example of different dc motors

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    D Motor

    Presented by

    SRIKANT PATI

    CENTRAL TOOL ROOM AND TRAININGCENTER

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    Example of Different Motors

    DC (brushed)

    Stepper

    RC Servo

    Solenoid

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    DC (brushed) Moto r

    DC (brushed)

    Stepper

    RC Servo

    Solenoid

    Workhorse, high powerSimple to use, two wires

    Torque proportional tocurrent, steady stateconstant-load speedproportional to voltage

    Requires gearing

    Requires feedback

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    Stepper Mo tors

    DC (brushed)

    Stepper

    RC Servo

    Solenoid

    Useful for low-torqueapplications with nosurprises

    No feedback required

    One step per pulse

    More involved driving circuit

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    RC Servo Motors

    DC (brushed)

    Stepper

    RC Servo

    Solenoid

    High torque, useful forpositioning applications

    Feedback and gearing built in

    Position commanded bypersistent pulse train

    Limited motion (less than 1revolution)

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    Solenoid

    DC (brushed)

    Stepper

    RC Servo

    Solenoid

    For on-off applications

    Simple to useShort stroke

    Powered in only onedirection; requires external

    spring for return

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    DC Motors

    Lorentz Force Law:F = I x B

    F = force on wire

    I = current

    B = magnetic field

    Right hand rule:

    index finger along I,

    middle finger along B,thumb along F

    N S

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    Inside a DC Motor

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    DC Motors

    V = IR + L (dI/dt) + kewt= kt I

    V voltage

    I currentR resistance

    L inductance

    w speed

    t torque

    ke electrical constant

    kt torque constant

    2 - permanent magnet3 - housing (magnetic return)4 - shaft5 - winding

    w

    t

    speed-torque curvesfor two voltages

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    DC Motor Specs

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    Driving a DC Motor

    Switches and relays Transistors

    Linear push-pull stage with op amp

    Ideally: H-bridge and PWM

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    H-bridge and PWM

    PWM: Rapidly switch betweenS1-S4 closed and S2-S3 closed

    Averages to effective voltageacross motor between -V and+V depending on time spent inS1-S4 and S2-S3 states

    Switch control signals are simply

    digital signals

    Use an H-bridge chip or build outof transistors

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    L293 H-bridge chip

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    Practical Issues

    flyback diodes for inductive kick heat sinks for transistors

    capacitors to smooth voltage spikes

    other noise issues, isolation

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    Gears

    Gear ratio Gwout = win/ G

    tout = hG tin (h= efficiency)

    Many typesspur, planetary, worm, lead/ball screw, bevel,harmonic...

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    Encoder Feedback

    Another option:potentiometer

    US Digital

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    Feedback Control

    Proportional (Integral-Derivative) ControlMultiply position/velocity error by a gain to get controlsignal (and perhaps add integral and derivative ofthat error multiplied by other gains)

    Usually implemented on computer

    Can be implemented with op amps

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    Stepper Motor

    Bipolar: 4 wires

    Unipolar: 5 or 6 wires

    +V alternately ground one

    end of coil or other

    1 42 3A B

    A B

    R RRR L

    LL LLL R

    RRL

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    Animation of Unipolar

    Taken from http://www.cs.uiowa.edu/~jones/step/

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    Driving a Stepper

    Use logic on/off signals at 2, 7, 10, 15.

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    RC Servo Motor

    3 wires: power, ground, control

    Control signal sets the position.

    High pulse every ~20 ms determinesset angle; pulse width between~0.5 ms and ~2 ms, indicating thetwo ends of angle range

    Internal gearing, potentiometer, andfeedback control.

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    Solenoid

    Plunger attracted or repelled by currentthrough a coil.

    May be driven by a relay or transistor.