄ Unique MAC addresses for all network components

⁄ Status display for all machines in the network


⁄ JOB indicator ⁄ Display of current actual values

⁄ Welding current

⁄ Welding voltage

⁄ Wire feed

⁄ Wire feeder motor voltage

⁄ Shielding gas quantity

⁄ Welding performance

⁄ Energy per unit length

⁄ Display of current and cumulative consumption values for each machine

⁄ All values can be displayed as a diagram over time

⁄ Monitoring of service intervals for individual machines

⁄ Process-dependent definition of counters for preventive maintenance of the welding equipment such as: ⁄ Liner

⁄ Contact tip

⁄ Wire feed rollers

Maintenance

Real-time display


⁄ All values can be displayed in a list over time

⁄ Display of welding duration, weld ID and the JOB parameters

⁄ Detailed view showing history of logged welding parameters

⁄ Display of current and cumulative consumption values for each machine

⁄ JOB indicator ⁄ Comparison with other welding

data possible


Welding data display

Individual view


⁄ Detailed view available for in-dividual machines, groups and production lines

⁄ Consumption values: secondary energy, shielding gas supply and wire quantity

⁄ Display of operating status ⁄ Analysis, evaluation,

reporting and documentation of welding parameters recor-ded online for each networked welding machine

⁄ Clearly arranged list screen with all users

⁄ Convenient, easy-to-create graphical layout of all network devices

User management

Consumption module



Software licence

1. Quality management software1 x ewm Xnet

Dongle Server existing or optional

Basic features

2. Gateway1 per welding machine

3. Welding machine licence 1 per welding machine

External gateway

Available in the following versions:

Expert 2.0

Built-in gateway

Interfaces: LAN WiFi USB

OW EXPERT 2.0 LG

OW EXPERT 2.0 WLG

OW LG 1.0

OW WLG 1.0

ON LG-EX 1.0

ON WLG-EX 1.0



1. Quality management software

Type Description Item numberewm Xnet starter set Set: QM software, 1 dongle (contains the installation

files and software licence)091-008788-00001

Consult your dealer for

Type Description Item numberOW EXPERT 2.0 LG Expert 2.0 LAN gateway with front panel 092-003648-00001OW EXPERT 2.0 WLG Expert 2.0 Wi-Fi gateway with front panel 092-003649-00001

OW LG 1.0 Built-in LAN gateway 092-003645-00001OW WLG 1.0 Built-in Wi-Fi gateway 092-003646-00001

ON LG-EX 1.0 LAN gateway in external casing 090-008789-00502ON WLG-EX 1.0 Wi-Fi gateway in external casing 090-008790-00502

3. Welding machine licence

Type Description Item numberXnet LC1 Xnet machine licence 090-008787-LIZ01

FRV10-L 7POL 5m Connection cable extension 092-000201-00003

2. Gateway


Network solutions

⁄ Occasional recording, reviewing and analysing of welding data as well as monitoring of networked equipment.

⁄ The computer used does not need to be permanently switched on.

⁄ Ideal for smaller single-shift opera-tions and small-to-mid-size compan-ies with up to about 15 networked machines.

⁄ Continuous recording, reviewing and analysing of welding data as well as monitoring of networked equipment.

⁄ The computer used should be permanently switched on to reduce network loads.

⁄ The standard solution for large and medium-sized companies with up to around 60 networked machines.

⁄ Continuous recording, viewing and analysing of welding data for a large number of machines as well as monitoring of networked machines.

⁄ The server PCs must be permanently switched on.

⁄ A high-performance solution for larger companies with more than 60 networked machines.

The compact solution

The high-performance solution

The standard solution

ClientServerLog-Server

PC

PC

Server-PC

Server-PC

Server-PC

Client

Client

Client

PC

Client

Client

Client

Client

PC

Client

Log-ServerServer

Log-Server

Log-Server

Log-Server

11

Notes

Pulheim

Ransbach-Baumbach

Mündersbach

Weinheim

Siegen

Göttingen

Neu-UlmBlaubeuren

Rathenow

Tettnang

Sales and Logistics Centre

EWM AG Sälzerstr. 20a 56235 Ransbach-Baumbach Germany Tel.: +49 2623 9276-0 · Fax: -244 www.ewm-sales.com [email protected]

Visit us!

More than 400 EWM sales partners worldwide – we're never far away!

ewm worldwide Czech Republic Benešov u Prahy

People's Republic of China Kunshan

Austria Pinsdorf

United Kingdom Morpeth

Sales, Consultancy, Service

Headquarters

EWM AG Dr. Günter-Henle-Str. 8 56271 Mündersbach Germany Tel: +49 2680 181-0 · Fax: -244 www.ewm-group.com www.ewm-sales.com

The contents of this document have been prepared and reviewed with all reasonable care. The information provided is subject to change; errors excepted.

Technology Centre

EWM AG Forststr. 7-13 56271 Mündersbach Germany Tel: +49 2680 181-0 Fax: -144 www.ewm-group.com [email protected]

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ewm xnet - rebels grup€¦ · 2 /// multimatrix ® exploit the potential of the innovative ewm...

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