exacting sheet metal products and perfect system solutions

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MBW Metallbearbeitung Wertheim GmbH Exacting sheet metal products and perfect system solutions

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MBW Metallbearbeitung Wertheim GmbH

Exacting sheet metal products and perfect system solutions

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Our Vision

Our competitive lead in technology optimizes quality, costs and delivery service in our customers‘ production process.

Our Mission

Our products serve to optimize manufacturing processes used in production environments

The requirements of our customers are the measure for our actions.

We are a global player with a singular product range.

We are a member of a strong, diversified group of companies, and draw from this extensive synergy potentials.

As a family enterprise, we place as much emphasis on achieving adequate growth of our equity and to receive a reasonable return on our investment, as we do on sustainably securing the workplaces of our employees.

Your Partner for exacting sheet metal products and perfect system solutions

MBW Metallbearbeitung Wertheim GmbH is a successful enterprise of the Kurtz Ersa corporation in the business area Metal Components. With a history of almost 250 years, the strategy of our component sup-ply and technology group is directed towards long-term, healthy and sustainable growth.

The central guiding principle of our corporate philosophy is the orienta-tion towards our customers; our corporate structure is directed byour customer’s needs.

We are convinced that communica-tion with our customers, suppliers and partners is a very important prerequisite for our common success.

MBW offers you an all-encompassing range of services. We will advise you already during the developmental phase and design your products with a view to economical manufacturing methods. Our very experienced and highly qualified staff manufactures your parts and assemblies on state-of-the-art production equipment.

We are the ideal partner for you, offering perfect system solutions, so-phisticated, high-quality sheet metal products as well as a coordinated supply concept. Our SAP ERP system facilitates professional process plan-ning and monitoring, and it can be linked, if so desired, to the material planning system of our customers. Excellent quality, on-time delivery and

flexibility are as important for us as is cost competitiveness. We therefore continuously invest in modern manu-facturing equipment and optimize our manufacturing processes.

Our customers can rest assured. They profit from the know-how and the reliability of a professional partner, on whom they can always rely without fail. It does not matter whether the subject are sophisticated sheet metal products or complete system solu-tions. MBW stands to its word!

workplaces of our employees.

Your Ewald Garrecht

Managing DirectorMBW MetallbearbeitungWertheim GmbH

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Professionalism and experience pro-vides the basis for MBW’s extraordi-nary service and sustainable success. We realize exacting sheet metal products and perfect system solu-tions – from the pruduct design up to the installation of the completed system anywhere in the world.

Due to our extensive design know-how and a close cooperation with the customer, MBW provides parts and components that are opti-mized for production and meet your requirements.

The materials are processed with state-of-the-art production equip-ment for sheet metal processing. When joining the components, experi-enced and qualified welders ensure a constantly high and reproducible level of quality. With our newly installed,

automatic pass-through powder coat-ing system we are in the position to realize perfect surfaces for part sizes up to 1.6 x 1.8 x 4.0 m. We will also assume the complete final assembly of your high-quality and sophisticated system units – all that with our strin-gent reliability of delivery.

In its more than 15 years of success-ful business development, MBW has rapidly and continually developed into a nationwide and prospering leading supplier in the field of metal working.

Our more than 100 motivated and highly qualified employees are located in two production facilities, occupying an area of 7,500 m² and an adminis-tration area of 1,000 m².

Our Portfolio

Design Service Laser cutting Punching / nibbling Bending Welded constructions Assembly service Machining Powder coating All-inclusive

system supplier

MBW Metallbearbeitung Wertheim GmbH Sheet Metal – Technology – SystemsSheet metal assemblies for the most successfulcompanies

Our customer can always rely

on the MBW quality. They

profit from our active and

stringent quality manage-

ment system with qualified

staff and continuous process

optimization. A number of

certificates and approvals

document the high demands

MBW puts on itself.

The Wertheimlocation has6,000 m² ofproduction area,and state-of-artproductionequipment.

An additional 1,600 m² areavailable atthe locationBaiersdorf.

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Professional & competent

It is our practiced MBW strategy to offer to and to implement for our customers a flexible, all inclusive service: starting with a compre-hensive technical consultation, the conceptualization of the optimal design followed by the user-friendly, cost-effective design across all areas of the sheet metal production and system components manufacturing, right up to the anywhere-in-the-world final assembly of the complete system – guided all the time by the stated requirements and needs of the customer. Uncompromising market orientation, continuous investments in new manufacturing technolo-gies, constant process optimization and sustainable qualification of our employees in all areas are at the core of our services.

Only through our professionalism in the customer service area, team work

when handling projects, coordinated capacity planning as well as the per-sonal responsibility of each individual employee is it possible, to achieve the extraordinary services and the high-est level of customer satisfaction.

The use of our SAP ERP system in all business areas, for example the EDI electronic data exchange, for contracts and delivery schedules, plus our high flexibility assures our customers of a rational and efficient order processing.

Our customers are from various

branches of industry, and they

all are successful at home as

well as in the world. From MBW,

you will receive exactly that

service from the extensive

range it has to offer in the field

of sheet metal work, which ide-

ally fits into the corresponding

value chain. Just as you request

and desire!

Professional & competent

System supplier – from the design stage up to the final installation of the completed system.

Production cost optimization service

Ongoing process optimization

SAP ERP system

EDI data exchange

Framework agreements,delivery & slot schedules

Excellent references

Our production and capacity planning is done with SAP, allow-ing us to make reliable state-ments concern-ing projected delivery dates and ensuring on-time delivery.

The pictures on this page show end products of our customers for which we acted ei-ther as the system supplier, or for which we supplied important and ex-acting sheet metal components.

MBW’s customers are successful and appreciate ourprofessionalism, our competence, our customer orientation, our reliability and our excellent product quality.

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SCHILLER AUTOMATIONGmbH & Co. KG

The core areas of photovoltaic and au-tomotive & electronics of Schiller Au-tomation put the highest demands on the supply chain. The high degree of innovation, cost op-timization and short design cycles call for suppliers with excellent know-how and high flexibility. We have found, with MBW, such a reliable strategic partner who completely fulfils our high demands.

Portfolio teamtechnik

Automotive Solar technology Medical engineering Customer service

“MBW is just the turnkey system supplier we have been looking for – profes-sional, flexible, and reliable.”

Frank KailerHead of Materials & LogisticsSCHILLER AUTOMATION GmbH & Co. KG Portfolio Schiller

Thin film photovoltaic Crystalline photovoltaic Module assembly photovoltaic Automotive & electronics

“MBW is a reliable and flex-ible supplier delivering prod-ucts of very high quality.”

Dr.-Ing. Andreas KanntManager Purchasing & Logisticsteamtechnik Maschinen & Anlagen GmbH

“The extensive know-how and the reproducible quality of products supplied by MBW is an inherent part of our successful supply chain.”

teamtechnik Maschinen & Anlagen GmbH

MBW has been our supplier for many years already, initially it installed as a supplier of sheet metal products, but later it also became a supplier of complete systems. Being one of the few world-wide operating machine builders that manufacture both spe-cial purpose machinery for large OEM’s and serial components for the solar industry, our range of services spans from the customer-specific individual solution up to JIT produc-tion of serial components. MBW cov-ers both areas to our full satisfac-tion, exhibiting at all times great flexibility, high quality and a superior level of customer orientation. In the medium and the long term, we look forward to further expanding our partnership.

Frank Kailer, SCHILLER AUTOMATION GmbH & Co. KG

Schiller Automation offers manufacturers of thin film solar cells modularly designed, flexible systems from a single source, producing automation and logistic solutions for the photovoltaic industry that are exactly tailored to each individual customer’srequirement.Schiller integrates the individual com-ponents and material handling units for an optimized process sequence. www.schiller- automation.com

teamtechnik is specialized in

high-throughput stringer systems

for large production volumes

in continuous operation. The new

single track stringer is laid out for a 3 second cycle

with all functions and processes.

Leading suppliers of photovoltaic products

highly appreciate the experience, the process know-how

and the strong sense of partnership of

teamtechnik. www.teamtechnik.com

Statements of our customers

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Customer oriented & flexible

To better understand and discuss your needs, we have installed a Germany-wide sales network and key-account management system. Our flat organisational and leader-ship structure puts us in the position to make quick and goal oriented decisions.

Short reaction times and quick, flexible implementation of your requests and wishes are for us a welcome challenge. To assist us in serving you, we use in all areas the latest communication technology, enabling a direct data exchange of even the most different formats and in all process steps. This reduces the

number of potential error sources and safes time and money. We greatly value customer proximity. With our two manufacturing facilities being located in the centre of Germany, the time required to ship products from our location to your facility is short, as are the distances.

We also offer to take over the logis-tics and the final assembly of your products at the final customer, if required even world-wide. This is just another aspect of our interpretation of the term customer orientation.

To be able to achieve our corporate objectives, we consider it indispensa-ble to discuss with all our customers, and on a regular basis, the current and future market developments. We work as a team and think and act project oriented – the customers’ satisfaction is our highest goal.

Customer oriented & flexible

2 manufacturing locations Sales network

covering all of Germany World-wide group branches Optimal project support Short reaction times Fast implementation

of your wishes

Whatever your needs: We are here for you !Customer proximity and flexibility are indispensable for us to fulfil your demands.

Utilize our advi-sory service and the know-how of the MBW special-ists to develop and design user-friendly and cost-effective parts and components.

MBW customers receive optimal

support. Our motivated sales

team and key-account manage-

ment know how to perfectly

realize customer demands.

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If requested, we realize your demands world-wide in cooperation with the sub-sidiaries and branches of our corporation or together with your staff.

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Qualified & certified

Welding to join and connect parts and compo-nents is still one of the major manufacturing processes in sheet metal fabrication. Welding rolling stock and rail vehicle parts and components takes on an increased impor-tance, since these products place the highest demands on the welded connections. MBW continually meets these demands for extreme-ly high and reproducible quality.

Our welding engineers, welding master crafts-men and certified welders follow a plan of continuous education. You also could profit from this know-how, which is being re-certified on a regular basis. We guarantee our custom-ers the highest welding quality and accuracy of fit of the products manufactured by us.

Qualified & certified

Extensively trained andexperienced specialists

EWF manufacturer(DIN EN 15 085-2: 2008)

Welding certification forrail vehicles and vehicle

components (DIN EN 15085-2) Welding certificate

(DIN EN ISO 3834-2: 2006) Quality management

(ISO 9001: 2008) Occupational safety

management(OHSAS 18001: 2007)

At MBW, professionalism and know-howis the base for extraordinary performance,highest quality and lasting success.

Our customers can rely on

the proverbial MBW quality.

They profit from the qual-

ity management system

that has been put in place,

from the qualified employees

and the continuous process

optimization.

Various certifications and ap-

provals serve to document our

high demands on ourselves.

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Precise & cost-efficient

Stamping, bend-ing, lasering or powder coat-ing – we always maintain our production equip-ment to reflect the state-of-the-art of technology, thereby ensuring our ability to manufacture your products with a high degree of automation and with a reproduc-ible quality at a competitive price.

Superior quality level, accurate delivery schedules,state-of-the-art and automated production equipment ensure reliability and economic efficiency

Punching / nibbling centres and

5 kW lasers fed from a storage

tower, fully automatic bend-

ing cells and a pass-through

powder coating system able to

handle parts up to a size of 1.6 x

1.8 x 4.0 m and weighing up to

250 kg, are only some exam-

ples of our modern production

equipment with a high degree of

automation.

We invite you to contact us already during the developmental stage of your components and assemblies, and benefit from our extensive know-how in the field of sheet-metal and metal processing. With our competent and experienced team of designers, we will realize very cost-efficient solutions possessing a high degree of manufac-turability for your products.

Precise & cost-efficient

Highest level of quality ISO 9001 Quality Management Accurate delivery schedules Highest delivery dependability Reproducible processes State-of-the-art production

equipment High degree of automation

Our 3D software and hardware facili-ties are on the most up-to-date level, and they allow us to transfer data to program the NC equipment.

Our production floor, equipped with first-class equipment, guarantees the highest possible throughput while maintaining an excellent quality level. With the flexibility built into our produc-tion system, we are in the position to produce high-quality products at very competitive prices.

We achieve the highest quality level through an actively applied, certified quality management system on the basis of DIN EN ISO 9001: 2008. To control the quality, numerous calibrated measuring tools as well as a portable coordinate measuring system to docu-ment the measuring data are available.

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possessing a high degree of manufac-turability for your products.

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Reliable & on-time delivery

We are fully aware of the importance delivery depend-ability and reli-ability has for our customers and of how much depends on a delivery in time. Because of this, we schedule and control your orders on a profes-sional basis, using our continuously updated capacity planning system. This permits us to achieve our high level of delivery dependability. Any time, you may rely on our delivery confirmations.

Metal Components within the Kurtz Ersa corporationAn attuned supplier concept with an all-encompassing range of services for all your needs

Manufacturing Locations KurtzHasloch

KurtzWiebelbach

MBWWertheim

& Baiersdorf

Castings

Design services

Aluminium castings

Grey cast-iron

Nodular cast iron

Sheet metal technology

Design services

Laser cutting

Punching / nibbling

Bending

Welded constructions

Assembly services

Machining

CNC drilling

CNC milling

CNC turning

Planing

Measuring

Surface treatment

Painting / powder coating

Galvanizing

Laser marking

Screen printing

Tool making / model making

Model making

Kurtz grey cast-iron and nodular cast iron

Kurtz aluminium casting

Kurtz machining

Reliable & on-time delivery

Exact and binding delivery dates Highest delivery dependability Optimal project management Short reaction times High flexibility Framework agreements, delivery

and production plans

Our customers can completely

rely on MBW. We carry out your

requests following a precise

delivery schedule and a high

degree of delivery dependabil-

ity. This goes for both – time-

critical single projects or long-

term delivery agreements.

Powder coating

With our new, fully automatic pre-treatment and powder coating system can we generate perfect surfaces on parts sizing up to 1.6 m width x 1.8 m height x 4.0 m length. The maximum part weight is 250 kg.

The parts are moved through the complete system by a “Power + Free” material handling device. For the pretreatment, a watery, wet chemical degreasing and iron phosphate sequence is being used. In a continu-ous cycle, the parts are optimally coated in the powder spray booth.

In the curing oven, the powder on the parts is being baked. Once the parts have cooled down, they can be entered into subsequent assembly processes or made ready for ship-ment. With this investment, we have substantially increased our flexibility, as well as having improved, for our customers’ benefit, the surface quality of the parts coated.

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The large variety of products manu-factured, production technologies in use and areas of business mark Kurtz Ersa as a corporation with large tech-nological potential and a multitude of possibilities for raising synergy effects. It is the common goal of the group’s members to play a major role in their market and to be technologi-cally leading in their fields.

We offer our customers the cer-tainty that, with Kurtz Ersa, they have found an internationally oriented partner who knows the customs and practices found on the global market place.

We have repeatedly set new stand-ards in technology with our products. Our willingness to take new venues has enabled us to meet specific requests of our customers, but it also enables us to optimise our perfor-mance and competitiveness.

Kurtz Ersa’s business areas have grown historically. Due to our long corporate tradition, we are accus-tomed to early develop and integrate new technologies, new markets and new production methods. The processes used by Kurtz Ersa include, amongst others, casting, welding and soldering, cutting and forming,

machining operations, galvanic and surface treatment, heat treatment, measuring and test technology as well as software generation. At Kurtz Ersa, production technologies are a dynamic process.

We are close to our customers. Our extensive product range covers most requirements brought forth by our customers. In addition, we are in the position to offer equipment designed and manufactured to a customer’s specific require-ments.

The Kurtz Ersa corporationWorld-wide more than 950 employees

Sustainability is an integral part of our corporate culture

Particle Foam Machines Pre-expanders Shape moulding machines Block moulds Cutting lines

Foundry Machines Low-pressure casting machines Tiltable gravity

casting machines Gravity casting machines Trimming presses Pre-processing machines Automation tools

and components

Engineering Complete plants

Grey cast-iron / nodular cast iron

Aluminium permanent mould casting

Machining (mechanical treatment)

Sheet metal technology

Stencil printers Reflow systems Selective soldering systems Wave soldering systems Rework systems Inspection systems Soldering stations Soldering fume extraction units Solders, fluxes and more Staff training and certification

Portfolio Electronics Production Equipment

Portfolio Moulding Machines

Portfolio Metal Components

Our first production plant – a forge hammer mill which started to produce in 1779 – was operated with wa-ter power. This historical industrial landmark is maintained as a visual symbol of a sustainable corporate development.

Sustainability is an integral part of Kurtz Ersa’s corporate culture, in our product development and manufac-turing processes. In this way we want to contribute our share to sustainably improve the living conditions on our planet earth.

The base for the processes’ sys-tematic control is our management system. For this reason, we have incorporated the sustainability

aspect into this management system, thereby creating the basis so that all our employees are included as well in their daily actions.

The sustainability aspect in our own diverse manufacturing processes is closely monitored with improvements being mandated regularly. Internal and external audits ensure the suc-cess of this process.

In the development cycle of our own products, the improvement potential regarding the use of resources is defined already in the equipment specification.

At Kurtz Ersa, the concept of sustain-ability is taken seriously.

The root of our company: The historical forge hammer mill in Hasloch is still operating; today it is an industrial landmark.

Rightfully, our customers expect that we take the extra step, and that is why we have an understanding of quality not permitting any compro-mises. Permanently monitoring our customers’ expectations and match-ing these to our own strategic objec-tives defines our target. To achieve our target, we build on consequent quality management as our guiding principle, on comprehensive internal and external certifications as well as on competent, quality-conscious employees.

Kurtz ErsaIntegrated

managementsystem

ISO 9001qualitymanagementsystem

ISO 14001environmentalmanagement

Informationsecurity

Internalcontrol systems

Business excellence

Riskmanagement

OHSAS 18001workers’safety / healthprotection

ISO 50001energymanagement

Production plants / subsidiaries

Local agents Other presence

MBW Metallbearbeitung Wertheim GmbH

HeadquartersGyula-Horn-Straße 2197877 WertheimPhone +49 9342 9636-0Fax +49 9342 [email protected]

Plant Baiersdorf Erlanger Straße 991083 BaiersdorfPhone +49 9133 7781-0Fax +49 9133 [email protected]

Presence in 135 Countries

Having our own subsidiaries and competent sales and service partners, we can assure our customers that we provide our service quickly and professionally, on a worldwide basis.

Kurtz GmbHWiebelbach/[email protected]

Ersa [email protected]

MBW Metallbearbeitung Wertheim GmbHWertheim/[email protected]

Kurtz Far East Ltd., [email protected] Kurtz Shanghai Ltd., [email protected]

Kurtz Zhuhai Manufacturing Ltd., [email protected]

Kurtz France [email protected]

OOO Kurtz Ost, [email protected]

Kurtz North America Inc., [email protected]

Ersa North America, [email protected]

Ersa Shanghai, [email protected] Ersa Asia Pacific, [email protected] Ersa [email protected]

Ersa [email protected]

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